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2016 GKN Holdings Plc Annual Report

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2016 GKN Holdings Plc Annual Report GKN HOLDINGS PLC Registered Number: 66549 ANNUAL REPORT 31 DECEMBER 2016 GKN HOLDINGS PLC Registered Number: 66549 Strategic Report The Directors present their strategic report for the year ended 31 December 2016. 1. Business Review 2016 was another year of encouraging progress for GKN. Management profit before tax grew 12%, helped by favourable currency effects and the first full year contribution from Fokker. We also made good progress in executing our strategy, sharpening our focus and building momentum as we enter 2017. We continued to invest in technology, reinforcing our market leading positions in automotive and aerospace. This included developing our expertise in eDrive and additive manufacturing (AM), also known as 3D printing, both of which we see as offering excellent opportunities for GKN’s future success. Financially the year could have been even better, but for the impact of operational issues in one of our North American Driveline plants which incurred significant cost over-runs on new product launches. GKN puts great emphasis on operational excellence and we have strengthened our processes in programme management to ensure all our locations consistently achieve the demanding standards required. Sharpening our focus In July, we announced a sharpening of our focus and we enter 2017 with a new structure of three divisions, with GKN Land Systems’ industrial business Stromag now sold and the rest of the division moved to other parts of the Group. The GKN Land Systems’ team has worked hard over the last few years, improving their operations around the world. But their markets have been tough, shrinking their sales and the size of the potential opportunity. While in time the markets will recover, we have more immediate investment opportunities in other divisions offering stronger, faster growth. An additional part of sharpening our focus was an initiative to reduce fixed costs across the Group. This entailed a charge of £39 million (included within management results in the second half of 2016) and will benefit 2017 and future years by £30 million a year in fixed cost savings. With these reductions and the synergy cost savings achieved in Fokker behind us, we can now focus on maximising operating performance in 2017. Sector performance GKN’s two main markets, aerospace and automotive, performed broadly in line with the expectations we set out last year. The overall aerospace market was slightly down in 2016, but GKN Aerospace’s content on newer commercial programmes helped increase 2016 organic sales slightly above last year’s level, offsetting a 2% decline in our sales to military programmes. The results also benefited from the excellent first full year contribution from Fokker. Profits across the remainder of GKN Aerospace were down on 2015’s reported figure, reflecting investment in two new engine programmes and slower sales of engines for the Boeing 747. Slower ramp-ups on some customer programmes also held back performance. Looking ahead, rising demand from our military programmes combined with our position on growing commercial programmes is expected to sustain growth in 2017 and beyond. Global automotive light vehicle production in 2016 increased by around 5%. GKN Driveline sales grew organically by 6%, reflecting its excellent position as market leader in driveshafts, all-wheel drive and eDrive components and systems. Profits moved slightly ahead, being held back by the launch costs referred to earlier, which impacted profits by some £25 million. The results also included some benefit from claims against a number of suppliers for anti-competitive behaviour. GKN Powder Metallurgy saw flat sales, partly due to the effect of declining steel surcharges and partly due to weaker output at its largest North American customer. Its results also included the start-up costs of a new powder plant in China operated in conjunction with a local partner. The business continues to perform well and their very strong order intake of more than £200 million in the year bodes well for the future. Strategic progress In GKN Aerospace, the integration of Fokker has progressed very well. Our expectations as to the quality of this business and its people have been more than met and the Fokker team has moved rapidly to become a key part of the wider GKN business. Looking ahead, we continue to see good opportunities to utilise its technology to help meet the lightweight and electrification needs of our customers. Page 2 of 78 GKN HOLDINGS PLC Registered Number: 66549 Strategic Report (continued) 1. Business Review (continued) GKN Driveline continues to push forward with its technology for an increasingly electrified automotive market. Its current success is primarily in the hybrid electric vehicle market, although we believe our leading technology will in time also have success in the battery electric vehicle market. There are more than 300,000 