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and Process Control ISS0080-Automatiseerimine ja protsessijuhtimine

Kristina Vassiljeva

Centre for Intelligent Systems, Department of Computer Systems, School of Information Technologies, TUT

31.01.2018 Contacts

Automation and Process School of Information Technologies Control Department of Computer Systems Kristina Vassiljeva Centre for Intelligent Systems

About the Alpha Control Laboratory course Contacts Assessment methods Lecturer Agenda Knowledge and Skills Associate professor Kristina Vassiljeva Projects Course room:ICT-502D Sources Introduction phone: 6202116 Systems e-mail: kristina.vassiljeva at ttu.ee Production Processes Automation Automation tasks Automation and Process Control 2-1-1 5 ECTS E Automation goals http://www.a-lab.ee/edu/courses History

2 / 46 Assessment methods

Automation Tests: 2 (2 × 20 points); and Process Control Labs: 6 with report. Deadline for report is in 2 weeks. Kristina Vassiljeva On time 2 points, With delay 1 point. About the course Exam: written. Contacts Assessment methods Exam prerequisites: Agenda Knowledge and Skills Projects Both tests should be written at least on 5 points. Course Sources Introduction Final grade: Systems Production Processes Automation Automation 1 Tests + reports give max 50+ points tasks Automation goals 2 Written exam gives max 50 points. History

3 / 46 Assessment methods

Automation Tests: 2 (2 × 20 points); and Process Control Labs: 6 with report. Deadline for report is in 2 weeks. Kristina Vassiljeva On time 2 points, With delay 1 point. About the course Exam: written. Contacts Assessment methods Exam prerequisites: Agenda Knowledge and Skills Projects Both tests should be written at least on 5 points. Course Sources Introduction Final grade: Systems Production Processes Automation Automation 1 Tests + reports give max 50+ points tasks Automation goals 2 Written exam gives max 50 points. History

3 / 46 Assessment methods

Automation Tests: 2 (2 × 20 points); and Process Control Labs: 6 with report. Deadline for report is in 2 weeks. Kristina Vassiljeva On time 2 points, With delay 1 point. About the course Exam: written. Contacts Assessment methods Exam prerequisites: Agenda Knowledge and Skills Projects Both tests should be written at least on 5 points. Course Sources Introduction Final grade: Systems Production Processes Automation Automation 1 Tests + reports give max 50+ points tasks Automation goals 2 Written exam gives max 50 points. History

3 / 46 Course

Automation and Process Control Lectures Kristina Vassiljeva Wednesday 10:00–11:30 ICT-A1 2 academic hours/week

About the + course Contacts Assessment Exercises methods Agenda Knowledge Wednesday 12:00–13:30 ICT-404 2 academic hours/week and Skills Projects Course or Sources Introduction Practical works Systems Production Wednesday 12:00–13:30 ICT-404 2 academic hours/week Processes Automation Correct practical work reports should be provided within 2 weeks Automation tasks after task/problem formulation and explanation. Automation goals History

4 / 46 Course

Automation and Process Control Lectures Kristina Vassiljeva Wednesday 10:00–11:30 ICT-A1 2 academic hours/week

About the + course Contacts Assessment Exercises methods Agenda Knowledge Wednesday 12:00–13:30 ICT-404 2 academic hours/week and Skills Projects Course or Sources Introduction Practical works Systems Production Wednesday 12:00–13:30 ICT-404 2 academic hours/week Processes Automation Correct practical work reports should be provided within 2 weeks Automation tasks after task/problem formulation and explanation. Automation goals History

4 / 46 Technological approach

Automation and Process There are two different approaches in automation: different Control skills, terminology and culture. Kristina Vassiljeva Technological approach About the course Equipment, Contacts Assessment methods controllers, PLCs, computers, sensors, actuators, etc. Agenda Knowledge and Skills Connecting devices: signals, networks, protocols; Projects Course Sources Tuning, programming, operation; Introduction Safety. Systems Production Processes Control Instrumentation Automation Automation tasks Automation goals Dates: Autumn 2018 History

