A Guide to Deconstruction
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A GUIDE TO DECONSTRUCTION January 2003 Prepared by: Bradley Guy, Associate Director University of Florida Center for Construction and Environment M. E. Rinker, Sr., School of Building Construction College of Design, Construction and Planning 101 FAC PO Box 115703 Gainesville, FL 32611-5703 [email protected] And Eleanor M. Gibeau, Environmental Specialist Resource Management Group, Inc. 1143 Central Avenue Sarasota, FL 34236 [email protected] This “Guide for Deconstruction” was made possible by a grant to Charlotte County Florida from the Florida Department of Environmental Protection Innovative Recycling Grant Program. TABLE OF CONTENTS Introduction.........................................................................................................7 Deconstruction Overview...................................................................................9 Safety First ...................................................................................................................9 Survey ..........................................................................................................................9 Environmental Health and Compliance ........................................................................9 Asbestos Abatement ..................................................................................................10 Contracts and Specifications......................................................................................10 Historic Preservation ..................................................................................................10 Permitting and Utilities................................................................................................11 Engineering Survey ....................................................................................................11 Organizational Plan ....................................................................................................11 Site Plan .....................................................................................................................11 Site Security ...............................................................................................................11 Materials Management Plan.......................................................................................12 Deconstruction Process .............................................................................................13 Pete Hendrick’s Seven Samurai Principles of Deconstruction ...................................14 Section 1: Safety...............................................................................................15 Pre-Planning...............................................................................................................15 Safety - First Line of Defense.....................................................................................17 Safety - Last Line of Defense .....................................................................................18 Safety - Bottom Line...................................................................................................19 Fall Prevention ...........................................................................................................20 Ladder Use.................................................................................................................21 Safety Training ...........................................................................................................22 Emergency Planning ...............................................................................................22 Medical Services and First Aid ...................................................................................22 Police and Fire ...........................................................................................................23 Fire Prevention and Protection...................................................................................23 OSHA Coverage.........................................................................................................24 Section 2: Survey..............................................................................................26 The Estimating Survey ...............................................................................................26 First Walk Through .....................................................................................................27 Second Walk Through................................................................................................28 Section 3: Environmental Issues.....................................................................31 Asbestos Safety Protocol ...........................................................................................31 Lead Safety Protocol ..................................................................................................32 Section 4: Contracts ........................................................................................33 Section 5: Permitting and Utilities...................................................................35 Demolition Permit .......................................................................................................35 Historic Preservation ..................................................................................................35 Utility Location ............................................................................................................35 Engineering Survey ....................................................................................................37 Section 6: Organizational Plan ........................................................................38 Site Plan .....................................................................................................................40 Materials Management Plan.......................................................................................42 Job Site Daily Checklist..............................................................................................45 Section 7: The Deconstruction Process .........................................................49 Basic Principals in Deconstruction .............................................................................51 Deconstruction Process for Concrete Masonry Unit (CMU) House with Pool Cage ..54 Pete Hendrick’s Rules for Deconstruction..................................................................55 Safe Work Practices When Demolishing a Chimney .................................................56 Appendix I: General Organizational and Safety Plan.....................................57 Safety Rules for All Employees ..................................................................................60 Appendix II: Basic Tools Necessary ...............................................................65 Appendix III: Sample Fall Protection Plan ......................................................67 Appendix IV: OSHA and Nonprofit Organizations ........................................73 Appendix V: Sample Survey after First Walk Through ..................................75 Appendix VI: Sample Building Engineering Survey .....................................77 Appendix VII: Sample Agreement....................................................................83 Appendix VIII: Inventory of Materials Diverted...............................................87 Appendix IX: Deconstruction Checklist.........................................................88 Appendix X: Web site References and Sources.............................................91 The information in this deconstruction guide is superseded by all Local, State and Federal regulations related to construction and demolition activities and the creation, handling, transport and disposal of construction and demolition salvage and debris, including hazardous materials. Some Facts • US EPA has estimated that U.S. companies generate 136 million tons of building- related construction and demolition (C&D) waste per year. • 92% of building-related C&D waste is from renovation and demolition. • C&D waste is approximately 30% of all solid waste produced in this country excluding road and bridge debris. • US EPA has estimated that only 20-30% of C&D waste is presently recycled. • Excluding food and fuel, construction activities consume 60% of the total materials used in the U.S. economy. • About 245,000 residential structures and 44,000 commercial structures are demolished each year in the US. • Many older buildings contain asbestos and lead-based paint both hazardous to human health in renovation and demolition processes. • Heavily leaded paint was used in about 1/3 of homes constructed before 1940, about 1/2 of homes constructed between 1940 and 1960, and then to a lesser extent until it was limited to 0.06% in any product in 1978. • Landfills and incinerators are increasingly more expensive and problematic to open, operate and close. • In order to sustain human society into the next century, resource efficiency will have to increase by a factor of 10. Log on to www.deconstructioninstitute.com for an interactive benefits calculator with more facts. Dumpster full of C&D waste Guide to Deconstruction Introduction Introduction This deconstruction guide will work best if read through first to get an overview and then it can be used as a reference guide or series of checklists during a deconstruction project. Safety and administrative tips are highlighted with a wide bar