hybrid vehicles already on the road using GKN eDrive technology. This includes systems for the BMW 2 Series Active Tourer and the Volvo XC90. CVJ sideshafts and all-wheel drive continue to account for the vast majority of GKN Driveline’s sales. We had further recognition of our leading technology from the Automotive News PACE awards for our VL3 sideshaft, while also picking up an innovation partnership award for our work on the Ford Focus RS. GKN Powder Metallurgy continues its geographic expansion, taking a majority stake in a powder manufacturing facility located in Bazhou City, China, in partnership with a highly capable local partner. While initially loss making in 2016, it will provide good growth in that important market, adding to our two very successful existing components plants in China. Looking forward, we are increasingly seeking to exploit GKN Powder Metallurgy’s positions in both powder and parts to create a strong offering in the AM market. Over the course of 2016, we instigated a new service in Germany, using AM to enable prototyping of automotive parts for our customers. On the powder side, a new joint venture with TLS Technik means that GKN is now offering aerospace grade titanium powder. A key part of our strategy is to outgrow our markets in the medium term. In 2016, sales growth in GKN Driveline and GKN Aerospace met that objective; GKN Powder Metallurgy, on this occasion, fell slightly short. However, all three GKN divisions reported good order intake, giving us confidence in future above market growth. Brexit 11% of GKN’s global sales on a management basis are made in the UK with the majority of these being denominated in US dollars or Euros. Of our businesses, the UK automotive business faces the greatest risk should the exit arrangements not take into consideration the needs of its integrated European supply chain. Whatever future trading arrangements are agreed, we are not anticipating any impact to be significant from an overall GKN Group perspective, although the weakness of sterling against most other major currencies since the result has both added to our reported profits and to our debt linked to overseas currencies. Focus for 2017 Very sadly an employee and a contractor both lost their lives in separate work-related incidents on GKN sites. We aim to outperform our industries on safety and it continues to be the number one priority across all operations. We are pleased with our progress in reducing the overall accident frequency rate by 20% compared with 2015 (13% including Fokker) and our accident severity rate by 49% (no change including Fokker). However, there is still more work to be done and we will maintain our focus on safety in 2017. Although most GKN plants raised their output and productivity, 2016 also saw some operational difficulties which led to excess costs and disappointed customers. In 2017, operational excellence – a key component of our successful strategy – will continue to be an area of focus. We know from experience that this capability can help differentiate GKN from its competitors. We will continue to sharpen our focus, directing capital expenditure towards the most promising areas of future growth, at the same time looking to favour increased productivity over additional capacity. Automation, through robots that can work unguarded alongside people (cobots) and ‘non-touch’ automated inspection, are now much cheaper and easier to implement. They also offer more rapid paybacks. We have a number of projects running in our plants and this will be an area of focus in 2017. Industry 4.0 and related technologies offer advantages to all manufacturing industries. Parts of GKN are already deploying aspects of digital manufacturing, with some 1,500 machines connected to our internal network, allowing greater operating efficiency. We are pushing hard to extend this to all sites and all significant pieces of plant to ensure we can optimise capacity. Page 3 of 78 GKN HOLDINGS PLC Registered Number: 66549 Strategic Report (continued) 1. Business Review (continued) We enter 2017 with good forward momentum and view the future with confidence. All figures in this review are presented on a management basis, which aggregates the sales and trading profit of subsidiaries with the Group's share of the sales and trading profits of equity accounted investments. 2. Financial resources and going concern At 31 December 2016, UK committed bank facilities were £863 million (2015: £864 million). Within this amount there are committed revolving credit facilities of £800 million (2015: £800 million) and a £48 million (2015: £64 million) eight-year amortising facility from the European Investment Bank (EIB). The revolving credit facilities of £800 million mature in 2019, while the second of five equal, annual £16 million EIB repayments was paid in 2016. At 31 December 2016, £48 million of the EIB facility was drawn (2015: £64 million drawn) and there were no drawings on any of the UK revolving credit facilities (2015: no drawings).
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