5 / 46 Process approach

Automation and Process Control Approach based on the process Kristina Old ones: boilers, petrochemical, polymers, etc Vassiljeva [1, 2, 3, 4, 5]; About the course New ones: bio-tech, pharmaceuticals, nanotechnology, etc; Contacts Assessment Knowledge of the characteristics of the process methods Agenda Knowledge chemistry, physics, thermal engineering, etc; and Skills Projects Course Problems: cost, product cost, quality, environment, etc. Sources Introduction Control algorithms, process safety [6, 7]. Systems Production Processes ISS0080 Automation and Process Control Automation Automation tasks Automation Dates: Now goals History

6 / 46 Management

Automation and Process Industrial processes should be designed to meet business needs. Control

Kristina Vassiljeva Technical conditions description

About the Specify the elements of the system course Contacts Who is the target customer? Assessment methods What is considered "value" to the customer? Agenda Knowledge What is the geographic scope of the business? and Skills Projects Which skills and capabilities should be developed within Course the firm? Sources How can the firm grow, through both its base business Introduction Systems and new business? Production Processes Terminology Automation Automation tasks Communication Skills /verbal, written/ Automation goals Formation of the Contracts History

7 / 46 Technical

Automation and Process Control

Kristina Vassiljeva Decomposition of the system into subsystems About the course description of the elements, models Contacts Assessment Realizability methods Agenda Knowledge Choice of the technology and Skills Projects Course System behavior and the environment Sources Introduction At least one specialty Systems Production good knowledge of the given field Processes Automation Automation tasks Automation goals History

8 / 46 Implementation

Automation and Process Control New systems are implemented by the projects. Kristina Vassiljeva Project consists of:

About the Requirements (specifications) course Contacts Problem Statement. What should we do. Assessment methods Additional Terms and Conditions. Agenda Knowledge Does not include requirements how to do. and Skills Projects Course Volume of work (time, costs) Sources Introduction Contract Systems Production What work? Who does? How much? Processes Quality requirements? Automation Automation According to what criteria? tasks Automation goals History

9 / 46 Volume and Problems

Automation and Process Large projects Control Duration: years; Kristina Vassiljeva Description: rockets, tunnels, weapon systems, etc.

About the course Contacts Small projects Assessment methods Agenda Knowledge Duration: weeks; and Skills Projects Description: thermometer, door automation, etc. Course Sources Introduction Problems in the design of systems: Systems Production Select the right technical solution. Processes Knowing the environment where the project is working. Automation Team work, relationships between people. Automation tasks Communication skills (verbal, written). Automation goals Risks estimation History money, time, manpower, additional costs. 10 / 46 Aim

Automation and Process The course aim: automation. Control

Kristina Works in the field: Vassiljeva Process control; About the Power production, distribution; course Contacts Assessment Machinery control; methods Agenda Building automation. Knowledge and Skills Projects Course Control task formulation and solving Sources Introduction Object identification Systems Production Is it possible? Processes Which way? Automation Automation tasks Simulations Automation goals History Realization (ISS0065)

11 / 46 Outcomes

Automation and Process Student knows how to Control

Kristina 1 Describe a dynamic system. Vassiljeva Understanding steady-state behavior,

About the Transfer functions, course State-space models and their conversion; Contacts Assessment methods 2 Analyze the control problem and choose the appropriate Agenda Knowledge controller; and Skills Projects Course 3 Understand and describe mathematical models of the Sources dynamical systems; Introduction Systems 4 Use MATLAB to design a system and to do simulation Production Processes tests; Automation Automation 5 Present the results on paper and orally; tasks Automation goals 6 Create simple protection circuits to reduce the risks. History

12 / 46 Automation Problems in the field of automation and Process Control Articles http://www.controlglobal.com, Kristina Vassiljeva Articles http://www.controldesign.com.

