Catalog of Ideas

Simply open up the flap – and you have an at-a-glance overview

of all the information 2010 and explanations about product names. www.kuka-robotics.com Catalog of Ideas INDUSTRIAL ROBOTS / CONTROLLERS / SOFTWARE / APPLICATION MODULES / LINEAR UNITS / POSITIONERS / ACCESSORIES / CUSTOMER SERVICES Catalog of Ideas of Catalog E/2/0510 002 CONTENTS EDITORIAL 003

Welcome tO THE CATALOG OF IDEAS

CONTENTS Helping people to develop and implement ideas: that is the goal to which we at the KUKA Robot Group

KUKA YOUR IDEAS P. 004 aspire. The results can be seen in countless companies worldwide, in which products and services of

1 INDUSTRIAL ROBOTS P. 014 the KUKA brand bring about impressive process optimizations. In short: whoever wants to make their 1.1 STANDARD MODELS P. 018 production faster, better and more efﬁ cient relies on the KUKA Robot Group. 1.2 SPECIAL MODELS P. 040 1.3 SPECIAL VARIANTS P. 068 With creativity, quality “made in Germany” and the utmost commitment to our customers and business 2 CONTROLLERS P. 082 partners, KUKA has set the milestones in robotics for 35 years. 3 SOFTWARE P. 090 One proof of the ﬂ exibility, dynamism and innovative drive of our company is now in your hands: 4 APPLICATION MODULES P. 100 the KUKA Catalog of Ideas. The name is no coincidence. Because what awaits you on the following 5 LINEAR UNITS P. 10 6 pages is more than just a presentation of the products and services that KUKA offers. We want to 6 POSITIONERS P. 112 show you ways of making your ideas become reality. 7 ACCESSORIES P. 12 4

8 CUSTOMER SERVICES P. 130 To put it simply: KUKA YOUR IDEAS MORE IDEAS P. 140 004 KUKA YOUR IDEAS KUKA YOUR IDEAS 005

Our motto “KUKA YOUR IDEAS” is a promise. Whatever The product diversity The people Leading companies of all sizes and from the most varied sectors put their Genuine passion for the fascination of robotics: that’s what marks out our you want to do, and however unusual your idea may be: trust in this promise from the KUKA Robot Group. For good reason: employees – over 2,000 of them worldwide. The KUKA Robot Group at- with KUKA you can implement anything – whatever the As the innovation and technology leader, KUKA offers the widest range taches particular importance to a work atmosphere that promotes creative of applications in the automotive industry. This is refl ected in the multitude ideas. In this way, many ideas can be turned into successful products. sector, no matter whether a similar application has ever of different robot and controller variants. In one of the most modern robot With our customers and partners in systems integration, research and production plants worldwide, each product is assembled and confi gured to development, we maintain successful, long-term relationships that are existed before. the exact requirements of the customer. This ensures tailored solutions – based on trust. Always with the goal of fi nding the perfect solution and and a major competitive advantage for our customers. standing together at the forefront of robotic automation. A further advantage for greater fl exibility and security of investment is that all KUKA products are modular. This allows simple conversion or reconfi guration of your system for new or expanded tasks at any time. 006 KUKA YOUR IDEAS KUKA YOUR IDEAS 007

Always one idea ahead

The future The history KUKA AG The goal to which we at KUKA aspire is knowing KUKA is founded in Augsburg in 1898 by Johann Today, the KUKA Robot Group belongs, to- today what our customers will need tomorrow. Keller and Jakob Knappich. The name KUKA is gether with the KUKA Systems Group, to KUKA How this unconditional commitment to the solu- derived from the initial letters of the company name Aktiengesellschaft. In this way, the combined tions of the future is translated into strategy can “Keller und Knappich Augsburg”. know-how of two pioneering leaders in innovation be seen at our headquarters in Augsburg: KUKA launches into automation in 1956 with the and technology is now united under the umbrella From Development and Assembly to Customer construction of automatic welding lines and the of KUKA AG. Services, all departments work together at one delivery of the fi rst multi-spot welding line to Volks- The perfect teamwork between the two parts of location. With this concentrated robotic expertise, wagen AG. the company makes KUKA the leading global The history of the KUKA Robot Group is also the history of robotics. Our product innovations have been short lines of communication, and quality “made In 1973, KUKA positions itself at the forefront of player for highly automated processes and process- in Germany”, the KUKA Robot Group underpins international technical progress with the develop- linked robotics. a driving force behind automation for more than 35 years. Our passion for ideas and innovations has made its leadership position in the long term. ment of the world’s fi rst industrial robot with six For manufacturing companies, this means substan- KUKA the global leader for technology and the European market leader. The result for our customers: automation at the electromechanically driven axes. Since then, the tial cost reductions, absolute production reliability highest level, and the good feeling that comes KUKA Robot Group has revolutionized the world and perfectly reproducible quality. In a nutshell: from being able to face the future with confi dence. of robotics time and time again. And we’re already automation gets things moving. working toward the next milestone …

First robot “Famulus” First robot without First open PC-based First long-range robot First Internet remote First programmable First passenger- First “RoboTeams” First “Safe robot” First lightweight First robot with with 6 electromechani- parallelogram robot controller First heavy-duty robot diagnosis for robots logic controller carrying robot of intelligent enables safe human- robot that can lift 1,000 kg payload cally driven axes (Soft PLC) conforming “Robocoaster” cooperating robots machine interaction its own weight and to IEC standard be programmed via manual guidance 008 KUKA YOUR IDEAS KUKA YOUR IDEAS 009

Argentina, Australia, Austria, Belgium, Brazil, Chile, China, Czech Republic, France, Germany, Hungary, India, Italy, Japan, Malaysia, Mexico, New Zealand, Norway, Poland, Portugal, Russia, South Africa, South Korea, Spain, Sweden, Switzerland, Taiwan, Thailand, UK, USA

The system partner network The service spectrum Discover Every production line is different. Every product has its own special features. Throughout the life cycle of your KUKA product, we offer you customer For optimal adaptation to your individual requirements, KUKA works closely services that set standards right around the globe: from planning consultancy a world of ideas together with competent system partners in all fi elds. These include experi- to system optimization. KUKA remote diagnosis via the Internet, together enced system builders, system providers with industry know-how, application with our global network of customer service centers with more than 500 em- specialists and expert robot integrators. ployees, ensure that help is available fast, 24 hours a day. And should you require a spare part, this will be delivered to you without delay. Any time and anywhere in the world: the KUKA Robot Group is there for you and for the implementation KUKA Colleges of your ideas. More than 2,000 employees in over 25 subsidiaries worldwide are the living proof of this. To enable your employees to realize the full potential of our products, there are certifi ed KUKA Colleges worldwide – with globally uniform standards and With their specifi c knowledge, the individual conditions and typical local circumstances can be taken into a wide-ranging training program: from the basic course in robot operation to expert seminars in several parts leading to certifi cation. And if required, account for each project. training can also be held on site at your plant – anywhere in the world. 010 KUKA YOUR IDEAS KUKA YOUR IDEAS 011

The right implementation for every idea

The systematic ongoing development of KUKA robot and control technology makes it possible to The advantages The services Whatever process steps need automating: with a KUKA robot you have When you opt for KUKA products, you get not only ground-breaking establish robotics across a broad spectrum of different markets. Cooperating robots are playing their everything under control. Because you benefi t from optimal performance technology, but also the complete support to go with it. From planning part in optimizing production processes and making them more fl exible, not just in the automotive and fl exibility – 24 hours a day, 365 days a year. and installation to maintenance management, KUKA offers you expert What’s more, you can also rely round the clock on consistently high precision assistance throughout the entire life cycle. industry. In general industry, the goal of development work is to continually tap into new markets. and repeatability rates of up to 0.015 millimeters. Further major advantages You benefi t here from the intensive cooperation with a global network provided by KUKA products are their ease of operation, simple space- of experienced system partners. This ensures you get the know-how that Today, the KUKA Robot Group offers the suitable automation solutions for virtually every industry saving integration into production processes and availability rates of nearly your industry and your application requires. and virtually every application. 100 percent. 012 KUKA YOUR IDEAS KUKA YOUR IDEAS 013

Thousands of potential applications – Infinite chances for ideas

The ﬁ elds of application for a KUKA robot are as diverse as their production. Whether in the warehouse, The opportunities Arc welding? Laser applications? Polishing pots? Stacking sacks of animal feed? With our globally unrivaled range of industrial robots spanning payloads in manufacturing or in dispatch, for loading and unloading, for handling or for direct processing of the from 5 to over 1,000 kilograms, and with perfectly integrated automation solutions and systems, every conceivable application is possible. And thanks to the workpiece: the optimization potential of our robots can be put to work in every single phase. modular design of KUKA products, it is a simple matter to adapt your production again and again to new work processes – quickly and cost-effectively. 014 INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS 015 INDUSTRIAL ROBOTS

1 | INDUSTRIAL ROBOTS |

Discover the world of ideas – the world of KUKA industrial robots. With countless different variants, versions and expansion options, the KUKA Robot Group offers you the widest range of applications for your current and future production tasks.

The KUKA modular robot system The modular system is based on standard types which, depending on the model, are also available with arm extensions and for various installation positions. Building on this principle, KUKA can also provide you with special models that have been systematically optimized for specifi c tasks, as well as special variants that are ideally suited to operation in particular ambient conditions. In short, there is a suitable Hint: All KUKA robot models are available in the floor-mounted CONTENTS: INDUSTRIAL ROBOTS robot available for every application. The range of potential applications is unlimited. version. Additional variants – for installation positions such as Standard models P. 018 the ceiling or wall, and other special versions – are identified Special models P. 040 separately at the end of the “Technical data” tables. Special variants P. 068 INDUSTRIAL ROBOTS INDUSTRIAL 016 here serve merelyasexampleshere serve forthefollowingenvironments. have beenspecifi andspecialmodels that standard They arebasedonKUKA conditions. specialvariants arespecifi The KUKA merelyasexamplesshown hereserve forthefollowingconstructiontypes. Theto achievetypes optimalresultsintheirrespectiveapplications. robot havebeensystematically types theserobot optimized models, standard Basedonthe specialmodelsareideallysuitedtotasks. The KUKA payload categories. merelyasexamplesThe shownhereserve types forthefollowing robot such asontheceilingorwall. positions, and fordifferent installation which –dependingonthemodelareavailablewitharmextensions Thesystem. spectrumcoversanimpressiveselectionofindustrialrobots modularrobot modelsformthebasisofKUKA standard The KUKA INDUSTRIAL INDUSTRIAL cally adapted to these conditions. The shown types cally adaptedtotheseconditions. robot ROBOTS / OVERVIEW OF TYPES OF /OVERVIEW ROBOTS ambient cally designedforparticular CLEANROOM (CR) Cleanroom robots Robots forenvironmentswith Robots a highdegreeoffouling and SHELF-MOUNTED ROBOTS (K/KS) high temperatures ML OOSLOW PAYLOAD CATEGORY SMALL ROBOTS FOUNDRY (F) FOUNDRY ALTZN OOS(A PRESS-TO-PRESS PALLETIZING ROBOTS (PA) STAINLESS STEEL (SL) STEEL STAINLESS Stainless steel robots steelrobots Stainless (5 TO 16 KG) MEDIUM PAYLOADMEDIUM CATEGORY Robots forpotentiallyexplosiveRobots EXPLOSION-PROOF (EX) (30 TO 60KG) ROBOTS (P) environments Robots with a high IP protection withahighIP Robots HIGH PAYLOADHIGH CATEGORY rating againstwater anddust GANTRY ROBOTS (JET) HOLLOW WRIST ROBOTS (HW) ROBOTS HOLLOW WRIST GANTRY (JET) ROBOTS WATERPROOF (WP) WATERPROOF INDUSTRIAL INDUSTRIAL (80 TO 270 KG) ROBOTS / OVERVIEW OF TYPES OF /OVERVIEW ROBOTS HEAVY-DUTY CATEGORY Robots fordeep-freeze Robots (300 TO 1,000 KG) ARCTIC (ARCTIC) environments 017

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL

018 INDUSTRIAL ROBOTS / STANDARD MODELS INDUSTRIAL ROBOTS / STANDARD MODELS 019 INDUSTRIAL ROBOTS

1.1 | STANDARD MODELS |

Fast, precise work in confi ned spaces with high repeatability or handling of heavy payloads up to 1,000 kg CONTENTS: STANDARD MODELS over a distance of more than six meters? No matter how varied the work processes − you are bound to Small robots High payload category fi nd the right KUKA robot for your automation idea among the range of standard models. KR 5 sixx P. 020 KR 100 HA P. 031 KR 5 scara P. 021 KR 100-2 comp P. 032 KR 10 scara P. 022 KR 140-2 comp P. 032 Low payload category KR 200-2 comp P. 032 Flexible, expandable and packed full of innovative technology, KUKA robots are constantly opening up new KR 5 arc P. 023 KR 220-2 comp P. 032 areas of application. Find the right robot for your production task now − where many ideas are gathered KR 6-2 P. 024 KR 150-2 P. 034 KR 16-2 P. 024 KR 180-2 P. 034 together, the solution is never far away! KR 16 L6-2 P. 026 KR 210-2 P. 034 KR 16-2 S P. 027 KR 240-2 P. 034 Medium payload category KR 270-2 P. 034 Simply open up the glossary on the last KR 30 L16-2 P. 028 Heavy-duty category page of the Ideas Catalog – this provides KR 30-3 P. 029 KR 360-2 P. 036 you with an at-a-glance overview of all KR 60-3 P. 029 KR 500-2 P. 036 the information and explanations you might KR 30-3 HA P. 030 KR 500-2 MT P. 037 need regarding product designations. KR 60-3 HA P. 030 KR 1000 titan P. 038 INDUSTRIAL ROBOTS INDUSTRIAL 020 R5sx 80K 2s 5 00 29 28 <±0.03 <±0.02 850 650 5 5 6 6 CONTROLLER C2sr KR C2sr KR 5sixxR850 KR 5 sixxR650 KR TYPE TECHNICAL DATA protectionclassifi Expansion ofthespectrumapplicationswithoptionallyhigher Versatile isalwaysoff –thismeansthattherobot readyforoperation isswitched 2to6fromsaggingwhentherobot Special brakespreventaxes Productive signals for airandI/O Reduction ofwearthroughintegratedroutingtheenergysupplysystem Durable ADVANTAGES AND FEATURES | TYPE KR 5sixx KR INDUSTRIAL INDUSTRIAL cation IP 65againstingressofdustandjets ofwater cation IP | ROBOTS / STANDARD MODELS / SMALL ROBOTS /SMALL MODELS /STANDARD ROBOTS OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER Increased fl Flexible maintenance models–thusallowing fastcommissioningandsimple with otherKUKA Thanks C2srcontroller, totheprovenKR issystem-compatible therobot User-friendly exibility withvariablemountingoptionsonthefl EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING HANDLING FASTFOR POSITIONS/VARIANTS MOUNTING ADDITIONAL oor andceiling R5saaR5 30K 2s 5 2 00 20 20 20 <±0.02 20 <±0.02 <±0.015 320 <±0.015 200 320 550 200 550 350 350 5 5 5 4 CONTROLLER 5 4 C2 sr KR 4 5scaraR550Z320 KR C2 sr KR 4 5scaraR550Z200 KR C2 sr KR 5scaraR350Z320 KR C2 sr KR 5 scaraR350Z200 KR TYPE TECHNICAL DATA ready foroperation isswitchedalways whentherobot off–thismeansthattherobot gravity from saggingdueto The preventtheaxes 3andthezaxis brakesinaxis Productive signals for airandI/O Reduction ofwearthroughintegratedroutingtheenergysupplysystem Durable ADVANTAGES AND FEATURES | TYPE KR 5 scara 5scara KR | OF AXES PAYLOAD [kg] REACH [mm] Z-STROKE [mm] Z-STROKE [mm] REACH PAYLOAD [kg] AXES OF NUMBER INDUSTRIAL INDUSTRIAL maintenance models–thusallowing fastcommissioningandsimple with otherKUKA Thanks C2srcontroller, totheprovenKR issystem-compatible therobot User-friendly protectionclassifi Expansion ofthespectrumapplicationswithoptionallyhigher Versatile ROBOTS / STANDARD MODELS / SMALL ROBOTS /SMALL MODELS /STANDARD ROBOTS cation IP 65againstingressofdustandjets ofwater cation IP EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING WORKPIECES WORKPIECES SMALL FOR IDEAL POSITIONS/VARIANTS MOUNTING ADDITIONAL 021

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 022 R1 cr 80Z0 RC r41 5 0 00550 50 50 50 <±0.025 <±0.025 <±0.02 400 <±0.02 300 400 850 300 850 600 10 600 10 10 4 CONTROLLER 10 4 C2 sr KR 10KR scaraR850Z400 4 C2sr KR 10KR scaraR850Z300 4 C2sr KR 10KR scaraR600Z400 C2sr KR 10KR scara R600Z300 TYPE TECHNICAL DATA ready foroperation isswitchedalways whentherobot off–thismeansthattherobot gravity from saggingdueto The preventtheaxes 3andthezaxis brakesinaxis Productive signals for airandI/O Reduction ofwearthroughintegratedroutingtheenergysupplysystem Durable ADVANTAGES AND FEATURES | TYPE KR 10 KR scara INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS / SMALL ROBOTS /SMALL MODELS /STANDARD ROBOTS | OF AXES PAYLOAD [kg] REACH [mm] Z-STROKE [mm] Z-STROKE [mm] REACH PAYLOAD [kg] AXES OF NUMBER Counterbalancing system enableshighworkingvelocities Fast maintenance models–thusallowing fastcommissioningandsimple with otherKUKA Thanks C2srcontroller, totheprovenKR issystem-compatible therobot User-friendly protectionclassiﬁ Expansion ofthespectrumapplicationswithoptionallyhigher Versatile cation IP 65againstingressofdustandjets ofwater cation IP EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING PLACE TASKS FASTFOR & PICK POSITIONS/VARIANTS MOUNTING ADDITIONAL R5acK 2e0 ,1 00 127 <±0.04 1,411 5 6 CONTROLLER C2ed05 KR 5 arc KR TYPE TECHNICAL DATA applications andishighlyversatile wristmeansthatitisnotrestrictedtoarcwelding robot Use ofastandard Flexible uninterrupted production ofover20,000hfor longestmaintenanceintervals production, Longest lifeinitsclass with40,000hassured service ofanyrobot Durable andrequiringminimalmaintenance Compact dimensionsreducethefootprint Space-saving ADVANTAGES AND FEATURES | TYPE KR 5arc KR | OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS /LOW PAYLOAD MODELS /STANDARD CATEGORYROBOTS Operation onlinearunitpossible,thusalsousableforlargerworkpieces Expandable even aftermalfunctions Automated masteringwithelectronicmeasuringtoolensuresfastavailability, Productive Low weightsimpliﬁ Light EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING es transportation andinstallation es transportation FLEXIBLE COMPACT AND POSITIONS/VARIANTS MOUNTING ADDITIONAL 023

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 024 INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS /LOW PAYLOAD MODELS /STANDARD CATEGORYROBOTS APPLICATION OF FIELD EVERY FOR VARIANTS 13 DIFFERENT disruptive contours and maximum freedomofmotion. disruptive contours andmaximum The enjoys streamlined designofthewristensuresthat this robot minimal 235 235 <±0.05 <±0.05 1,611 1,611 16 6 6 6 C2ed05 KR 16-2 KR C2ed05 KR CONTROLLER 6-2 KR TYPE TECHNICAL DATA | TYPE cost-effective system idealfornewspace-saving, concepts. tion positions, They moversinallinstalla- also innon-automotivesectors. aremasterful most ofthemanufacturingindustries–withautomotivesubsuppliersand andfl Due totheirenormousversatility ful movers The master- DESCRIPTION KR 6-2 KR | KR 16-2KR OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER exibility, areusedin theserobots | INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS /LOW PAYLOAD MODELS /STANDARD CATEGORYROBOTS REPEATABILITY [mm] WEIGHT [kg] WEIGHT REPEATABILITY [mm] POSITIONING extreme conditions. The Cleanroom sold systems arethefruitofexperienceRobustness andreliability from15,000 Durable Long lifecycles service and saveexpensive maintenancecosts Cost-effective of applications Large numberofapplication-specifi Versatile Variable variantsoffer highfl installation Flexible accessibility, eveninconfi Low disruptivecontoursandstreamlineddesignoffer outstanding Planning security ADVANTAGES AND FEATURES (CR) and Foundry (F) variantsallow operationevenin and Foundry (F) ned spaces ned POSITIONS/VARIANTS MOUNTING ADDITIONAL c variants allows versatile range c variantsallowsversatilerange exibility fordifferent applications 025

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 026 R1 62K 2e0 ,1 00 240 <±0.05 1,911 6 6 CONTROLLER C2ed05 KR 16KR L6-2 TYPE TECHNICAL DATA wrist ensurehighaccessibility, eveninconﬁ Low and thestreamlineddesignof disruptivecontoursoftherobot Space-optimized and tothespaceavailable Variable totheapplication positionsenableoptimaladaptation installation Flexible with a300mmarmextension Extension oftheusableworkspace,comparedwiththatKR 16-2, Long-reaching ADVANTAGES AND FEATURES | TYPE KR 16KR L6-2 INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS /LOW PAYLOAD MODELS /STANDARD CATEGORYROBOTS | OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER ned spaces ned robots – thisensuresplanningsecurity,robots andavailability highquality KR modularrange of standard Model fromthetried-and-tested, 16-2 ofinvestment Security servicing Long lifecycles service and reducecostsformaintenanceand Cost-effective EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING DIAMETER OF UP TO UP OF 4METERS DIAMETER A WITH WORKSPACES FOR POSITIONS/VARIANTS MOUNTING ADDITIONAL R1- RC d561 ,1 00 235 <±0.05 1,611 16 6 CONTROLLER C2ed05 KR 16-2KR S TYPE TECHNICAL DATA and tothespaceavailable Variable totheapplication positionsenableoptimaladaptation installation Flexible 16-2the KR achieves savingsofupto 18% incycle timesforunloadingtasks With 1, greaterdrivepowerinmainaxes 2and3,thehigh-speedvariantof Fast ADVANTAGES AND FEATURES | TYPE KR 16-2KR S | OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS /LOW PAYLOAD MODELS /STANDARD CATEGORYROBOTS servicing Long life cycles service andservice reducecostsformaintenanceand Cost-effective wrist ensurehighaccessibility, eveninconﬁ Low andthestreamlineddesignof disruptivecontoursoftherobot Space-optimized EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING CYCLE TIMES POSSIBLE TOUP 18% SHORTER ned spaces ned POSITIONS/VARIANTS MOUNTING ADDITIONAL 027

