Decstation 5000 Model 100 Series Maintenance Guide
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EK-PM32G-MG-003 DECstation 5000 Model 100 Series Maintenance Guide digital equipment corporation maynard, massachusetts First printing, May 1991 Second printing, January 1992 Third printing, April 1993 The information in this document is subject to change without notice and should not be construed as a commitment by Digital Equipment Corporation. Digital Equipment Corporation assumes no responsibility for any errors that may appear in this document. The software described in this document is furnished under a license and may be used or copied only in accordance with the terms of such license. Digital Equipment Corporation assumes no responsibility for the use or reliability of its software on equipment that is not supplied by Digital or its affiliated companies. © Digital Equipment Corporation 1993. All Rights Reserved Printed in U.S.A. USA This equipment generates, uses, and may emit radio frequency energy. The equipment has been type tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such radio frequency interference. Operation of this equipment in a residential area may cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference. The following are trademarks of Digital Equipment Corporation: DEC PDP VAXBI DECnet ThinWire VAXcluster DECstation TURBOchannel VAXstation DECsystem ULTRIX VMS DECUS ULTRIX-32 VT MicroVAX UNIBUS MicroVMS VAX dt Contents About This Guide .......................................... xxi 1 A Look at DECstation 5000 Model 100 Series Hardware System Hardware Configurations . .................... 1–1 Basic System Hardware............................... 1–3 System Unit . .................................... 1–3 System Unit Controls and Indicators ................. 1–5 System Unit Connectors ............................ 1–6 Hardware Options .................................... 1–8 CPU Modules . .................................... 1–9 Additional Memory Modules ........................ 1–9 Optional TURBOchannel Modules ................... 1–9 Drives ........................................... 1–9 Monitors and Terminals ............................ 1–10 Keyboard, Mouse, and Other Pointing Devices ......... 1–10 For Further Information . ............................ 1–11 2 Service Operations Using an Antistatic Kit . ............................ 2–2 Using an Alternate Terminal ........................... 2–3 Removing and Installing the System Unit Cover .......... 2–5 How to Remove the System Unit Cover . ........... 2–6 How to Install the System Unit Cover ................ 2–6 Removing and Installing Loopback Connectors and Terminators ......................................... 2–6 How to Remove a ThickWire Loopback Connector . 2–7 iii How to Install a ThickWire Loopback Connector ....... 2–7 How to Remove a Communications Loopback Connector ........................................ 2–8 How to Install a Communications Loopback Connector ........................................ 2–8 How to Remove a SCSI Chain Terminator . ........... 2–9 How to Install a SCSI Chain Terminator . ........... 2–9 How to Remove a Communications Line Adapter . 2–11 How to Install a Communications Line Adapter ....... 2–11 How to Remove a SCSI Controller Terminator ......... 2–12 How to Install a SCSI Controller Terminator .......... 2–12 Entering Console and Operating Modes ................. 2–13 How to Enter Console Mode ........................ 2–14 How to Enter Operating Mode . .................... 2–14 Using Console Command Passwords .................... 2–15 To Set or Change a Password . .................... 2–15 To Remove a Requirement for a Password . ........... 2–15 To Erase a Password You Do Not Know . ........... 2–16 Inserting and removing a clear-NVR jumper . 2–17 Booting the System Software .......................... 2–18 Setting System Boot ROM Switches .................... 2–18 Shutting Down the System Software .................... 2–20 3 Troubleshooting Tools Using Tests ......................................... 3–2 Using Slot Numbers in Test Commands and Error Messages ........................................ 3–2 Running Power-Up Self-Tests .......................... 3–4 Running Subtests .................................... 3–5 How to Run Individual Tests ........................ 3–5 How to Run Test Scripts ........................... 3–6 How to Display Lists of Available Tests............... 3–6 Displaying a list of available test scripts ....... 3–7 Displaying the contents of a test script ......... 3–7 How to Create Test Scripts ......................... 3–8 Interpreting Test Error Messages . .................... 