About the course Automation at the nearest universities Contacts Assessment methods Aalto university: http://autsys.aalto.fi/Automation, Agenda Knowledge Lunds University: http://www.control.lth.se/, and Skills Projects University of Oulu: http://www.oulu.fi/pyosaaen/. Course Sources Introduction Other sources Systems Production Processes Online Resource http://www.controlguru.com/, Automation Automation Technical Aspects of Process Control and Simulation tasks Automation http://modelingandcontrol.com/, goals History Basic Information for Engineering and Design

http://www.engineeringtoolbox.com/. 13 / 46 Literature

Automation and Process Main literature Control Kristina Process Control. Modeling, Design, Simulation. B.Wane Vassiljeva Bequette. About the course Process Control. A First Course with Matlab. Pao C. Chau Contacts Assessment Introduction to Process Control. J.A. Ramagnoli, methods Agenda A.Palazoglu. Knowledge and Skills Projects Process Control. Designing Process and Control Systems Course Sources for Dynamic Performance. Thomas E. Marlin. Introduction Systems Production Processes Additional literature Automation Automation Advanced PID Control. K. Åström, T. Hägglund, tasks Automation goals . T.Glad, L.Ljung. History

14 / 46 Systems

Automation and Process Engineering activities are intended to create a system / process Control / component what we want / need and as the result Kristina Vassiljeva Concept (necessity, requirements, functions) — documentation;

About the Realization (design, tests, production). course Contacts Assessment In the course Automation and Process Control (A&PC) we will methods Agenda discuss Knowledge and Skills Projects Control /objects, aims, etc./ including Course Sources Automatic control and industry control systems, where Introduction Systems Production Processes Implements control algorithms (process interface), Automation Automation Provides situation (user interface), tasks Automation goals Analyzes and estimates situation (alarms). History

15 / 46 Technical Process

Automation and Process Process is the entirety of all interacting process within a Control system that transforms and stores material, Kristina Vassiljeva energy of information. Technical process is a process in which its physical parameters About the course are recorded and influenced by technical means. Contacts Assessment effecting variables output quantities methods Agenda Knowledge and Skills Projects Course Sources Technical Process Introduction material, energy material, energy or information flow or information outflow Systems in a technical system Production Processes Automation Automation Figure: Technical Process tasks Automation goals The Technical process runs on technical system. History

DIN 6620116 / 46 Automation System Structure

Automation and Process Control

Kristina Vassiljeva

About the course Contacts Assessment methods Agenda Knowledge and Skills Projects Course Sources Introduction Systems Production Figure: Basic structure of Automation System Processes Automation Automation tasks Instrumentation acquires information from the process. Sends the Automation goals information to the process to change its behavior. History Human interface allows operator manually interact with the process.

17 / 46 Industrial Automation

Automation Industrial Automation System and Process Control

Kristina Goal is the automation of operations in the technical Vassiljeva process with the help of appropriate information

About the processing units. course Contacts Human operators only place requests on the operating results. Assessment methods Agenda Knowledge Automation of the technical process in the foreground and Skills Projects Course Sources Introduction Process Control System Systems Production Processes Goal is management of the procedure of a technical Automation process by human operators, supported by the Automation tasks Automation automation of individual operations. goals History Operation in the foreground 18 / 46 Control System

Automation Control system is the heart of automation systems and and Process Control coordinates and controls the functions of other systems. Kristina Vassiljeva The control system is an essential mechanism for manipulating of the output of a specific process to achieve the desired result. About the course Contacts Control system consists of Assessment methods Agenda Basic control (PID, blocking); Knowledge and Skills State-flow; Projects Course Sources Tracking control (set points); Introduction Specific situations (errors, emergency, startup, etc.); Systems Production User interfaces (alarms, trends). Processes Automation Regardless of the application automation has similar goals, Automation tasks Automation algorithms, devices. goals History Control system will be integrated with business management. 19 / 46 Manufacturing

Automation and Process Manufacturing is a process of transforming inputs into final Control goods and products. Kristina Vassiljeva Company is a business unit About the Working with the purpose, owns assets; course Contacts Assessment Located somewhere: Transport, Logistics; methods Agenda Consists of units: structure; Knowledge and Skills Projects Manufacturing activities: processing materials → product Course Sources processes: chemical, mechanical, thermal, etc. Introduction Systems Production Activities Production Processes Automation The overall purpose of any business is profit. Automation tasks Automation Manufacturing adds value to the product, which is produced in goals History order to sell at a higher price than the cost is.