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 028 R3 1- RC d561 ,0 00 700 <±0.07 3,102 16 6 CONTROLLER C2ed05 KR 30 L16-2 KR TYPE TECHNICAL DATA orsealingtasks –idealforbonding of therobot Optimal accessibility, eveninconfi Space-optimized opens upawholenewrangeofproductionpossibilities withlongarmandlinkarm, Enormous workspacediameter of6.2m, Long-reaching ADVANTAGES AND FEATURES | TYPE KR 30L16-2KR INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS / MEDIUM PAYLOAD /MEDIUM CATEGORY MODELS /STANDARD ROBOTS | ned cells, thankstostreamlineddesign ned cells, OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER and durability forreliability stand quality Proven componentsinreliableKUKA standard Durable in customizedsystem layouts Choice offl Customized oor-mounted orceiling-mountedversionsallowsoptimaluse EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING OF 6.2METERS OF WORKSPACEENORMOUS POSITIONS/VARIANTS MOUNTING ADDITIONAL for processforcesgenerated structure compensates High stiffnessresultingfromFEM-optimized Process-force-optimized R6 3- RC d563 ,2 00 679 665 671 665 <±0.06 <±0.06 <±0.06 <±0.06 2,429 2,033 2,230 2,033 30 60 45 30 6 6 6 C2ed05 KR 6 C2ed05 KR C2ed05 KR 60L30-3 KR C2ed05 CONTROLLER KR 60L45-3 KR 60-3 KR 30-3 KR TYPE TECHNICAL DATA Minimal disruptivecontoursalloweffi Precisely programmable application areavailableforevery robots suitable Thanks togreaterfl Planning security ADVANTAGES AND FEATURES | TYPE KR 30-3 KR exibility offered by a wide range of variants, exibility offered byawiderangeofvariants, | KR 60-3 KR cient offl cient OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER ine programming ine | INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS / MEDIUM PAYLOAD /MEDIUM CATEGORY MODELS /STANDARD ROBOTS of cycle timesandaccuracy interms Optimally matched motor/gearunitsensurehighperformance Fast andaccurate Small footprintallowsuseeveninconfi Space-saving EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING COST-SAVING OPERATION AND EFFICIENT FOR OPTIMIZED 20 VARIANTS, ned celllayouts POSITIONS/VARIANTS MOUNTING ADDITIONAL 029

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 030 R6 3 AK 2e0 0249<±.5679 671 665 665 <±0.05 <±0.05 <±0.05 <±0.05 2,429 2,230 2,033 2,033 30 45 60 30 6 6 6 C2ed05 KR 6 C2ed05 KR 60L30HA C2ed05 KR KR CONTROLLER 60L45HA C2ed05 KR KR 60-3HA KR 30-3 HA KR TYPE TECHNICAL DATA ofﬂ High absoluteaccuracyandminimaldisruptivecontoursallowoptimal Efficient on thelinearpath of0.05mm velocitiesensureoptimalprocessresultsandrepeatability highcorrection accuracyandvery Special gearunitswithmaximum Highly accurate ADVANTAGES AND FEATURES | TYPE KR 30-3HA KR ine programming ine INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS / MEDIUM PAYLOAD /MEDIUM CATEGORY MODELS /STANDARD ROBOTS | KR 60-3HA KR OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER | process forcesgenerated structurecompensatesfor High stiffnessresultingfromFEM-optimized Process-force-optimized Compact dimensionsreducethefootprintandallowcompactcelllayouts Space-saving EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING E.G. LASER APPLICATIONS CONTINUOUS-PATH PROCESSES, HIGH-ACCURACY FOR IDEAL POSITIONS/VARIANTS MOUNTING ADDITIONAL TECHNICAL DATA R10L0H RC d568 ,0 00 1,210 1,207 1,200 <±0.05 <±0.05 <±0.05 3,000 2,800 2,600 80 100 90 6 6 6 C2ed05 KR CONTROLLER C2ed05 KR C2ed05 KR 100KR L80HA 100KR L90HA 100KR HA TYPE accuracy Special gearunitswithmaximum Highly accurate ADVANTAGES AND FEATURES | TYPE repeatability of±0.2mm–optimalforlaserapplications repeatability armwithenormousreach allowslinearpath Highly accuraterobot lasers forusewith Suitable of±0.05mm cities ensureoptimalprocessresultsandpointrepeatability KR 100 HA 100KR E.G. LASER APPLICATIONS CONTINUOUS-PATH PROCESSES, HIGH-ACCURACY FOR IDEAL | OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER and very and very high correctionvelo- INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS / HIGH PAYLOAD /HIGH CATEGORY MODELS /STANDARD ROBOTS the resultant largeworkspaceallowstheprocessingofworkpieces the resultant Arm extensions ofupto400mmenablereaches ofupto3,000mm; Long-reaching speedupprocessing and high-ratioaxes, drives generatedbypowerful ofthewristaxes, velocity High orientation Fast EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING POSITIONS/VARIANTS MOUNTING ADDITIONAL 031

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 032 INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS / HIGH PAYLOAD /HIGH CATEGORY MODELS /STANDARD ROBOTS AND LINK ARM LINK AND RESULT OF SHORT ARM ASA STIFFNESS HIGH R202cm RC d5620240<±0.06 <±0.06 2,400 <±0.06 <±0.06 2,800 <±0.06 2,400 <±0.06 220 2,600 <±0.06 <±0.06 2,800 140 6 2,400 200 2,600 170 2,400 C2ed05 KR 6 100 6 6 140 120 C2ed05 KR 220-2comp KR 100 C2ed05 KR C2ed05 KR 200L140-2KR comp 6 6 200L170-2KR comp 6 CONTROLLER 6 C2ed05 KR 200-2comp KR C2ed05 KR C2ed05 KR 140KR L100-2 comp C2ed05 KR 140KR L120-2 comp 140-2KR comp 100-2KR comp TYPE TECHNICAL DATA | TYPE cost-effective systemsuited tonewspace-saving, concepts. They moversandareideallyin non-automotivesectors. aremasterful the manufacturingindustries–withautomotivesubsuppliersandalso andﬂ to theirversatility The compseriesisdesignedforloadsweighing 100 Due to220kg. robots Compact DESCRIPTION performance andtorsional stiffness. performance The components ofthecompseriesareoptimized intermsofdynamic KR 100-2KR comp exibility, areathomeinmostof comprobots | KR 140-2KR comp OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS / HIGH PAYLOAD /HIGH CATEGORY MODELS /STANDARD ROBOTS | KR 200-2KR comp with lowdisruptive contoursandinternallyroutedcables. The successfuloutcomeof20years ofexperience inspotwelding, Performance-optimized pathplanningensureshighaccuracy Precise even inconﬁ Low disruptivecontoursandstreamlineddesignensurehighaccessibility, Space-optimized the dynamic andproductioncapacity performance linklengthsincrease motorpowercombinedwithshort High installed Dynamic with processforces The armbringhighstiffnessforapplications closedlinkarmandshort Stable ADVANTAGES AND FEATURES EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING ned spaces ned | 1,155 1,170 1,165 1,155 1,170 1,165 1,155 1,155 KR 220-2 comp KR POSITIONS/VARIANTS MOUNTING ADDITIONAL 033 |

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL

034 INDUSTRIAL ROBOTS / STANDARD MODELS / HIGH PAYLOAD CATEGORY INDUSTRIAL ROBOTS / STANDARD MODELS / HIGH PAYLOAD CATEGORY 035

DESCRIPTION FEATURES AND ADVANTAGES

Planning security INDUSTRIAL ROBOTS The all- Wide range of reaches and payload capacities allow an optimal design for any application rounders Versatile and expandable Broad spectrum of variants and modular expansion options for ﬂ exible production operation Extremely strong motors, gear units and servo drives – these are what give the Series 2000 robots a decisive edge in terms of power and open Fast up even more potential applications. Long reaches and the broad spec- Powerful drives and proven gearmotors allow short cycle times trum of models for payloads from 150 to 270 kg allow an optimal design for any application. And thanks to their systematically modular design and Low maintenance wide range of expansion options, Series 2000 robots can be upgraded Wear-resistant components, e.g. robot wrist drives with beltless spur gears, as required. This means a high degree of planning reliability and security increase maintenance intervals and reduce maintenance costs of investment.

TYPE

LARGE PRODUCT RANGE WITH VERSATILE VARIANTS | KR 150-2 | | KR 180-2 | | KR 210-2 | | KR 240-2 | | KR 270-2 |

TECHNICAL DATA

NUMBER POSITIONING ADDITIONAL MOUNTING TYPE CONTROLLER OF AXES PAYLOAD [kg] REACH [mm] REPEATABILITY [mm] WEIGHT [kg] POSITIONS/VARIANTS KR 150-2 KR C2 ed05 6 150 2,700 < ±0.06 1,390 KR 150 L130-2 KR C2 ed05 6 130 2,900 < ±0.06 1,400 KR 150 L110-2 KR C2 ed05 6 110 3,100 < ±0.06 1,408 KR 180-2 KR C2 ed05 6 180 2,700 < ±0.06 1,412 KR 180 L150-2 KR C2 ed05 6 150 2,900 < ±0.06 1,422 KR 180 L130-2 KR C2 ed05 6 130 3,100 < ±0.06 1,430 KR 210-2 KR C2 ed05 6 210 2,700 < ±0.06 1,412 KR 210 L180-2 KR C2 ed05 6 180 2,900 < ±0.06 1,422 KR 210 L150-2 KR C2 ed05 6 150 3,100 < ±0.06 1,430 KR 240-2 KR C2 ed05 6 240 2,700 < ±0.06 1,412 KR 240 L210-2 KR C2 ed05 6 210 2,900 < ±0.06 1,422 KR 240 L180-2 KR C2 ed05 6 180 3,100 < ±0.06 1,430 KR 270-2 KR C2 ed05 6 270 2,700 < ±0.06 1,412

Streamlined design and internally routed cables ensure a high degree of The Cleanroom (CR) and Foundry (F) variants allow operation even in ﬂ exibility and planning security. extreme conditions. INDUSTRIAL ROBOTS INDUSTRIAL

036 INDUSTRIAL ROBOTS / STANDARD MODELS / HEAVY-DUTY CATEGORY INDUSTRIAL ROBOTS / STANDARD MODELS / HEAVY-DUTY CATEGORY 037 INDUSTRIAL ROBOTS

THE WORLD’S FIRST HEAVY-DUTY ROBOT

IDEALLY SUITED TO PRECISE MILLING APPLICATIONS

TYPE TYPE | KR 360-2 | | KR 500-2 | | KR 500-2 MT |

FEATURES AND ADVANTAGES FEATURES AND ADVANTAGES

Productive Flexible Versatile Long-reaching Point repeatability of ±0.08 mm and arm extensions up to 500 mm ensure Choice of ﬂ oor-mounted or ceiling-mounted versions allows optimal use Precise versatility of motion of the jointed-arm industrial robot, even in the Safe handling of large workpieces weighing up to 500 kg, with reaches reliable production quality in customized cell concepts case of process forces of up to 8,000 N of up to 3,326 mm

High-performance Versatile High-performance Flexible High payload capacities up to 360 and 500 kg enable the handling of Broad product spectrum, with heat- and water-resistant variants, Ideally suited to the milling of heavy and hard materials and other processes Optionally available as a Foundry variant or with milling equipment heavy workpieces and variants that are suitable for cleanroom applications, for high with application of strong forces, e.g. friction-stir welding, drilling or riveting (see photograph) adaptability to all ambient conditions

TECHNICAL DATA TECHNICAL DATA

NUMBER POSITIONING ADDITIONAL MOUNTING NUMBER MAX. POSITIONING ADDITIONAL MOUNTING TYPE CONTROLLER OF AXES PAYLOAD [kg] REACH [mm] REPEATABILITY [mm] WEIGHT [kg] POSITIONS/VARIANTS TYPE CONTROLLER OF AXES PAYLOAD [kg] PROCESS LOAD [N] REACH [mm] REPEATABILITY [mm] WEIGHT [kg] POSITIONS/VARIANTS KR 360-2 KR C2 ed05 6 360 2,826 < ±0.08 2,350 KR 500-2 MT KR C2 ed05 6 500 8,000 2,826 < ±0.08 2,350 KR 360 L280-2 KR C2 ed05 6 280 3,076 < ±0.08 2,375 KR 500 L480-2 MT KR C2 ed05 6 480 8,000 3,326 < ±0.082,375 KR 360 L240-2 KR C2 ed05 6 240 3,326 < ±0.08 2,385 KR 500-2 KR C2 ed05 6 500 2,826 < ±0.08 2,350 KR 500 L420-2 KR C2 ed05 6 420 3,076 < ±0.08 2,375 KR 500 L340-2 KR C2 ed05 6 340 3,326 < ±0.08 2,385 INDUSTRIAL ROBOTS INDUSTRIAL 038 INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS /HEAVY-DUTY CATEGORY MODELS /STANDARD ROBOTS 1,000 kgPAYLOAD CAPACITY WITH ROBOT FIRST WORLD’S R10 ia RC d56100320<±.04,690 4,740 <±0.10 <±0.10 3,200 3,600 1,000 750 6 CONTROLLER 6 C2ed05 KR C2ed05 KR 1000KR L750 titan 1000KR titan TYPE TECHNICAL DATA | TYPE your system inaspace-andcost-savingmanner. that optimallyutilizestheworkspaceandallowsittobeintegratedinto more, weighingupto 1,000 Itsstrengthliesinitscompactdesign kg. andmuch precastconcrete parts, marbleblocks, for shipsandaircraft, components steelbeams, stone,glass, handling heavyengineblocks, This ofupto6.5mwhileprecisely giantmanagestoreach distances The titan DESCRIPTION maximum stability combined with maximum dynamic combinedwithmaximum performance. stability maximum Mechanical componentsofductilecastiron and castaluminumensure KR 1000 titan 1000KR titan | OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER INDUSTRIAL INDUSTRIAL ROBOTS / STANDARD MODELS /HEAVY-DUTY CATEGORY MODELS /STANDARD ROBOTS axis axis accuracywithheavypayloads. 1 ensure maximum 2andanewoperatingconcept in Two motorsandgear unitsinaxis therebysavingadditionalinvestmentcosts foundationsrequired, ofthe asnoadaptation Simple integrationintoplantsandsystems, integrate Easy to lower productioncostsandthusgreaterefﬁ accuracymeansgreatermanufacturingquality,Higher robot lessscrap, Efficient and effectively increasetheusableworkspace Minimal disruptivecontoursallowpositioningclosetotheapplication Productive linearaxes e.g. peripheralequipment, with KUKA Wide rangeofadditionalpotentialapplicationsbymeanscombination Expandable High speedanddynamic cycle accelerationallowshort times Fast shop costs thusreducing Compact designallowsspace-savingcelldesigns, Space- andcost-saving ADVANTAGES AND FEATURES EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING ciency POSITIONS/VARIANTS MOUNTING ADDITIONAL 039

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 040 As you can see: KUKA isalways there tohelpyou. As you cansee:KUKA mounted directlyonthelinearunit. with the jointed-armrobot robots gantry JET and evenKUKA toarcweldingspecialistswithHollowWrist, andpalletizing press-to-pressrobots robots, robots, The spectrumrangesfromanimpressiveselectionofshelf-mounted rangeofspecialmodels. the KUKA Whatever specialistyou fi arelookingfor:you will certainly utilizationoftheworkspaces. maximum will fi The morediffi 1.2 modelsthathavebeenoptimizedto specifi nd specialrobot | INDUSTRIAL INDUSTRIAL SPECIAL SPECIAL cult the tasks, the more KUKA robots simplify the work processes. Inthischapter you simplifythework processes. robots themoreKUKA cult thetasks, ROBOTS / SPECIAL MODELS /SPECIAL ROBOTS MODELS MODELS | foryournd therighttype applicationamong c requirementsandgearedtowards need regardingproduct designations. the informationand explanations you might you ofall withan at-a-glanceoverview –thisprovides page oftheIdeasCatalog onthelast Simply openuptheglossary R102P P.052 P. 054 P.052 P. 051 P. 050 P. 048 P.048 P.048 240270-2 P.KR PA 047 180-2 P.PAKR 047 100-2PAKR 50 PAKR P. P. 045 046 40 PAKR P.042 robots Palletizing P. 044 P. 042 210-2KR K 180-2K KR 150-2K KR 60-4KSKR 30-4KSKR 60L16-3KR KS 16-2KS-S KR KR 16 L6-2KS 16-2KSKR 6-2KSKR robots Shelf-mounted SP CONTENTS: ECIAL MODELS INDUSTRIAL INDUSTRIAL R1 r W P. P. 066 067 P. 064 P.060 P. 062 P.060 P.061 P. 059 KR 16 L8arcHW KR 16 arcHW KR 5 arc HW P. 057 Hollow Wristrobots KR 30 JET, KR 60 JET robots Gantry P.058 P. 055 P. 056 KR 360 L150-2 P P. 055 P. 120-2056 P KR 100-2P KR 80-2P KR robots Press-to-press 1000PAKR 1300titan 700KR PA 500570-2KR PA 360450-2PAKR 470KR PA 300PAKR ROBOTS / SPECIAL MODELS /SPECIAL ROBOTS 041

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 042 REACH OF OF REACH 1.5 METERS DOWNWARD WITH ABOVE FROM OPTIMIZED FOR UNLOADING INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL MODELS / SHELF-MOUNTED /SHELF-MOUNTED MODELS /SPECIAL ROBOTS ROBOTS /LOW PAYLOADROBOTS CATEGORY standing accessibility,standing whenreaching particularly downwards. offers forward highfl 2locatedfurther Having axis 245 240 <±0.05 <±0.05 1,801 1,801 16 6 6 6 C2ed05 KR CONTROLLER C2ed05 KR 16-2KR KS 6-2KS KR TYPE TECHNICAL DATA SHELF-MOUNTED ROBOT TYPE cycle timesinmachine tendingtasks. andlongerreach duetothelowbaseframehelpreduce distances Theand unloadingofmachines lifting such shorter asinjectionmolders. fortheloading This advantage isaparticular in adownwarddirection. theyoffer anincreaseddepthofworkenvelope forward, located further work sequencesinconfi Versatile andfl optimizers The process DESCRIPTION exible: KUKA shelf-mounted robots mastercomplex shelf-mountedrobots exible: KUKA INDUSTRIAL INDUSTRIAL ned spaces. Mounted on a machine, with axis 2 Mountedonamachine, withaxis ned spaces. ROBOTS / SPECIAL MODELS / SHELF-MOUNTED /SHELF-MOUNTED MODELS /SPECIAL ROBOTS OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER exibility andout- | KR 6-2 KS 6-2KS KR to reach workpieces, eveninconfi to reach workpieces, The streamlineddesign withlowdisruptivecontoursmakes itpossible and inotherworkingenvironmentswithhightemperatures Available intheFoundry variantforoperationwithdie-castingmachines Heat-resistant fl Low 2ensurehigh baseframeandlargefreedomofmotioninaxis Flexible machine, thussavingspaceandcosts directlyonthe canbeinstalled therobots Due totheirlowweight, Space- andcost-saving unloading idealfor envelopeinadownwarddirection;thismakestherobot increasesthedepthofworkLocating forward 2further axis Process-optimized ADVANTAGES AND FEATURES exibility andincreased accessibility EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING | machines KR 16-2 KR KS ROBOTS /LOW PAYLOADROBOTS CATEGORY ned spaces. ned | POSITIONS/VARIANTS MOUNTING ADDITIONAL 043

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 044 R1 62K RC d5662 6 6 CONTROLLER C2ed05 KR 16KR L6-2 KS TYPE TECHNICAL DATA Long lifecycles service and reducemaintenancecosts Cost-effective idealforunloadingmachinesa downwarddirection;thismakestherobot increasesthedepthof workenvelopein Locating forward 2further axis Process-optimized with a300mmarmextension Extension oftheusableworkspace,comparedwiththatKR 16-2 KS, Long-reaching ADVANTAGES AND FEATURES SHELF-MOUNTED ROBOT TYPE INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL MODELS / SHELF-MOUNTED /SHELF-MOUNTED MODELS /SPECIAL ROBOTS OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER | KR KR 16 L6-2KS ,101 < < ,101 wrist ensurehighaccessibility, eveninconfi Low and thestreamlineddesignof disruptivecontoursoftherobot Space-optimized productfamily, andhighreliability therebyensuringfastavailability KR modulesfromtheservice-proven This comprisesstandard robot 16 Available quickly ROBOTS /LOW PAYLOADROBOTS CATEGORY EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING 00 245 ±0.05 | A DIAMETER OF 4.2METERS OF A DIAMETER HUGE WORKSPACE WITH ned spaces ned POSITIONS/VARIANTS MOUNTING ADDITIONAL R1- SSK 2e0 6181<±.5245 <±0.05 1,801 16 6 CONTROLLER C2 ed05 KR 16-2KR KS-S TYPE TECHNICAL DATA High fl Flexible 2–idealforunloadingfromabove and largefreedomofmotioninaxis Optimized workspaceandlowdisruptivecontoursthankstobaseframe Space-saving greater drivepowerinthemainaxes Up to 18% cycle shorter timesandhighersystem outputasaresultof Fast ADVANTAGES AND FEATURES SHELF-MOUNTED ROBOT TYPE exibility thanks to variable installation optionsfordifferent applications exibility thankstovariableinstallation INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL MODELS / SHELF-MOUNTED /SHELF-MOUNTED MODELS /SPECIAL ROBOTS OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER | KR 16-2KR Long lifecycles service and reducemaintenancecosts Cost-effective wrist ensurehighaccessibility, eveninconfi Low and thestreamlineddesignof disruptivecontoursoftherobot Space-optimized KS-S EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING ROBOTS /LOW PAYLOADROBOTS CATEGORY | BY UP TO 18% TO UP BY CYCLE T REDUCES VARIANT HIGH-SPEED ned spaces ned POSITIONS/VARIANTS MOUNTING ADDITIONAL IMES 045

