Automation and Process Control ISS0080-Automatiseerimine ja protsessijuhtimine Kristina Vassiljeva Centre for Intelligent Systems, Department of Computer Systems, School of Information Technologies, TUT 31.01.2018 Contacts Automation and Process School of Information Technologies Control Department of Computer Systems Kristina Vassiljeva Centre for Intelligent Systems About the Alpha Control Laboratory course Contacts Assessment methods Lecturer Agenda Knowledge and Skills Associate professor Kristina Vassiljeva Projects Course room:ICT-502D Sources Introduction phone: 6202116 Systems e-mail: kristina.vassiljeva at ttu.ee Production Processes Automation Automation tasks Automation and Process Control 2-1-1 5 ECTS E Automation goals http://www.a-lab.ee/edu/courses History 2 / 46 Assessment methods Automation Tests: 2 (2 × 20 points); and Process Control Labs: 6 with report. Deadline for report is in 2 weeks. Kristina Vassiljeva On time 2 points, With delay 1 point. About the course Exam: written. Contacts Assessment methods Exam prerequisites: Agenda Knowledge and Skills Projects Both tests should be written at least on 5 points. Course Sources Introduction Final grade: Systems Production Processes Automation Automation 1 Tests + reports give max 50+ points tasks Automation goals 2 Written exam gives max 50 points. History 3 / 46 Assessment methods Automation Tests: 2 (2 × 20 points); and Process Control Labs: 6 with report. Deadline for report is in 2 weeks. Kristina Vassiljeva On time 2 points, With delay 1 point. About the course Exam: written. Contacts Assessment methods Exam prerequisites: Agenda Knowledge and Skills Projects Both tests should be written at least on 5 points. Course Sources Introduction Final grade: Systems Production Processes Automation Automation 1 Tests + reports give max 50+ points tasks Automation goals 2 Written exam gives max 50 points. History 3 / 46 Assessment methods Automation Tests: 2 (2 × 20 points); and Process Control Labs: 6 with report. Deadline for report is in 2 weeks. Kristina Vassiljeva On time 2 points, With delay 1 point. About the course Exam: written. Contacts Assessment methods Exam prerequisites: Agenda Knowledge and Skills Projects Both tests should be written at least on 5 points. Course Sources Introduction Final grade: Systems Production Processes Automation Automation 1 Tests + reports give max 50+ points tasks Automation goals 2 Written exam gives max 50 points. History 3 / 46 Course Automation and Process Control Lectures Kristina Vassiljeva Wednesday 10:00–11:30 ICT-A1 2 academic hours/week About the + course Contacts Assessment Exercises methods Agenda Knowledge Wednesday 12:00–13:30 ICT-404 2 academic hours/week and Skills Projects Course or Sources Introduction Practical works Systems Production Wednesday 12:00–13:30 ICT-404 2 academic hours/week Processes Automation Correct practical work reports should be provided within 2 weeks Automation tasks after task/problem formulation and explanation. Automation goals History 4 / 46 Course Automation and Process Control Lectures Kristina Vassiljeva Wednesday 10:00–11:30 ICT-A1 2 academic hours/week About the + course Contacts Assessment Exercises methods Agenda Knowledge Wednesday 12:00–13:30 ICT-404 2 academic hours/week and Skills Projects Course or Sources Introduction Practical works Systems Production Wednesday 12:00–13:30 ICT-404 2 academic hours/week Processes Automation Correct practical work reports should be provided within 2 weeks Automation tasks after task/problem formulation and explanation. Automation goals History 4 / 46 Technological approach Automation and Process There are two different approaches in automation: different Control skills, terminology and culture. Kristina Vassiljeva Technological approach About the course Equipment, instrumentation Contacts Assessment methods controllers, PLCs, computers, sensors, actuators, etc. Agenda Knowledge and Skills Connecting devices: signals, networks, protocols; Projects Course Sources Tuning, programming, operation; Introduction Safety. Systems Production Processes Control Instrumentation Automation Automation tasks Automation goals Dates: Autumn 2018 History 5 / 46 Process approach Automation and Process Control Approach based on the process Kristina Old ones: boilers, petrochemical, polymers, etc Vassiljeva [1, 2, 3, 4, 5]; About the course New ones: bio-tech, pharmaceuticals, nanotechnology, etc; Contacts Assessment Knowledge of the characteristics of the process methods Agenda Knowledge chemistry, physics, thermal engineering, etc; and Skills Projects Course Problems: cost, product cost, quality, environment, etc. Sources Introduction Control algorithms, process safety [6, 7]. Systems Production Processes ISS0080 Automation and Process Control