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Oil Analysis Handbook Third Edition Copyright © 2017 Spectro Scientific
Predictive Equipment Maintenance Oil Analysis Handbook Third Edition Copyright © 2017 Spectro Scientific. All rights reserved. FluidScan® and LaserNet Fines® are registered trademarks of Spectro Scientific Inc. While every effort is made to assure the information in this document ois accurate, Spectro Scientific does not accept liability for any errors or mistakes that may arise. Specifications are subject to change without notice. | 3 Preface Welcome to the third edition of the In-service Oil Analysis Handbook. It has been a few years since the publication of the first edition of Spectro Scientific’s In-Service Oil Analysis Handbook. Our original goal was to compile a comprehensive reference book of common in-service oil analysis techniques to help readers understand and choose the right technique and instrumentation for their needs. We had to limit the scope in the first two editions because of the amount of effort needed to cover all the topics. In-service oil analysis for condition based maintenance covers a wide array of topics. I am pleased to say that in this third edition, we are much closer to our goal. We reorganized the structure of the content for better clarity and we added articles to cover more topics and instruments associated with oil analysis. Also, we rewrote several articles including the latest developments on the market. As we learned more from our customers about their successes using on site oil analysis, we developed case studies that you can find in this edition. This work is not possible without the time and effort from the contributing authors: Patrick Henning, Daniel Walsh, Robert Yurko, Ken Caldwell, Thomas Barraclough, Maria Bartus, Randi Price, John Morgan, Aifeng Shi and Yuegang Zhao from Spectro Scientific and Ray Garvey from Emerson Process Management. -
THE EFFECT of SOME DECOLORIZING Aksnts ON
THE EFFECT OF SOME DECOLORIZING AkSNTS ON USED CRANK CASE OIL **** "N» A THESIS -T""" SUBMITTED FOR THE DEGREE OF MASTER OF SCIENCE m CHEMISTRY BY WILLIAM HICKMAN CALAWAY, A. B. ""f-w f f e c t of g; om e Tie c o 1 o j? i « i n-r Agent'S ©n ! ur^a frank Case Oil "he past fsv ^ ears h'-a\e wi tnes'sed a rapid I in inte. p f- in th * cm Ixmi nation and d j lu^i'bn "of antonol?!ulle' crankco.se oils • The present system of changing oil V-. s been compared to a " savi og at the spigot-, while a leak at the b-mghrle" . It has he en estimated that the cars in the United 31at es i scard appr oximateIy 200, 000, OOP gall'orrs of o11 annuallyj a waste which for reason of conservation should he checked if possible. p'here are various of deterioration of auto mobile crankcase oil in servi<:e%:* The a ®c Simulation- of solid im^ur i t •" e 3 from dust and sand drawn in through the carburetor and of petal oarticles abraided from the bearings in the moto itself I Dilution by the unburnt "heavy ends'" of gasoline, or by whole gasoline when starti ng a cold engine. The&Q cause a lowering of the viscosity of the oil. Another dilution factor is the "\artial thermal decomposition, or "cracking" of the oil itself due to contact with the hot walls of the c landers• Conditions existing in the crankcase of a rmining notor are highly conducive to oxidant©h. -
Service Bulletin INFORMATION
Bulletin No.: 16-NA-222 Service Bulletin Date: June, 2019 INFORMATION Subject: Information for Engine Concerns Resulting from Lack of Scheduled Maintenance, Improper Service or Aftermarket Calibrations Model Year: VIN: Brand: Model: Engine: Transmission: from to from to Buick GM Cadillac Passenger 2020 and Prior All Chevrolet Cars and Trucks GMC Involved Region or Country North America and N.A. Export Regions Information Following the recommended vehicle maintenance schedule is required in order to reduce the possibility of Notice: Engines that are repaired for the conditions engine oil sludge build-up, contamination and/or any outlined in this bulletin should not be considered other conditions that may result in poor engine warranty. Any warranty claims submitted with these performance and/or internal engine damage. conditions may be debited. Following proper service procedures is necessary to Debits will be issued for the following reasons per the reduce the risk of foreign debris entering the engine, Service Policies and Procedures Manual: which may also cause poor engine performance or " Failure or damage due to vehicle use, wear, internal damage. exposure, lack of maintenance, alterations or improper servicing is not covered. " Non-Return of Parts. " Inspection Results by WPC. Please refer to the latest version of Bulletin 99-00-89-019: Global Warranty Management (GWM) Warranty Parts Center (WPC) Parts Return Program for more information. Copyright 2019 General Motors LLC. All Rights Reserved. Page 2 June, 2019 Bulletin No.: 16-NA-222 Conditions/Symptoms Conditions That May Result from not Following Scheduled Maintenance Oil filter blocked by debris and oil sludge. 4543496 Note: Using care, some oil filters may need to be cut open in order to validate the condition of the filter. -