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 046 R6 1- SK 2e0 6292<±.6650 <±0.06 2,952 16 CONTROLLER 6 C2ed05 KR 60 L16-3KR KS TYPE TECHNICAL DATA applicationofadhesiveorsealant the wristensurehighaccessibility, eveninconﬁ The andthestreamlineddesignof lowdisruptivecontoursoftherobot Space-optimized an enormousdownwardreach of2.5m The longarmresultsinahugeworkspacewithdiameter of6mand Long-reaching ADVANTAGES AND FEATURES SHELF-MOUNTED ROBOT TYPE INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL MODELS / SHELF-MOUNTED /SHELF-MOUNTED MODELS /SPECIAL ROBOTS OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER ned spaces, e.g. forthe e.g. ned spaces, | KR 60L16-3KR KS thus savingspaceandcosts directly onthemachine, canbeinstalled therobots Due totheirlowweight, Cost-effective a downwarddirection–idealforunloadingmachines fromabove low,Axis 2isvery therebyincreasingthedepthofworkenvelopein Process-optimized ROBOTS / MEDIUM PAYLOAD /MEDIUM CATEGORY ROBOTS EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING | A DIAMETER OF 6METERS OF A DIAMETER HUGE WORKSPACE WITH POSITIONS/VARIANTS MOUNTING ADDITIONAL R6 3- SK 2e0 0268<±.6615 600 610 600 <±0.06 <±0.06 <±0.06 <±0.06 2,628 2,233 2,430 2,233 30 60 45 30 6 6 6 C2ed05 KR 6 C2ed05 KR 60L30-4KS KR C2ed05 CONTROLLER KR C2ed05 KR 60L45-4KS KR 60-4KS KR 30-4 KS KR TYPE TECHNICAL DATA drivesinthemainaxes duetopowerful High productioncapacity High-performance planning security ensure maximum Numerous variantsforawiderangeofdifferent payloads andreaches Flexible a downwarddirection–idealforunloadingmachines fromabove low,Axis 2isvery therebyincreasingthedepthofworkenvelope in Process-optimized ADVANTAGES AND FEATURES SHELF-MOUNTED ROBOT TYPE MORE POWERFUL DRIVES POWERFUL MORE TOUP 20%FASTER WITH INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL MODELS / SHELF-MOUNTED /SHELF-MOUNTED MODELS /SPECIAL ROBOTS OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER | KR 30-4 KS 30-4KS KR thus savingspaceandcosts directlyonthemachine, canbeinstalled therobots Due totheirlowweight, Cost-effective machines withmetal-casting e.g. Also availableintheFoundry variantforworkathightemperatures, Heat-resistant EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING ROBOTS / MEDIUM PAYLOAD /MEDIUM CATEGORY ROBOTS | KR 60-4 KS 60-4KS KR | POSITIONS/VARIANTS MOUNTING ADDITIONAL 047

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 048 INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL MODELS / SHELF-MOUNTED /SHELF-MOUNTED MODELS /SPECIAL ROBOTS WITH 31WITH VARIANTS PRODUCTLARGE RANGE ROBOTS / HIGH PAYLOAD /HIGH ROBOTS CATEGORY R20L0- RC d5610390<±.61,515 1,465 molding machines. 1,445 from injection areidealforunloading parts shelf-mounted robots KUKA 1,455 <±0.06 1,475 <±0.06 1,465 <±0.06 1,445 <±0.06 1,455 3,900 3,500 <±0.06 1,465 3,100 1,445 3,100 <±0.06 1,455 <±0.06 <±0.06 100 3,700 150 210 3,500 <±0.06 180 3,100 <±0.06 3,300 <±0.06 6 6 100 6 C2ed05 KR 3,500 6 130 210KR 3,100 L100-2 K C2ed05 KR 180 3,300 150 C2ed05 KR 210KR L150-2 K C2ed05 KR 6 210KR L180-2 K 6 110 210-2KR K 6 C2ed05 KR 150 6 130 180KR L100-2 K C2ed05 KR C2ed05 KR 180KR L130-2 K C2ed05 KR 6 180KR L150-2 K 6 6 180-2KR K CONTROLLER C2ed05 KR C2ed05 KR 150KR L110-2 K C2ed05 KR 150KR L130-2 K 150-2KR K TYPE TECHNICAL DATA SHELF-MOUNTED ROBOT TYPE models hasprotectionclassiﬁ more, theyrepresentgreaterreach andﬂ cycle shorten theserobots timesandincreaseproductivity.tions, Further- theyoffer Inmanyapplica- highperformance. drives, gear unitsandservo to 210 high-performance Thanks motors, powerful kg. totheirparticularly aredesigned forhighpayloads 2000shelf-mountedrobots ofup Series optimizers cycle time The DESCRIPTION INDUSTRIAL INDUSTRIAL cation IP 65 or IP 67. 65orIP cation IP ROBOTS / SPECIAL MODELS / SHELF-MOUNTED /SHELF-MOUNTED MODELS /SPECIAL ROBOTS exibility. The wristofthese robot OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER | KR 150-2KR K The lowbase is speciallyoptimizedforworkingdownwards. High performance and production capacity due to powerful drivetrain duetopowerful andproductioncapacity High performance High-performance thus savingspaceandcosts directlyonthe canbeinstalled therobots Due totheirlowweight, Cost-effective unloadingmachines fromabove makesthisseriesidealfor forward 2locatedfurther Having axis Process-optimized planning security andutmost task forevery Broad productspectrumwiththerightrobot Planning security offersapplication theoptimaldesignforevery diameters ofupto8m, Comprehensive modelrange,withhighpayload capacitiesandworkspace Versatile ADVANTAGES AND FEATURES EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING | KR 180-2KR K ROBOTS / HIGH PAYLOAD /HIGH ROBOTS CATEGORY | KR 210-2KR K POSITIONS/VARIANTS MOUNTING ADDITIONAL machine, 049 |

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 050 R4 AK 2e0 0201<±.5700 <±0.05 2,091 40 4 CONTROLLER C2ed05 KR 40 PA KR TYPE TECHNICAL DATA resultinasmallfootprint Narrow baseframeandsmallmountingsurface Space-saving enables aworkingspeedof56cycles perminute Use ofcarbon-ﬁ High-performance ADVANTAGES AND FEATURES PALLET TYPE INDUSTRIAL INDUSTRIAL ber-reinforced componentsreduces theweightand IZING ROBOT ROBOTS / SPECIAL MODELS /PALLET MODELS /SPECIAL ROBOTS OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER | KR 40PAKR IZING | pallets upto tobestacked 1.8 mhigh The kinematicsystem wideworkspaceresultingfromthe4-axis enables Process-optimized the needforanadditionaldresspackage theintegrated energysupplysystem dispenseswith In mostapplications, Cost-effective ROBOTS / MEDIUM PAYLOAD /MEDIUM CATEGORY ROBOTS EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING TO 1.8 METERS UP OF STACKING HEIGHTS LARGE AND REACH LARGE POSITIONS/VARIANTS MOUNTING ADDITIONAL R5 AK 2e0 0191<±.5492 <±0.05 1,991 50 2 CONTROLLER C2ed05 KR 50 PA KR TYPE TECHNICAL DATA idealfortransferringmake therobot goods largeworkenvelopeandconsiderablereach kinematicsystem, Its 2-axis Process-optimized reinforced components cycleShort timesandgreaterthroughputthankstouseofcarbon-ﬁ High-performance ADVANTAGES AND FEATURES PALLET TYPE IZING ROBOT INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL MODELS /PALLET MODELS /SPECIAL ROBOTS OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER | KR 50PAKR ber- | service-proven KUKA controllerandsoftware KUKA service-proven isoperatedusingthestandard, therobot Despite beingaspecialmodel, Reliable resultinasmallfootprint Narrow baseframeandsmallmountingsurface Space-saving IZING EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING ROBOTS / MEDIUM PAYLOAD /MEDIUM CATEGORY ROBOTS WEIGHING UP TO 50 kg OF GOODS TRANSFER POSITIONS/VARIANTS MOUNTING ADDITIONAL 051

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 052 INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL MODELS /PALLET MODELS /SPECIAL ROBOTS IZING ROBOTS / HIGH PAYLOAD /HIGH ROBOTS CATEGORY TO 2.5METERS UP OF STACKING HEIGHT LARGE AND REACH LARGE R102P RC d5410320<±.51,200 palletizing robots cansolveanytransfer KUKA 1,200 <±0.05 <±0.05 3,200 3,200 180 100 4 4 CONTROLLER C2ed05 KR C2ed05 KR 180-2KR PA 100-2KR PA TYPE TECHNICAL DATA PALLET TYPE be operatedreliablyintemperaturesaslow–30°C. The withheavypayloads. high-speed tasks specialArcticvariantcanalso andhasbeendevelopedespeciallyfor fastandpowerful islight, robot 180-2 KR Thepalletizing KUKA anddepalletizing tasks. PA palletizing They arespeciallydesignedfor drives. gearunitsandservo performance motorsandhigh- powerful haveparticularly These 2000robots Series specialists The stacking DESCRIPTION IZING ROBOT INDUSTRIAL INDUSTRIAL OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER ROBOTS / SPECIAL MODELS /PALLET MODELS /SPECIAL ROBOTS task innexttask to | KR 100-2 PA 100-2KR no time. increases theperformance. Use ofcarbon-fi a palletizing distance of a palletizing distance 125/500/600 mm with Particularly motorsandgearunitsensurefastproduction powerful Fast controllerandsoftware KUKA service-proven isoperatedusingthestandard, therobot Despite beingaspecialmodel, Reliable mean thatlessshopspaceisrequired Signifi Space- andcost-saving multiplepalletsand caneasilystack toagreatheight These areideallyadaptedtotherequirementsofpalletizing robots tasks Process-optimized cycleallows short timesandgreaterthroughput The lowweightachieved byusingcarbon-fi High-performance FEATURES AND ADVANTAGES AND FEATURES | approx. 30cycles perminuteforapayload of 100 or 180 kgand cant cost savings, asthenarrowbaseframeandsmallfootprint cant costsavings, IZING KR 180-2 PA 180-2KR EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING ROBOTS / HIGH PAYLOAD /HIGH ROBOTS CATEGORY ber-reinforced componentsreduces theweightand | ber-reinforced components ber-reinforced POSITIONS/VARIANTS MOUNTING ADDITIONAL 053

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL

054 INDUSTRIAL ROBOTS / SPECIAL MODELS / PALLETIZING ROBOTS / HIGH PAYLOAD CATEGORY INDUSTRIAL ROBOTS / SPECIAL MODELS / PALLETIZING ROBOTS / HEAVY-DUTY CATEGORY 055 INDUSTRIAL ROBOTS

LARGE REACH AND LARGE STACKING HEIGHT HIGH SPEED IN THE HEAVY-DUTY CATEGORY

FEATURES AND ADVANTAGES FEATURES AND ADVANTAGES

Adaptable Process-optimized Fast Well-designed In conjunction with available arm extensions, the reach can be optimally This robot is ideally adapted to palletizing requirements and effortlessly stacks Ideally suited to high-speed tasks in the heavy-duty category, with compact Hollow-wrist design with large opening allows protected internal routing adapted to the application multiple pallets to a great height design and low weight of the energy supply system

High-performance Reliable Long-reaching User-friendly Thanks to the special palletizing mode, this robot can lift particularly The service-proven standard KUKA controller and software ensure reliable Maximum reach of 3,150 mm, ﬂ exibly and perfectly adaptable to every Software tailored to your palletizing tasks, intuitive user interface and heavy payloads production results application clear visualization for simple programming and handling

TECHNICAL DATA TECHNICAL DATA

056 INDUSTRIAL ROBOTS / SPECIAL MODELS / PALLETIZING ROBOTS / HEAVY-DUTY CATEGORY INDUSTRIAL ROBOTS / SPECIAL MODELS / PALLETIZING ROBOTS / HEAVY-DUTY CATEGORY 057 INDUSTRIAL ROBOTS

LARGE REACH AND LARGE STACKING HEIGHT

FASTEST PALLETIZER IN ITS PAYLOAD CATEGORY

FEATURES AND ADVANTAGES FEATURES AND ADVANTAGES

Adaptable Process-optimized Fastest in its class Well-designed In conjunction with available arm extensions, the reach can be optimally The robot is ideally adapted to palletizing requirements and effortlessly stacks The combination of 4-axis kinematic system, low weight, powerful motors Hollow-wrist design with large opening allows protected internal routing adapted to the application multiple pallets to a great height and gear units makes it the fastest palletizing robot in its payload category of the energy supply system

High-performance Reliable Long-reaching User-friendly Thanks to the special palletizing mode, this robot can lift particularly The service-proven standard KUKA controller and software ensure reliable Maximum reach of 3,320 mm, ﬂ exibly and perfectly adaptable to every Software tailored to your palletizing tasks, intuitive user interface and heavy payloads production results application clear visualization for simple programming and handling

TECHNICAL DATA TECHNICAL DATA

058 INDUSTRIAL ROBOTS / SPECIAL MODELS / PALLETIZING ROBOTS / HEAVY-DUTY CATEGORY INDUSTRIAL ROBOTS / SPECIAL MODELS / PRESS-TO-PRESS ROBOTS / HIGH PAYLOAD CATEGORY 059 INDUSTRIAL ROBOTS

UP TO 16 PARTS/MINUTE WITH A DISTANCE OF 5 METERS BETWEEN PRESSES

LIFTS AND PALLETIZES HEAVY WORKPIECES

QUICK AND EASY INTEGRATION INTO SYSTEMS

TYPE TYPE PALLETIZING ROBOT | KR 1000 1300 titan PA | PRESS-TO-PRESS ROBOT | KR 80-2 P |

FEATURES AND ADVANTAGES FEATURES AND ADVANTAGES

High-performance Space-optimized Variable Reliable This robot lifts and palletizes heavy payloads of up to 1,300 kg and ensures Small disruptive contours result in signiﬁ cant expansion of the effectively With its reach of 3,100 mm, this robot is ideal for press linking with short This special model is produced using Series 2000 components, thus ensuring a high dynamic performance and short cycle times usable workspace distances between presses and for transfer of medium-sized panels rapid availability and reliability

Easy to integrate Productive Fast and dynamic With its compact design, relatively low weight, and installation components Special design of drive train and machine data enables throughput of up to Thanks to its lightweight construction of die-cast aluminum, the robot is and fastening elements integrated as standard, this robot is quickly and easily 16 parts per minute with a distance of 5 m between presses particularly dynamic and achieves high working speeds and short cycle times integrated into a system

TECHNICAL DATA TECHNICAL DATA

060 INDUSTRIAL ROBOTS / SPECIAL MODELS / PRESS-TO-PRESS ROBOTS / HIGH PAYLOAD CATEGORY INDUSTRIAL ROBOTS / SPECIAL MODELS / PRESS-TO-PRESS ROBOTS / HEAVY-DUTY CATEGORY 061 INDUSTRIAL ROBOTS

UP TO 12 PARTS/MINUTE WITH UP TO 14 PARTS/MINUTE WITH A DISTANCE OF 6 METERS A DISTANCE OF 6 METERS BETWEEN PRESSES BETWEEN PRESSES

FEATURES AND ADVANTAGES FEATURES AND ADVANTAGES

Process-optimized Reliable Process-optimized Reliable Long reach and high payload capacity make this robot ideal for linking press This special model is produced using Series 2000 components, With a reach of 3,500 mm and payload capacity of up to 150 kg, ideally This special model is produced using Series 2000 components, lines and for transferring medium-sized panels thus ensuring rapid availability and reliability suited to the linking of press lines and the transfer of large panels thus ensuring rapid availability and reliability

High-performance Fast and dynamic High-performance Fast and dynamic Special design of drive train and machine data enables throughput of up to Thanks to its lightweight construction of die-cast aluminum, the robot is Special design of drive train and machine data enables throughput of up to Thanks to its lightweight construction of die-cast aluminum, the robot is 14 parts per minute with a distance of 6 m between presses particularly dynamic and achieves high working speeds and short cycle times 12 parts per minute with a distance of 6 m between presses particularly dynamic and achieves high working speeds and short cycle times

TECHNICAL DATA TECHNICAL DATA

NUMBER POSITIONING ADDITIONAL MOUNTING NUMBER POSITIONING ADDITIONAL MOUNTING TYPE CONTROLLER OF AXES PAYLOAD [kg] REACH [mm] REPEATABILITY [mm] WEIGHT [kg] POSITIONS/VARIANTS TYPE CONTROLLER OF AXES PAYLOAD [kg] REACH [mm] REPEATABILITY [mm] WEIGHT [kg] POSITIONS/VARIANTS KR 100-2 P KR C2 ed05 6 100 3,500 < ±0.06 1,465 KR 360 L150-2 P KR C2 ed05 6 150 3,500 < ±0.08 2,050 KR 120-2 P KR C2 ed05 6 120 3,500 < ±0.06 1,465 INDUSTRIAL ROBOTS INDUSTRIAL 062 INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL MODELS /GANTRY MODELS /SPECIAL ROBOTS ROBOTS / MEDIUM PAYLOAD /MEDIUM CATEGORY ROBOTS AND LONG TRAVEL AND OF 3.2MET OF TRAVWITH FASTVERY SYSTEM ROBOT ERSING VELOCITY ERS/S ECOND ECOND R6 3 E RC d563 ,0 00 479 435 471 435 <±0.07 <±0.07 <±0.07 <±0.07 2,402 2,002 2,202 2,002 30 60 45 30 6 6 6 C2ed05 KR 6 C2ed05 KR C2ed05 KR 60L30JET KR CONTROLLER C2ed05 KR 60L45JET KR 60JET KR 30JET KR TYPE TECHNICAL DATA GANTRY ROBOT TYPE offers moreroomforproductivity. thus JET system The isemployed productionprocess. KUKA forevery adapted totheindividualrequirementsensurethatbestautomation variantsandalinearunitthatisspeciallylope. Awiderangeofgantry symmetryideal axis reach ensuremaximum andalargerworkenve- technology. robot 6-axis The kneeand optimizedpositionoftherobot extending linearunitswiththeenormouspotentialofstate-of-the-art, ofworkspace- combinetheadvantages robots gantry JET The KUKA extenders workspace The DESCRIPTION here side-mounted, allows unimpeded motion. allowsunimpededmotion. here side-mounted, JET,The safely routedcablecarrierontheupper sideoftheKUKA INDUSTRIAL INDUSTRIAL OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER | KR 30 JET 30JET KR ROBOTS / SPECIAL MODELS /GANTRY MODELS /SPECIAL ROBOTS | KR 60 JET 60JET KR maximum ﬂ maximum thus ensuring axis, canbeoperatedonasingle JET Two robots conditions Optional Foundry variantallowsapplicationseveninharshambient Versatile optimize theavailableworkspace eitherside-mountedoroverhead, positions, Two variableinstallation Variable applications opensupnewpotential axis onaJET robots Operation ofuptotwo Flexible andalinearaxis consisting ofarobot The savescostscomparedwithsystems eliminationofaseventhaxis Cost-effective ofupto30m overadistance can betendedfromabove The designsavesvaluableshopspaceandmultiplemachines gantry Space-saving of machines fromabove forfastunloading Very e.g. andaccelerationofallaxes, highvelocity Fast ADVANTAGES AND FEATURES REPEATABILITY [mm] POSITIONING ROBOTS / MEDIUM PAYLOAD /MEDIUM CATEGORY ROBOTS exibility. | WEIGHT [kg] WEIGHT ROBOT POSITIONS/VARIANTS MOUNTING ADDITIONAL 063

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 064 INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL MODELS / HOLLOW WRIST WRIST /HOLLOW MODELS /SPECIAL ROBOTS ROBOTS /LOW PAYLOADROBOTS CATEGORY ARC WELDING ARC FOR OPTIMAL for additionalfl 126 The openingwithadiameter of50mminthearmandwrist leavesspace <±0.04 1,423 5 6 CONTROLLER C2ed05 KR 5arcHW KR TYPE TECHNICAL DATA ROBOT HOLLOW WRIST TYPE of thedresspackage, butalsosimplifi andoptimalprotection means notonlyimprovedcomponentaccessibility For theuser,vents undesirablewhiplashmotionduringreorientation. this This shieldsthedresspackage frommechanical infl welding dresspackage toberoutedinternally, protectedinsidethearm. The absolutespecialistforarcwelding:its50mmopeningallowsthe specialist The welding DESCRIPTION uids inthedress package. INDUSTRIAL INDUSTRIAL ed offl ed ROBOTS / SPECIAL MODELS / HOLLOW WRIST WRIST /HOLLOW MODELS /SPECIAL ROBOTS OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER ine programming. ine uences andalso pre- | KR 5 arc HW 5arcHW KR equipment. equipment. The ofthewelding optimallyprotected dresspackage isanintegralpart installation and effortless mountingontheceiling andeffortless installation The lowweightenableshighdynamic very simple performance, Simple handling forwater-cooledtorchesdress package –itisthusevensuitable leavesenough spaceforadditionalfl used dresspackages, forallcommonly- suitable Large openingwithadiameter of50mm, Future-proof “unwind” Axis 6isaninfi Fast of minorcollisions ensures reducedvibrationsduringweldingandisresilientinthecase wristRobust armdesignwithdouble-sidedmountingoftherobot Resilient space andoffer better accessibility, eveninthecaseoflargeworkpieces fl robot 5andthe axis between Reduced disruptivecontoursandlargedistance Process-optimized lifesults inalongerservice andpreventsthedresspackage frombuckling. Protected routingofthearcweldingdresspackagearmre- intherobot Durable ADVANTAGES AND FEATURES ange allowwelding deepwithintheworkpiece,enlargework- EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING | nitely rotating axis thatdoesnot needtoturnback axis or nitely rotating ROBOTS /LOW PAYLOADROBOTS CATEGORY POSITIONS/VARIANTS MOUNTING ADDITIONAL uids inthe 065

