Resource-Saving Technologies for the Production of Elastic Leather Materials: Collective Monograph
Total Page:16
File Type:pdf, Size:1020Kb
University of Tennessee, Knoxville TRACE: Tennessee Research and Creative Exchange Chemistry Publications and Other Works Chemistry Fall 10-2020 Resource-saving technologies for the production of elastic leather materials: Collective monograph Olena Korotych University of Tennessee, Knoxville, [email protected] Anatolii Danylkovych Kyiv National University of Technologies and Design, [email protected] Serhii Bilinskyi Kyiv National University of Technologies and Design Serhii Bondarenko [email protected] Slava Branovitska See next page for additional authors Follow this and additional works at: https://trace.tennessee.edu/utk_chempubs Part of the Design of Experiments and Sample Surveys Commons, Materials Chemistry Commons, Multivariate Analysis Commons, Other Chemical Engineering Commons, Other Chemistry Commons, Other Engineering Science and Materials Commons, Other Materials Science and Engineering Commons, and the Other Statistics and Probability Commons Recommended Citation Resource-saving technologies for the production of elastic leather materials: collective monograph / edited by A. Danylkovych and O. Коrotych. – Riga, Latvia: “Baltija Publishing”, 2020. – 418 p. This Book is brought to you for free and open access by the Chemistry at TRACE: Tennessee Research and Creative Exchange. It has been accepted for inclusion in Chemistry Publications and Other Works by an authorized administrator of TRACE: Tennessee Research and Creative Exchange. For more information, please contact [email protected]. Authors Olena Korotych, Anatolii Danylkovych, Serhii Bilinskyi, Serhii Bondarenko, Slava Branovitska, Vasyl Chervinskyi, Nataliia Khliebnikova, Alona Kudzieva, Viktor Lishchuk, Nataliia Lysenko, Olena Mokrousova, Nataliia Omelchenko, Vera Palamar, Yuliia Potakh, Oksana Romanyuk, Olga Sanginova, and Oleksandr Zhyhotsky This book is available at TRACE: Tennessee Research and Creative Exchange: https://trace.tennessee.edu/ utk_chempubs/63 RESOURCE-SAVING TECHNOLOGIES FOR THE PRODUCTION OF ELASTIC LEATHER MATERIALS: COLLECTIVE MONOGRAPH Edited by Anatolii Danylkovych & Olena Korotych UDC 675.1/.18 R-18 The monograph recommended for the publication by the Academic Council of the Kyiv National University of Technologies and Design; Protocol 4 from January 22nd, 2020. Kovalchuk O. – Doctor of Physicomathematical Sciences; : Professor; Head of the Department of Physics at the Kyiv National University of Technology and Design. Kuzminskyi E. – Doctor of Chemical Sciences; Professor; Head of the Department of Ecobiotechnology and Reviewers Bioenergy at the National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”. A. Danylkovych and O. Korotych R-18 Resource-saving technologies for the production of elastic leather materials: collective monograph / edited by A. Danylkovych and O. Коrotych. – Riga, Latvia: “Baltija Publishing”, 2020. – 418 p. This monograph contains a collection of recent research papers focusing on advancing existing technologies and developing new technologies to improve the environmentally friendliness and save resources during the production of elastic leather materials. The papers : are organized based on the type of technological process used to preserve raw hides. A lot of attention is devoted to mathematical planning, simulations, and multicriteria optimization of the technological processes using newly developed chemical reagents. The Annotation monograph contains a complex study of physicochemical properties and characteristics of the resulting leather materials. The developed technologies were tested by the private joint-stock company Chinbar (Kyiv, Ukraine) and implemented at Ukrainian tanneries. Total number of figures – 58, tables – 95, and references – 491. Collagen image on the cover: David S. Goodsell, RCSB Protein Data Bank (doi:10.2210/rcsb_pdb/mom_2000_4). ISBN: 978-9934-588-82-2 © AUTHOR COLLECTIVE, 2020 | iii CONTENTS INTRODUCTION 1 ABBREVIATIONS 7 1. Use of electrochemically activated aqueous solutions in the manufacture of fur materials / 9 Danylkovych A., Lishchuk V., and Romaniuk O. 2. Regeneration of raw hide water balance by electrochemically activated water / 27 Danylkovych A., Korotych O., and Romaniuk O. 3. The influence of electrochemically activated water on raw hide soaking and physicomechanical properties 53 of leather / Romaniuk O. and Danylkovych A. 4. Structural transformations of collagen-containing raw materials under alkaline treatment / 64 Danylkovych A., Lishchuk V., and Zhyhotsky O. 5. Enzymatic treatment of leather semi-finished product in the process of softening / 78 Danylkovych A. and Romaniuk O. 6. Structuring of collagen of the dermis during rawhide formation / 92 Danylkovych