ENGINE LUBE FLUSH SYSTEM MOF-1000 for Gasoline (Petrol) and Diesel Engines
ENGINE LUBE FLUSH SYSTEM MOF-1000 FOR Gasoline (Petrol) and Diesel Engines OPERATORS MANUAL MOTORVAC TECHNOLOGIES INC. Table of Contents Introduction.......................................................................................................................................... iii Overview................................................................................................................................................ v System Features and Functions ......................................................................................................1-1 Unit Features.................................................................................................................................1-1 Left Side View ...............................................................................................................................1-2 Right Side View.............................................................................................................................1-3 Control Panel Functions................................................................................................................1-4 Unit Functions ...............................................................................................................................1-5 Safety Information .............................................................................................................................2-1 Before You Begin First Time Operation .....................................................................................................................3-1 -
Synthetic Lubricant Base Stocks Formulations Guide Table of Contents
Synthetic lubricant base stocks formulations guide Table of contents 1.0 Introduction — Using this guide ����������������������������������������������������������������� 1 7�3 Turbine oils ��������������������������������������������������������������������������������������������62 2.0 Lubricant formulators FAQs ������������������������������������������������������������������������ 3 7�4 Industrial gear oils ��������������������������������������������������������������������������������67 7�5 Paper machine oils �������������������������������������������������������������������������������72 3.0 Synthetic base stock grade slate summary ���������������������������������������������� 7 7�6 Lubricants for use with food machinery 4.0 Industry trends ����������������������������������������������������������������������������������������������� 9 (incidental food contact) ������������������������������������������������������������������������������������74 4�1 Energy outlook ��������������������������������������������������������������������������������������� 9 7�7 Miscellaneous lubricants ���������������������������������������������������������������������79 4�2 Lubricant industry trends ��������������������������������������������������������������������10 7�7�1 Heat transfer oils �����������������������������������������������������������������������79 4�3 Automotive trends �������������������������������������������������������������������������������10 7�7�2 Chain lubricants �������������������������������������������������������������������������81 -
OWNER's OPERATION and MAINTENANCE MANUAL
OWNER’S OPERATION and MAINTENANCE MANUAL A Division of This Page Was Intentionally Left Blank Thank you for your selection of Pleasurecraft (PCM) Marine Power for your boating needs. We welcome you to Team PCM, which puts you in the company of tens of thousands of boaters who have relied on Pleasurecraft inboards as their power of choice for over 30 years. When you chose PCM, you selected the utmost in premium power for your boating application. Pleasurecraft is the world’s largest manufacturer of gasoline marine inboards, and the clear-cut leader in cutting edge technology. Over the years, we have introduced many breakthrough innovations that quickly became industry standards. The pyramidal exhaust system, light-weight transmission, computerized engine control and the Fuel Control Cell (FCC) are all PCM innovations. No matter which PCM model you purchased, you can be sure it is equipped with the latest in modern technology for added performance and durability. READ THIS MANUAL THOROUGHLY Before starting your engine(s), READ THIS MANUAL CAREFULLY AND COMPLETELY. If you do not understand any portion of the manual, contact your Dealer for clarification or assistance. Ask your Dealer for a demonstration of actual starting and operating procedures. The descriptions and specifications contained in this manual were in effect at the time of printing. PCM Engines’ policy of continued improvement reserves the right to change specifications or design without notice and without obligation. This manual will cover the following year of manufacture PCM engines: Year Model 2013 EX343 MPI *2013 Catanium™ CES HO303 *2013 Catanium™ CES EX343 *2013 Catanium™ CES 6.0L ZR409 *2013 Catanium™ CES 6.0L ZR450 2013 6.2L XS550 MPI 2013 6.2L XR550 MPI * PCM’s Catanium™ Clean Emission System is available to reduce emissions without diminishing performance. -