20 / 46 Product

Automation customer and Process quality price: Control 40% production Kristina enterprise Vassiljeva 10% salary 25% workshop - material 50% components About the - personnel 15% power course Production Product - time 25% sales Contacts 15% development Assessment - equipment methods 20% profit Agenda (supply) (inventory) Knowledge and Skills Projects Course Figure: Production price Sources Introduction The technical and organizational level of production (capability). Systems Production Processes Product has a life cycle Automation Design devices configuration. Automation tasks Automation Production PLC programming. goals History Support HMI design. 21 / 46 Product II

Automation and Process Control Market becomes more global. Kristina Number of customers and manufactures has increased Vassiljeva Products have a lot of modifications; About the course Contacts Orders are smaller but more frequent; Assessment methods Requires more information about the product and order. Agenda Knowledge and Skills Projects Course Product is delivered to the final Sources information customer with information which Introduction Systems should be collected, saved, stored, Production product Processes processed, etc. Automation Automation tasks Automation goals History

22 / 46 Production process

Automation and Process Control

Kristina Production process is changing Vassiljeva Production volumes are changing About the course Raw materials are changing Contacts Assessment Quality requirements increase methods Agenda Knowledge Shorter deadlines and Skills Projects Course Market is changing Sources Safety, environmental requirements Introduction Systems Production Processes Can be solved by: automation and data processing. Automation Equipment: computing hardware and networks. Automation tasks Automation goals History

23 / 46 Industry

Automation In industry the knowledge of different fields is needed including and Process Control knowledge of automation: Kristina Vassiljeva Control systems; Computer science; About the course Electricity, mechanics. Contacts Assessment methods There are two environments: Agenda Knowledge Industry environment workshop, workers (blue-collar), control of the and Skills Projects equipment, machinery, power, water, compressed air, Course Sources PLC, regulators, fast networks, short messages. Introduction Business office, staff (white-collar), business plan, production Systems Production planning and management, orders, Internet, files Processes (enterprise infrastructure), etc. Automation Automation In industry we simultaneously have: production, design of the tasks Automation goals new products, construction, maintenance, market research, History logistics. 24 / 46 Production

The production process is part of a long chain of economic Automation and Process activities. Control

Kristina control disturbances Vassiljeva

materials equipment About the processes product, service course power workshop, warehouse Contacts Assessment labor remains, treatment methods OBJECT Agenda Knowledge and Skills Projects transportation, processing, distribution Course warehousing Sources Introduction Systems Figure: Production Production Processes Among continuous processes in world dominate Automation Automation Chemical and petrochemical; tasks Automation Biotechnology; goals History Boilers, thermal processes;

Waste water treatment, etc. 25 / 46 Production II

Automation and Process Control

Kristina Vassiljeva Production process: Distributed in space; About the course Running in time; Contacts Assessment methods Influenced by the disturbance. Agenda Knowledge and Skills Projects Equipment and process states: Course Sources Introduction Startup Operation Systems Shutdown Production Processes Automation Automation tasks Automation goals History

26 / 46 Basic Concepts

Automation and Process Process is a change of indicator Control

Kristina Number of activities Vassiljeva development process, manufacturing process,

About the the training process, etc. course Contacts Human, technical Assessment methods Changes properties, can be controlled Agenda Knowledge Requires: time, space, resources, skills, etc. and Skills Projects Course Industrial processes are systematic series of physical, Sources mechanical, chemical, etc of operations that produce a result. Introduction Systems Manufacture goods Production X Processes food, chemicals, etc. Automation Automation Provide services tasks X Automation supply electricity, water, gas, etc. goals History Some processes are reversible. 27 / 46 Control

