TSUBAKI REPORT 2019 Integrated Report CONTENTS
The Tsubaki Group’s Special Feature Overview of Vision Taking on the Challenge of the Tsubaki Group Sustainable Value Creation 2 Corporate Philosophy 8 Taking on the Challenge of 16 Tsubaki’s Business and TSUBAKI SPIRIT Sustainable Value Creation Principal Products 4 CEO Message 10 Solving Social Problems through 18 Tsubaki Products Supporting Technological Innovation Society in a Wide Range of Areas 12 Fulfilling Our Social 20 Tsubaki’s Growth Track Responsibility as a Corporation 22 Consolidated Financial and 14 Strengthening Our Response Non-Financial Highlights Measures to Risks 24 Tsubaki’s Strengths
Main Disclosure Tools Financial information Non-financial information
Reports Mainly provides an overview of the Tsubaki Group and reports on the Group’s business activities, TSUBAKI REPORT 2019 environmental initiatives, and management systems
Financial statements Securities reports (Only available in Japanese)
Website Investor Relations section Environmental Approach section (latest information Discloses financial information for Discloses details on initiatives to preserve and more shareholders and investors and the environment and coexist with society detailed information) information on shareholders and shares https://tsubakimoto.com/csr/ https://tsubakimoto.com/ir/
TSUBAKI REPORT 2019 Taking the Craft of Manufacturing to New Heights A future for the world of motion because of Tsubaki
The Tsubaki Group’s The Tsubaki Group’s Foundations Financial and Growth Strategies for Value Creation Supplementary Information
26 Progress of the Mid-Term 42 Interview with an Outside Director 62 Consolidated Financial and Management Plan Non-Financial Summary 44 Corporate Governance System 28 Interview with the COO 64 Report and Analysis of Consolidated 50 Human Resources 52 Technology Financial Condition and Results 32 Strategies for Enhancing Value 53 Quality 54 Safety of Operations for the FYE 2019 by Business Segment 55 Procurement 56 Environment 66 Principal Tsubaki Group 40 FYE 2019 Topics 58 Society 60 Finance Companies 67 Corporate Data and Stock Information
Editorial Policy Data Regarding Environmental and Social Initiatives The TSUBAKI REPORT aims to present in an easy-to-understand format for This report was prepared with reference to the Ministry of the Environment our stakeholders, the Tsubaki Group’s initiatives for sustainable growth and of Japan’s “Environmental Reporting Guidelines 2012,” the Ministry of the medium- to long-term value creation processes by comprehensively compiling Environment of Japan’s “Environmental Accounting Guidelines 2005,” and financial and non-financial information (corporate philosophy, business the Global Reporting Initiative (GRI)’s “Sustainability Reporting Standards.” overview, management strategies, corporate governance, technological Reporting Period: April 2018 to March 2019 capability, the environment, social contribution, and other areas). (includes some activities after the reporting period) Scope of Data Collection: Tsubakimoto Chain Kyotanabe Plant, Saitama Plant, Nagaokakyo Plant, Hyogo Plant, Okayama Plant, and major Forward-Looking Statements Tsubakimoto Chain subsidiaries and affiliates in Japan and overseas In certain cases, the information in this report is based on estimates and fore- Tsubakimoto Custom Chain, Tsubakimoto Sprocket, casts made by the Tsubaki Group. The accuracy of data from external sources, Tsubakimoto Bulk Systems, Tsubakimoto Mayfran, including statistics, is not guaranteed. As a general rule, figures less than one Tsubakimoto Iron Casting, Tsubaki Yamakyu Chain, unit have been rounded down to the nearest whole number. Also, unless U.S. Tsubaki Holdings, Tsubakimoto Europe, etc. otherwise specifically stated all numerical values relating to Company perfor- mance and its financial position have been calculated on a consolidated basis.
TSUBAKI REPORT 2019 1 The Tsubaki Group’s Vision
Become a Leading Global Company by Creating Value that Surpasses Expectations
Corporate Philosophy TSUBAKI SPIRIT
“Tsubaki Spirit” is the Tsubaki Group’s shared corporate philosophy and code of conduct. The formulation of this corporate philosophy entailed reevaluating the Tsubaki Group DNA inherited from predecessors as well as the value that we can offer society going forward. We then clearly expressed and systemized the attributes that we should continue to value—as well as new challenges we should tackle—in the form of Tsubaki’s Mission, Tsubaki’s Aspiration, Tsubaki’s Code of Conduct, and a Founding Philosophy.
We will provide real value that customers and society want by continuing to be a monozukuri (manufacturing) specialist and by using our capabilities to provide solutions that transcend the boundaries of monozukuri. We will aim to remain a company that society needs by advancing the “art of moving” and providing value that surpasses society’s expectations.