The Truth About Synthetic
File No. RSA-003 revision. 0 -2/26/03 TheThe TruthTruth AboutAbout SyntheticSynthetic OilOil Auto and Oil Industries Best Kept Secret - Finally Revealed (What every Filipino Car Owner Should Know !) Maintenance Excellence Rolly Angeles Table of Contents : Open Letter …………………………………………………………………………… 2 I. What you need to know about petroleum oil ……………………………………. 3 II. Synthetic Lubricant Market In Asia ……………………………………………… 3 III. What is Synthetic Oil ?......………………………………………………………... 4 IV. History Of Synthetic Oil …..………………………………………………………... 4 V. Advantages Of Synthetic Oil Over Petroleum Oil ………………………………… 5 VI. Procedures On How To Switch To Synthetic Oil ………………………………… 6 VII. When Not To Use Synthetic Oil …………………………………………………… 6 VIII. Frequently Asked Questions on Synthetic Oil …………………………………… 7 Maintenance Excellence Rolly Angeles 1 Dear Friend, With the unending increase in petroleum products and fuel in our country today, it is not uncommon for an average Filipino worker who owns a vehicle not to bring their car everyday to work to save money on gas. In view of this I would like to share some knowledge onhow we can save cost in maintaining our vehicle, and I believe that this relevant information must be known by every Filipino specially those who own a vehicle. One of the regular maintenance we perform on our vehicle is changing oil, and many of us are unaware of synthetic lubricants. In fact it is estimated that only a handful of Filipinos knows the value of synthetic oil in their vehicle since most of us use the conventional petroleum or mineral oil that is available in our local gasoline stations . It is my intention that every Filipino must be educated on the benefits and advantages of using synthetic oil in their vehicle. -
Si-18-1997 R5
AIRCRAFT ENGINES SERVICE INSTRUCTION SELECTION OF MOTOR OIL AND GENERAL OPERATING TIPS FOR ROTAX® ENGINES TYPE 912 AND 914 (SERIES) SI-18-1997 R5 Repeating symbols: Please, pay attention to the following symbols throughout this document emphasizing particular information. ▲ WARNING: Identifies an instruction, which if not followed, may cause serious injury or even death. ■ CAUTION: Denotes an instruction which if not followed, may severely damage the engine or could lead to suspension of warranty. ◆ NOTE: Information useful for better handling. 1) Planning information 1.1) Engines affected All versions of the engine type: - 912 (Series) - 914 (Series) 1.2) Concurrent ASB/SB/SI and SL none 1.3) Reason - Due to field experience the recommended engine oil list (section 3.2 and section 3.3) was updated. - Field experience has shown that additional information about the choice of suitable motor oils and oil change and maintenance intervals for the ROTAX engines Type 912 and 914 is necessary. Regardless of which brand of fuel is used, foreign particles are suspended in the motor oil. Heavy accumulation of particles on high temperature zones such as on piston rings, exhaust valve guides, may result in stuck piston rings and valves due to burning and coking of the oil. On turbocharged engine, failing to ensure an adequate cool-down period prior to shut-off may lead to particle deposits on the turbocharger wheels. This could result in an unbalance of the turbo wheel and consequently to a complete destruction of the turbocharger. Particle deposits or cooking may become loose in the engine and may block the lubrication system causing damage to the engine due to lack of oil. -
Excessive Oil Consumption Nu/Gamma/Theta Engines
GROUP MODEL ENG Multiple Models Listed NUMBER DATE 222 (Rev 2, 03/11/2021) December 2020 TECHNICAL SERVICE BULLETIN SUBJECT: EXCESSIVE OIL CONSUMPTION NU/GAMMA/THETA ENGINES NOTICE This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information on diagnosing and/or repairing some 2011-2019MY vehicles (refer to table below for applicable model and engine), which may exhibit a symptom of excessive oil consumption. Follow the flowchart on page 2 and instructions outlined on page 3 in this procedure to repair a vehicle exhibiting excessive oil consumption. MY Model Engine 2012-2016 Soul (AM/PS) Gamma 1.6L GDI 2014-2019 Soul (PS) Nu 2.0L GDI Optima (TF, QF, JF, JFa) Theta 2.0L T-GDI 2011-2018 Sportage (SL, QL) and 2.4L GDI Sorento (XMa, UMa) Key points regarding engine oil maintenance: • Engine oil is responsible for lubrication, cooling, and operation of hydraulic components of the engine. Engine oil is expected to be consumed in normally operating engines. Therefore, regular oil level checking and oil changes are required as part of the factory maintenance schedule. • The purpose of oil changes is to prevent oil deterioration. A separate requirement is to maintain the oil level, independent of the oil change interval. It is necessary to check the oil level at every fueling stop and replenish the oil, if necessary. This is one of several check items that the owner’s manual recommends at every fueling stop. • Operation with deteriorated or low engine oil causes reduced lubrication and cooling, as well as impaired operation of hydraulic components. -
