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CONSULTATIONS AND WORKSHOPS Benefits and Risks of the Use of Chlorine-containing Disinfectants in Food Production and Food Processing Report of a Joint FAO/WHO Expert Meeting Ann Arbor, MI, USA, 27–30 May 2008 Use of Chlorine-containing Disinfectants in Food Production and Food Processing WHO Library Cataloguing-in-Publication Data Benefits and risks of the use of chlorine-containing disinfectants in food production and food processing: report of a joint FAO/WHO expert meeting, Ann Arbor, MI, USA, 27–30 May 2008. 1.Food contamination. 2.Chlorine - toxicity. 3.Disinfectants - toxicity. 4.Disinfection - utilization. 5.Food hygiene - standards. 6.Risk assessment. I.World Health Organization. II.Food and Agriculture Organization of the United Nations. ISBN 978 92 4 159894 1 (NLM classification: WA 701) ISBN 978 92 5 106476 4 © FAO and WHO 2009 All rights reserved. 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Printed by the WHO Document Production Services, Geneva, Switzerland CONTENTS ACKNOWLEDGEMENTS ................................................................................................ viii EXECUTIVE SUMMARY ................................................................................................... ix INTRODUCTION....................................................................................................................1 1. USE OF CHLORINE-CONTAINING COMPOUNDS IN FOOD PROCESSING ......4 1.1 Introduction ..................................................................................................................4 1.2 Poultry processing........................................................................................................6 1.2.1 Initial loads of bacteria upon entry to processing ..................................................6 1.2.2 Cross-contamination of carcasses during processing ............................................6 1.2.3 Control of contamination during processing..........................................................7 1.2.3.1 Physical...............................................................................................................7 1.2.3.2 Chemical.............................................................................................................7 1.2.4 Effectiveness of control measures .........................................................................7 1.2.4.1 Evaluating the literature......................................................................................7 1.2.4.2 Chlorine-based chemicals (Tables 1.1 and 1.2)..................................................8 1.2.4.3 Non-chlorine-based alternatives (Tables 1.3 and 1.4)......................................10 1.2.5 Conclusions..........................................................................................................11 1.3 Red meat processing...................................................................................................12 1.3.1 Primary red meat processing................................................................................12 1.3.1.1 Effectiveness of chlorine-based control measures (Tables 1.5 and 1.6) ..........13 1.3.1.2 Effectiveness of non-chlorine-based alternatives (Table 1.7) ..........................14 1.3.2 Further red meat processing.................................................................................15 1.3.2.1 Sources, types and control of contamination....................................................15 1.3.2.2 Effectiveness of chlorine-based control measures............................................15 1.3.2.3 Effectiveness of non-chlorine-based alternatives.............................................15 1.3.3 Conclusions..........................................................................................................16 1.4 Fish and fishery product processing ...........................................................................16 1.4.1 Types of chlorine compounds used in fish processing ........................................17 1.4.2 Industry practices.................................................................................................19 1.4.2.1 Chlorine-based solutions for non-product contact situations ...........................21 1.4.2.2 Non-chlorine-based alternatives.......................................................................22 1.4.3 Summary..............................................................................................................22 1.5 Fresh fruits and vegetables .........................................................................................23 1.5.1 Leafy greens.........................................................................................................23 1.5.1.1 Initial load of bacteria upon entry to processing ..............................................23 1.5.1.2 Control of contamination during processing ....................................................24 1.5.1.3 Effectiveness of control measures ....................................................................25 1.5.1.4 Summary...........................................................................................................26 1.5.2 Hydroponic fresh produce....................................................................................26 1.5.3 Sprouts and sprouting seeds.................................................................................28 1.5.3.1 Chlorine-based interventions............................................................................28 1.5.3.2 Non-chlorine-based alternatives.......................................................................28 1.6 Food contact surfaces .................................................................................................29 1.6.1 Disinfection of food contact surfaces using chlorine-based compounds.............29 iii Use of Chlorine-containing Disinfectants in Food Production and Food Processing 1.6.1.1 Function and target microorganisms ................................................................29 1.6.1.2 Active chlorine compounds used......................................................................30 1.6.1.3 Treatment conditions........................................................................................30 1.6.1.4 Effectiveness of the process .............................................................................31 1.6.1.5 Limitations of the process.................................................................................32 1.6.2 Disinfection of food contact surfaces using non-chlorine-based alternative compounds ........................................................................................................................33 1.6.2.1 Alternative compounds used............................................................................33 1.6.2.2 Treatment conditions........................................................................................33 1.6.2.3 Effectiveness of alternative compounds...........................................................33 1.6.2.4 Limitations of alternative compounds ..............................................................35 1.6.2.5 Summary...........................................................................................................35 1.7 References ..................................................................................................................36 2. CHEMISTRY OF DISINFECTANTS AND FORMATION OF DISINFECTION BY- PRODUCTS IN FOOD AND WATER................................................................................48 2.1 Introduction ................................................................................................................48 2.2 Acidified sodium chlorite ...........................................................................................48 2.2.1