2 TSUBAKI REPORT 2019 The Tsubaki Group’s Vision
Become a Leading Global Company by Creating Value that Surpasses Expectations
TSUBAKI REPORT 2019 3 The Tsubaki Group’s Vision CEO Message Contributing to Society with Technologies in the Field of Motion Control
By steadily strengthening our business foundation, we will take on the challenge of achieving both sustainable growth and social value creation.
Isamu Osa Chairman and CEO, Representative Director
4 TSUBAKI REPORT 2019 The Tsubaki Group’s Vision Contributing to Society with Technologies in the Field of Motion Control
Providing Added Value to Society Since its establishment, the Tsubaki Group has contin- lower burdens on the natural environment and cost ued to cultivate technological capabilities in the field of benefits for customers. The Group has advanced motion control. On that foundation, we have grown by motion control technologies and contributed to the developing products that contribute to the resolution development of global industry and society in a variety of issues faced by customers and society, and by of fields, from the achievement of energy saving and low enhancing our reliable, safe, high-quality products. fuel consumption to the resolution of labor shortages, In recent years, in accordance with the concept of the establishment of ultra-clean production environments, Ecology & Economy, we have worked rigorously to and the realization of abundant lifestyles. develop new products that simultaneously realize
Example of How the Tsubaki Group’s Motion Control Technologies Have Driven Progress Providing Increasing productivity and resolving labor shortages added value Realizing a safe and secure society
Achieving energy saving and low fuel consumption Supporting healthy and enjoyable lifestyles Technological Creating ultra-clean production environments innovation Utilizing energy effectively
Strengthening our Foundation to Support Sustainable Growth In the fiscal year ended March 31, 2019, we achieved Transmission Units and Components Operations. This record highs in consolidated net sales and operating is a major point of difference from the market-oriented income. When I became president in the fiscal year ended development style of Automotive Parts Operations March 31, 2010, the Tsubaki Group faced challenging and Materials Handling Systems Operations. circumstances, with two consecutive years of lower sales Accordingly, we divided the global market into five and profits due to the 2008 global financial crisis. However, regions and implemented another round of market our results turned around that year, and by the fiscal year research. Based on the needs of end users, we ended March 31, 2019, our net sales had increased to 2.1 revised our product lineup and accelerated the devel- times the level in the fiscal year ended March 31, 2010, and opment of high-value-added products. operating income had increased to 4.6 times. In addition, to foster discussion about the future of These results were due in large part to the the chain business, we launched innovation workshops renewed strength of the chain business, which we for general managers. To take on the challenge of using reinforced by steadily bolstering our business founda- new methods to produce new chains for specific applica- tion. Chains have been our core business since the tions, we built integrated production lines (innovative lines) founding of the Group, and we were proud to be the to use in place of the conventional lot-based production number one chain manufacturer in terms of perfor- lines. This generated opportunities for us to revise our mance and quality. On the other hand, I had a strong manufacturing processes and take on the challenge of sense of concern that our pride in being a leader could change, without being limited by established concepts. eventually reduce our competitiveness. In addition, in April 2014 we launched the MIK Chains are used in a variety of industries and appli- 2018* production reform activities at the Kyotanabe cations, and accordingly there is a wide range of tar- Plant, our main chain plant. Targeting completion in the gets. In addition, indirect sales were the standard fiscal year ended March 31, 2019, we worked to build practice, and we didn’t have a clear understanding of a compact, efficient production line, and we achieved the end user. We had fallen into a product-oriented our target two years ahead of schedule. style of development, and we were implementing As a result, over the past 10 years, Chain Operations rigidly uniform manufacturing, without accommodat- have achieved significant increases in sales and profit- ing high-variety variable-lot production. I considered ability and have regained their position as the driving these to be the major issues in Chain Operations. force behind the growth of the Tsubaki Group.
These problems were also shared by Power * Manufacturing Innovation in Kyotanabe 2018
TSUBAKI REPORT 2019 5 The Tsubaki Group’s Vision
CEO Message
Toward Further Reforms 1. Toward the Second Stage of Manufacturing 2. Ongoing Pursuit of Safety and Quality Reform at the Kyotanabe Plant The pursuit of reliability, safety, and high quality is The Kyotanabe Plant has had major success with MIK among the most fundamental of all issues faced by 2018, and from the fiscal year ending March 31, 2020, we manufacturing companies. On the other hand, there is are advancing new manufacturing reforms at this plant. a tendency for the fundamentals to become empty In addition to further production line automation, formalities without anyone realizing it. Now, we will we will use IoT and AI technologies and aim to realize a return to the fundamentals, and everyone at the lean manufacturing plant by completely linking informa- Group will work together to thoroughly enhance tion and manufacturing, including indirect operations, safety and quality. from estimates to shipments. We plan to reduce the In safety, these activities will focus on the rigorous burden on employees, including in indirect depart- prevention of serious accidents. In quality, the Quality ments, and to resolve the labor shortage, while Management Department, which was newly established simultaneously activating the workforce by shifting within Headquarters Operations as a Companywide employees to work that can only be done by people. organizational unit in April 2018, will coordinate the Moving forward, we will advance manufacturing quality assurance activities of the business divisions reforms in line with the characteristics of Power and work to bolster quality control initiatives. Transmission Units and Components Operations, Automotive Parts Operations, and Materials Handling Systems Operations.