Automation and Process Control Control purposeful activity (has the goal!) Kristina Vassiljeva Process should be affected to meet the goal Controlled object equipment, process About the course Contacts Assessment methods environment Agenda states Knowledge and Skills Projects Course control output Sources object Introduction Systems Production Processes Automation Automated control control without human aid Automation tasks System components, transformations: inputs → outputs Automation goals History

28 / 46 Classification

Automation and Process Control

Kristina Vassiljeva

About the course Contacts Assessment methods Agenda Knowledge and Skills Projects Course Sources Introduction Systems Production Processes Automation Automation tasks Automation goals History Figure: Industrial processes 29 / 46 Automation Continuous processes and Process Control

Kristina Steady state is an equilibrium point of the process Vassiljeva Lasts a long time due to big time constants

About the Dynamics of the process does not change (possible to use course Contacts linearized model) Assessment methods Small disturbances, fixed Agenda Knowledge and Skills Projects Boilers (heat, steam) Course Sources Chemical industry (polymers, paints, etc.) Introduction Petrochemical - quality, production volumes, profits Systems Production Baking Processes Automation oven Automation tasks Automation goals History

30 / 46 Automation Batch processes and Process Control

Kristina Process depends on the quantity, composition and material Vassiljeva Time constants change (10×) About the Purposes are changing course Contacts Errors can damage the product or equipment Assessment methods Agenda Controlled from the beginning till the end, changes are drastic Knowledge and Skills Projects Course Dough, concrete Sources Pharmaceutical products Introduction Food, beverages Systems Production Paints, varnishes Processes Automation Automation tasks Automation goals History

31 / 46 Management flows of the production

Automation Activities Objectives and Process Control Business Strategic management Economic optimization

Kristina management (business plan) Vassiljeva Orders, Logistics min P expenses

About the Resources (max profit) course Contacts Income/expenses limitations Assessment methods Workshops Tactical management (plan) Process optimization Agenda Knowledge production Optimization, plan (max) -quantity, speed and Skills Projects Monitoring quality Course Sources Failure treatment (min) -price, cost Introduction Systems Repair X plan execution Production Processes Process control Efficient control Implementation of the Automation by equipment control control and safety Automation tasks state-flow regulations Automation goals interlocks, safety History behavior 32 / 46 Control Goals

Automation and Process Goal of the control is not to obtain the maximal but the Control optimal result. Kristina Vassiljeva Purpose is to do: About the course X Cheaper; Contacts Assessment Better; methods X Agenda Knowledge X Faster; and Skills Projects More safe. Course X Sources Introduction Systems Automation tasks arise in business environment where the Production Processes production goal is the profit (build something - make money). Automation The role of management is to produce using people and Automation tasks equipment. Management must set out the challenges so that Automation goals History technical staff can understand it.

33 / 46 Automation tasks

Automation and Process Control Technical staff: production facilities are specified by the

Kristina equipment. Vassiljeva Action: plan, build, tune, ...

About the course Contacts What we want to achieve with automatics? It is used to Assessment methods X to solve specific tasks Agenda Knowledge to obtain process with standard (safe) features and Skills X Projects Course Sources The basic need of any process is to produce the goods or to Introduction provide the services that maintain Systems Production Processes Consistency, Automation Quality, Automation tasks Automation Cost-effectivness. goals History

34 / 46 Tasks

Automation Much attention is devoted to: and Process Control What is the result? Kristina Vassiljeva How do you measure results? Expenses? Risks? What to do? What not to do? How much to do? About the course Contacts Good, necessary, fashionable, important, etc. ←meaningless! Assessment methods Reduction of disturbances, increasing the ←important content Agenda Knowledge speed, increase the quality, reliability, safety, and Skills Projects etc. Course Sources Introduction Automation Steps Systems Production Processes 1 Information Acquisition Automation Automation 2 Information Analysis and Decision Making tasks Automation goals 3 Control Execution History