A., Lishchuk V., and Zhyhotsky O. 7. Resource-saving chrome tannage of leather with modified montmorillonite / 119 Mokrousova O., Danylkovych A., and Palamar V. 8. An improvement of the technology of manufacturing supple leather through enzymatic plasticizing of a 129 structured semi-finished product / Danylkovych A. and Lishchuk V. 9. Plasticization of semi-finished leather of chrome tannage using biocatalytic modifier / 144 Danylkovych A., Bilinskiy S., and Potakh Yu. | iv 10. Improving the process of dyeing a leather semi- finished product by titanium compounds / 157 Danylkovych A., Lishchuk V., and Zhyhotsky O. 11. Highly-dispersed silicon dioxide in the technology of manufacturing leather semi-finished product / 178 Danylkovych A., Bilinskiy S., and Kudzieva A. 12. Improvement of the filling-plasticizing processes of forming multifunctional leather materials / 193 Danylkovych A., Mokrousova O., and Zhyhotsky O. 13. Research of consumer properties of leather filled utilizing electroactivated water solutions / 219 Danylkovych A. and Romaniuk O. 14. Improving water resistance of chrome-tanned leather by alkenyl maleic anhydride composition / 238 Danylkovych A., Omelchenko N., and Lysenko N. 15. A comprehensive analysis of consumer properties of nutria velour hydrophobized with alkenyl maleic 249 anhydride – acryl syntan composition / Danylkovych A. and Khlebnikovа N. 16. Consumer properties of leather materials hydrophobized by alkenyl maleic anhydride 266 composition / Danylkovych A., Omelchenko N., and Lysenko N. 17. Application of gradient method for solving constrained optimization tasks / 278 Sanginova O., Danylkovych A., and Bondarenko S. 18. Optimization of leather composition containing SiO2 nanoparticles / 293 Danylkovych A. and Korotych O. 19. Improving skin consumer properties by optimizing filling composition for leather manufacturing 318 technology / Danylkovych A. and Romaniuk O. | v 20. Optimization of filling-fatliquoring process of leather semi-finished products with nano-silica / 336 Danylkovych A., Bilinskyi S., and Lishchuk V. 21. Optimization of leather filling-plasticizing process using dispersed system / 354 Danylkovych A., Sanginova O., and Chervinskyi V. 22. Selecting the nomenclature of quality indicators of hydrophobized fur velour by expert method / 373 Danylkovych A., Khlebnikovа N., and Оmelchenkо N. 23. Assessment of hydrophobic sheepskin fur velour quality / 373 Khlebnikovа N., Omelchenko N., and Danylkovych A. AUTHOR INFORMATION 387 | vi INTRODUCTION This monograph contains the results of the most recent studies on processing of raw leather and fur materials utilizing novel chemical reagents and examples of industrial implementation of the developed technologies. A wide variety of raw leather materials, namely cattle, porcine, rabbit, coypu, sheep, and equine hides, were used. The effect of new reagents, such as electrochemically activated water, modified montmorillonite, highly-dispersed SiO2 nanoparticles, bacteria and enzymes, and modified azo dyes on the properties of elastic leather and fur materials has been investigated. Most of the publications in this monograph are focused on studying a few related processes and their relationship with the subsequent processing of collagenous semi-finished leather products during multistage, mass- and energy-intensive technological cycle which usually involves applications of environmentally hazardous reagents. As a result of the presented studies, improved efficacy and environmental safety of leather and fur production was achieved. The process of regeneration of water balance during the soaking of a variety of raw hides with different density and thickness and processed by methods involving application of electrochemically activated water has been studied in detail [1–3]. Particularly, the soaking of equine raw hides can be efficiently carried out using fractions of electrochemically activated water - a mixture of catholyte with anolyte at a ratio of 5 : 1 [2]. The environmentally harmful sodium sulfide and sodium carbonate and surfactant are excluded from this soaking solution. Authors of the work [3] studied the effect of the developed soaking method of differently preserved raw hides on the properties of the resulting leather materials. The dependence of water sorption on the type of electrochemically activated water and treatment duration was determined. Effect of composition of alkaline solution and its temperature on the structural transformation in Page | 1 raw hides during removing preservatives, globular proteins, and mucopolysaccharides from its structure has been studied [4]. In the work [5] the layer-by-layer concentration of gelatin hydrolyzed from a pickled hide from different topographical areas (cuts) upon varying the enzyme concentration and the duration of liming process was determined.