Making an Even Greater Contribution to Society “Taking the Craft of Manufacturing to New Heights” As a manufacturer, how can we broaden the scope of contribute to responses to disasters and to the our value creation as we steadily reinforce our business establishment of a smart electric power grid, and foundations? How can we make a larger contribution (3) remote monitoring systems in the monitoring business, to society? Moving forward, the Tsubaki Group will in which we will leverage our manufacturing know-how. aim to continually take on the challenge of providing However, we have not yet fully developed these solutions that transcend manufacturing. new businesses. Moving forward, we will take steps to rapidly advance these businesses, including the 1. Developing New Businesses allocation of management resources, while maintaining Our business fields are not limited to power transmis- a focus on the probability of commercialization. sion and materials handling. Our corporate philosophy is “Tsubaki Spirit,” which we revised in 2017 on the 2. Contributing to the SDGs occasion of the 100th anniversary of the Group’s The Sustainable Development Goals (SDGs) are inter- founding. This philosophy incorporates a commitment national goals that were adopted at the UN Summit in to taking on the challenge of technological innovation in September 2015. The Tsubaki Group has contributed the wide-ranging field of motion control while simulta- directly and indirectly to multiple SDGs through the neously making an enhanced contribution to society. provision of a variety of high-value-added products. Under the Mid-Term Management Plan 2020, we In addition, we have designated model factories for announced new business development as an issue that environmental friendliness, safety, and quality, and we would address. On that basis, we are working in a committees have revised their basic policies. In these number of areas, including (1) automated plant facto- ways, the Group has worked to strengthen its activities ries (agribusiness) that are reliable and safe and less that contribute to the SDGs. Moving forward, the susceptible to the influence of the weather, Group will clarify which objectives will be given priority (2) V2X bi-directional EV charging systems (eLINK) that and then incorporate those objectives into its
6 TSUBAKI REPORT 2019 The Tsubaki Group’s Vision
The Tsubaki Group’s Priority Issues for the SDGs About the SDGs The Sustainable Development Goals (SDGs) comprise seventeen international goals for the realization of a sustainable world that were adopted at the UN summit in September 2015.
management strategies. In this way, we will accelerate 3. Reforming the Management System and activities targeting the resolution of social issues. Strengthening Corporate Governance In November 2018, we established a project team On June 27, 2019, we reformed our management and identified five priority issues, including industrial system, completely separating management strategy and technological innovation, climate change, and formulation and supervision from business execution. clean energy. Our next steps will be to establish Our operating environment is increasingly uncer- KPIs* and incorporate them into our management by tain due to a range of issues, including U.S.-China the end of March 2020, and subsequently to incorpo- trade friction and the withdrawal of the U.K. from the rate them into our growth strategies in the fiscal year EU. In addition, technological innovation is accelerating ending March 31, 2021. that trend, and competition among companies is The Tsubaki Group’s value creation activities intensifying. In these circumstances, the objective of involve more than just the provision of products. We these management system reforms is to promote the have implemented a range of activities to address rapid formulation of strategies and to expand the shared value with stakeholders, including employees, scope of delegation of business execution authority local communities, cooperating companies, and and bolster the effectiveness of strategies. shareholders. Going forward, the Group will system- We also decided to establish the Nomination and atize these activities and implement them even more Remuneration Committee, which will be chaired by an actively, while maintaining a focus on their relation- outside director. This committee will help to increase ship to the SDGs. management transparency and to further clarify man-
* KPIs = Key Performance Indicators agement responsibility and incentives.
The Tsubaki Group will take steps to enhance its technological capabilities as a manufacturer and bolster its business foundation. Moreover, we will work to become a global company that is trusted by customers and society and can contribute to the realization of a more affluent society. I would like to ask our stakeholders for their continued support and encouragement. Isamu Osa Chairman and CEO, Representative Director
TSUBAKI REPORT 2019 7 Special Feature
Taking on the Challenge of Sustainable Value Creation
Based on the technological capabilities that it has cultivated since its founding in 1917 and its pioneering spirit, the Tsubaki Group has provided high-quality and innovative products, technologies, and solutions to customers in a variety of fields in motion control.
We have tackled a variety of themes with our proprietary technology, such as enhancing productivity through energy saving, automation, and labor-saving, and helped to solve customers’ issues and social issues. From this proprietary technology, many products with leading shares in their markets have been born, and we have grown to become a brand that is trusted by customers worldwide.
We are taking on the challenge not simply of technological innovation or the creation of high-value-added products. We will fulfill our social responsibility as a corporation while aiming for sustainable growth by strengthening our response measures to various business continuity risks.
