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6" Combination Rotary Table Instruction Manual

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6 6" COMBINATION ROTARY TABLE MODEL G1049 INSTRUCTION MANUAL COPYRIGHT © DECEMBER 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #5824 PRINTED IN TAIWAN WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil- ter out microscopic particles. SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. This symbol is used to alert the user to useful information about NOTICE proper operation of the equipment or property damage hazards. Safety Instructions For Metalworking Machines 1. READ AND UNDERSTAND MACHINE 5. KEEP CHILDREN AND VISITORS OWNERS MANUAL FOR THIS EQUIP- AWAY. All children and visitors should be MENT. kept at a safe distance from work area. 2. REMOVE ADJUSTING KEYS AND 6. MAKE WORK SHOP CHILD PROOF with WRENCHES. Form a habit of checking to padlocks, master switches, or by removing see that keys and adjusting wrenches are starter keys. removed from tool before turning on. 7. DO NOT FORCE TOOL. It will do the job 3. KEEP WORK AREA CLEAN. Cluttered better and safer at the rate for which it was areas and benches invite accidents. designed. 4. DO NOT USE IN DANGEROUS ENVI- 8. USE RIGHT TOOL. DO NOT force tool or RONMENT. DO NOT use power tools in attachment to do a job for which it was not damp or wet locations, or where any flam- designed. mable or noxious fumes may exist. Keep work area well lighted. G1049 6" Combination Rotary Table -1- Safety Instructions For Metalworking Tools 9. USE PROPER EXTENSION CORD. Make 16. REDUCE THE RISK OF UNINTENTION- sure your extension cord is in good condi- AL STARTING. On machines with mag- tion. Conductor size should be in accor- netic contact starting switches there is a dance with the chart below. The amperage risk of starting if the machine is bumped or rating should be listed on the motor or tool jarred. Always disconnect from power nameplate. An undersized cord will cause source before adjusting or servicing equip- a drop in line voltage resulting in loss of ment. Make sure switch is in OFF position power and overheating. Your extension before reconnecting. cord must also contain a ground wire and plug pin. Always repair or replace exten- 17. CHECK DAMAGED PARTS. Before fur- sion cords if they become damaged. ther use of the tool, a guard or other part that is damaged should be carefully Minimum Gauge for Extension Cords checked to determine that it will operate LENGTH properly and perform its intended function. AMP RATING 25ft 50ft 100ft Check for alignment of moving parts, bind- 0-6 16 16 16 ing of moving parts, breakage of parts, mounting, and any other conditions that 7-10 16 16 14 may affect its operation. A guard or other 11-12 16 16 14 part that is damaged should be properly 13-16 14 12 12 repaired or replaced. 17-20 12 12 10 21-30 10 10 No 18. NEVER LEAVE MACHINE RUNNING UNATTENDED. TURN POWER OFF. DO 10. WEAR PROPER APPAREL. DO NOT NOT leave machine until it comes to a wear loose clothing, gloves, neckties, complete stop. rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip 19. SOME COOLANTS USED FOR MACHIN- footwear is recommended. Wear protec- ING MAY CONTAIN HAZARDOUS CHEMI- tive hair covering to contain long hair. CALS. Read and understand all user infor- mation on the coolant container and pro- 11. ALWAYS USE SAFETY GLASSES. tect yourself accordingly. Everyday eyeglasses only have impact resis- tant lenses, they are NOT safety glasses. 20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF 12. SECURE WORK. Use properly secured DRUGS OR ALCOHOL. Full mental alert- clamps or vises to hold work while per- ness is required at all times when running forming the machining operation. a machine. 13. DO NOT OVER-REACH. Keep proper footing and balance at all times. No list of safety guidelines can be com- 14. MAINTAIN TOOLS AND MACHINERY plete. Every shop environment is different. WITH CARE. Keep tools sharp and clean for best and safest performance. Follow Always consider safety first, as it applies to instructions for lubricating and changing your individual working conditions. Use accessories. this and other machinery with caution and respect. Failure to do so could result in 15. USE RECOMMENDED ACCESSORIES. serious personal injury, damage to equip- Consult the owner’s manual for recom- ment or poor work results. mended accessories. The use of improper accessories may cause risk of injury. -2- G1049 6" Combination Rotary Table SECTION 2: GENERAL INFORMATION If you have any comments or criticisms that you feel we should address in our next printing, please write to us at: If you DO NOT read this entire manual before Grizzly Industrial, Inc. operating the machine, C ⁄O Technical Documentation you will greatly increase P.O. Box 2069 your chances of serious Bellingham, WA 98227 personal injury. To pro- tect yourself, read and Most important, we stand behind our machines. understand this entire We have excellent regional service departments manual! at your disposal should the need arise. If you have any service questions or parts Commentary requests, please call or write to us at the location listed below. Grizzly Industrial, Inc Grizzly Industrial, Inc. is proud to offer the Model 1203 Lycoming Mall Circle G1049 6" Combination Rotary Table. This rotary Muncy, PA 17756 table is part of Grizzly’s growing family of fine Phone:(570) 546-9663 metalworking equipment. When used according Fax:(800) 438-5901 to the guidelines stated in this manual, you can E-Mail: [email protected] expect years of trouble-free, enjoyable operation, Web Site: http://www.grizzly.com and proof of Grizzly’s commitment to customer satisfaction. The specifications, drawings, and photographs illustrated in this manual represent the Model We are also pleased to provide this manual for G1049 as supplied when the manual was pre- the Model G1049 6" Combination Rotary Table. It pared. However, owing to Grizzly’s policy of con- was written to guide you through assembly, tinuous improvement, changes may be made at review safety considerations, and cover general any time with no obligation on the part of Grizzly. operating procedures. It represents our latest For your convenience, we always keep current effort to produce the best documentation possi- Grizzly manuals available on our website at ble. www.grizzly.com. Any updates to your machine will be reflected in these manuals as soon as they are complete. G1049 6" Combination Rotary Table -3- SECTION 3: SET UP About this Section Piece Inventory The purpose of this section is to guide you After all the parts have been removed from through the required steps to get your machine the box, you should have: out of its packaging and into operating condition. • 6" Combination Rotary Table • Handwheel Crank Handle • Handwheel This equipment pre- sents serious injury haz- In the event that any non-proprietary parts are ards to untrained users. missing (e.g. nuts or washers), we would be glad Read through this entire to replace them, or for the sake of expediency, manual to become famil- replacements can be obtained at your local hard- iar with the controls and ware store. operations before using the equipment Wear safety glasses dur- ing the entire setup process! Unpacking The Model G1049 6" Combination Rotary Table Figure 1. Piece inventory from packing box. was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the con- dition of your shipment, you should inventory its parts. -4- G1049 6" Combination Rotary Table Installation NOTICE Make sure the rotary table handle is free of Before installing the Model G1049 6" any obstruction. Depending on your setup Combination Rotary Table, make sure that your in the vertical or horizontal positions, the mill table and spindle are aligned correctly as rotary table may have to be blocked up or described in your milling machine instruction mounted so the handle is hanging over the manual.
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