3–9 Using ULTRIX Error Logs . ............................ 3–10 Examining Error Logs . ............................ 3–10 Error Log Format ................................. 3–10 Error log example ........................... 3–11 Event Types . .................................... 3–12 Using Memory Error Logs .......................... 3–13 Analyzing the Memory Error Example ......... 3–14 iv Using Error and Status Register Error Logs .......... 3–15 Example 1: Error and status register error log . 3–15 Analysis of Example 1 . .................... 3–17 Example 2: Error and status register error log . 3–18 Analysis of Example 2 . .................... 3–20 Physical address space . .................... 3–21 For Further Information . ............................ 3–22 4 Identifying Failed FRUs Troubleshooting Process . ............................ 4–2 Troubleshooting When the Power-Up Self-Test Does Not Complete ........................................... 4–4 How to Troubleshoot When the Diagnostic LED Display Is 0011 1011, 0010 1011, 0001 1011, or 0000 1011 . 4–10 Troubleshooting when the right diagnostic LED display is 1011 and the system has a graphics module .................................... 4–10 Troubleshooting when the right diagnostic LED display is 1011 and the system has no graphics module .................................... 4–11 Troubleshooting When the Monitor Has No Display ....... 4–12 Troubleshooting When an Error Message Appears on the Monitor ............................................. 4–14 How to Troubleshoot When an Error or Exception Occurs During a Test . .................................... 4–14 How to Troubleshoot When a Test Reports an Error . 4–15 How to Troubleshoot When a Console Exception Occurs ........................................... 4–19 Example: R4000 Console exception message . 4–19 Example: R3000 Console exception message . 4–20 Troubleshooting When Hardware Does Not Appear in the cnfg Display ......................................... 4–22 Troubleshooting the Memory Modules ................... 4–24 To Interpret Memory Test Error Messages . ........... 4–26 Example: Memory test error message .......... 4–26 Troubleshooting SCSI Controllers and Devices . ........... 4–27 HowtoUsethesdiagTest.......................... 4–29 Troubleshooting an Ethernet Controller ................. 4–30 How to Use the External Loopback Test . ........... 4–32 Example: External loopback test error messages .................................. 4–32 Troubleshooting a Printer, Modem, or Other Serial Line Device . ............................................. 4–33 v How to Use the Transmit and Receive Test ........... 4–35 Example: SCC transmit and receive test error messages .................................. 4–36 How to Use the Pins Test .......................... 4–37 Example: Pins test error messages . ........... 4–37 Troubleshooting the Power Supply . .................... 4–38 Troubleshooting If the System Unit Overheats ........... 4–39 Troubleshooting the Keyboard and Mouse ................ 4–42 Troubleshooting When ULTRIX Is Running but the Monitor Has No Display . .................................... 4–44 Troubleshooting with ULTRIX Error Logs ............... 4–47 To Interpret Error Log Event Types .................. 4–47 To Interpret Physical Address Registers . ........... 4–48 For Further Information . ............................ 4–50 Troubleshoot Daughter Card LEDs . .................... 4–50 5 Base System FRUs System Module . .................................... 5–2 System Module HardwareDescription ................ 5–2 Removing and Installing a System Module . ........... 5–3 How to remove the system module . ........... 5–4 How to install a system module ............... 5–6 Removing and Installing an ESAR Chip on the System Module .......................................... 5–7 How to remove and install an ESAR chip ....... 5–8 CPU Module ........................................ 5–9 CPU Module Hardware Description .................. 5–9 Removing and Installing a CPU Module . ........... 5–13 How to remove a CPU module ................ 5–14 How to install a CPU module ................. 5–14 Memory Modules . .................................... 5–15 Memory Module Hardware Description ............... 5–15 Removing and Installing Memory Modules . ........... 5–21 How to remove a memory module . ........... 5–22 How to install a memory module . ........... 5–24 Power Supply ........................................ 5–26 Power Supply Hardware Description ................. 5–26 Removing and Installing the Power Supply ........... 5–28 How to remove the power supply . ........... 5–29 How to install the power supply ............... 5–29 vi Removing and Installing the Power