The Tsubaki Group will continually take on the challenge of sustainable value creation through these activities.
8 TSUBAKI REPORT 2019 Sustainable Value Creation
The Tsubaki Group’s Bold Initiatives Solving social problems through technological innovation Fulfilling our social responsibility as a corporation Strengthening our response measures to risks
Power Transmission Units and Components Chain Operations Operations Utilizing Strengthening the collective corporate strengths of Automotive governance the Group Parts Materials Operations Handling Systems Operations
Foundations for Value Creation
Human Procure- Environ- resources Technology Quality Safety ment ment Society Finance
Corporate Philosophy TSUBAKI SPIRIT
TSUBAKI REPORT 2019 9
Special Feature Taking on the Challenge of Sustainable Value Creation
Solving Social Problems through Technological Innovation
Achieving Increasing Productivity Creating Ultra-Clean Energy Saving and Resolving Production and Low Fuel Labor Shortages Environments Consumption
We are contributing significantly to Outstanding environmental perfor- In addition to realizing low noise, productivity enhancement at our client mance that results in the low fuel Tsubaki’s products are active in realizing companies in areas such as reducing consumption of automobile engines ultra-clean production environments maintenance man-hours, and solving underpins our 37% global market share with minimal dust emissions and labor shortages through automation by of timing chain systems. Tsubaki’s scatterings of oil. providing high-quality, highly functional ecological technology also contributes products and optimal solutions. to energy saving and cost reductions at client companies in other fields.
Large-size conveyor chains Timing chain systems DTA Series (advanced model) Zerotech® Series Cable systems for clean rooms Cleanveyor® Wear resistance Friction loss Low-dust emission 3 times Down 30% SO Class 1 (Compared with previous model) (Compared with previous model) (Highest level of cleanliness)
Space-saving type automatic Power cylinders sorting systems U Series Power Cylinder LiniSort® S-C Lubricant-free chains Lambda® Chain Maximum sorting Minimum Power consumption capabilities installation space Adding lubricant Approximately 80% reduction 6,000 25m² (Compared with hydraulic cylinders) Not required pieces per hour
10 TSUBAKI REPORT 2019
Taking on the Challenge of Sustainable Value Creation
Solving Social Problems through Technological Innovation
Supporting Realizing a Safe and Healthy Utilizing Energy Secure Society and Enjoyable Effectively Lifestyles
In the area of public transport, brushless Tsubaki’s drive parts and conveyance Tsubaki’s technologies are also being motors and timing belts for movable systems, such as Zip Chain Lifters, utilized in new fields, such as for bulk barriers at train station platforms that plastic chains, and other products, handling systems at biomass power protect the safety of passengers, and are used in a variety of settings essen- plants and for V2X bi-directional EV Zip Chain units for watertight doors as tial to an enriched lifestyle, such as charging systems that enable the a countermeasure to subway flooding entertainment facilities and the food bi-directional supply of the electricity due to sudden torrential rain and other service industry. stored in electric vehicles with buildings, factors have been adopted and are factories, and other facilities in the event contributing to the realization of a safe of power outage. and secure society.
Supporting Safety and Disaster Contribution to Entertainment Contributing to New Energy Prevention Countermeasures and Eating Habits and Disaster Responsiveness
Movable barriers for Concert venue Biomass power plants train station platforms Zip Chain Lifter® Bucket elevators, others Brushless motors, others
Motorized watertight doors Conveyor belt sushi restaurants Connecting electric vehicles with for subway stations Plastic top chains emergency power supplies Zip Chain® unit V2X bi-directional EV charging systems, eLINK
11 TSUBAKI REPORT 2019
Taking on the Challenge of Sustainable Value Creation
Fulfilling Our Social Responsibility as a Corporation
Cultivating Human Strengthening Resources and Providing Reliable Corporate Governance Creating a Comfortable and Safe Products Workplace Environment
To enable it to contribute to the realiza- The Tsubaki Group views the human As a manufacturer, the Tsubaki Group tion of a sustainable society through its resources that underpin its technological maintains and enhances the Tsubaki own sustainable growth, the Tsubaki capabilities as an important manage- brand by prioritizing reliability, safety, Group is striving to strengthen its ment resource and concentrates its and high quality while strengthening its corporate governance. efforts on nurturing human resources system to maintain and strictly keep its We are moving ahead with appro- and passing on technical skills. promises to customers. priate reorganization in accordance Moreover, we value the diversity of We are strengthening our techno- with business conditions while pursu- our employees and have prohibited logical capabilities and systems for ing sincere and highly transparent discrimination. At the same time, we furthering quality management while management as well as implementing thoroughly implement health and conducting education on quality in proactive information disclosure. safety initiatives and strive to create a order to cultivate quality-specialist comfortable workplace environment. human resources.