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 066 R1 r WK 2e0 6166<±.5245 <±0.05 1,636 16 6 CONTROLLER C2ed05 KR KR 16 arcHW TYPE TECHNICAL DATA andthussignifi performance Powerful AC motorsandlowweightofjust245kgensurehighdynamic Dynamic 20,000 hasabasisforhighplanningandinvestmentsecurity ofover 40,000 hguaranteedproductiontimeandmaintenanceintervals Future-proof ADVANTAGES AND FEATURES ROBOT HOLLOW WRIST TYPE INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL MODELS / HOLLOW WRIST WRIST /HOLLOW MODELS /SPECIAL ROBOTS cantly greaterproductivity OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER | KR KR 16 arcHW to its payload capacity of16to itspayload capacity kg inthick plateapplications–thanks Ideally suitedtolargerworkpieces–e.g. Strong less than±0.05mm of increased stiffnessandreducedvibrations–forpositioningrepeatability wristallows Optimized armdesignwithdouble-sidedmountingoftherobot androbust Precise ROBOTS /LOW PAYLOADROBOTS CATEGORY EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING | ARC WELDER ARC DURABLE AND STRONG POSITIONS/VARIANTS MOUNTING ADDITIONAL R1 8acH RC d568205<±.5238 <±0.05 2,015 8 CONTROLLER 6 C2ed05 KR KR 16 L8arcHW TYPE TECHNICAL DATA andthussignifi performance Powerful AC motorsandlowweightofjust238kgensurehighdynamic Dynamic 20,000 hasabasisforhighplanningandinvestmentsecurity ofover 40,000 hguaranteedproductiontimeandmaintenanceintervals Future-proof ADVANTAGES AND FEATURES ROBOT HOLLOW WRIST TYPE DURABLE ARC WELDER ARC DURABLE FAR-REACHING AND INDUSTRIAL INDUSTRIAL cantly greaterproductivity ROBOTS / SPECIAL MODELS / HOLLOW WRIST WRIST /HOLLOW MODELS /SPECIAL ROBOTS OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER | KR KR 16 L8arcHW With areach ofupto2,015 thefi mm, Long-reaching less than±0.05mm of increased stiffnessandreducedvibrations–forpositioningrepeatability wrist allows Optimized armdesignwithdouble-sidedmountingoftherobot androbust Precise EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING ROBOTS /LOW PAYLOADROBOTS CATEGORY | rst choice whenreach isoftheessence POSITIONS/VARIANTS MOUNTING ADDITIONAL 067

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 068 standard and special models. andspecial models. standard Technical special variants. among theKUKA canbefoundontherelevantproduct pagesfor data Whatever your requirements:you aresuretoﬁ themainemphasisisonhygiene orprotectionagainstwaterspray.In otherapplications, inpotentially explosive safety. whiletheoverridingpriority areasismaximum for freedomfromparticles, therequirementis ontheotherhand, Incleanrooms, ments tolow-temperaturecoldstoragedepots. environ- These fromhigh-temperaturefoundry allowoperationinallmannerofworkingenvironments, each Groupoffers witharangeofspecialvariants. Robot you and specialmodels, standard The KUKA specialvariants. particular inthecaseofrobotics, ideas–and, Particular implementation ambientconditionsrequireparticular 1.3 | INDUSTRIAL INDUSTRIAL SPECIAL VARIANTS SPECIAL ROBOTS / SPECIAL VARIANTS /SPECIAL ROBOTS | modelforyournd therightrobot workingenvironment need regardingproduct designations. the informationand explanations you might you ofall withan at-a-glanceoverview –thisprovides page oftheIdeasCatalog onthelast Simply openuptheglossary INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL VARIANTS /SPECIAL ROBOTS tils te P.074 Arctic P. Waterproof P. P.Explosion-Proof Steel Stainless Foundry P. Cleanroom P. VARIANTS SPECIAL CONTENTS: 076 078 080 072 070 069

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 070 INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL VARIANTS /SPECIAL ROBOTS CATEGORY 3 ISO TOCAPACITIES UP CLEANROOM PAYLOAD OF SELECTION LARGEST less steel. is alsomanufactured completely fromstain- As withthescrews andfi 034 P. 034 P. 034 P. 029 P. Class4/5. meet cleanroomrobots therequirementsofISO 029 all otherKUKA P. 029 P. Class6, meets therequirementsofISO 500-2CR Class 3,theKR meet 5sixxcleanroomrobots therequirementsofISO KR 029 KUKA P. 024 P. KR 150 L110-2 CR KR 150 L130-2 CR KR 150-2 CR 020 P. 60L30-3CR KR 020 P. 60L45-3CR KR 60-3CR KR 30-3CR KR 16-2CR KR 5sixxR850CR KR 5sixxR650CR KR MODELS STANDARD Additionalmodelinformationcanbefoundonthepages indicated. cleanroomrobots. The ofallKUKA followingisanoverview steel isusedforallscrewsandfi whilestainless All structuralelementsaremadeofcastaluminumparts, High-quality most aggressivecleaningagents withmultilevel2-componentpaintresistseventhe Special paintwork Resistant Class3 ISO meet thehighestrequirementsforcleanroomsupto robots KUKA Optimized eliminates emissionofparticles virtually optimizedsealsandsmoothsurfaces The useofspecialmaterials, Clean ADVANTAGES AND FEATURES components havebeensystematically optimizedfortherequirementsof KUKA Thestandard development environment. reliable,tried-and-tested, processstepscanbecoveredbyasinglerobot ensures thatallnecessary The 5to500kg) widerangeofpayloadcleanroom robots. categories(from istheonlymanufacturerinworldtooffer acomplete lineof KUKA Cleanroom robots Cleanroom ttings, thefl ttings, ttings ange for themotors. alsoinclude specialpaintcleanroom robot The optimized specifi 036 P. 034 P. 034 P. 034 P. 034 P. 034 P. 034 P. 500-2CR KR 240L180-2KR CR 034 P. 034 P. 240L210-2KR CR 034 P. 240-2CR KR 210KR L150-2 CR 210KR L180-2 CR 210-2KR CR KR 180 L130-2 CR KR 180 L150-2 CR KR 180-2 CR cations of a KUKA cations ofaKUKA conversiontoadditionalapplicationsornewtasks structureandoptionalarmextensionsModular robot alloweffortless Flexible freedomofmotionwithminimumabrasion Optimized jointsallowmaximum Durable handlingofwafers inthesemiconductorindustry non-contact duringthe evenathighspeeds–e.g. Meets thehighestofrequirements, Precise room operationaremet. certifi ISO EN areDIN cleanroomrobots AllKUKA atalltimes. rely onthisquality availability. The Fraunhofer Institutealsotestifi Thecleanroom applications. resultistheultimateinreliability, speedand ed, thusdocumentingthateventhehighestrequirementsforclean- ed, INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL VARIANTS /SPECIAL ROBOTS KR 210 L150-2 K-CR P. 048 P. 048 P. 048 P. 048 P. 048 P. 048 P. 210KR L150-2 K-CR 210KR L180-2 K-CR 048 P. 048 P. 210-2KR K-CR 048 P. KR 180 L130-2 K-CR KR 180 L150-2 K-CR KR 180-2 K-CR KR 150 L110-2 K-CR KR 150 L130-2 K-CR KR 150-2 K-CR SHELF-MOUNTED ROBOTS utmost precisionand cleanliness. The handlingofwafer cassettes requiresthe es tothefactthatyou can 071

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 072 INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL VARIANTS /SPECIAL ROBOTS PAYLOADS FROM 16 TO 1,300 kg FOR RANGE UNIQUELY WIDE toughest conditions. even the canwithstand paintwork resistant The wristwithheat- speciallysealed robot P. 034 P. 034 P. 034 KR 150 L130-2 F KR 150-2 C-F KR 150-2 F P. 029 P. 60L30-3C-F KR 029 60L30-3F KR P. 029 P. 60L45-3C-F KR 029 P. 029 P. 029 60L45-3F KR 60-3C-F KR P. 029 P. 029 60-3F KR 30-3C-F KR P.027 P. 30-3F KR 028 P.024 30L16-2KR F P.024 16-2F-S KR P. 024 16-2W-F KR 16-2C-F KR KR 16-2 F MODELS STANDARD Additionalmodelinformationcanbefoundonthepagesindicated. robots. foundry The ofallKUKA followingisanoverview acidsandalkalis againstboth resistant and hard-wearing, heat-refl triple-coat, Special, Optimized againstwaterjets andpermanentairhumidity oftherobot resistance with features in-linewristandhigh such asasubmersible,heat-resistant Specially designedforextreme environments– conditionsinharshfoundry Robust environments evenathightemperaturesandindirty, performance, Constant humid Reliable ADVANTAGES AND FEATURES thatcanbe robots palletizing andgantry shelf-mounted, covers standard, industry. isaforcetobereckoned withinthefoundry TheKUKA spectrum coveringallpayload types robot categories, unparalleled rangeofpowerful foundriesandforgeshops:withan From automotiveplantstosteelmills, high temperatures ahighdegreeoffoulingand with forenvironments Robots Foundry ecting paint makes the surface impact-resistant impact-resistant ecting paintmakesthesurface R202CF P. 034 P. 034 240-2C-F KR 240-2F KR 210KR P. 034 L150-2 P. C-F 034 210KR L150-2 F 210KR P. 034 P. L180-2 034 P. C-F 034 P. 034 210KR L180-2 F 210-2KR C-F 210-2KR F KR P.180 034 L130-2 P. C-F 034 KR 180 L130-2 F KR P.180 034 P. L150-2 034 P. C-F 034 P. 034 KR 180 L150-2 F KR 180-2 C-F KR 180-2 F KR P.150 034 L110-2 P. 034 C-F KR 150 L110-2 F KR P.150 034 L130-2 C-F blanks. are requiredwhen handlinghotandheavy precisionandoptimal performance Maximum R10 ia P. 038 KR 1000 F titan P. 037 500 L480-2KR F-MT P. 037 500-2KR F-MT P. 036 500L340-2C-F KR P. 036 500L340-2F KR P. 036 P. 036 500L420-2C-F KR P. 036 P. 036 500L420-2F KR 500-2C-F KR 500-2F KR P. 036 P. 036 360L240-2F KR P. 036 P. 034 360L280-2F KR 360-2F KR 270-2KR F P. 034 240L180-2KR P. 034 C-F 240L180-2KR F P. 034 240L210-2KR P. 034 C-F 240L210-2KR F customer-specifi linearunitsandadditionalProtection Plusequipmentallow Covered KUKA Customizable production tasks variable mountingpositionsandfl Wide rangeofpotentialapplicationsthankstothebroadproductspectrum, Flexible productivity,ensures constant eveninharshenvironments Protection classifi Safe case,isincreasedproductivity. Theinevery result, forged parts. heavyand unloadingdie-castingmachines totheprecisehandlingofhot, fl exibly Fieldsofapplicationrangefromloading employed inanyapplication. INDUSTRIAL INDUSTRIAL R202KF P. 048 210-2KR K-F P. 048 KR 180 L100-2 K-F P. 048 P. 048 KR 180 L130-2 K-F P. 048 KR 180 L150-2 K-F KR 180-2 K-F P. 048 P. 048 KR 150 L110-2 K-F P. 048 KR 150 L130-2 K-F KR 150-2 K-F P.047 P.047 60L30-4KS-F KR P.047 P.047 60L45-4KS-F KR 60-4KS-F KR P. 045 P. 042 30-4KS-F KR KR 16-2 KS-F-S KR 16-2 KS-F SHELF-MOUNTED ROBOTS KR 1000 P. L750038 F titan c solutionsandadditionalprotection cation IP 67 cation IP –throughouttheentirelife cycle – oftherobot ROBOTS / SPECIAL VARIANTS /SPECIAL ROBOTS process optimizer. theideal robot foundry makes thisKUKA Its red-hotpassion forred-hotforgings tonew exible oftherobot adaptation R6 3 E P. 062 P. 062 P. 062 P. 062 F 60L30JET KR F 60L45JET KR F 60JET KR F 30JET KR GANTRY KR P.1000 058 PA-F L950titan P. 056 P.058 1000PA-FKR 1300 titan 500570-2KR PA-F PALLETIZING P. 048 P. 048 210KR L100-2 K-F P. 048 210KR L150-2 K-F 210KR L180-2 K-F ROBOTS ROBOTS 073

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 074 INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL VARIANTS /SPECIAL ROBOTS STEEL SURFACE HYGIENIC STAINLESS R1 L RC d561 ,0 01315 cleaning. effortless is noexposed electrical equipmentandthus The coveringofthemotors meansthatthere <±0.1 1,503 15 * This modelwillbeproducedforyou onaproject-specifi 6 CONTROLLER C2ed05 KR KR 15 SL* TYPE TECHNICAL DATA for bacteria Optimized andhermeticallydesignleavesnoniches sealedsurface Germ-free of protectionclassifi meet steelrobots alltherequirementsandspecifi stainless KUKA Safe forhigh-pressurecleaners is alsosuitable steelalsoallowscleaningwithacidsandalkalis Use ofstainless Robust ADVANTAGES AND FEATURES They canthusbeusednotonlyinthe andhygienerequirements. safety protectionclassifi IP andthehighDue totheexclusive steelforallsurfaces useofstainless robots steel Stainless STAINLESS STEEL cation IP 67 cation IP cation, KUKA stainless steel robots meet thestrictest steelrobots stainless KUKA cation, OF AXES PAYLOAD [kg] REACH [mm] REACH PAYLOAD [kg] AXES OF NUMBER c basis. c for germs. The designleavesnoroom optimizedsurface cations of applicationsinhygienicallydemandingenvironments 3increasestherange loadsonaxis The supplementary optionofattaching Versatile meets thehighesthygienestandards andwithcoveredmotors, suit, Compact designwithintegrateddresspackage, withoutadditionalprotective Optimized agents orunderhighpressure. isnotsensitiveandcanbecleanedwithalltheusualchemical of therobot foodstuffs industry, butalsoinotherfi EETBLT m]WEIGHT [kg] REPEATABILITY [mm] POSITIONING INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL VARIANTS /SPECIAL ROBOTS food-compatible. The dresspackage isfullyintegratedand elds such asmedicine.The surface POSITIONS/VARIANTS MOUNTING ADDITIONAL 075

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 076 INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL VARIANTS /SPECIAL ROBOTS EXPLOS POTENTIALLYIN MAXIMUM SAFETY IVE AREAS risk fromgasexplosions. The ATEX-compliant inareasat safety equipmentensuresmaximum 028 P. 024 028 P. P. 024 P. 024 P. 30L16-2KR C-EX 30L16-2KR EX 16-2W-EX KR 16-2C-EX KR KR 16-2 EX MODELS STANDARD Additionalmodelinformation canbefoundonthepagesindicated. robots. EX The ofallKUKA followingisanoverview componentinthesystem. mustbecarriedoutforeach individualand assessmentofconformity classifi The fordefi system builder oruserbearssoleresponsibility NOTE 3GandTemperature Category IIB, (Group ClassT3) Specially developedforoperationinareasatriskfromgasexplosions Optimized ATEX-compliant (ATEX) equipmentinaccordancewithDirective94/9/EC Safe ADVANTAGES AND FEATURES canbeused, robot Theofasix-axis environments. fullfunctionality automationsolutionyoucustom-tailored needforpotentiallyexplosive With ATEX-compliant speciallyequipped, offers you the KUKA robots, explosiveenvironments forpotentially Robots cation ofpotentiallyexplosiveAnevaluationthehazard areas. EXPLOSION-PROOF nition ofthe wrist, and special light alloy castings ensure constant productivity andspeciallightalloycastingsensureconstant wrist, materialquality,Maximum highly-fi Durable 2) goods(Zone applicationstohandlinghazardous adhesive bonding Potential applicationsrangefrompaintingwithwater-basedpaintsand Versatile 2),orforapplying sealanttovehicleunderbodies. (Zone goods forhandlinghazardous forpaintingwithwater-basedpaints, e.g. hazardous goods. hazardous Special cablesand motorsmeet allrequirements forhandling INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL VARIANTS /SPECIAL ROBOTS onthein-line nished paintedsurfaces 077

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 078 INDUSTRIAL INDUSTRIAL DUST AND WATER AND DUST SPRAY AGAINST PROTECTION OPTIMAL ROBOTS / SPECIAL VARIANTS /SPECIAL ROBOTS elw rvn eerto fds n ae pa.Screwed-oncoversensureoptimalprotectionofthe drive units. Bellows preventpenetration ofdustandwater spray. 021 P. 021 P. 020 P. 021 P. 020 P. 5scaraR550Z320WP KR 021 P. 5scaraR550Z200WP KR 5scaraR350Z320WP KR 5scaraR350Z200WP KR 5sixxR850WP KR 5sixxR650WP KR MODELS STANDARD Additionalmodelinformationcanbefoundonthe pages indicated. waterproofrobots. The oftheKUKA followingisanoverview protectionclassifi Expansion ofthespectrumapplicationswithoptionallyhigher Versatile signals for airandI/O Reduction ofwearthroughintegratedroutingtheenergysupplysystem Durable certifi protectionclassifi Models inthescaraseriescomplyentirelywithrequirementsfor High-quality Waterproof equipmentoffers protectionofalldriveunitsandpowercables Reliable ADVANTAGES AND FEATURES Top-qualityare protectedbeneathscrewed-oncoverplates. materialsand against dustandwaterspray. Allmotorunitsandcurrent-carrying cables inthespecial“waterproof”variantoffer robots optimalprotection KUKA anddust againstwater rating protection ahighIP with Robots ed to IP 54 and the robot wrist to IP 65 wristtoIP 54andtherobot ed toIP WaterProof cation IP 65againstingressofdustandjets ofwater cation IP are 65,whileinthesixxseriesmainaxes cation IP KR 10 scara R850 Z400 WP P. 022 P. 022 P. 022 P. KR 10 scaraR850Z400WP 022 P. KR 10 scaraR850Z300WP KR 10 scaraR600Z400WP KR 10 scaraR600Z300WP low weightallowminimizedcycle times Dynamic workingvelocitiesduetothe accelerationvaluesandmaximum Fast numerous newapplications Various 5sixxonthefl mountingoptionsfortheKR Flexible evenincrampedspaces Compact designandlowweightallowinstallation Space-saving 65canbeachieved. that protectionratingsofuptoIP fi rst-class fi rst-class nishing, especiallywithregardtothesealingtechnology, nishing, ensure INDUSTRIAL INDUSTRIAL ROBOTS / SPECIAL VARIANTS /SPECIAL ROBOTS oor andceilingopenup 079

INDUSTRIAL ROBOTS INDUSTRIAL ROBOTS INDUSTRIAL 081 uctuations in the freezer room. The formation formation in the freezer room.uctuations The ROBOTS / SPECIAL VARIANTS INDUSTRIAL ber composites (CRP) ensure constant productivity of ice on the frozen goods is thus avoided. It goes without saying that the is thus avoided.of ice on the frozen goods that the saying It goes without is also adapted to the icy environment.energy supply system quality ﬂ due to temperature Reliable Maximum material quality from the use of and high stiffness resulting carbon ﬁ Optimized constantlySpecial seals and special oils and greases ensure high performance in deep-freeze applications Dynamic and particularly low weight powerfulfast motors and gear units ensure The kg and 180 of per minute for a payload production with approx. 30 cycles mm 125/500/600 distancea palletizing of Arctic KUKA Arctic robots are available in the following design.found on the page indicated. Additional model information can be SPECIAL MODELS Arctic PA 180-2 KR P. 052 CRPThe by its low weight and high stiffness. robot arm is characterized Robots environments for deep-freeze in deep-freeze for palletizing – specially developed A unique product your Arctic robot reliably palletizes PA 180-2 environments: the KUKA KR of as low as –30 °C without any loss frozen products at temperatures FEATURES AND ADVANTAGES Freezer-proof reliable functioning and protection of all drive Arctic equipment ensures as –30 °C with a specially units and power cables at temperatures as low to axis 4 1 from axis adapted energy supply system Cost-effective heating of the Arctic requires no protective suit or additional PA 180-2 KR robot arm – this saves procurement and energy costs, unbeatably opens up that work large workspaces, due to material exchange and avoids downtime would otherwise be necessary Productive optimal availabilityConsiderable reduction of the risk of failure and through the use of service-proven standard components, specially optimized for deep-freeze applications RELIABLE PALLETIZING –30 °C DOWN TO ROBOTS / SPECIAL VARIANTS INDUSTRIAL 080

INDUSTRIAL ROBOTS 082 CONTROLLERS CONTROLLERS 083 CONTROLLERS

2 | CONTROLLERS |

The success of your systems is something you can control – with powerful control technology from KUKA. Thanks to a modular hardware structure and open, PC-based software architecture, the controller can be tailored to the speciﬁ c requirements of your system. Furthermore, you also have access to a wide range of expansion options, which make it easy to adapt your controller to changing production requirements or entirely new production tasks. This helps you to stay ﬂ exible – and your production to stay competitive.

Simply open up the glossary on the last page of the Ideas Catalog – this provides CONTENTS: CONTROLLERS you with an at-a-glance overview of all KR C2 sr P. 084 the information and explanations you might KR C2 edition2005 P. 086 need regarding product designations. KMC P. 088 084 CONTROLLERS CONTROLLERS 085

TYPE | KR C2 sr | CONTROLLERS FEATURES AND ADVANTAGES

Reliable Future-proof High reliability and availability thanks to the use of service-proven drive Three free PCI slots allow use of all current and future KUKA PC plug-in

technology and standard PC components cards for small robots CONTROLLERS

Compact and high quality Compatible High-quality stainless steel housing with 19" format and connections routed A wide range of connection options, such as 100-Mbit Ethernet controller, to the front, offering optimal accessibility and ease of use DeviceNet master and diverse inputs and outputs, ensure reliable system CONTROLLER FOR integration SMALL ROBOTS

TECHNICAL DATA

DIMENSIONS MAXIMUM NUMBER SERVO AMBIENT TEMPERATURE TYPE L x B x H [mm] OF AXES CONTROLLERS [A] WEIGHT [kg] DURING OPERATION [°C] KR C2 sr 440 x 495 x 265 6 12 34 +10 to +40

TYPE

| KCP (KUKA Control Panel) |

The ergonomically designed teach pendant is used for teaching and operating the corresponding KUKA robot controller and thus constitutes the human-machine interface. The KCP has an 8" full-graphics color display (VGA resolution, 640 x 480). This means that all the necessary control tasks can be performed directly on the robot – from commissioning the robot controller to creating and controlling programs, right up to diagnosis. The Windows interface running on the KCP guides the user through all procedures and allows fast and efﬁ cient programming.