Fluids and Lubricants Specifications
Fluids and Lubricants Specifications Diesel engines of all commercial MTU series (including Marine), DDC S60 Off Highway and two-cycle engines MTU Series 1000-1600, 1800 are not included A001061/40E © 2020 Copyright MTU This publication is protected by copyright and may not be used in any way, whether in whole or in part, without the prior writ- ten consent of MTU. This particularly applies to its reproduction, distribution, editing, translation, microfilming and storage and/or its processing in electronic systems including databases and online services. All information in this publication was the latest information available at the time of going to print. MTU reserves the right to change, delete or supplement the information or data provided as and when required. Table of Contents 1 Preface 5.7 Unsuitable materials in the diesel fuel circuit 103 1.1 General information 5 6 NOx Reducing Agent AUS 32 / AUS 40 for 2 Lubricants for Four-Cycle Engines SCR Exhaust Gas Aftertreatment Systems 2.1 Engine oils 7 6.1 General information 104 2.2 Fluorescent dyestuffs for detecting leaks in the lube oil circuit 17 7 Approved Engine Oils and Lubricating 2.3 Lubricating greases 18 Greases 3 Lubricants for Two-Cycle Engines 7.1 Engine Oils for Four-Cycle Engines 106 7.1.1 Series-based usability of engine oils of oil 3.1 Engine oils 19 category 1 106 7.1.2 Single-grade oils – Category 1, SAE grades 30 4 Coolants and 40 for diesel engines 108 7.1.3 Multigrade oils – Category 1, SAE grades 4.1 General information 22 15W-40 for diesel engines 109 4.2 Unsuitable -
Owners Manual
Owners Manual S&S® KN, P, and SH-Series Engines DISCLAIMER: • Consult an appropriate service manual for your motorcycle for correct S&S parts are designed for high performance, closed course, racing applications disassembly and reassembly procedures for any parts that need to be removed and are intended for the very experienced rider only. The installation of S&S parts to facilitate installation. may void or adversely effect your factory warranty. In addition such installation and • Use good judgment when performing installation and operating motorcycle. use may violate certain federal, state, and local laws, rules and ordinances as well Good judgment begins with a clear head. Don’t let alcohol, drugs or fatigue as other laws when used on motor vehicles used on public highways, especially in impair your judgment. Start installation when you are fresh. states where pollution laws may apply. Always check federal, state, and local laws before modifying your motorcycle. It is the sole and exclusive responsibility of the • Be sure all federal, state and local laws are obeyed with the installation. user to determine the suitability of the product for his or her use, and the user shall • For optimum performance and safety and to minimize potential damage to assume all legal, personal injury risk and liability and all other obligations, duties, carb or other components, use all mounting hardware that is provided and and risks associated therewith. follow all installation instructions. The words Harley®, Harley-Davidson®, H-D®, Sportster®, Evolution®, and all H-D Motorcycle exhaust fumes are toxic and poisonous and must not be breathed. -
Inverted Bucket Drain Traps
873_Drainers:838_Drainers.qxd 7/8/2009 2:59 PM Page LD-5 Bringing Energy Down to Earth Say energy. Think environment. And vice versa. Any company that is energy conscious is also environmen- tally conscious. Less energy consumed means less waste, fewer emissions and a healthier environment. In short, bringing energy and environment together lowers the cost industry must pay for both. By helping companies manage energy, Armstrong products and services are also helping to protect the environment. Armstrong has been sharing know-how since we invented the energy-efficient inverted bucket steam trap in 1911. In the years since, customers’ savings have proven again and again that knowledge notshared is energy wasted. Armstrong’s developments and improvements in drain trap design and function have led to countless savings in energy, time and money. This section has grown out of our decades of sharing and expanding what we’ve learned. It deals with the operating principles of drain traps and outlines their specific applications to a wide variety of products and industries. This section also includes Recommendation Charts that summarize our findings on which type of drain trap will give optimum performance in a given situation and why. Terminology Drain traps, as described in this section, have many other names in industry. A drain trap is an automatic loss prevention valve that opens to discharge liquids and closes to prevent air or gas loss. In industry, drain traps are also known as: n Compressed air drains n Dump valves n Condensate drainers n Float traps n Air traps n Liquid drainers n Water traps n Compressed air traps This section should be utilized as a guide for the installation and operation of drain trapping equipment by experienced personnel.