Principal Initiatives Principal Initiatives Principal Initiatives
Separation of strategy Employment diversification formulation and and work style reforms Establishment of a Quality business execution Management Department Establishment of a Tsubaki Techno School, Nomination and Tsubaki Technical Remuneration Committee Skills Olympics Cultivation of quality Activities to prevent management specialists Internal control activities the occurrence of a serious accident
See pages P44–49 for details See pages P50–51, 54 for details See pages P52–53 for details
TSUBAKI REPORT 2019 12
Fulfilling Our Social Responsibility as a Corporation
Environmental Sustainable Contributing to Conservation Procurement Local Communities Initiatives
To facilitate reliable, safe, and high- The Tsubaki Group promotes specific The Tsubaki Group not only contributes quality manufacturing, the Tsubaki initiatives toward conservation of the to society through its business activities Group conducts fair and sustainable environment guided by its Basic but also advances a variety of measures procurement activities in Japan and Environmental Policy in order to reduce as a member of local communities, overseas under the guidance of its the environmental impact of its busi- such as social and environmental Basic Procurement Policy. ness activities. contribution activities in line with We promote green procurement We are making efforts to reduce the circumstances of communities. while seeking to cooperate with suppli- greenhouse gas emissions such as The Tsubaki Group operates its
ers and taking steps to build a sustain- CO2 and reduce water consumption as business on a global scale while carry- able supply chain. well as proactively disclosing environ- ing out social contribution activities in a mental data. variety of communities.
Principal Initiatives Principal Initiatives Principal Initiatives
Establishment of long-term Establishment of the Green objective for reducing total Holding and participating in Procurement Guidelines CO2 emissions and initiatives community-based events to achieve that objective
Ecofactory Donation activities, Cooperation with suppliers certification system volunteer activities
See page P55 for details See pages P56–57 for details See pages P58–59 for details
TSUBAKI REPORT 2019 13 Special Taking on the Challenge of Feature Sustainable Value Creation
We confront with sincerity the various risks that face us and steadily address them. This approach underpins the Tsubaki Group’s value creation.
Strengthening Our Response Measures to Risks
Product Defects Changes in Economic Trends and the Market Environment Strengthening our Quality [ Diversification of Operations and Dispersion of Customer Base ] Management System Since our founding as a chain manufacturer, we have diversified our opera- As a manufacturer, the Tsubaki tions to include materials handling systems, automotive parts, and the Group is making concerted efforts power transmission field while expanding our business to encompass not to maintain and improve quality. In only components but units and systems. Our customer base is widely dis- addition to traditional quality con- persed among industries including the machinery, automotive, energy, food, trol assurance activities in each IT, distribution, and life science industries. division, we established the Quality Management Department [ Diversification of Supply Regions ] to manage quality for the entire Group in 2018. We have revised Since establishing its first overseas base in 1970, the Tsubaki Group has the Tsubaki Group Quality Basic proactively advanced globalization through local production and M&A. As a Policy and are working to further result, 59.4% of the Group’s total net sales came from overseas in the fiscal reinforce quality management. year ended March 31, 2019, and we are now targeting a ratio of 70% in the fiscal year ending March 31, 2021. By diversifying supply regions across a wide range of countries and regions, from developed countries to developing countries, we have established a system that is not dependent on the eco- nomic trends of a particular region.
Fluctuations in Leakage of Confidential Natural Disasters and Exchange Rates and the Information and Work-Related Accidents Prices of Raw Materials Cyber Terrorism
Globally Optimized Tightening Rules and Establishing Rules to Production Raising Awareness Ensure Prevention and Conducting Training While globalization of operations We are enacting appropriate drives growth, it also increases countermeasures in response to We are taking steps to manage information leakage risks by clearly risks and develop countermeasures our exposure to exchange rate stipulating definitions and risk man- for unforeseen situations such as fluctuations. For this reason, we agement on confidential information. natural disasters. At the same time, are diversifying forward We hold regular meetings of the we have established an Initial exchange contracts and proac- Information Committee attended by Response to Crisis Manual in order tively decentralizing production. responsible persons from Group to limit the spread of damage 45.9% of production was con- companies in Japan and overseas to through a swift initial response in ducted overseas in the fiscal share information strategies while the event of an emergency, and we year ended March 31, 2019. By expanding countermeasures to are implementing initial response information leaks, cyber terror, and training. Moreover, as a manufac- proactively advancing local pro- other risks throughout the entire turer we have adopted “safety and curement of raw materials, we Group. Moreover, we also utilize quality first” in our Code of Conduct are helping to reduce the impact e-learning to implement information and take measures to prevent work- of exchange rates. security education and other mea- related accidents and maintain and sures for employees. enhance the health of our employees.