Automation Automation tasks Automation Dates: Now goals History 6 / 46 Management Automation and Process Industrial processes should be designed to meet business needs. Control Kristina Vassiljeva Technical conditions description About the Specify the elements of the system course Contacts Who is the target customer? Assessment methods What is considered "value" to the customer? Agenda Knowledge What is the geographic scope of the business? and Skills Projects Which skills and capabilities should be developed within Course the firm? Sources How can the firm grow, through both its base business Introduction Systems and new business? Production Processes Terminology Automation Automation tasks Communication Skills /verbal, written/ Automation goals Formation of the Contracts History 7 / 46 Technical Automation and Process Control Kristina Vassiljeva Decomposition of the system into subsystems About the course description of the elements, models Contacts Assessment Realizability methods Agenda Knowledge Choice of the technology and Skills Projects Course System behavior and the environment Sources Introduction At least one specialty Systems Production good knowledge of the given field Processes Automation Automation tasks Automation goals History 8 / 46 Implementation Automation and Process Control New systems are implemented by the projects. Kristina Vassiljeva Project consists of: About the Requirements (specifications) course Contacts Problem Statement. What should we do. Assessment methods Additional Terms and Conditions. Agenda Knowledge Does not include requirements how to do. and Skills Projects Course Volume of work (time, costs) Sources Introduction Contract Systems Production What work? Who does? How much? Processes Quality requirements? Automation Automation According to what criteria? tasks Automation goals History 9 / 46 Volume and Problems Automation and Process Large projects Control Duration: years; Kristina Vassiljeva Description: rockets, tunnels, weapon systems, etc. About the course Contacts Small projects Assessment methods Agenda Knowledge Duration: weeks; and Skills Projects Description: thermometer, door automation, etc. Course Sources Introduction Problems in the design of systems: Systems Production Select the right technical solution. Processes Knowing the environment where the project is working. Automation Team work, relationships between people. Automation tasks Communication skills (verbal, written). Automation goals Risks estimation History money, time, manpower, additional costs. 10 / 46 Aim Automation and Process The course aim: automation. Control Kristina Works in the field: Vassiljeva Process control; About the Power production, distribution; course Contacts Assessment Machinery control; methods Agenda Building automation. Knowledge and Skills Projects Course Control task formulation and solving Sources Introduction Object identification Systems Production Is it possible? Processes Which way? Automation Automation tasks Simulations Automation goals History Realization (ISS0065) 11 / 46 Outcomes Automation and Process Student knows how to Control Kristina 1 Describe a dynamic system. Vassiljeva Understanding steady-state behavior, About the Transfer functions, course State-space models and their conversion; Contacts Assessment methods 2 Analyze the control problem and choose the appropriate Agenda Knowledge controller; and Skills Projects Course 3 Understand and describe mathematical models of the Sources dynamical systems; Introduction Systems 4 Use MATLAB to design a system and to do simulation Production Processes tests; Automation Automation 5 Present the results on paper and orally; tasks Automation goals 6 Create simple protection circuits to reduce the risks. History 12 / 46 Automation Problems in the field of automation and Process Control Articles http://www.controlglobal.com, Kristina Vassiljeva Articles http://www.controldesign.com. About the course Automation at the nearest universities Contacts Assessment methods Aalto university: http://autsys.aalto.fi/Automation, Agenda Knowledge Lunds University: http://www.control.lth.se/, and Skills Projects University of Oulu: http://www.oulu.fi/pyosaaen/. Course Sources Introduction Other sources Systems Production Processes Online Resource http://www.controlguru.com/, Automation Automation Technical Aspects of Process Control and Simulation tasks Automation http://modelingandcontrol.com/, goals History Basic Information for Engineering and Design http://www.engineeringtoolbox.com/. 13 / 46 Literature Automation and Process Main literature Control Kristina Process Control. Modeling, Design, Simulation. B.Wane Vassiljeva Bequette. About the course Process Control. A First Course with Matlab. Pao C. Chau Contacts Assessment Introduction