Safety Analysis Report on HI-STAR 190 Package. (Revision 0.C)
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NON-PROPRIETARY VERSION SAFETY ANALYSIS REPORT on THE HI-STAR 190 PACKAGE (Revision 0.C) by Holtec International Holtec Center One Holtec Drive Marlton, NJ 08053 (holtecinternational.com) USNRC Docket No. : 71-9373 Holtec Report No. : HI-2146214 * Quality Designation : Safety Significant Copyright Notice and Notice of Proprietary Information This document is a copyrighted intellectual property of Holtec International. All rights reserved. Excerpting any part of this document, except for public domain citations included herein, by any person or entity except for the USNRC, a Holtec User Group (HUG) member company, or a foreign regulatory authority with jurisdiction over a HUG member’s nuclear facility without written consent of Holtec International is unlawful. * The safety designation is pursuant to Holtec International’s Quality Assurance Program. TABLE OF CONTENTS _______________________________________________________________________________ TOC ................................................................................................................................... T1 SAR REVISION SUMMARY ......................................................................................... S1 GLOSSARY AND NOTATIONS .................................................................................... G1 CHAPTER 1: GENERAL INFORMATION 1.0 OVERVIEW ................................................................................................................. 1.0-1 1.1 INTRODUCTION TO THE HI-STAR 190 PACKAGE .............................................. 1.1-1 1.2 DESCRIPTION OF PACKAGING COMPONENTS AND THEIR DESIGN & OPERATIONAL FEATURES .................................................................. 1.2-1 1.2.1 Packaging ...................................................................................................................... 1.2-1 1.2.2 Contents of Package .................................................................................................... 1.2-10 1.2.3 Special Requirements for Plutonium .......................................................................... 1.2-11 1.2.4 Operational Features ................................................................................................... 1.2-11 1.3 ENGINEERING DRAWINGS ..................................................................................... 1.3-1 • Holtec Licensing DWG 9841, “HI-STAR 190 Cask” • Holtec Licensing DWG 6505, “MPC-37 Enclosure Vessel” • Holtec Licensing DWG 6506 “MPC-37 Fuel Basket” • Holtec Licensing DWG 6507, “MPC-89 Fuel Basket” • Holtec Licensing DWG 6512, “MPC-89 Enclosure Vessel” • Holtec Licensing DWG 9848, “HI-STAR 190 Impact Limiters” (a.k.a. AL-STAR 190) • Holtec Licensing DWG 10234, “Damaged Fuel Container (DFC)” • Holtec Licensing DWG 9849, “HI-STAR 190 MPC Spacer Ring” 1.4 SUMMARY OF COMPLIANCE WITH 10CFR71 REQUIREMENTS ..................... 1.4-1 1.5 LOCATION OF PROPERTIES OF SPECIAL PURPOSE MATERIALS .................. 1.5-1 1.6 QUALITY ASSURANCE AND DESIGN CONTROL ............................................... 1.6-1 1.7 REFERENCES ............................................................................................................. 1.7-1 Appendix 1.A: Justification for Package Approval Based on Moderator Exclusion Under Hypothetical Accident Conditions HI-STAR 190 SAR Revision 0.C Report HI-2146214 Page T1 of T9 CHAPTER 2: STRUCTURAL EVALUATION 2.0 INTRODUCTION ........................................................................................................ 2.0-1 2.1 STRUCTURAL DESIGN. .......................................................................................... 2.1-1 2.1.1 Discussion ......................................................................................................... 2.1-1 2.1.2 Design Criteria .................................................................................................. 2.1-3 2.1.3 Weights and Centers of Gravity ...................................................................... 2.1-18 2.1.4 Identification of Codes and Standards for Package Design ............................ 2.1-18 2.2 MATERIALS ................................................................................................................ 2.2-1 2.2.1 Mechanical Properties and Specifications ........................................................ 2.2-1 2.2.2 Chemical, Galvanic or Other Reactions ........................................................... 2.2-7 2.2.3 Effects of Radiation on Materials ..................................................................... 2.2-8 2.3 FABRICATION AND EXAMINATIONS .................................................................. 2.3-1 2.3.1 Fabrication ........................................................................................................ 2.3-1 2.3.2 Examinations..................................................................................................... 2.3-2 2.4 GENERAL REQUIREMENTS .................................................................................... 2.4-1 2.4.1 Minimum Package Size .................................................................................... 2.4-1 2.4.2 Tamper-Indicating Feature ............................................................................... 2.4-1 2.4.3 Positive Closure ................................................................................................ 2.4-1 2.5 LIFTING AND TIE-DOWN STANDARDS ............................................................... 2.5-1 2.5.1 Lifting Devices ................................................................................................. 2.5-1 2.5.2 Tie-Down Devices ............................................................................................ 2.5-3 2.5.3 Safety Evaluation of Lifting and Tie-Down Devices ....................................... 2.5-4 2.5.4 MPC Lifting ...................................................................................................... 2.5-4 2.6 NORMAL CONDITIONS OF TRANSPORT ............................................................. 2.6-1 2.6.1 Heat ................................................................................................................... 2.6-3 2.6.2 Cold ................................................................................................................. 2.6-18 2.6.3 Reduced External Pressure ............................................................................. 2.6-19 2.6.4 Increased External Pressure ............................................................................ 2.6-20 2.6.5 Vibration ......................................................................................................... 2.6-20 HI-STAR 190 SAR Revision 0.C Report HI-2146214 Page T2 of T9 2.6.6 Water Spray .................................................................................................... 2.6-21 2.6.7 Free Drop ........................................................................................................ 2.6-21 2.6.8 Corner Drop .................................................................................................... 2.6-21 2.6.9 Compression ................................................................................................... 2.6-21 2.6.10 Penetration ...................................................................................................... 2.6-21 2.7 HYPOTHETICAL ACCIDENT CONDITIONS .......................................................... 2.7-1 2.7.1 9-Meter Free Drop ............................................................................................ 2.7-1 2.7.2 Crush ............................................................................................................... 2.7-12 2.7.3 Puncture .......................................................................................................... 2.7-12 2.7.4 Thermal ........................................................................................................... 2.7-13 2.7.5 Immersion - Fissile Material ........................................................................... 2.7-14 2.7.6 Immersion - All Packages ............................................................................... 2.7-15 2.7.7 Deep Water Immersion Test ........................................................................... 2.7-15 2.7.8 Summary of Damage ...................................................................................... 2.7-16 2.8 ACCIDENT CONDITIONS FOR AIR TRANSPORT OF PLUTONIUM ................. 2.8-1 2.9 ACCIDENT CONDITIONS FOR FISSILE MATERIALS FOR AIR TRANSPORT 2.9-1 2.10 SPECIAL FORM ........................................................................................................ 2.10-1 2.11 FUEL RODS ............................................................................................................... 2.11-1 2.12 REFERENCES ........................................................................................................... 2.12-1 Appendix 2.A: Description of Computer Codes for Structural Evaluation CHAPTER 3: THERMAL EVALUATION 3.0 INTRODUCTION ........................................................................................................ 3.0-1 3.1 DESCRIPTION OF THERMAL DESIGN................................................................... 3.1-1 3.1.1 Design Features ................................................................................................. 3.1-1 3.1.2 Contents Decay Heat .......................................................................................