14 TSUBAKI REPORT 2019 Overview of the Tsubaki Group The Tsubaki Group’s Growth Strategies The Tsubaki Group’s Foundations for Value CreationFinancial and Supplementary Information 15 TSUBAKI REPORT 2019 REPORT TSUBAKI
Tsubaki’s Business and Principal Products Business and Principal Tsubaki’s Areas of Wide Range in a Society Supporting Tsubaki Products Tsubaki’s Growth Track Highlights Consolidated Financial and Non-Financial Strengths Tsubaki’s 16 18 20 22 24 Driving the World... World... the Driving the Future and Overview ofOverview the Group Tsubaki Overview of the Tsubaki Group Tsubaki’s Business and Principal Products
Chain Operations
We provide various industries, such as the machine tool, automobile, steel, LCD/semiconductor, and food industries, with a diverse lineup of drive chains, conveyor chains, and Drive chains Small-size conveyor chains Large-size conveyor chains other chains optimized for their needs.
[ Industrial-Use Steel Chains ] No. 1 share of the global market 15% Support and guidance systems Linear / rotating drives Plastic top chains (Source: Tsubakimoto Chain Co.) for cables and hoses (Pin Gear Drive Unit)
Power Transmission Units and Components Operations
We provide optimal power transmission products by utilizing a diverse lineup of reducers, actuators, clutches, and other products in the motion control field and by combining the technologies related Reducers Linear actuators Clutches to these products.
[ Cam Clutches ]
No. 1 share of the Japanese market 90% Shaft couplings / Chain meshing type (Source: Tsubakimoto Chain Co.) Electrical controllers Locking devices (Zip Chain®) units
FYE 2019 Net Sales FYE 2019 Operating Income (Consolidated) (Consolidated)
¥238.5 billion ¥21.7billion Net Sales by Segment*1 Operating Income by Segment*2
Others Materials Handling Systems Operations ¥3.5billion Chain Operations ¥ billion 0.4 Chain Operations Materials Handling ¥72.0billion Systems Operations ¥10.2 billion Automotive Parts ¥61.8billion Operations ¥8.7billion Automotive Parts Power Transmission Units Power Transmission Operations and Components Operations Units and Components Operations ¥78.9 billion ¥25.5billion ¥3.3 billion
*1 Net sales includes intersegment sales and transfers *2 “Others” refers to an operating loss of ¥43 million and is not shown in the graph
16 TSUBAKI REPORT 2019 Overview of the Tsubaki Group The Tsubaki Group’s Growth Strategies The Tsubaki Group’s Foundations for Value CreationFinancial and Supplementary Information 17
% % TSUBAKI REPORT 2019 REPORT TSUBAKI Japan Japan 45 Chain for next- ® automatic ultra-low ® Timing chains 55
Enedrive temperature storage units generation eco-friendly vehicles / coolant processing systems (RS Roller Chains, Silent Chains) (RS Roller Metalworking chip handling / Metalworking chip LaboStocker
% 20 % % % % 3 8 13 Americas 11 Distribution of Employees by Region by of Employees Distribution 8,818 Power Drive Chains Power Europe China Bulk handling systems Timing chain system parts Timing chain Automatic sorting equipment Automatic sorting Number of Employees / Ratio of Overseas Employees of Overseas / Ratio Number of Employees Indian Ocean Rim South Korea and Taiwan Taiwan and Korea South % (Tensioners) 3 manufacturing line Timing chain systems Timing chain % Conveyance system for Conveyance Japan 40.6 Timing chain system parts system parts Timing chain for newspaper printing plants AGV roll paper feeding systemsAGV South Korea and Taiwan Taiwan and Korea South 4.3 %
% % 59.4 % Ratio of Overseas Sales Ratio of Overseas % Share of Net Sales by Region* of Net Sales by Share % 37 % 70 28.0 No. 1 share of 1 share No. (Source: Tsubakimoto Chain Co.) (Source: (Source: Tsubakimoto Chain Co.) (Source: Operations 8.7 the Japanese market the Japanese 7.1 Automotive Parts Parts Automotive Materials Handling Materials [ Timing Chain Systems ] Timing Chain Systems [ China 11.3 Systems Operations Systems Americas for Newspaper Printing Plants ] Newspaper Printing for No. 1 share of the global market 1 share No. Our Materials Handling Systems Our Materials Handling Systems sophisticated Operations provide customer solutions that improve productivity by controlling the flow of objects and information through sorting, systems. and storage conveyance, These operations provide automobile These operations provide manufacturers around the world with that heighten systems timing chain the performance of automobile engines and help make them lighter and more environment-friendly. has also Operations Automotive Parts developed Enedrive Chains that are eco compatible with next-generation as electric vehicles. cars such Overseas sales are based on the location of the customer and classified Overseas countryby or region Indian Ocean Rim [ AGV Roll Paper Feeding Systems Systems Feeding Roll Paper AGV [ Europe *3 Overview of the Tsubaki Group Tsubaki Products Supporting Society in a Wide Range of Areas
Tsubaki’s varied and diverse products are used in a wide variety of applications in a broad range of fields.