FEATURES AND ADVANTAGES

Safe Ergonomic 3-position enabling switches and an additional Emergency Stop button Lightweight, ergonomic control panel is comfortable to handle and use ensure safe operation of the robot Customizable Productive Freely assignable function keys and customizable displays enable the user Simple operation of the 6D input device allows fast navigation and effi cient interface to be tailored to the customer’s needs programming CONTROLLERS 086 HEAVY-DUTY CATEGORY LOW PAYLOAD CATEGORY TO ROBOT RANGE FROM ENTIRE THE SUITABLE FOR CONTROLLERS the system. ments –alsoasa retrofi tion tothemostvariedofcustomer require- The openarchitecture allowsfl RC dto20 54x80x1201 -415+5to+55 185 8-64 12 594x810 x1,250 C2edition2005 KR TYPE TECHNICAL DATA withminimummaintenance availability PCcomponents ensuremaximum technology andstandard Service-proven Low maintenance enablesrapidstart-up “Plug andplay” functionality Productivity –means reliableplanningandinterchangeability category to theheavy-duty –fromlowpayloads robots rightup Uniform controlconceptforallKUKA Reliable planning ADVANTAGES AND FEATURES | TYPE axes canbecontrolled. axes asmany as sixexternal Inconjunctionwithatop-mountedcabinet, cabinet. For example,external inthebasic itispossibletointegrateuptwo axes technology. andcontinuousaccesstothebenefi you highreliability inthefi nology thathasproveditsworth PCcomponentsanddrivetech- usingstandard your individualrequirements, isassembledinaccordancewith The C2edition2005(ed05) controllerKR KR C2 edition2005 C2edition2005 KR t whenexpanding L xBH[mm] DIMENSIONS exibleadapta- eld of automation. This eld ofautomation. guarantees | OF AXES OF MAXIMUM ts ofcutting-edge tion oftherobot. control centerforsimple,user-friendly opera- isthemobile ControlPanel (KCP) The KUKA NUMBER CONTROLLERS [A] WEIGHT [kg] WEIGHT [A] CONTROLLERS SERVO a singleworkpiece make itpossibleforanumberofsynchronized toworktogether robots on controllersthatcan communicatewitheach otherinrealtime Networked Networkable Effi future Equipped forthe expansions Modular designallowsawiderangeofcustomizedhardwareandsoftware Flexibility production. C2edition2005,givingyou you everything for theKR needtooptimizeyour offered conceptroundoutthespectrumofservices comprehensive safety together withnumerousexpansion viatheInternet, servicing optionsanda such asremote A widerangeofdiagnosticandtroubleshootingfunctions, to beexchanged quickly andeasily. bility, which allowscomponents design, modularstructureandservice-friendly The outonaccountofitssimplemaintenance,goodaccessi- controllerstands cient interfaces and high compatibility due to PC-based technology duetoPC-based andhighcompatibility cient interfaces cation withhigher-level controllers. for communi- protocol, asthestandard OPC –oftenwith Ethernet interface as astandard The external connectioncanbeimplemented DURING OPERATION [°C] OPERATION DURING AMBIENT TEMPERATURE CONTROLLERS 087

CONTROLLERS 088 CONTROLLERS CONTROLLERS 089

TYPE

| KMC (KUKA Motion Control) | THE MODULAR SYSTEM FOR YOUR AUTOMATION REQUIREMENTS CONTROLLERS The KUKA controller that allows you to individually automate not only Do what you want with our modular system. Put together as many compo- robots, but also all your machines and kinematic systems. You have a com- nents as you need. At the end of the day you will always have two advan- plete modular control system at your disposal. Because KUKA is the ﬁ rst tages: lower costs and greater functionality. controller manufacturer to have combined process control and robot control CONTROLLERS in a single unit. Thanks to its open architecture, the KUKA KMC allows optimal system integration. That’s because it combines Robot Control (RC) and Logic Control (LC) in the form of an IEC 61131-standard Soft PLC, together with PLCopen-compliant Motion Control (MC). The individual control types can be combined according to your speciﬁ c requirements, enabling a wide variety of kinematic systems and machines to be controlled more intelli- gently than with conventional solutions. OPERATION & VISUALIZATION

FEATURES AND ADVANTAGES

High-performance Safe and cost-effective Service-proven KR C2 edition2005 in the KMC variant can be used Sophisticated safety concept gives protection and reduces costs to control customized kinematic systems and machines SOFT PLC FIELD BUS SYSTEMS Ergonomic Fast track to productivity Use of the mobile KUKA Control Panel (KCP) ensures comfortable handling Ready for operation straight away due to delivery as a complete system and ﬂ exibility of optimally adapted, customized components Flexible Expandable The modeling, calculation and control of kinematic systems from different Modular design allows customized expansion with additional hardware manufacturers offers maximum ﬂ exibility and software CONTROL

TECHNICAL DATA

DIMENSIONS MAXIMUM NUMBER SERVO AMBIENT TEMPERATURE MOTORS AND ROBOT TYPE L x B x H [mm] OF AXES CONTROLLERS [A] WEIGHT [kg] DURING OPERATION [°C] DRIVES PROGRAMMING KMC 594 x 810 x 1,250 16 KSD 8-64 185 +5 to +55

KUKA LC PC TECHNOLOGY

RC MC

You can opt for any combination of Robot True Plug and Play: with KUKA, you get a The integrated Soft PLC means that you can Control (RC), Logic Control (LC) and Mo- complete preconfi gured control system from control the entire production cell. This saves tion Control (MC) for unrivaled automation a single source – ranging from the control you expensive hardware, simplifi es operator potential. cabinet to servo drive modules and software. control and increases your fl exibility. 090 programmed forproductivity. compatible. You your andsystems robots arealways fromKUKA, canrestassured:withsoftware inter and safe human-machine networking rightuptointelligentrobot and wide-rangingsimulationtools, PLCfrom expandable throughintegratedSoft andready-made system applications, robotic software you supports withtherightsoftware: it’s routineprocessesornew, KUKA system tailored solutions, Your Andyour Whether dailychallenges ideasarewhatshapesourprograms. arewhatdrivesus. 3 | action. Withaction. afamiliarWindows adaptedtoyour userinterface, automationsolutionand 100% SOFTWARE SOFTWARE SOFTWARE | u ehoois P. 096 P. 092 P. 093 Simulation Hub technologies P. 094 Additional functions forsystem software Application software System software SOFTWARE CONTENTS: | planning | otmzto P. 099 optimization SOFTWARE 091

SOFTWARE SOFTWARE 092 be checked straightaway. andthe workpiece directlyinview,the robot allowingtheprogrammingto means thatallfunctionsandprogrammingstepscanbeexecuted with ControlPanel.This The canbesimplycontrolledusingtheKUKA software offer you programming. awiderangeofoptionsforrobot which advanced functionsareintegratedintothesystem further software, Inaddition, etc. management, I/O such system, aspathplanning, the robot controller. allthebasicfunctionsthatarerequiredforoperating Itcontains istheoperatingsystem system of the andtheheart software The KUKA | SYSTEM SOFTWARE SYSTEM SOFTWARE A USER-FRIENDLY STRUCTURE SYSTEM WITH OPERATING HIGH-PERFORMANCE ROBOT SOFTWARE /SYSTEM SOFTWARE SOFTWARE | The key features of the KUKA system software include: system software The keyfeatures ofthe KUKA conﬁ application-speciﬁ packages containing additional software This makesiteasytoinstall panded anytimeusingthecompatibleinterfaces. Furthermore, therangeoffunctionscanbeex-ensures intuitiveoperation. The user-friendly, system software Windows-based structureoftheKUKA

COM interface software asstandard software interface COM external axes Operation ofasynchronous, infi Detect Load determination withKUKA.Load data Multilingual userinterfaces Inline formsforprogramming and usermanagement Data management I/O Path planning Simple programming gurations. nitely rotating orforce-controlled nitely rotating c instructionsand components. forcomplex tobeusedasa machiningenabling anindustrialrobot robot generatedwithaCAM system data program, intoarobot transforms theCNC automatically from aCAM CAMRob system. basis ofpathandprocessdata onthe tobeimplementedquicklyrobot andeasilyformachining workpieces, package which isatechnology enablesaKUKA software KUKA.CAMRob MILLING needs tobeclampedonce. fl thismeansmaximum the samerobot; systems controller. intotherobot Bothapplicationscanbeexecuted using KUKA.LaserTech allowstheintegrationoflaserweldingandcutting LASER control. be operatedwithstaggered Uptothreedispensingcontrollerscan with theaidofinlineforms. tasks KUKA.GlueTech isusedforsimpleprogrammingofadhesive application GLUING moving conveyor ormovethemfromoneconveyor toanother. Inthisway,lines andconveyor belts. onafast- canworkonparts arobot KUKA.ConveyorTech tothatofassembly adaptsthemotionofrobot CONVEYOR considerably simplifying theprogrammingofrobot. This minimizesthenumberofworkstepsrequired, program commands). masksfor providesawiderangeofinlineforms(input The software tions. KUKA.BendTech thesetup supports andprogrammingofbendingapplica- BENDING orjobnumbers. possible viaeitherreference voltage controlis function, Depending ontheinstalled set upandprogrammed. With theKUKA.ArcTech arcweldingapplicationscanbequickly products, WELDING ARC | KUKA.LaserTech | | KUKA.GlueTech KUKA.CAMRob KUKA.CAMRob | KUKA.BendTech | KUKA.ConveyorTech | KUKA.ArcTech exibility, whiletheworkpieceonly | | | | | | piece corresponds exactly tothemastercontour. in theshapeorposition ofworkpiecessothatthemotion pathonthework- This applicationmakesitpossibletocompensate fordeviations plications. KUKA.TouchSense seamsearch applicationfor arcweldingap isatactile TOUCH SENSE information fortheweldinggun. theopeningwidth pointautomaticallycontains Each taught axis. as arobot controller. robot The gunismovedduringprogramming guns withtheKUKA enablestheoperationofelectricmotor-drivenspotweld KUKA.ServoGun SPOT WELDING sensor. laserandarcweldinginconjunctionwithalightsection It isusedforboth KUKA.SeamTech isaprogram forautomaticseamtracking sensorsystems. TECH SEAM therebyreducingthecyclethe machine time. isstillopening, moves intotheinjectionmoldingmachine fortheremovaloperation while andtheinjectionmoldingmachine.of therobot For example, therobot Theinjection moldingmachines. PlastTech synchronizes software the motion KUKA.PlastTech inconjunctionwith theworkprocessofrobots supports PLASTICS to 15 differentcellsusingthepalletizing robotic software. programscanthenbeconfi generated robot conveyor and stations 16 usingagraphicaleditor. slipsheet stations The offl Itallowssimple programmingandcontrolofpalletizing cells. the planning, Pro provideanintelligentsolutionfor Layout andKUKA.Pallet KUKA.Pallet PALLET of steps–andprocessingcanget underway. this way, thesystem canbeprogrammedforaddedvalueinaminimalnumber ment eitherbyoffl Thecanbeoptimallyadaptedtotheproductionenviron- applications. software tothemostcommonrobot tailored range ofready-made applicationsoftware, For offers you simpleprogrammingandhighprocessreliability, abroad KUKA | APPLICATION SOFTWARE ine programmingofpalletizing systems withupto30palletizing and IZING | SOFTWARE / APPLICATION SOFTWARE KUKA.PlastTech ine programming or directly on the KUKA Control Panel. In ControlPanel.In ine programmingordirectlyontheKUKA | KUKA.SeamTech | | KK.alt Pro KUKA.Pallet Layout KUKA.Pallet | KUKA.TouchSense | KUKA.ServoGun KUKA.ServoGun | gured andprocessedforup | | | | | | 093 -

SOFTWARE SOFTWARE 094 tool foradvancedprogramming. commands”.This of“Expert the entry makesKUKA.ExpertTech aconvenient KUKA.ExpertTech which canbeusedtosimplify providesauserinterface | provided forspecifi ontheKCPcanbefreelydefi keys) (status quickly andeasily.motion tasks Furthermore, theoperatorcontrolkeys KUKA.UserTech programsequencesand allowstheusertoprogramrobot | (SpotTech). package alsoprovidesadditionalcommandsforspotwelding applications tools andgrippersinitsworkenvironment(GripperTech). This technology &SpotTechKUKA.Gripper system enablestherobot tocontrolandmonitor | EXTENDED executeread, orchange specifi This makesitpossibletocontroltheextent towhich auserispermittedto ToolThe KUKA.Encryption fi enablesKRL ENCRYPTION area andthePCapplicationsformonitoringplanning. exchangethat enablessimpledata thedevicesinproduction between forProcess technology standard isanopeninterface Control) The (OLE OPC COMMUNICATION KUKA.UserTech &SpotTechKUKA.Gripper KUKA.ExpertTech SOFTWARE / ADDITIONAL FUNCT / ADDITIONAL SOFTWARE PROGRA c applications. c | KK.nrpin Tool KUKA.Encryption | | KUKA.OPC Server Server KUKA.OPC ed fi ed |

MMING les. les tobeencrypted and/or signed. ned, enablingfunctionstobe ned, | IONS FOR SYSTEM SOFTWARE | | out remotetrainingcourses. andcarry anddata, anddistributesoftware install cation andsystem data, software tools for visualization. toolsforvisualization. software programmingoptionsandcomprehensive supplementary components, example, extended confi functionsforinterface systeming therobot canbesystematically expanded.These include,for user-friendly toolsareavailablewithwhich thebasicfunctionsforoperat- For this, andofferforspecialprogrammingtasks. user interface support enhancetheA widerangeofadditionalfunctionsforthesystem software specifi application- aswellacustomized, operation ofacompletesystem, robotic The focusisonsimple to thecustomer’sindividualapplicationrequirements. which isagraphical userinterface canbefl KUKA.SmartGUI | with anextremelyuser interfaces widerangeofanimation functions. enablesevenuserswithoutprogrammingskillstocreatecomplete Interface) Machine (Human With itsuser-friendlyeditor, optionKUKA.HMI thesoftware | MAC HUMAN controller.the robot an applicationcertifi wormsandTrojans.against viruses, Inordertobeablerunanapplication, controller. ontherobot software Inthisway, controllerisprotected therobot isusedtopreventtherunningofunauthorized Agent, and KUKA.CPC Studio withtheprogramsKUKA.CPC The technology package KUKA.CPC, SECURITY It control ofoneormorerobots. package forremotemaintenanceand isasoftware KUKA.Remote REMOTE | KUKA.SmartGUI KUKA.SmartGUI KUKA.HMI FOR SYSTEM SOFTWARE SYSTEMFOR SOFTWARE FUNCTIONS ADDITIONAL c, freelyconfi c, | KUKA.Remote KUKA.Remote | KUKA.CPC KUKA.CPC | gurable userinterface. cate created in KUKA.CPC Studiomustbepresenton cate createdinKUKA.CPC HINE INTERFACE | can beusedto | | guration, additionalsafety guration, monitor and diagnose appli- exiblyadapted | chart (SFC). structured textandsequentialfunction (ST), tion block diagram(FBD), func- ladderdiagram(LD), programming languages:instructionlist(IL), Programming functions. iscarriedoutusingdefi and documentation creating controlprogramsandconfi Multiprogoffers theuseradevelopmentenvironmentfor KUKA.PLC | Thefaces. integratedcompilertechnology resultsintopperformance. communicationinter- andisequippedwiththenecessary the controltasks The runtimesystem Multiprog. isresponsibleforexecution of KUKA.PLC ProConOS isaruntimesystem forPLC programscreatedwith KUKA.PLC | controlled byasinglecontroller. cell andlinecanbeaccessed andtherobot, the PLC andtherobot, controller.grated intotherobot This enablesdirectcommunicationbetween PLC withanentirelysoftware-based inte- forsolvingcontroltasks software (ProgrammableLogiccomprises Controller) The productfamilyKUKA.PLC SOFT PLC KUKA.PLC Multiprog Multiprog KUKA.PLC ProConOs KUKA.PLC COMPILER INTEGRATED THROUGH TOP PERFORMANCE | gurations withextensive diagnostic | SOFTWARE / ADDITIONAL FUNCT / ADDITIONAL SOFTWARE ned KRC and KMC controllers, openingupamultitudeofnewapplications. and KMCcontrollers, KRC tothe addsrealMotionControlfunctionality KUKA Withblocks. thisoption, These aredefi PLC. underthecontrolofSoft trol ofexternal andKMCaxes axes robot ControlFunction enablesthecon- (Motion Blocks) The functionality MCFB | components. components. ance ofthecontrolsystem increasesduetothesmallernumberofhardware PLC isnolongernecessary, andthereliability, andperform- functionality controller: theprocurementofcostlyexternal hardwareforvisualizationand thereby cuttingconfi This operationandreducesthelearningcurve, user interface. facilitates PLC Soft offers you afamiliarworkenvironmentwithitsWindowsThe KUKA MCFB Multiprog KUKA.PLC ofPLCopen-compliantned inacollectionorlibrary function guration costs. Further advantages oftheintegrated Further advantages guration costs. IONS FOR SYSTEM SOFTWARE | 095

SOFTWARE SOFTWARE 096 and KUKA.Ethernet KRL XML). KRL and KUKA.Ethernet XML RSI KUKA.Ethernet exchanged strings(see viaEthernet asXML controller. totherobot and forwarded Optionally, canalsobe thedata and signalscanbereadbyafi The motionorprogramexecution sensordata the robot via sensordata. makesitpossibletoinfl The KUKA.RobotSensorInterface software | SENSOR grammable forcesandtorquesonaworkpiece. sensitively toexternal forcesandtorquestoexert correspondingpro- sensor, enablingittoreact asenseoftouch, givestherobot thesoftware Together applications. ofrobotic process reliability withaforce/torque infl With thetechnology package KUKA.ForceTorqueControl, itispossibleto | FORCE TORQUE CONTROL input fromthesensors. but canrespondfl Because your nolongerblindlyfollowtheprogrammedcommands, robots foryoursmall expansion production. foryour –butagreatopportunity robot isjusta The fromKUKA choice fromarangeofsignalprocessingsoftware SENSOR CO FORCE TORQUE CONTROL/ KUKA.RobotSensorInterface KUKA.RobotSensorInterface KUKA.ForceTorqueControl uence process forces and torques in order to increase the quality and uence processforcesandtorquesinordertoincreasethequality SOFTWARE TECHNOLOGIES / HUB COMMUNI exibly tochanging situationsaroundthem thankstothe MMUNICA CATION eld bus, processed in the RSI context processedintheRSI eld bus, TION | | uence your andthereforethefl robots you hubtechnologies, canincreasetherangeofapplications with KUKA orforenablingsafe ofrobots human-machine interaction: ligent networking fortheintel- forequipmentwithsensors, Beitsoftware variant orapplication. –irrespectiveofthepayload, robot thattheycanbeusedwithanyKUKA tage packages fromtheareaofhubtechnologies offer thegreatadvan- Software a buffer sothatnoinformationcanbelost. The aresavedin strings. receiveddata protocolasXML Ethernet TCP/IP The aretransmittedviathe sensors. data and upto9external e.g. systems, ananticyclic controller the robot Ethernet linkbetween SensorInterface makesitpossibletoset upunderKUKA.Robot- XML KRL KUKA.Ethernet | strings. protocol asXML orUDP/IP aretransmittedviatheEthernet TCP/IP andthedata established interpolation cycle of 12 linkis Areal-time-capablepoint-to-pointnetwork ms. controller andasensor. This makesitpossibletoinfl which therobot enablescyclic transmissionbetween data SensorInterface, underKUKA.Robot- providesareal-timeinterface XML RSI KUKA.Ethernet | SENSOR | in accordancewiththedefi commands processes theincomingsignalsandreliablyderivesnecessary software laserscannerorforce/torquesensor,from acamera, theKUKA You Whether ofsensorfreelyaccordingtorequirements. can select thetype process sequence with substantial timeandcostsavings. process sequencewithsubstantial KUKA.Ethernet KRL XML XML KRL KUKA.Ethernet XML RSI KUKA.Ethernet HUB TECHNOLOGIES COMMUNI ned objectives. This ned objectives. allowsapreciseandfl CATION exibility andcompetitiveness ofyour production. | | inthe uence therobot | exible cases, leadingtosignifi cases, This meansthatitispossibletodispensewithanexternal PLC inmany the endofamanufacturingprogram. orwaitfor amanufacturingprogramonanotherrobot the groupcanstart Eachin robot group. robot carried outdecentrallywithinthenetworked The distributedsequencecontrolofcomplete manufacturingprogramsis it ispossibletosynchronize theprogramsequencesofseveralrobots. Bysetting sharedsynchronizationautonomously bythegroup. markers, thatdirectlyaffectgroup arealsocarriedout therobot Alltasks group. directlytotherobot chronization ofprogramstepsandsequences, andsyn-centralized PLCsuch asinterlocking ofworkspaces, functions, ProgramCooperation forconventional, transfers responsibility KUKA.CR synchronization andmonitoringofsharedworkspaces. ProgramCooperation theprogram supports The optionKUKA.CR software | it possibletofl Inthis way,production linesandsimplerinstallations. loadsharingmakes newplantandcelllayouts allowtotally withshorter Cooperating robots thanbefore. and versatility This toworkfaster,motions. allowstherobots andwithgreaterprecision upto15work between throughfastsynchronization robots ofthepath The RoboTeam applicationpackage enablespreciselycoordinatedteam- ROBOTEAM KUKA.CR.ProgramCooperation KUKA.CR.ProgramCooperation OF MULTIPLEROBOTS OF NETWORKING INTELLIGENT exibly robots. ofstandard multiplythepayload capacity cant costreductionsfortheproductioncell. | can becoordinatedwithoutaffecting production. synchronization issofastthatevenEmergency Stopramps oftherobots signals affectinthegroupimmediatelyandsafely. allinvolvedrobots The EmergencyStopandoperatorsafety bus system. via theinternalsafety All safety-relevant signalsareimmediately communicatedwithinthegroup inthegroup. mediate effect onallotherrobots Modifi synchronized intheRoboTeam motioncanbeledbydifferent robots group. fl Cooperation isdynamic andthecompositionofgroup canbemodifi of materials. also beusedfortheapplicationofparallelprocessesalongsidetransfer Thisprocess-optimized positioningevenofpliantworkpieces. functioncan inwhich heavyloadsneedtobetransferredhandling tasks andensures Geometrically provideanextremely coupledrobots fl assembly lineproductionandensuressignifi This enablesstate-of-the-art path andtransfer couplingofmultiplerobots. thegeometric MotionCooperationsupports optionKUKA.CR The software | meters andexcludeofincorrectentries. thepossibility allthecommandpara- and transparentlyusinginlineformsthatcontain synchronize RoboTeam themselves. groupsareprogrammedconveniently viawhich thecontrollerscommunicatewithoneanotherand (Ethernet) controller.its standard This isconnectedtoahigh-speedlocalnetwork oftheKUKA.RoboTeam advantage A further function:eachkeeps robot therebyreducingthenon-productivetransfer time. tion, Or workpiecescanbeprocessedduringtransfer tothenext assemblysta- exibly while the system is running. Depending on the production task, the exibly Dependingontheproductiontask, whilethesystem isrunning. KUKA.CR.MotionCooperation KUKA.CR.MotionCooperation cations to the path or velocity ofeachinthegrouphaveanim- robot cations tothepathorvelocity SOFTWARE TECHNOLOGIES / HUB cantly shorter cycle times. cyclecantly shorter times. | exible solution forall 097 ed

