Polyhipes MORPHOLOGY, SURFACE MODIFICATION and TRANSPORT

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Polyhipes MORPHOLOGY, SURFACE MODIFICATION and TRANSPORT POLYHIPEs MORPHOLOGY, SURFACE MODIFICATION AND TRANSPORT PROPERTIES by BORAN ZHAO Submitted in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY Dissertation Advisers: Dr. Donald L. Feke and Dr. Ica Manas-Zloczower Department of Chemical and Biomolecular Engineering CASE WESTERN RESERVE UNIVERSITY January 2019 CASE WESTERN RESERVE UNIVERSITY SCHOOL OF GRADUATE STUDIES We hereby approve the thesis/dissertation of Boran Zhao candidate for the degree of Doctor of Philosophy *. Committee Chair Donald L. Feke Committee Members Ica Manas-Zloczower Jay Adin Mann Jr. Uziel Landau David Schiraldi Date of Defense September 18th, 2018 *We also certify that written approval has been obtained for any proprietary material contained therein. DEDICATION To faith in truth, who carries me in seeking answers; To faith in consciousness, who drives me in the right directions; To my beloved family, who are the source of my happiness; To myself, for not yielding in pressure and not being satisfied in absorbing knowledge. i TABLE OF CONTENTS Dedication ............................................................................................................................ i Table of Contents ................................................................................................................ ii List of Tables ................................................................................................................... viii List of Figures .................................................................................................................... ix Acknowledgments............................................................................................................ xxi Abstract ................................................................................................................................1 Chapter 1 Introduction ..................................................................................................3 1.1 The Significance of Porous Materials .............................................................3 1.2 Porous Materials Classification and Processing Methods ...............................4 1.2.1 Metal porous materials .....................................................................4 1.2.2 Porous ceramics ...............................................................................5 1.2.3 Polymeric porous materials..............................................................5 1.3 Dissertation Outline .........................................................................................9 Chapter 2 Emulsion Preparation and the Corresponding Effects on Poly(HIPE) Foam Morphological and Mechanical Properties ..........................................11 2.1 Synopsis ........................................................................................................11 2.2 Introduction ...................................................................................................11 2.2.1 Droplet breakup mechanism ..........................................................13 2.2.2 Emulsification methods .................................................................17 2.2.3 General emulsion stability .............................................................18 2.2.4 Causes for emulsion instability ......................................................18 ii 2.2.5 High internal phase emulsions .......................................................20 2.2.6 Curing of high internal phase emulsions .......................................24 2.2.7 Interfacial tension kinetics .............................................................26 2.3 Experimental ..................................................................................................29 2.3.1 Materials ........................................................................................29 2.3.2 Mixing procedures: tuning HIPE morphology ..............................29 2.3.3 Interfacial tension kinetics using Wilhelmy Plate method ............32 2.3.4 HIPE and polyHIPE morphology analysis ....................................33 2.3.5 Chemorheology study ....................................................................34 2.3.6 Mechanical properties ....................................................................35 2.3.7 Thermal stability analysis ..............................................................35 2.4 Results and Discussion ..................................................................................35 2.4.1 The effect of propeller mixer setup on emulsion morphology ........................................................................................................35 2.4.2 The effect of syringe mixer setup on emulsion morphology .........41 2.4.3 Emulsion morphology under centrifugal force ..............................50 2.4.4 Interfacial tension (IFT) dynamics .................................................58 2.5 Conclusions ...................................................................................................62 Chapter 3 Morphological and Surface Effects on PolyHIPE Foam Transport Properties: Permeability and Spontaneous Imbibition .......................................................63 3.1 Synopsis .........................................................................................................63 3.2 Introduction ...................................................................................................64 iii 3.2.1 Flow in porous media.....................................................................64 3.2.2 Substrate roughness effect .............................................................67 3.2.3 Roughness effect on micro channels ..............................................68 3.2.4 Wetting ...........................................................................................69 3.2.5 Fluid transport in polyHIPE foams ................................................73 3.3 Experimental .................................................................................................75 3.3.1 Materials ........................................................................................75 3.3.2 Emulsion preparation .....................................................................76 3.3.3 Foam morphology ..........................................................................76 3.3.4 Relative foam density ....................................................................79 3.3.5 Foam mechanical properties ..........................................................79 3.3.6 Permeability measurement .............................................................80 3.3.7 Spontaneous imbibition measurement ...........................................82 3.3.8 Surfactant coating ..........................................................................83 3.4 Results and Discussion ..................................................................................84 3.4.1 Variation of foam morphology ......................................................84 3.4.2 Foams mechanical properties .........................................................85 3.4.3 Darcy’s flow through polyHIPE foams .........................................88 3.4.4 Spontaneous imbibition in polyHIPEs ...........................................90 3.4.5 Silicon oil imbibition .....................................................................92 3.4.6 Partial wetting-water imbibition in surfactant coated foams .........97 3.5 Conclusions .................................................................................................107 iv Chapter 4 Surface Modification of Polyhipe Foams ................................................108 4.1 Synopsis ......................................................................................................108 4.2 Introduction .................................................................................................108 4.3 Experimental ...............................................................................................110 4.3.1 Foam preparation .........................................................................110 4.3.2 Cellulose nanocrystals (CNC) preparation ..................................110 4.3.3 CNC dispersion preparation .........................................................111 4.3.4 Graphene oxide (GO) preparation ...............................................111 4.3.5 Coating process ............................................................................112 4.3.5.1PolyHIPE foam coated with CNC ....................................112 4.3.5.2PolyHIPE foam coated with GO and achieving electrical conductivity ......................................................112 4.4 Results and Discussion ...............................................................................113 4.4.1 CNC-coated polyHIPE nanocomposite .......................................113 4.4.2 Conductive polyHIPE via GO coating .........................................120 4.5 Conclusions .................................................................................................133 Chapter 5 PolyHIPE Foams as Oil Sorbent: Volume Expansion, W/O Emulsion Selectivity and Volumetric Capacity ...............................................................135 5.1 Synopsis ......................................................................................................135 5.2 Introduction .................................................................................................136
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