General Industrial Resources / Vehicles Applications Materials a Chain Operations
Power Transmission Units and Components Machine part manufacturing equipment Automotive power sliding doors Offshore oilfield platforms Operations RS Roller Chains, Zip Chain Actuators, gear reducers, other Cable carriers Cable carriers
Lines manufacturing medical rubber gloves Man conveyors for vehicle assembly Conveyor equipment for coal mines Large-size conveyor chains Plastic modular chains Mining chains
Machine tools Robots Nursing care vehicles Iron ore unloaders ATC chains Cable carriers Gear reducers, chains, couplings, cable carriers Unloader chains
Materials Handling Systems Operations
Transporting machine tool swarf Part conveyor equipment for vehicle service plants Coil stockyards Chip conveyors Autoran Vanguard Coil Robo
Press plants Vehicle painting lines Cement plants Scrap conveyors New Traverser Systems Bucket elevators
Power Drive Chains for Automotive four-wheel drive units Parts Operations
Timing chain systems for automobile engines Enedrive Chains for power trains (electric vehicles / hybrid electric vehicles)
New Business
18 TSUBAKI REPORT 2019 Overview of the Tsubaki Group The Tsubaki Group’s Growth Strategies The Tsubaki Group’s Foundations for Value CreationFinancial and Supplementary Information 19 TSUBAKI REPORT 2019 REPORT TSUBAKI Escalators Step chains Plastic top chains Security Stocker Jacks Conveyors for conveyor belt sushi restaurants Bond document management systems Seat-moving equipment for domed stadiums Consumer / eLINK Zip Chain Lifter Entertainment Facilities Entertainment Paper-feeding AGV Paper-feeding QuickSort Newspaper printing plants Cable carriers Stage elevator equipment Claw crane arcade games V2X bi-directional EV charging systems Mail-order shopping distribution systems Brushless motors, timing belts, other Movable barriers for train station platforms and buildings Large facilities
Cloud server Public utilities IoT platform MitaMon Floodgates Steel plants Cable carriers Biomass power plants Factories Environment Large fork lifts Infrastructure / Infrastructure IoT-based remote monitoring software IoT-based Bucket elevators, conveyor chains Passenger boarding bridges for airports Power Cylinders, cable carriers, other factories RS Roller Chains, cable carriers PB Pivotveyor for conveying activated charcoal Farms and plant LiniSort S-C Plant factories Beverage plants Plastic top chains Produce sorting system Small-size conveyor chains Food / Medicine Food CT (computed tomography) scanners Automatic seedling transplanter unit Power Cylinders, gear reducers, other Regenerative medicine / new drug research Sorting machines for apple processing plants Sorting machines for apple processing LaboStocker automatic ultra-low temperature storage units Tsubaki Products Supporting Society in a Wide Range of Areas of Range Wide in a Society Supporting Products Tsubaki a Overview of the Tsubaki Group Tsubaki’s Growth Track
Building foundations as a monozukuri From the post-war period to the era of high economic growth. (manufacturing) specialist Expanding operations in step with the development of society
1917 Founded as a manufacturer of bicycle chains 1949 Listed shares on the Osaka and Tokyo Stock Exchanges 1923 Taking a cue from an overseas catalog, began manufacturing chains for machinery 1957 Began production of automobile timing chains (commenced Automotive Parts Operations) 1924 Began manufacturing conveyor chains Developed large chain reducers (commenced Power Ceased bicycle chain manufacturing 1958 1928 Transmission Units and Components Operations) and shifted to manufacturing chains for machinery 1962 Completed Saitama Plant in Hanno City, Saitama Prefecture. Expanded production of conveyors Delivered a large-scale conveyor plant 1937 for the automobile, steel, and consumer electronics (commenced Materials Handling industries Systems Operations) Completed automotive parts plant at Saitama Plant 1938 Completed construction of and moved 1966 to headquarters plant in Asahi-ku, 1971 Completed Kyoto Plant in Nagaokakyo City, Kyoto Osaka (now Tsurumi-ku, Osaka) (manufacturing power transmission units and components) 1980 Began delivery of timing belts for automobile engines (sales declined after achieving monthly production of 1 million timing chains) Progress of Operations Progress 1982 Completed Hyogo Plant in Kasai City, Hyogo Prefecture (manufacturing materials handling systems) 1987 Launched a small, lightweight, single strand timing chain. Subsequently, return to chains from belts continued Founder, Setsuzo Tsubakimoto
Net Sales Mass production of (non-consolidated) timing chains ¥ billion (Graph of net sales: collection of data on net sales began in the FYE 1950. 0.26 Net sales up to the FYE 1999 are for Tsubakimoto Chain on a FYE non-consolidated basis, and on a consolidated basis from the FYE 2000) 1950 1931 Began sales via agents throughout Asia 1950 Exported roller chains to the United States for the first time 1965 Established Tsubakimoto Morse Co., a joint venture company, with Borg Warner (U.S.) 1970 Established a joint venture company in Taiwan (first overseas base) 1971 Established Tsubakimoto USA, Inc. (later U.S. Tsubaki, Inc.) in the U.S., entering the North American market 1972 Established Tsubakimoto Europe B.V. in the Netherlands. Later established sales companies in Canada and the Asian region
Progress of Globalization Progress 1983 Established Materials Handling Systems Operations’ first overseas base in the U.S.