SOFTWARE SOFTWARE 098 process viadual-channel inputs orsafe bussystems. functions areactivatedanddeactivated asrequiredduringtheproduction The monitoring positionroundouttheavailablefunctions. the currentrobot andsafe signalingof monitoring independentoftheindividual workspaces, fi defi fence.the positionofsafety The spacesis monitoringoftheCartesian canadditionallybespecifi velocity protected spaceoraworkspace.For each workspace,asafely monitored spacesavailable,eachCartesian ofwhich canbeconfi thereareuptoseven Forand external spatialmonitoringoftherobot, axes. velocitiesandaccelerationsofrobot monitors theaxis KUKA.SafeOperation 3). Level Category d, safe functionsconformtotherequirementsofISO 13849-1 (Performance This makesmechanicalrangemonitoringsystems axis superfl zones. workspacesandsafety andmonitoringoftherobot’s for thelimitation Technology andoffers andhardwarecomponents safety-relevant software Robot Safe functionisusedtogether withKUKA The KUKA.SafeOperation SAFE ROBOT TECHNOLOGY bycontrast, Withand arethereforeoftenrelativelylong. KUKA.SafeRobot, aredetermined bythecommunicationandcycle timesofthePLCdistances, andthusalsothestopping thereactiontimes, systems, centralized safety This With oftheoverallsystem. alsoincreasesthesafety conventional, controller, therebyeliminatingtheneedforanexternal PLC. safety possible bytransferring safety-relevant directlytotherobot controltasks systems This fencing. orcost-intensive,speciallyreinforcedsafety ismade defi technologyfrombreakingoutofits Robot preventstherobot Safe KUKA SAFE ROBOT TECHNOLOGY gured here. Safe operational stop with the drives activated, global velocity globalvelocity operationalstopwiththedrivesactivated, gured here.Safe tools;uptothreedifferentned relativetotherobot’s toolscanbecon- ned workspace–withouttheuseofmechanicalrangemonitoring axis HUMANS AND MACHINES ACTION BETWEEN INTER- SAFE ENABLES SOFTWARE TECHNOLOGIES / HUB ed. A further Cartesian spacemodels Cartesian Afurther ed. | KUKA.SafeOperation KUKA.SafeOperation gured eitherasa uous. The uous. | KUKA.SafeOperation: 64m KUKA.SafeOperation: Floor spacewithout from theworkerreduced. gripper,workpieces canbeloadeddirectlyintotherobot withthedistance forexample, and machines: duringmanualloadinginstations, This humans safely monitored. enablestime-optimizedcooperationbetween is oftherobot The isinthe“Stop”state. restarting control whentherobot The operationalstop”functionallowsthedrivestoremainunderservo- “Safe actual area. is signifi Theration andhuman-machine spacerequirementofasystem cooperation. opensupnew, cost-effective methods forcellconfi KUKA.SafeOperation ule isrunningupandduringoperationensurethatitfunctioningcorrectly. technology withbuilt-inredundancy. Extensivetestroutineswhilethemod- functionsisdesignedusingfailsaferesponsible formonitoringthesafety Themaking itpossibletoplacesafeguardsmodule closertotherobot. canbesignifi This brakingdistances meansthattherobot moduleoftherobot. directly bythesafety safety-relevant asevery reactioniscontrolled the reactiontimeisreduced, cantly reduced, andsafeguards areonlyrequiredforthisreduced cantly reduced, 2 KUKA.SafeOperation: 33m KUKA.SafeOperation: Floor spacewith cantly reduced, reduced, cantly 2 gu- realistic simulation of robot cells realistic simulation ofrobot familyallows software The KUKA.Sim process sequence. directlyinthe Language),withouthavingtointervene Robot (KUKA KRL tobeprogrammeddirectlyin robot Pro,allowingtheKUKA KUKA.Sim isconnectedtothesimulation program The controller(VRC) robot virtual programmedmotionsequencesinrealtimeandevaluatethecycle time. itisalsopossibletorunthe and presentedtoprofessional standards, simulationscannotonlybe Robot Layout. provided byKUKA.Sim Theoffers additionalfunctionsontopofthose software robots. KUKA Pro isdesignedfortheoffl KUKA.Sim simple andtransparentwayinthe3Dlayout. checks ina motioncanallbeperformed andvisualizationoftherobot can thenbecomparedwitheach other. reachability Collisiondetection, fences safety conveyors, andmuch more;theselayoutsbut alsogrippers, models, extensive robot designlibrary, notonlyallKUKA which contains canbecreatedquickly andeasilyusingthe tasks concepts androbot Layout Different istheidealtoolfordesigningsystems. layouts, KUKA.Sim time andcanbecoupledwithothersimulationprograms(I areavailableinreal planned withtrue-to-life thedata accuracy. With KUKA, cellstobe familyallowrobotic The simulationprogramsoftheKUKA.Sim SIMULATION | KUKA.Sim KUKA.Sim ine programmingandsimulationof | GRIP, ROBCAD). created SOFTWARE / SIMULATION | whether a static or dynamic overload is present, ornot. ordynamicwhether astatic overloadispresent, Thisdiagram. determines the overallevaluationoftheloadingcaseasto the givenloadingcaseandspecifi forThe loads ontheindividualaxes programcalculatesthepercentage loadsonaxes andthesupplementary simultaneously) 1 to3. fl These includethepayloadloads thatcanbemountedontherobot. onthe onthevarious amongotherthings, depends, oftherobot The suitability for aspecifi robot ortoselectasuitable It ispossibleeithertocheck foroverloading, arobot robot. isatoolforcalculatingtheload onaKUKA The programKUKA.Load PLANNING programs. it isalsoidealfortrainingpurposesanddemonstratingrobot In additiontooffl KUKA.Offi optimized withgreataccuracy, andprogramscan beadaptedatanytime. Forcompletely controlled. example, thecycle timescanbecalculatedand With KUKA.Offi commands. withthefullrangeofKRL syntax andKRL userinterface KUKA usingtheoriginalOperator controlandprogrammingcanbeperformed right fromthestart. Inthisway,system totherobot. programscanbeproductive thenewrobot fi offl robots to createandoptimizeprogramsforKUKA controller. thatrunsontherobot system software Itcanbeused KUKA The Offi OFFLINE interrupt production. and your withouthavingto systems inadvanceforneworchanged tasks, These toolsatyourrange ofpowerful allowyou disposal. toprepareyourself loads andtheoffl existing From ones. 3Dvisualizationandsimulationtothecalculationof in your production–whether you wanttoplannewsystems oroptimize gram moduleswithwhich you canreliablyplanandcalculatetheprocesses offers you arangeofpro- That’s whyKUKA Good preparationiseverything. | | ange (it isalsopossibletoentertheloadsofanumbertoolsmounted ange (it nished programscanbetransferred 1:1fromtheOffi OPTIMIZATION PLANNING SIMULATION ceLite programmingsystem hasthesamecharacteristics asthe ceLite isprimarilyintendedforoffl PROGRA ceLite, theexecution applicationprogramscanbe ofrobot ine programming and simulation together with KUKA.Sim, ine programmingandsimulationtogether withKUKA.Sim, c load. c ine programmingofyour you andsystems, robots havea | KUKA.Load KUKA.Load MMING | | PLANNING | ed robot, andgeneratesapayload ed robot, | | | KUKA.Offi ine applicationdevelopment. | OPTIMIZATION ine onanyPC.The ceLite programming ceLite ceLite ceLite | 099

SOFTWARE 100 Have your productionideasimplemented−withacustom-conﬁ willfunction thewayitshould. andcanrest assuredthateverything athing, about The entiresystem at theplaceofuseondelivery. isassembledandinstalled You donotneedtoworry at theplaceofuse. Various optionalcomponentsandtoolsenableyou toadaptthesystem perfectlytotherequirements such asmillingorarcwelding. you everything for specialtasks, needtouserobots contain totheapplication, perfectlytailored applicationmodulesallowyou toget straightdowntowork:thesecomplete systems,The KUKA 4 | APPLICATION MODULES APPLICATION MODULES | gured KUKA applicationmodule! gured KUKA nieGuig P.103 P.104 P.102 P.Occubot Milling 8kW/12 kW Inline Gauging Arc Welding Packages APPLIC CONTENTS: 105 APPLICATION MODULES ATION MODULES 101

APPLICATION MODULES 102 APPLICATION MODULES APPLICATION MODULES 103 APPLICATION MODULES | ARC WELDING PACKAGES | | INLINE GAUGING |

Robots, controller, axis packages, positioners and welding equipment – with station, torch cleaner and wire-cutting station. Robot selection is equally The KUKA Inline Gauging application module provides sensors and compo- used to observe predefi ned features on the workpiece that have a decisive MODULES APPLICATION KUKA, you get everything you need for automated arc welding in a single fl exible: packages are available for every robot in the low payload category nents for robotic measurement of workpieces for the purpose of automated infl uence on quality. Features that can be measured include, for example, package. You can choose from four different welding packages and a wide (KR 5 arc, KR 5 arc HW, KR 6, KR 16, KR 16 L6, KR 16 arc HW, process monitoring. the position of bolts, boreholes, edges and free-form surfaces. The system range of different positioner solutions. All are optimally coordinated with one KR 16 L8 arc HW, KR 30 L16-3). KUKA Inline Gauging represents a low-cost, fl exible alternative to station- checks whether all workpieces have been correctly installed, thus fulfi lling another for signifi cant improvement of your production output. All welding ary systems and is a substitute for measurement with gauges. Regular the preconditions for downstream processes. The robot makes use of idle packages are modular and can be expanded to include a TCP calibration recalibration to a reference object renders the measuring robot immune times to recalibrate itself to the reference object. to temperature drift. Unlike a coordinate measuring machine, it enables The measuring points, including sensor parameterization and information 100% inspection during the process. about robot motions, are managed consistently in the KUKA Inline Gauging KUKA Inline Gauging is used, for example, to check the dimensional accu- software. This enables live image display of the sensor, professional data racy of vehicle body parts. To this end, a 3D sensor mounted on the robot is management and comprehensive options for creating quality reports.

KUKA Inline Gauging – Scope of supply | Fronius MIG/MAG welding package | | Fronius TIG welding package | Robot sensor: RoboSense, CodedSense or BoltSense The Fronius MIG/MAG welding package can be used for the process-re- The Fronius TIG welding package includes all the components required Control cabinet expansion with sensor controller liable implementation of virtually all MIG/MAG welding tasks. The package for carrying out TIG welding with a KUKA robot. The TIG welding process If required: additional InlineSense fi xed sensors and fi xed sensor controller contains a Fronius Pulse Synergic welding source, the corresponding wire is used particularly for welding stainless steel. In addition to the AC/DC Measurement cell computer (evaluation system, cell controller) feeder, the dress package for the torch and the torch itself. A wide range welding source, the package also contains the wire feeder and torch, in- Calibration sphere for temperature compensation of components can be selected at any time for defi nition of a task-specifi c cluding all necessary dress packages. The package is mounted on the robot KUKA Inline Gauging software welding package. The package is mounted on the robot and test welding and test welding is carried out before delivery. is carried out before delivery. | Merkle-TBi MIG/MAG welding package | Additional components required Any KUKA robot | Fronius CMT welding package | The Merkle-TBi MIG/MAG welding package with its range of different KR C2 edition2005 control cabinet The Fronius CMT welding package is particularly suitable for thin sheet welding processes is ideally suited to steel welding tasks. In addition welding and for aluminum welding tasks. The CMT process, patented by to the Merkle welding source and wire feeder, the package also contains Fronius, can also be used for the process-reliable welding of combinations a TBi torch dress package set, including the TBi torch. The package is of steel and aluminum. In addition to the welding source, the package also mounted on the robot and test welding is carried out before delivery. contains the wire feeder and torch, including all necessary dress packages. The package is mounted on the robot and test welding is carried out before delivery. APPLICATION MODULES APPLICATION 104 quick millingunit. andeasysetupasapowerful ofarobot you theapplicationmodulehaseverything needforthe millingsoftware, spindleanditscontrollertothespecial From theHSC rigid foamedmaterial. woodor materialssuch asplastic, withlightweight It isusedparticularly usinganelectrically-driventasks spindlewitharatedpowerof8kW/12 kW. Milling8kW/12for millingtasks. kWisspeciallydesignedformachining specifi With theMilling8kW/12 offers application- kWapplicationmodule,KUKA KUKA Milling8kW/12KUKA ofsupply kW– Scope Additional components required components Additional |

Mounting kit for the spindle on the robot ﬂ Mounting kitforthespindleonrobot power 8kW/12 kW electrically-driven spindle, high-speedcuttingspindlewithrated HSC Air andwatersupplyforthespindle PLCpneumatic airsupplyandsafety Technology inverter), cabinet withintegratedspindlecontroller(frequency Energy supply system, milling Energy supplysystem, Cabinet/robot connectingcablefor theenergysupplytomillingspindle C2edition2005control cabinet KR KUKA positionallyaccuratevariant 500-2MT(F) orKR variant, 100 KR 60HA, KR 240-2positionallyaccurate robot: KR HA, KUKA software MillingRobot HMI MILLING 8KW/12MILLING KW c componentsandtoolsfordeployment asamachine tool ofarobot APPLICATION MODULES ange | Optionally availablecomponents Optionally

CamRob software package for conversion of NC data package forconversionofNC CamRob software toextendLinear unitsforadditionalaxes theworkenvelope Posifl Positioner KUKA (see External E-STOP Operator safety Tool set Tool rack cover Tool changer with10 rack) mconnectingcable(tool ex productrange) cushion inordertokeeptheapplied forcesconstant. ofthetraveltodeformation oftheseat continuous automaticadaptation Beyond thetestingitself,pulsation orvibrationduringdriving. thereisalso orof test), of someonegetting intoandoutoftheseat(ingress/egress The allowrealistic replication numerousdegreesoffreedomtherobot pneumatic cylinders. loads toadegreethatisnotpossiblewithconventionaltestmethods using controlled programmingallowsthesimulationofchafi Itsfl dedicated testrigsforinteriorcomponents. system IVrobot Occubot canreplaceawhole rangeofexpensive, The KUKA the degreeofwear. andregisters measurestheforcesandtorques, and againintothesameseats, To simulatewear, theseat-testingrob IV Occubot Functional principleofKUKA | changes to the comfort properties of a seat over its entire service life. ofaseatoveritsentireservice changes properties tothecomfort Thisof humanmotionswhenseated. enablesrealisticsimulationthe allowsexact industrialrobot reproduction KUKA conjunction witha6-axis Useofaprogrammable testsystem in provides meaningfultestdata. IVisafunctionpackage Occubot forwear-testingofseatsthat KUKA OCCUBOT | ot pressesits“Occuform” exible load-andposition- ng andweight-related dummy again Additional components required components Additional KUKA Occubot IV – Scope ofsupply IV–Scope Occubot KUKA

WinXP onanexternal PC package thatruns under loggersoftware data DIS Optional: KUKA forevaluationonanexternal interface PC Data boxInterface withDAQ sensorcard) cableandDAQ card(PCI Force/torque sensorwithadapterﬂ package withconﬁ software Occubot “Occuform” dummy KUKA.UserTech option software system software controllerwithteach C2edition2005robot pendantand KR KUKA forpayloads robot ofeither 2000KUKA Series 150 kgor210 kg APPLICATION MODULES ange andsensorcables guration software guration 105

APPLICATION MODULES 106 LINEAR UNITS LINEAR UNITS 107 LINEAR UNITS

5 | LINEAR UNITS |

Maximize your productivity all the way down the line. KUKA linear units allow you to increase workspaces signiﬁ cantly. Another major advantage: the linear units function as external axes, thus dispensing with the need for an additional controller. The KUKA product range covers every payload category, every environment and every requirement. The spectrum ranges from ceiling-mounted units to the high-speed variant and even linear units with a protective cover. You thus hold all the options for decisively expanding your success margin.

Simply open up the glossary on the last CONTENTS: LINEAR UNITS page of the Ideas Catalog – this provides KL 250-3 P. 108 you with an at-a-glance overview of all KL 1000-2 P. 109 the information and explanations you might KL 1500-3 P. 110 need regarding product designations. KL 3000 P. 111 LINEAR UNITS LINEAR 108 L2035t 6u o43,0 .1<±0.02 1.41 30,100 upto4 5to16 250-3 KL TYPE TECHNICAL DATA inharshenvironments duringtasks protective coverforkeepingoutdirt variantsareavailable,asisa ceiling-mountedandgantry Floor-mounted, Diverse thus dispensingwithadditionalequipment The extension moretasks, canperform oftheworkspacemeansthatarobot Inexpensive times thereach oftherobot extendsLong 0.5msteps) theworkspacebyseveral travelofupto30m(in Flexible ADVANTAGES AND FEATURES | TYPE KL 250-3 KL LINEAR UNITS PAYLOAD [kg] ROBOT | CARRIAGES NUMBER OF TRAVEL [mm] MAX. VELOCITY [m/s] VELOCITY MAX. TRAVEL [mm] NOMINAL MAX. cycle helpstoshorten times carriages) (tender drivenornon-driven Moving workpieces/toolswithadditionalcarriages, Productive workspaces toexisting allow optimaladaptation requirementsand on thelinearaxis positions Multiplerobot can beoperatedonalinearaxis. Up to4robots Positionally accurate REPEATABILITY [mm] OTHER VARIANTS OTHER REPEATABILITY [mm] POSITIONING PAYLOAD CATEGORY LOWSUITABLE FOR The CVvariantislimited to2carriages. FEATURES AND ADVANTAGES AND FEATURES L10- 0t 0u o43,0 .5<±0.02 <±0.02 2.35 1.89 30,200 30,200 upto4 upto4 30to60 30to60 1000-2KL S 1000-2 KL TYPE TECHNICAL DATA inharshenvironments duringtasks protective coverforkeepingoutdirt variantsareavailable,asisa ceiling-mountedandgantry Floor-mounted, Diverse thus dispensingwithadditionalequipment The extension moretasks, canperform oftheworkspacemeansthatarobot Inexpensive times thereach oftherobot extendsLong 0.5msteps) theworkspacebyseveral travelofupto30m(in Flexible | TYPE KL 1000-2KL PAYLOAD CATEGORY SUITABLE FOR MEDIUM PAYLOAD [kg] ROBOT | CARRIAGES NUMBER OF TRAVEL [mm] MAX. VELOCITY [m/s] VELOCITY MAX. TRAVEL [mm] NOMINAL MAX. (tender carriages) helps to shorten cycle helpstoshorten times carriages) (tender drivenornon-driven Moving workpieces/toolswithadditionalcarriages, Productive workspaces toexisting allow optimaladaptation requirementsand on thelinearaxis positions Multiplerobot can beoperatedonalinearaxis. Up to4robots Positionally accurate cycle times requiringextreme Additional high-speedvariantfortasks speedandshort High-performance REPEATABILITY [mm] OTHER VARIANTS OTHER REPEATABILITY [mm] POSITIONING (CV) version Covered LINEAR UNITS 109