35 / 46 Automation goals

Automation Profit - is the main purpose! and Process X Control Recoupment of investments Kristina Vassiljeva X Effective production About the course Schedule work Contacts Assessment orders, resources methods Agenda Knowledge Availability and Skills Projects Course unit failure shall not cause the process shutdown (heating, Sources power, water, etc.) Introduction monitoring of the equipment work and protection Systems Production goal: reservation, automated switching, scheduled repair, Processes diagnostics, emergency notifications Automation Automation tasks Materials and energy savings Automation goals History monitoring: consumption

36 / 46 Automation goals II

Automation and Process Control X Quality - customer satisfaction Kristina Vassiljeva Stable production, quality monitoring

About the X Standards, regulations and laws satisfaction course Contacts Safety - avoid the risk to the staff and environment Assessment methods Agenda achieved by: monitoring parameters, human activities Knowledge and Skills testing, failures localization, operator assistance Projects Course Sources Meet the environmental pollution standards Introduction wastewater, gases, dust, etc. Systems Production Processes X Flexibility Automation Automation Products, raw materials, requirements, market, etc. tasks Automation goals History

37 / 46 Automation Level

Automation and Process Control Kristina Automation level should be appropriate: Vassiljeva too much / too little automation. About the course Contacts Management and decisions based on available information Assessment methods Data acquisition / processing / traffic is the same as Agenda Knowledge in logistics industry or government (the same and Skills Projects IT technology). Course Sources Introduction To control processes their knowledge (model), standards, Systems Production limitations, accurate and flexible (and therefore complex) Processes Automation management are needed. Automation tasks Automation goals History

38 / 46 Activity Classification

Automation and Process Control (Control) activity classification by the complexity Kristina Human based Automatics Vassiljeva Skill based reflexive actions simple, fast algorithms About the (known fast course Contacts situations) routine Assessment methods Rule-based follows the rules emergency Agenda Knowledge and Skills (more complex thinks as-makes interlocking Projects Course situations) reserve usage Sources start/stop Introduction Systems Knowledge-based analyzes, calculates identification Production Processes (unknown making plans fault-detection Automation situations) model changes in the structure Automation tasks slow new algorithms Automation goals History

39 / 46 Automation Pyramid

Automation The classic automation pyramid model shows a series of and Process Control well-defined layers structured in such a way that information Kristina flows upwards from devices to enterprise via all levels. Vassiljeva

About the Company level Buisness planning course Enterprise Contacts Assessment Production methods Manufacturing execution system Management: production, quality, maintenance Agenda Control Knowledge and Skills Projects Plant supervisory level SCADA, HMI, DCS Course Supervisory Control Sources Introduction Systems Direct control level Automatic Control PLC, DCS Production Processes

Automation Field level Sensors and Actuators Electrical engineering Automation tasks Automation goals Manufacturing/ process History

40 / 46 Figure: Information flows in company levels Automatic control history

Automation and Process Control Early theory: 1932 amplifiers (Nyquist). Kristina Vassiljeva Practice: 1922- Control of ships’ movements.

About the Two branches of automatic control applications: course Contacts Assessment 1 Control of the movement/motion methods Agenda Knowledge World War II (1939) and Skills Projects X tracking systems (servo): gun pointing, ship steering Course Sources 2 Process control Introduction Systems chemical industry, food industry Production Processes X terminology did not work, fixed operating point Automation X large time constants, delays Automation tasks Automation goals History

41 / 46 History

Automation and Process before 1940 (materials, energy) controlled manually: valves Control /ventiilid /вентили; Kristina Vassiljeva Large number of operators (knowledge of the process, experience); About the Warehouses for intermediate products storage course (separates the process); Contacts Assessment Expensive labor, increased production, new methods Agenda equipment. Knowledge and Skills ∼ 1950 Controllers, Projects Course Rules and experience, process dynamics is not taken Sources into account Introduction Systems ∼ 1960 optimal control (min $) Production Processes How to use the theory? Automation Automation ∼ 1970 increase of the fuel price (to minimize energy costs) tasks Automation More complex process, more connections goals History ∼ 1980 MPC (Model Predictive Control), DCS (Distributed