20 TSUBAKI REPORT 2019 Overview of the Tsubaki Group The Tsubaki Group’s Growth Strategies The Tsubaki Group’s Foundations for Value CreationFinancial and Supplementary Information 21
%
billion TSUBAKI REPORT 2019 REPORT TSUBAKI FYE 2019 59.4 Ratio of Overseas Sales Ratio of Overseas 238.5 Net Sales (consolidated) ¥ a leading global company Announced new Announced new corporate philosophy Converted Mayfran Holdings, Inc., Mayfran Converted conveyors, and seller of chip manufacturer into a consolidated subsidiary subsidiary manufacturing Established chain in Tianjin, China - through a world company to become a leading global system region wide five Established Long-Term Vision 2020, which set out set Vision 2020, which Established Long-Term year ending for the fiscal a target corporate profile and aimed Strengthened marketing 31, 2021. March capabilities through establishment of new corporate capabilities through establishment of new “Tsubaki Spirit” philosophy, challenges in new businesses, such as V2X bi-directional as such businesses, in new challenges systems EV charging Entered the agribusiness. Subsequently took on Subsequently took on Entered the agribusiness. 100th anniversary Group Strengthened of founding. 100th Tsubaki E&M subsidiaryMerged with wholly owned Co. and established it as the Motion Control Division Converted Central Conveyor Company, LLC of Company, Central Conveyor Converted and seller of materials manufacturer the U.S., into a consolidated subsidiaryhandling systems, • • Established automotive parts manufacturing Established parts manufacturing automotive (Automotive Republic subsidiaryin the Czech in system Operations became a 12-plant Parts eight countries worldwide) Converted Kabelschlepp GmbH, German Kabelschlepp Converted and seller of cable carriers, manufacturer into a consolidated subsidiary Taking on the challenge of becoming of becoming challenge on the Taking • • • • •
2010 2012 2016 2018 2014 2017
Kyotanabe Plant Kyotanabe
Began local production of timing chains at UST in at UST local production of timing chains Began and delivery to General Motors the U.S., Announced business restructuring plan (consolidated Announced business restructuring production bases, materials handling systems Units and Components Transmission Power spun-off consolidated sales company, Operations as a separate etc.) companies in Japan, Subsequently established the Corporate Work Ethics Work Subsequently established the Corporate Tsubaki Group Risk Management in 2002 and the Strategy in 2003 Basic Converted plastic chain plastic chain Converted and seller manufacturer Chain Co., into Yamakyu a consolidated subsidiary Merged Power Transmission Units and Components Transmission Merged Power Tsubakimoto Emerson Co., Operations unit with into Tsubaki Emerson Co. (converted established subsidiarya wholly owned and E&M Co.Tsubaki renamed as in 2013) Completed Kyotanabe Plant in Kyotanabe City, Kyoto. Kyoto. City, Plant in Kyotanabe Completed Kyotanabe plant all operations from headquarters Transferred factory) (chain Launched Tsubaki Techno School with aim of School Techno Tsubaki Launched engineers and passing on skills young cultivating Introduced the executive Introduced the executive expedite to system officer operational execution U.S. Tsubaki Inc. (UST) acquired Union Chain Tsubaki Inc. (UST) U.S. Chain, and began local pro- and,ACME in 1988, America in North machinery for of chains duction Established a manufacturing subsidiary Established for a manufacturing Subsequently Thailand. parts in automotive subsidiaries in established manufacturing (2009),Shanghai, China (2004), South Korea (2012) and Mexico Established a joint venture company to company Established a joint venture in China machinery for chains manufacture in 2001) (withdrew
Developing a global production system Developing a global Established Tsubaki Group Basic Environmental Policy. Policy. Environmental Tsubaki Group Basic Established
Since its founding in 1917, Tsubaki has responded to changes in the social environment to develop to develop social environment in the to changes has responded Tsubaki founding in 1917, Since its bold initiatives Tsubaki’s high-quality products, issues through social of products. Solving a variety scale. on a global are expanding 2002 1997 1989 1986 2006 2004 2002 2001 2000 1998 1999 Overview of the Tsubaki Group Consolidated Financial and Non-Financial Highlights
Net Sales / Ratio of Overseas Sales Operating Income / Operating Income Margin
Billions of yen % Billions of yen % . . . . . . . . . . . . . . . . . . . .