LINEAR UNITS LINEAR UNITS LINEAR 110 L10- 0t 0 pt 00018 <±0.02 <±0.02 <±0.02 1.89 2.35 1.45 30,000 30,000 30,000 upto4 upto4 upto4 80to500 80to500 1500-3KL T 80to270 1500-3KL S 1500-3 KL TYPE TECHNICAL DATA inharshenvironments duringtasks cover forkeepingoutdirt Floor-mounted andceiling-mountedvariantsareavailable,asisaprotective Diverse thus dispensingwithadditionalequipment The extension moretasks, canperform oftheworkspacemeansthatarobot Inexpensive times thereach oftherobot extendsLong 0.5msteps) theworkspacebyseveral travelofupto30m(in Flexible ADVANTAGES AND FEATURES | TYPE KL 1500-3KL WITHOUT BOOSTER FRAME BOOSTER WITHOUT CATEGOR SUITABLE FOR HIGH PAYLOAD LINEAR UNITS Y AND KR 360/KR 500 360/KR KR Y AND PAYLOAD [kg] ROBOT | CARRIAGES NUMBER OF TRAVEL [mm] MAX. VELOCITY [m/s] VELOCITY MAX. TRAVEL [mm] NOMINAL MAX. (tender carriages) helps to shorten cycle helpstoshorten times carriages) (tender drivenornon-driven Moving workpieces/toolswithadditionalcarriages, Productive workspaces toexisting allow optimaladaptation requirementsand on thelinearaxis positions Multiplerobot can beoperatedonalinearaxis. Up to4robots Positionally accurate requiringextreme cyclespeed variantfortasks speedand short times andahigh- formillingapplications) Additional versionwithhightorque(e.g. High-performance REPEATABILITY [mm] OTHER VARIANTS OTHER REPEATABILITY [mm] POSITIONING (CV) version Covered TECHNICAL DATA ADVANTAGES AND FEATURES L30 ,0 98014 <±0.2 1.45 29,800 2 1,000 3000 KL TYPE environments inharsh duringtasks A protectivecoverisavailableforkeepingoutdirt Diverse thus dispensingwithadditionalequipment The extension moretasks, canperform oftheworkspacemeansthatarobot Inexpensive times thereach oftherobot Long travelofupto30m(in 1.0 extends msteps) theworkspacebyseveral Flexible | TYPE KL 3000 KL BOOSTER FRAME BOOSTER WITH HEAVY-DUTY ROBOTS AND 1000 KR SUITABLE FOR TITAN PAYLOAD [kg] ROBOT | CARRIAGES NUMBER OF TRAVEL [mm] MAX. VELOCITY [m/s] VELOCITY MAX. TRAVEL [mm] NOMINAL MAX. (tender carriages) helps to shorten cycle helpstoshorten times carriages) (tender drivenornon-driven Moving workpieces/toolswithadditionalcarriages, Productive workspaces toexisting allow optimaladaptation requirementsand on thelinearaxis positions Multiplerobot can beoperatedonalinearaxis. Up to2robots Positionally accurate REPEATABILITY [mm] OTHER VARIANTS OTHER REPEATABILITY [mm] POSITIONING LINEAR UNITS 111

LINEAR UNITS 112 position to implement your automation ideas. position toimplementyour automationideas. sizes canbeimplementedforpayloads rangingfrom250to you areinastrong With KUKA 4,000 kg. Dependingonthespecifi automatic positionerswithonetothreeaxes. The which can becombinedtoformcustomizedsolutions. resultishighlydynamiccomponents areused, robotics forexample, For standard thus ideal, forautomatedarcwelding. thispurpose,service-proven Posifl with theKUKA andquality.The productivity automationsolutionistoboost objectiveofevery You canreach any 6 | POSITIONERS POSITIONERS ex Itis system –because itallowsfastandprecisealignmentoftheworkpieces. | c task, kinematic systems ofall c task, position need regardingproduct designations. the informationand explanations you might you ofall withan at-a-glanceoverview –thisprovides page oftheIdeasCatalog onthelast Simply openuptheglossary KPF3-H2H P.KPF3-H2H P.KPF3-V2H three-axis Positioners, DKP P. two-axis Positioners, KPF1-MB P. KPF1-V P. KPF1-HT P. KPF1-H P. KPF1-MDC P.123 KPF1-MD P. 122 single-axis Positioners, Posifl KUKA POSITIO CONTENTS: 121 120 119 118 116117 115 e P 114 P. ex POSITIONERS NERS 113

POSITIONERS 114 POSITIONERS POSITIONERS / SINGLE-AXIS 115

| KUKA POSIFLEX |

Greater individuality, fl exibility and productivity without compromise – with the Posifl ex series of positioners, KUKA offers forward-looking users ideal automation modules for cost-effective production. Posifl ex is a modular, highly dynamic positioning system that can be confi gured in accordance with your specifi c produc- Rotational axis tion requirements. ±190° For payloads from 250 kg up to 4,000 kg per planetary axis – highly dynamic KUKA robot motors and gear units guarantee fast, high-precision workpiece positioning across the entire range of models. This ensures maximum process reliability and cost effi ciency. Special positioner requirements can also be implemented with Posifl ex: this is because the modular elements of the system allow special kinematics to be implemented without diffi culty. This makes it possible to combine short delivery times and custom-tailored solutions in an ideal way, without technical compromises.

POSITIONERS Modular Reliable 10 Modular drive unit without counterbearing, with horizontal rotational axis High availability through use of service-proven robot motor/gear units

Inexpensive Precise 9 Low investment costs through use of series-produced robot components High accuracy through use of precise robot gears POSITIONERS

8 Robust Fast Tried-and-tested KUKA-quality design ensures robust drive unit Short turning times thanks to highly dynamic motor/gear units

FEATURES AND ADVANTAGES TECHNICAL DATA

Powerful and precise Flexible TYPE CONTROLLER PAYLOAD [kg] ROTATIONAL VELOCITY [°/s] Payloads from 250 to 4,000 kg per planetary axis and maximum positioning Use of standard components which can be combined to form customized KPF1-MD250 KR C2 ed05 250 132 accuracy enable high-performance automation solutions offers a wide range of different types for all conceivable kinematic KPF1-MD500 KR C2 ed05 500 132 systems of any size Safe KPF1-MD750 KR C2 ed05 750 114 Integrated, largely protected energy supply systems ensure safe production KPF1-MD1000 KR C2 ed05 1,000 108 116 POSITIONERS / SINGLE-AXIS POSITIONERS / SINGLE-AXIS 117

Rotational axis ±190°

TYPE TYPE | KPF1-MDC | | KPF1-H |

FEATURES AND ADVANTAGES FEATURES AND ADVANTAGES

POSITIONERS Modular Robust Single-axis rotation Highly accurate Modular drive unit with counterbearing, with horizontal rotational axis Robust drive unit with service-proven robot motor/gear units Rotary positioner with horizontal rotational axis, without connection between High accuracy through use of precise robot gears drive bearing and counterbearing Inexpensive Precise Dynamic Low investment costs as existing components from the robot series are used High accuracy through use of precise robot gears Inexpensive Short turning times thanks to highly dynamic motor/gear units POSITIONERS Low investment costs through use of series-produced robot components High process reliability Fast Maximum production quality thanks to bearings on both sides of component Short turning times through use of highly dynamic motor/gear units Robust (drive bearing and counterbearing) Robust drive unit with service-proven robot motor/gear units

TECHNICAL DATA TECHNICAL DATA

TYPE CONTROLLER PAYLOAD [kg] ROTATIONAL VELOCITY [°/s] TYPE CONTROLLER PAYLOAD [kg] ROTATIONAL VELOCITY [°/s] LOADING HEIGHT [mm] TOOL RADIUS [mm] KPF1-MDC250 KR C2 ed05 250 132 KPF1-H250 KR C2 ed05 250 132 900 to 1,200 up to 1,100 KPF1-MDC500 KR C2 ed05 500 132 KPF1-H500 KR C2 ed05 500 132 900 to 1,200 up to 1,100 KPF1-MDC750 KR C2 ed05 750 114 KPF1-H750 KR C2 ed05 750 114 900 to 1,200 up to 1,100 KPF1-MDC1000 KR C2 ed05 1,000 108 KPF1-H1000 KR C2 ed05 1,000 108 1,000 to 1,200 up to 1,100 KPF1-H2000 KR C2 ed05 2,000 108 1,000 to 1,200 up to 1,100 POSITIONERS 118 P1H00 RC d520018100t ,0 a.300upto 800 upto 800 upto800 upto800 3,000 max. upto800 3,000 max. 3,000 max. 3,000 max. 1,000 to 1,200 3,000 max. 1,000 to 1,200 1,000 to 1,200 1,000 to 1,200 1,000 to 1,200 108 108 114 132 132 2,000 1,000 750 C2ed05 KR PAYLOAD [kg] 500 C2ed05 KR 250 C2 ed05 KR KPF1-H2000T CONTROLLER C2 ed05 KR KPF1-H1000T C2 ed05 KR KPF1-H750T KPF1-H500T KPF1-H250T TYPE TECHNICAL DATA in amodularsystem Low components investmentcoststhroughuseofseries-producedrobot Inexpensive commissioning ﬁ –thefaceplatesare axis rotational positionerwithhorizontal Rotary rotation Horizontal ADVANTAGES AND FEATURES | TYPE | KPF1-H250T KPF1-H250T xed inpositionbymeansofanintermediatetube,thusallowingfast KPF1-HT Rotational axis Rotational POSITIONERS / SINGLE-AXIS | KPF1-H500T KPF1-H500T ±190° | | KPF1-H750T KPF1-H750T | VELOCITY [°/s] VELOCITY ROTATIONAL Short turning timesthankstohighlydynamicShort motor/gearunits Dynamic gears High accuracythroughuseofpreciserobot Precise motor/gearunits robot Robust driveunitwithservice-proven Robust HEIGHT [mm] LOADING AEPAE m]TOOL RADIUS [mm] FACE PLATES [mm] DISTANCE BETWEEN | KPF1-H1000T | KPF1-H2000T | P1V0 3K 2e0 0 3 620 820 970 132 [mm] LOADING HEIGHT 132 132 ROTATIONAL [°/s] VELOCITY 500 PAYLOAD [kg] 500 500 C2ed05 KR CONTROLLER C2ed05 KR C2ed05 KR KPF1-V500 V3 KPF1-V500 V2 KPF1-V500 V1 TYPE TECHNICAL DATA gearunits High accuracythroughuseofpreciserobot Highly accurate Low components procurementcoststhankstouseofseries-producedrobot Inexpensive heights availableinthreedifferent axis, rotational Modular positionerwithvertical Vertical rotation ADVANTAGES AND FEATURES | TYPE | KF-50 V1 KPF1-V500 KPF1-V | | ±190° axis Rotational Robust drive unit with service-proven robot motor/gearunits robot Robust driveunitwithservice-proven Reliable turning timesthankstohighlydynamicShort motor/gearunits Fast POSITIONERS / SINGLE-AXIS | | KF-50 V3 KPF1-V500 V2 KPF1-V500 119 | |

POSITIONERS POSITIONERS 120 P1M40 RC d54007 870 870 850 [mm] LOADING HEIGHT 75 75 ROTATIONAL [°/s] VELOCITY 81 4,000 PAYLOAD [kg] 2,000 1,000 C2ed05 KR CONTROLLER C2ed05 KR C2ed05 KR KPF1-MB4000 KPF1-MB2000 KPF1-MB1000 TYPE TECHNICAL DATA motor/gearunit robot Robust driveunitwithservice-proven Robust Low components investmentcoststhroughuseofseries-producedrobot Inexpensive axis Modular basewithvertical Modular ADVANTAGES AND FEATURES | TYPE | KPF1-MB1000 KPF1-MB POSITIONERS / SINGLE-AXIS | | ±185° axis Rotational Short turning timesthroughuseofhighlydynamicShort motor/gearunits Dynamic gears High accuracythroughuseofpreciserobot Precise | KPF1-MB2000 | K-0 RC d5409. 126.6 ROTATIONAL [°/s] VELOCITY 92.4 [°/s] TILTING VELOCITY PAYLOAD [kg] 400 CONTROLLER C2ed05 KR DKP-400 TYPE TECHNICAL DATA motor/gearunits robot Robust driveunitwithservice-proven Robust times delivery short Modular system components ensures withpermanentstock ofstandard Available quickly andonetiltingaxis axis Compact positionerwithonerotational Two-axis andcompact ADVANTAGES AND FEATURES | TYPE | DKP-400 DKP-400 DKP DKP | | Tilting axis ±90° Highly dynamic turningtimes motor/gearunitsensureshort Fast Precise gearunitsensurehighaccuracy robot Highly accurate ±190° axis Rotational POSITIONERS / TWO-AXISPOSITIONERS 121

POSITIONERS POSITIONERS 122 P3VH00K 2e0 ,0 0160t ,0 pt ,0 870 870 870 850 upto 1,000 upto 1,200 upto 1,200 1,600 to2,600 1,600 upto600 to2,600 1,600 to2,600 1,500 to2,000 60 75 75 88.5 1,000 750 500 C2ed05 KR C2ed05 KR 250 CONTROLLER KPF3-V2H1000 C2ed05 KR KPF3-V2H750 C2ed05 KR KPF3-V2H500 KPF3-V2H250 TYPE being loaded Faster asonesidecanbeweldedwhiletheotheris production, cycletimes Optimal positionbymeansofthreeaxes High processreliability, astheworkpiececanbemovedintoanydesired High processreliability Three-axis mainaxis positionerwithvertical Flexible ADVANTAGES AND FEATURES | TYPE | TECHNICAL DATA KPF3-V2H250 KPF3-V2H POSITIONERS / THREE-AXIS | Turnover axis | ±190° PER SIDE [kg] PAYLOAD Rotational axis Rotational ±185° OF MAIN AXIS [°/s] AXIS MAIN OF ROTATIONAL VELOCITY gear units ensure short turningtimes gear unitsensureshort Precise gearunitsensurehighaccuracy, robot whilehighlydynamic motor/ High-performance motor/gearunitsensuresarobustdriveunit robot Use ofservice-proven Robust system inthePosiﬂ timethankstohighnumberofidenticalparts delivery Short Fast delivery | KPF3-V2H500 AEPAE m]TO AIS[m LOADING HEIGHT [mm] TOOL RADIUS [mm] FACE PLATES [mm] DISTANCE BETWEEN | KPF3-V2H750 ±190° Turnover axis | | KPF3-V2H1000 ex ex | P3HH5 RC d5707 0 o450upto800 upto800 upto600 upto600 800to4,500 800to4,500 800to3,000 800to3,000 75 81 90 126 750 500 500 C2ed05 KR 250 * S=small. C2ed05 KR CONTROLLER C2ed05 KR KPF3-H2H750 C2ed05 KR KPF3-H2H500 KPF3-H2H500S* KPF3-H2H250 TYPE TECHNICAL DATA can beweldedwhiletheothersideisbeingloaded asoneside andwithoptimalcycle times, position bymeansofthreeaxes, High processreliability, astheworkpiecescanbemovedintoanydesired High processreliability mainaxis Three-axis positionerwithhorizontal Flexible | TYPE FEATURES AND ADVANTAGES AND FEATURES | KPF3-H2H250 KPF3-H2H250 KPF3-H2H Turnover axis Rotational axis Rotational | KPF3-H2H500S KPF3-H2H500S ±185° ±190°

| | ±190° axis Rotational PER SIDE [kg] PAYLOAD OF MAIN AXIS [°/s] AXIS MAIN OF ROTATIONAL VELOCITY of highlydynamic turningtimes motor/gearunitsensuresshort The gearunitsensures highaccuracy, useofpreciserobot whiletheuse Dynamic andaccurate motor/gearunits robot Reliable driveunitwithservice-proven Robust times delivery The used inthePosiﬂ highnumberofidenticalparts Modular AEPAE m]TOOL RADIUS [mm] FACE PLATES [mm] DISTANCE BETWEEN POSITIONERS / THREE-AXIS | KPF3-H2H500 KPF3-H2H500 ex system allowsshort | KPF3-H2H750 KPF3-H2H750 123 |

POSITIONERS 124 A to Z of high-performance accessories. This accessories. ensuresthatyourA toZofhigh-performance productionsystem lacks fornothing. toﬁ isatyour sidefromstart time. When KUKA itcomestoimplementingyour ideas, In otherwords:you should besureofbeingabletoadaptyour quickly robots tonewrequirementsatany at alltimes. And anyone wantingtoimpresshis customerswithinnovationsmusthimselfshowﬂ production. sourceofnewideasforwaysEver-changing aconstant toimproveyour market requirementsnecessitate 7 | ACCESSORIES ACCESSORIES | nish: withafull exibility exibility oo cesre P.126 P.128 Controller accessories accessories Robot ACCESSO CONTENTS: ACCESSORIES RIES 125

ACCESSORIES ACCESSORIES 126 The list opposite shows a selection of the most important accessoriesfor yourThe robot. listoppositeshowsaselectionofthemostimportant –you toﬁ tasks are bound Whatever you frameenablingyour need –beitaspecialvalveterminalorbooster torisehigher robot outoptimizationmeasures. to newproductionrequirementsandcarry This meansthatyou butalsoacomprehensive rangeofaccessories. caneasilyadaptyour robots, robot offers you notonlyabroadspectrumofindustrial KUKA For thisreason, iswritlargeatKUKA. Flexibility | ROBOT ACCESSORIES ACCESSORIES nd what are looking for in the comprehensive KUKA range of accessories. rangeofaccessories. nd whatarelookingforinthecomprehensiveKUKA |

MASTERING KITS MOUNTING KITS MOUNTING BASE KITS AND MACHINE FRAME FRAMES BOOSTER FORCE/TORQUE SENSORS PROTECTIONPLUS PACKAGE 3–6WITHMATINGAXES CONNECTORS ENERGY SUPPLY SYSTEMS FOR AXES VALVE TERMINALS 1–3 AND 1–3 AND … AND MORE … AND

SPECIAL PAINT FINISHES FOR ROBOTS FOR PAINT FINISHES SPECIAL BASE ROBOT THE TEMPLATES FOR DRILLING FAST MEASUREMENT INPUTS ON ROBOT AXIS RANGE LIMITATION SWITCHES WITH PROXIMITY SYSTEMS MONITORING RANGE WORKING ROBOTS TRANSPORT FRAMES FOR CEILING-MOUNTED ACCESSORIES 127

ACCESSORIES ACCESSORIES 128 compatibility. The listoppositeshowsaselection ofexpansion optionsforyour controlcabinet. weoffer acomplete fromasinglesourceandwithguaranteed AtoZofaccessories–everything At KUKA, market’s widestrangeofcontrolcabinet accessoriesandoptions. This makesyou ﬂ controlcabinets allowspreciselythat. The modularstructureoftheKUKA but alsotonewrequirements. tobeableadaptthesystemFor optimally, itisimportant effective production, notonlytotheapplication, | CONTROLLER ACCESSORIES ACCESSORIES offers youexible therobot –nomatterhowyour productionchanges KUKA orexpands. |

CABINET LIGHTING CABINET SERVICE SOCKETS SYSTEMS BATTERY MONITORING TRANSFORMERS COOLING UNITS CARDS BUS FIELD VARIOUS AXIS EXTERNAL TOP-MOUNTED /TECHNOLOGY CA /TECHNOLOGY MODULES BINETS … AND MORE … AND

EXTERNAL AXES, UP TO UP 50M LONG AXES, EXTERNAL DATA AND MOTOR, CONTROL FOR CABLES MOTOR/GEAR UNITS WITH SERVOMOTORS CA CONTROL FOR PAINT FINISHES SPECIAL SETS OF ROLLERS TOUP 40MLONG EXTENSION CAB INTERFACES SOFTWARE HARDWARE AND VARIOUS INVOLUTE TOOTHING LES FOR TEACH PENDANT, TEACH LES FOR SMOOTH SHAFT AND ACCESSORIES BINETS 129

ACCESSORIES 130 ongoing operationofyour systems. andwithperfectmaintenancemanagementduring duringstart-up, duringplanning, start: from thevery We products. tohelpyouservices always realizethefullpotentialofyourareat KUKA service thatwaythroughouttheproductlife cycle,And sothatthingsstay weoffer acomprehensiverangeof optimalspeedandexcellent its highprecision, user-friendliness. you canbesurethatyou system havearobot which givesyouWith efﬁ maximum KUKA, 8 | CUSTOMER SERVICES CUSTOMER SERVICES | ciency thanksto UAClee P. P. 134 136 P.132 Technical Support College KUKA Consulting Robotic SERVICES CUSTOMER CONTENTS: CUSTOMER SERVICES 131

CUSTOMER SERVICES CUSTOMER SERVICES CUSTOMER 132 of the cell layout. KUKA givesyou andoffers personalizedsupport you: KUKA of thecelllayout. to accessibility andcollisionchecks fordefi to accessibility The simulation. spectrumrangesfromcycletools forvirtual timeanalyses helpsyou planandoptimizeyour system conceptswithprofessionalKUKA | you:can support oftheways Hereisanoverview inwhich KUKA selectionandintegration. applicationtopracticalrobot analysis andsimulationofyour rangingfrom conceptualdesign, withservices automation solution, Engineeringteamis at your fi sidefromthevery The KUKA | Offl

User training for the tools of the KUKA.Sim productfamily User trainingforthetoolsofKUKA.Sim Ofﬂ cell 3D layout simulationoftherobot andvirtual ROBOTIC CONSULTING programs ine testingandoptimizationoftherobot ine simulation ine simulation CUSTOMER SERVICES | andveriﬁ nition oftherobot | cation components, withthefollowingservices: components, you supports intheselectionofsystemof thetechnological leader, KUKA At your sidefromtheoutset: withlongyears ofexperience andtheexpertise | Robot selection/integration selection/integration Robot

(e.g. camerasystems) (e.g. and supplyofadditionalhardwarecomponents Selection Mechanical andelectricaldesign adaptation Load analysis underrealproductionconditions oftherobots planningandcommissioningtools Guidance onKUKA andenergysupply systems workingrangelimitations Planning ofsuitable payload andreachHelp withselectionofthesuitable category motion robot fortime-andload-optimized Calculation oftherequiredloaddata rst step on the road to an optimal, rst stepontheroadtoanoptimal, | customized your We system environment. provide: into hardwareandsoftware offers optimalintegrationoftherobots, KUKA | you canrelyon: Services of speciﬁ solutionsandthedevelopment makes thispossible,withscalablesoftware Application-speciﬁ | Control technology technology Control Software

Custom-tailored software and product training software Custom-tailored system control Confi Creation ofcustomer-specifi of kinematicsystems fromothermanufacturers Planning andconfi the controlsystem designandprogrammingof external anddrivesof Conception, axes PLC integration and periphery systems, andsafety Comprehensive adviceoninterfaces with on-siteintegrationsupport packages toyour software requirements– Customization ofKUKA vision systems andhardwareconfi Software solution Comprehensive adviceonselectingtheindividualsoftware guration, programming and commissioning of the Soft PLC programming andcommissioningoftheSoft for guration, c program commands, plug-ins or complete program packages. plug-insorcomplete program packages. c programcommands, | c programming of robots calls for custom work. KUKA KUKA callsforcustomwork. c programmingofrobots guration of the KUKA controllerfortheoperation guration oftheKUKA forcellcontrol c userinterfaces guration fortheintegrationofsensorand | personal contact partner,personal contact weguarantee: fromaspecifi Inadditiontoongoingtechnical projectsupport projects. ofyour rightthroughtotheimplementation that appliesfrominitialcontact With KUKA, directlinesofcommunicationmakeforsimplersupport. Rapid, | you benefi Asaresult, and application. industry every candrawonin-depthknowledgeofvirtually KUKA partners, With experienced applicationspecialistsandanextensive ofsystem network | Poet support Project Applications