Control System / Hajusüsteemid) 42 / 46 Processes

Automation Restrictions on the process: equipment, personnel, legislation, etc. and Process Control Process has restriction on the parameters values: Kristina Vassiljeva law of physics, safety requirements, product quality, technical potential (max productivity). About the course Problems with existing control systems Contacts Assessment Some systems are important and have to work, halt methods X Agenda can cause accidents. Knowledge and Skills Many systems are integrated or embedded. Projects X Course X Data traffic is huge. Sources Functionality documentation is poor, user does not Introduction X Systems know the full functionality of the system. Production Processes X Information and "know-how" related to staff, critical Automation knowledge and skills. Automation tasks X The information is scattered in many systems, is it Automation goals available in an appropriate format? History X The complexity, capability, flexibility. 43 / 46 Control

Automation and Process Control Goals can change Kristina X The aim to produce more - goal of the past! Vassiljeva X To produce with a better quality - goals of the past! About the Recoupment of investments - max profit for the course X Contacts investment. Assessment methods Agenda Current situation in automation: Knowledge and Skills Projects many unconnected (outdated) systems, which is an obstacle to Course Sources the further integration. Introduction Systems Automation development has two possible paths: Production Processes 1 Evolution, continuous improvement. Reduces the risk Automation to make step-by-step, minimize the risks. Automation tasks Automation 2 Replacement to the new one. goals History

44 / 46 Today’s Automation

Automation Additional features: and Process Control Servers: heart of automation system Kristina Vassiljeva store the real-time data; coordinate the activities of all subsystems; About the have redundancy. course Contacts Assessment Remote clients methods Agenda operator stations. Knowledge and Skills Projects History server: alarm data, event data, process data Course Sources off-line analysis. Introduction Enterprise resource planing (ERP): arrangement for Systems Production integration and management of information Processes Automation business activities: accounting, sales; Automation tasks manufacturing; Automation goals supply; History service. 45 / 46 Trends

Automation and Process Closer to the process Control local PID controller in the sensor or actuator Kristina Vassiljeva Remote control

About the works on the parent company servers: course Contacts orders, realization, scheduling (expensive software) Assessment methods Integration (control and IT) Agenda Knowledge and Skills manufacturing optimization: smarter, safer. Projects Course Today Almost there Sources Introduction Manufacturing centric Customer centric Systems Production Forecast dependent (warehouses) Demand dependent (orders) Processes Replenish stores Direct to customers Automation Automation Regulated yields Optimized yields tasks Automation Breakdown and preventive Predictive and reliability-centered goals History maintenance maintenance

46 / 46 Automation B. W. Bequette, Process Control: Modeling, Design and and Process Control Simulation. Prentice Hall Professional, 2003. Kristina Vassiljeva P. C. Chau, Process Control: A First Course with MATLAB. Cambrige University Press, 2002. About the course Contacts W. L. Luyben, Process modeling, simulation and control for Assessment methods chemical engineers. McGraw-Hill Higher Education, 1989. Agenda Knowledge and Skills D. E. Seborg, T. F. Edgar, D. A. Mellichamp, and F. J. Projects Course Doyle, Process Dynamics and Control. Wiley & Sons, Sources Introduction 2004. Systems Production P. E. Wellstead, Introduction to Physical System Processes Modelling. Control Systems Principles, 2005, [Accessed: Automation Automation February, 2017]. [Online]. Available: tasks Automation goals http://control-systems-principles.co.uk/ebooks/ History Introduction-to-Physical-System-Modelling.pdf 46 / 46 Automation G. F. M. de Souza, Ed., Thermal Power Plant Performance and Process Control Analysis. Springer Series in Reliability Engineering, 2012. Kristina Vassiljeva E. M. Marszal, Safety integrity level selection: systematic methods including layer of protection analysis. ISA—The About the course Instrumentation, Systems, and Automation Society, 2002. Contacts Assessment methods Agenda Knowledge and Skills Projects Course Sources Introduction Systems Production Processes Automation Automation tasks Automation goals History

46 / 46