Technical forkeycustomers support guidelines oftheentireprojectinaccordance withtheapplicable Documentation ofpilotsystems withtheimplementation Assistance Performance studies offeasibility developmentdepartment theprojectteamandKUKA between contact Effi Professional optimizationofprocessparameters andcycle times your system Instruction andtrainingbyexperienced specialistsdirectlyon robot ofapplication-specifi Needs-driven creationandimplementation Individual applicationconsultingforyour specifi software andhardwaretechnologies software cient solutions and smooth project implementation throughclose cient solutionsandsmoothprojectimplementation | | CUSTOMER SERVICES t fromthefollowingadvantages: c fi c elds ofuse c c 133

CUSTOMER SERVICES CUSTOMER SERVICES CUSTOMER 134 achieved therequiredlevel ofability. tifi At theendofeach seminar, your employees receivethecorrespondingcer- qualification Certified worldwide. Theequipment. methodology anddidacticsmeet thesamehigh standards technical knowledgeandskillswiththeaidofstate-of-the-art the necessary The speciallytrainedandcertifi standards worldwidetraining Uniform, for each fi objectivesofyour The employees. result isoptimalskillsandproductivity tothetraining offers trainingcoursesthatarepreciselytailored KUKA programs training Customized | in your company. the currentpracticalrequirementsineach case.The resultiswell-trainedandhighlyqualifi specialistknowledgeandskillsatfi learn thenecessary inwhich theycan Collegesprovideseminarstudentsthroughouttheworldwithhands-ontraining, KUKA | Features andadvantages cate. This certifi KUKA COLLEGE eld ofactivity. CUSTOMER SERVICES es thattheyhavesuccessfully completed thecourseand ed instructors at our KUKA Collegesteach ed instructorsatourKUKA | | Training certification programswith our trainingcenter. ofcoursesasin provide thesamehighstandard trainercanthus The KUKA mobile trainingcells. provides For thispurpose,KUKA location. seminarcan alsobehelddirectlyatyourEvery atyourplant training On-site

solutions specialists involvedindesigningautomation Certiﬁ KUKA techniciansservice andprogrammers Certiﬁ KUKA rst hand. The to rst hand. modular seminars aretailored ed Robot Engineer for robot Engineerforrobot ed Robot Professionaled Robot forrobot ed employees ed www.kuka-robotics.com under “Customer Services”. under“Customer www.kuka-robotics.com from beobtained can information Detailed operators Robot | Managers Cell planners/designers technicians Service programmers Automation programmers Robot

the individualseminarseries the Target groupsandemphasesof KUKA robot systems robot KUKA Preparation formanagerialpositionsincompaniesusing Basic introductiontorobotics andautomationsystems robot of KUKA Provision thepossibilities informationabout ofdetailed intoautomationsolutions Integration ofrobots Maintenance ofallcomponents Performance ofregularservicing systemsCommissioning ofrobot controller the robot Conﬁ controller Integrating external intotheKUKA axes communicationwithothercellcomponents Establishing intoasystemIntegrating robots cycleShortening times Optimization ofmotionsequences modifying programs andaddingtorobot Creating, considerationsandbasicprinciplesofrobotics Safety Handling ofexisting programs Performance ofmanualmotion(jogging) inthesystemOperation ofrobots guration ofﬁ eld bussystems andintegrationinto | CUSTOMER SERVICES 135

CUSTOMER SERVICES CUSTOMER SERVICES CUSTOMER 136 | offered services byKUKA: ofthesupport Here isanoverview specialists. commitment ofourrobot With ofyourandmaintenancepackages andtheoutstanding auniquerangeofservicing robots. availability Technical –anytime,place.KUKA availability On theroadformaximum ensuresmaximum Support | | | | servicepackages KUKA management maintenance KUKA support hotline KUKA servicenetwork KUKA TECHNICAL SUPPORT SUPPORT TECHNICAL CUSTOMER SERVICES | | | | | to highlyqualifi givesyou Ourhotlinesupport directaccess of theseisneverhavingtowait. customer, youAs aKUKA benefi | canbefoundat than 30countries, Technical workforceofover500inmore withaservice centers, Support tominimizedowntimeinanemergency.servicing oftheKUKA Anoverview technicianand rapidaccesstoaservice forqualifi journeytimes ensuresshort network service Thecenters. extensive KUKA Technical foryoucialists areonstandby dayandnightattheKUKA Support Whenever andwhereveryou needus:weareinyour vicinity. spe- Ourrobot | support hotline KUKA servicenetwork KUKA   customer Your contract asaKUKA advantages  customer Your contract asaKUKA advantages

system controller remotediagnosisviadirectonlineaccesstoyour On request, number Individual 24-hourstandby specialists Guaranteed responsetimeoftherobot ed robot specialists. Expert advice and safety you can rely on. you adviceand safety Expert canrelyon. specialists. ed robot t from a number of special privileges. One t fromanumberofspecialprivileges. www.kuka-robotics.com. | | ed on-siterepairsand    system controller. specialistsdirectonlineaccesstoyourdiagnostic toolsthatallowourrobot or fi gramming errorscanbeidentifi with qualifi precise faultanalysis bytelephone.Itassistsyour employees immediately TechnicalIn ordertominimizedowntime,KUKA providesrapidand Support assistance possiblefaultdiagnosisandself-help Fastest foratleast spareparts of standard time andguaranteedavailability 10 years. 24 hoursand48worldwide.The nocost-intensivedown- advantages: We anywhereinEuropewithinanaverageof deliverrequiredspareparts spareparts. centersstocksSupport acomprehensiverangeofstandard Each ofourTechnicalscene –naturallyalongwiththerequiredsparepart. wearealreadyonthestock Beforeotherswouldevenhaveset foryou. out, in italsokeepsalargenumberofparts most extensive network, service As Europe’sNo. 1 notonlyhasthebestand manufacturer, robot KUKA

normal business hours, withguaranteed responsetime normal businesshours, includingoutside shipment, Immediate coordinationofspareparts withguaranteedresponsetime outsidenormalbusinesshours, including call-outs, service Immediate coordinationofnecessary for shipment spareparts Guaranteed responsetimeforpreparationofstandard les. On request, KUKA will assist you with state-of-the-art remote willassistyou withstate-of-the-art KUKA Onrequest, les. Pro-ed technical advice andhelpsthemtohelpthemselves. ed andeliminatedusingprogramprintouts CUSTOMER SERVICES 137

CUSTOMER SERVICES 138 CUSTOMER SERVICES CUSTOMER SERVICES 139

SERVICE PACKAGES

| KUKA Service24 | As a KUKA customer with a Service24 Agreement, you are guaranteed the highest level of service.

Scope of services in the Service24 Agreement: Individual 24-hour standby number Qualiﬁ ed technical hotline support from our robot specialists 365 days a year Guaranteed response time of the robot specialists Guaranteed time for preparation of standard spare parts for shipment

| KUKA maintenance management | With effi cient maintenance management from KUKA Technical Support, courses and seminars at KUKA College, they are continuously expanding you have something that others do not have: access to those who devel- and consolidating their expertise. For you, this means maximum availability oped and built the robot. This unique competence means that our robot of your systems from the outset, by reducing unplanned downtimes, and specialists are able to detect and eliminate weak points earlier than anyone thus greater productivity and increased service life of your robots. | KUKA MaintenancePro | else. Highly motivated and highly qualifi ed, thanks to regular training A MaintenancePro Agreement ensures that you benefi t from the expertise of the KUKA robot specialists during annual preventive maintenance. Effective maintenance management means that weak points are detected early, thus maintaining maximum availability of your robots. Basic inspection In-line wrist maintenance (A4–A6)

Assessment of degree of fouling of robot Oil change on wrist axis gear units Scope of services in the MaintenancePro Agreement: Archiving of the memory dump Exchange of toothed belts, inspection of condition and tension Annual basic inspection Investigation of running noises and mastering (according to robot type) In-line wrist maintenance (A4–A6) at the specifi ed intervals Check of condition of fl exible tubes, cable carriers and electrical installations Main axis maintenance (A1–A3) at the specifi ed intervals Inspection of counterbalancing system (according to robot type) Main axis maintenance (A1-A3) Minor electrical servicing at the specifi ed intervals Cleaning of the base frame, incl. lubrication Oil change on main axis gear units Major electrical servicing at the specifi ed intervals Performance of the required lubrication work Inspection of motor shafts and gear shafts Travel costs and expenses of the robot specialists for annual maintenance are covered Visual inspection of universal shafts Documentary proof for quality audits Inspection of toothed belts (according to robot type) Minor electrical servicing Visual inspection of gear units for leaks and damage Cleaning of cabinet in accordance with maintenance specifi cation General visual inspection to check that connectors are undamaged and Battery exchange fi tted securely Inspection of EMERGENCY STOP devices on the robot system Major electrical servicing Check of battery voltage / power supply unit voltage (KR C2) Exchange of cabinet seals as required Inspection of cabinet seals and fans Exchange of PC fans Exchange of cabinet fi lter (KR C2 or later) Exchange of cabinet fans (inner and outer) Completion of checklist and attachment of self-adhesive maintenance label Exchange of motherboard battery | KUKA Combi24Pro | Even more service, even greater reliability: the Combi24Pro Agreement bundles together all the Your advantages as a KUKA contract customer services covered by the Service24 Agreement and the MaintenancePro Agreement. In this way, you enjoy the highest possible level of reliability of your robot components. CUSTOMER SERVICES  Maximum availability of your production systems by reducing  Highly qualifi ed specialists with on-going training from unplanned downtimes KUKA’s in-house training facility, KUKA College  Maintenance costs and intervals that can be planned long-term  Documentary proof for quality audits CUSTOMER SERVICES CUSTOMER 140 MORE IDEAS MORE IDEAS 141

There are ideas that seem at ﬁ rst to be just too daring, too crazy ever to be implemented. If you have ideas like these, then the KUKA Robot Group is the right address for you. We not only believe in un- believable ideas: we make them come true – in an unparalleled range of applications worldwide. The times when robots were employed exclusively in industry are long since past. The people who work at and in partnership with KUKA have more ideas – and have taken our products into whole new ﬁ elds. As the following examples demonstrate, frontiers are only there so that they can be pushed back. But see for yourself. 142 MORE IDEAS MORE IDEAS 143 KUKA OMNIMOVE

If you’re looking for a mobile platform system, look no further than KUKA omniMove. Never before has it been simpler to maneuver lift platforms, mobile test stands or transfer systems into the right position – with pin-point accuracy.

The KUKA omniMove wheel The omniMove wheel consists of eight specially shaped, non-driven rollers, The design of the omniMove wheel is based on service-proven engineering which are mounted between two identical stable rims. The unique advantage of 25 years’ standing which has been systematically reﬁ ned. As a result, the of this is that platforms with omniMove wheels can be moved in any direc- omniMove wheel offers decisive advantages over other wheels: tion from a standing start. The wheels do not have a steering mechanism, The omniMove wheel is cost-effective to produce. as changes in direction are determined by the direction of rotation of the The externally installed stable rims protect against damage. wheels relative to one another. The resulting maneuverability of the platform Maintenance and repair are greatly simpliﬁ ed. is comparable to the omnidirectional freedom of motion of a hovercraft. 144 MORE IDEAS MORE IDEAS 145

ROBOCOASTER

A robot can weld, drill and saw – and also give people a breathtaking ride. The globally unrivaled KUKA Robocoaster takes the motion and dynamic advantages of an industrial robot out of the production shop and puts them to work in the leisure industry. The thrill and rush of adrenaline, familiar from roller coasters and other amusement rides, is heightened still further by a wealth of possibilities. Reinforced by breathtaking sound and light effects, the Robocoaster is the new crowd-puller in theme parks, family entertainment centers (FEC) and large amusement parks.

The experience The variants Every second of the ride, the passengers never know the next surprise the Starting with the single and multiple versions, the Robocoaster portfolio has KUKA Robocoaster has in store for them. The mixture of every imaginable the right ride in store for every taste. In a class of its own is the 4D Simulator: motion sequence and different speeds results in over 1.4 million possible two passengers are seated in a closable capsule which is fastened to a combinations. Passengers who prefer a softer ride can choose a program robot arm that can move in six axes or degrees of freedom (6DOF). On a with gentle motions. Hardier types, on the other hand, can opt for the 20-inch LCD fl at screen, the passengers experience a range of simulations Thrill Ride. – for example, a breakneck skiing race – while the Robocoaster precisely mimics the corresponding motions. For added authenticity, the system has a The safety ventilator that can be used to generate wind effects, such as icy airstreams, The Robocoaster is the world’s fi rst and only robot to be certifi ed by the on the passengers’ skin. This feature marks the Robocoaster’s debut in German technical inspectorate TÜV as suitable for carrying passengers. the fourth dimension, making it ideal for innovative product presentations or Its structural components and gear units are 100% certifi ed. Mechanical exciting roller coaster rides. stops and continuous electronic monitoring provide added safety. 146 MORE IDEAS MORE IDEAS 147

Exceptional feats

The future of robotics lies in the interaction between humans and machines. With the KUKA Robot Group, 1 Bible scribe 4 DJs In the Bios installation, a KUKA industrial robot holding a quill pen hand- Without setting down the records, the robots position them under the needle this future has long since begun: in the production shops of our customers, as well as in numerous writes the entire text of the bible on paper scrolls. of the record player and rotate them on their wrist ﬂ ange. exceptional projects that open up fascinating new worlds for robotics. Let yourself be inspired – and 2 Laser show star 5 Chess player surprise us with new ideas. With a breathtaking display of laser pictures and changing impressions, Anyone who has been checkmated by a KUKA robot can testify that the a KUKA robot will be the star of any event. future of robotics knows no bounds.

3 Portrait artist 6 Ball wizard With its camera vision, a KUKA robot captures the features of a human face In the run-up to the Soccer World Cup 2006 in Germany, a KUKA robot and reproduces them with graceful dexterity in a hand-drawn portrait. demonstrates its skill as a goal-getter in a penalty shootout. 148 GLOSSARY OF PRODUCT DESIGNATIONS GLOSSARY OF PRODUCT DESIGNATIONS 149

Structure of the Structure of the Structure of the product designation product designation product designation SMALL ROBOTS LOW PAYLOAD CATEGORY TO HEAVY-DUTY CATEGORY F/SL/WP) (KR) (KR) cation cation cation (KR C/KMC) Product classifi Product Payload Series (sixx/scara) (R)Reach Z-stroke (Z) (CR/WP)Variant classifi Product Payload (L) Arm extension due to arm extension Reduced payload generation Product Series (arc/comp/spot/titan) Model (HW/JET/K/KS/P/PA) Mounting position (C/W) (Arctic/CR/EX/Variant classifi Product generation Product (edition2005/sr) Variant Examples Examples Expanded variant (HA/MT/S) Examples KR 5 sixx R650 KR 5 sixx R650 KR 150-2 C-F KR 150 -2 C -F KR C2 sr KR C 2 sr Standard robot for a payload of Standard robot for a payload Controller for small robots 5 kg with a reach of 650 mm, of 150 kg, ceiling-mounted, standard variant foundry variant

KR 5 arc HW KR 5 arc HW KR C2 edition2005 KR C 2 edition2005 Hollow Wrist robot for a Controller for robots ranging payload of 5 kg, ﬂ oor-mounted, from the low-payload KR 5 scara R350 Z320 WP KR 5 scara R350 Z320 WP standard variant to heavy-duty categories Standard robot for a payload of 5 kg with a reach of 350 mm KR 180 L130-2 K-F KR 180 L 130 -2 K -F KMC KMC and a Z-stroke of 320 mm, Shelf-mounted robot with waterproof variant arm extension and reduced Controller for third-party payload of 130 kg, ﬂ oor- kinematic systems mounted, foundry variant

DESIGNATION MEANING ICON DESIGNATION MEANING Product classiﬁ cation Product classiﬁ cation KR KUKA robot KR C KUKA Robot Controller Model1 KMC KUKA Motion Control: KUKA controller for third-party kinematic systems HW Hollow Wrist robot Variant JET Gantry robot edition2005 (ed05) edition 2005 K Shelf-mounted robot sr Small Robots KS Shelf-mounted robot with low base frame Hand-held control panel P Press-to-press robot KCP KUKA Control Panel PA Palletizing robot Mounting position2 C Ceiling W Wall Variant3 Arctic For deep-freeze environments CR For cleanrooms EX Explosion-proof: for potentially explosive environments F Foundry: for environments with a high degree of fouling and high temperatures SL Stainless steel variant WP Variant with a high IP protection rating against water and dust Expanded variant3 HA High Accuracy MT Machine Tooling S Speed: high-speed variant

1If not specifi ed = Standard model. 2If not specifi ed = Floor-mounted. 3If not specifi ed = Standard variant. 150 GLOSSARY OF PRODUCT DESIGNATIONS GLOSSARY OF PRODUCT DESIGNATIONS 151

LINEAR UNITS POSITIONERS

Structure of the Structure of the product designation product designation DC) (KPF) cation (KL) cation /MB/MD/M (DKP

Examples classifi Product Series (250/100/1500/3000) generation Product Mounting position (C) (CV/PO)Variant Expanded variant (S/T) Examples classifi Product Number of axes Series Orientation of main axis (H/V) Number of planetary axes Orientation of planetary axes (H) Payload Model (S/T) (V1/V2/V3) Variant KL 250-3 KL 250 -3 KPF1-H250 KPF 1 -H 250 Linear unit KL 250-3, standard variant, Single-axis positioner with a horizontal main axis, payload 250 kg suitable for installation on the fl oor KPF1-MDC750 KPF 1 -MDC 750 Single-axis modular drive unit with counterbearing, payload 750 kg KL 1500-3 C-S KL 1500 -3 C -S KPF1-V500V1 KPF 1 -V 500 V1 Linear unit, high-speed variant, suitable for installation on the ceiling Single-axis positioner with a vertical main axis, payload 500 kg, variant V1 DKP-400 DKP- 400 KL 3000 CV KL 3000 CV Two-axis positioner, payload 400 kg Linear unit, covered version, suitable for installation on the fl oor KPF3-H2H500S KPF 3 -H 2 H 500 S Three-axis positioner, small model, with a horizontal main axis and two horizontal planetary axes, payload per planetary axis 500 kg

DESIGNATION MEANING ICON DESIGNATION MEANING Product classifi cation Product classifi cation KL KUKA linear unit KPF KUKA Posifl ex Mounting position1 Series C Ceiling DKP Two-axis positioner Variant2 MB Modular base CV Covered version MD Modular drive unit PO Gantry version MDC Modular drive unit with counterbearing Expanded variant2 Orientation of main/planetary axes S Speed: high-speed variant H Horizontal rotational axis T Torque: high-torque variant V Vertical rotational axis Model T Model with connecting tube S Small model

1If not speciﬁ ed = Floor-mounted. 2If not speciﬁ ed = Standard variant. | GLOSSARY | PRODUCT DESIGNATIONS – QUICK GUIDE

INDUSTRIAL ROBOTS CONTROLLERS

DESIGNATION MEANING ICON DESIGNATION MEANING Arctic Variant for deep-freeze KCP KUKA Control Panel environments KMC KUKA controller for third-party C Ceiling mounting position kinematic systems CR Variant for cleanrooms KR C KUKA robot controller EX Variant for potentially edition2005 edition2005 explosive environments (ed05) F Variant for environments sr Small Robots with a high degree of fouling and high temperatures HA Expanded variant for high-accuracy applications HW Hollow Wrist robot JET Gantry robot K Shelf-mounted robot KR KUKA robot LINEAR UNITS KS Shelf-mounted robot with low base frame DESIGNATION MEANING ICON L Arm extension C Ceiling mounting position MT Expanded variant for CV Covered version machining applications KL KUKA linear unit P Press-to-press robot PO Gantry version PA Palletizing robot S Expanded high-speed R Reach variant S Expanded high-speed T Expanded high-torque variant variant SL Stainless steel variant W Wall mounting position WP Variant with a high IP protection rating against water and dust Z Z-stroke POSITIONERS

DESIGNATION MEANING DKP Two-axis positioner H Horizontal rotational axis KPF KUKA Posiﬂ ex MB Modular base MD Modular drive unit MDC Modular drive unit with counterbearing S Small model T Model with intermediate tube V Vertical rotational axis

A more extensive overview of the product designations and the structure of the KUKA product nomenclature can be found on and after page 148. KUKA Roboter GmbH Zugspitzstrasse 140 86165 Augsburg, Germany Tel.: +49 821 797-4000 Fax: +49 821 797-4040 www.kuka-robotics.com

Project management Beate Baur

Editors Beate Baur Tanja Wehner

Disclaimer The KUKA Catalog of Ideas has been put together with the greatest possible care and diligence. Nonetheless, the data provided are non-binding and solely for general informational purposes; they are not intended to replace detailed, in- dividualized pre-sales consultation. KUKA Roboter GmbH accepts no responsibility for the currency, accuracy, completeness and/or quality of the information. Liability is not accepted for defects in quality or title of the information, particularly regarding its accuracy, its exemption from property rights and copyrights of third parties, its completeness and usability, other than through any willful intention or fraudulent deceit. Moreover, KUKA Roboter GmbH accepts no liability of any kind, unless due to binding liability in accordance with product liability law, on account of willful deceit or fraudulent dealings, or on account of violation of major contractual obligations. The liability due to violation of major contractual obligations is – insofar as it is not intentional or due to gross negli- gence – limited to typical damage that can be reasonably foreseen.

Copyright © KUKA Roboter GmbH, Augsburg, Germany. All rights reserved. All contents, including texts, photographs, graphics and the arrangements thereof are protected by copyright and other laws for the protection of intellectual property. The contents of this catalog may not be copied, distributed or modiﬁ ed for commer- cial purposes. In addition, some contents are subject to copyrights held by third parties. The intellectual property is protected by various laws, such as patents, trademarks and copyrights held by KUKA Roboter GmbH. Simply open up the flap – and you have an at-a-glance overview