Characterization of Cadmium Zinc Telluride Solar Cells by RF Sputtering Senthilnathan Subramanian University of South Florida
Total Page:16
File Type:pdf, Size:1020Kb
University of South Florida Scholar Commons Graduate Theses and Dissertations Graduate School 6-24-2004 Characterization of Cadmium Zinc Telluride Solar Cells by RF Sputtering Senthilnathan Subramanian University of South Florida Follow this and additional works at: https://scholarcommons.usf.edu/etd Part of the American Studies Commons Scholar Commons Citation Subramanian, Senthilnathan, "Characterization of Cadmium Zinc Telluride Solar Cells by RF Sputtering" (2004). Graduate Theses and Dissertations. https://scholarcommons.usf.edu/etd/1261 This Thesis is brought to you for free and open access by the Graduate School at Scholar Commons. It has been accepted for inclusion in Graduate Theses and Dissertations by an authorized administrator of Scholar Commons. For more information, please contact [email protected]. Characterization of Cadmium Zinc Telluride Solar Cells by RF Sputtering by Senthilnathan Subramanian A thesis submitted in partial fulfillment of the requirements for the degree of Master of Science in Electrical Engineering Department of Electrical Engineering College of Engineering University of South Florida Major Professor: Christos S. Ferekides, Ph.D. Don L. Morel, Ph.D. Yun L. Choiu, Ph.D Date of Approval: June 29, 2004 Keywords: czt, thin films, wide bandgap semiconductors, tandem solar cells © Copyright 2004 , Senthilnathan Subramanian DEDICATION This thesis is dedicated to my family and friends for their love and support. ACKNOWLEDGEMENT I would like to express my gratitude to my Major Professor Dr. Chris Ferekides for his invaluable guidance and support during the course of this work. He has been a great source of inspiration during my work here. I also thank Dr.Don L. Morel and Dr. Yun L. Choiu for their guidance in the fulfillment of this thesis and graduate program. A special thank to all my colleagues, roommates and friends for their constant support and encouragement during this work. TABLE OF CONTENTS LIST OF TABLES iv LIST OF FIGURES v LIST OF SYMBOLS vii ABSTRACT viii CHAPTER 1 INTRODUCTION 1 1.1 Introduction 1 1.2 Renewable Energy 1 1.3 Photovoltaic Effect 2 1.4 Tandem Solar Cell 4 CHAPTER 2 INTRODUCTION TO SOLAR CELLS 7 2.1 PN Junctions 7 2.2 Heterojunctions 7 2.3 Solar Cells 11 2.4 Parameters of a Solar Cell 11 2.5 Current Flow in a Solar Cell 14 CHAPTER 3 LITERATURE REVIEW 19 CHAPTER 4 PROCESSING 32 4.1 Device Structure 32 4.2 Transparent Conducting Oxides 33 i 4.3 Window Layer 33 4.4 Absorber Layer (Cd1-xZnxTe) 34 4.5 Zinc Telluride Deposition 36 4.6 Zinc Chloride Treatment 37 4.6.1 Air Annealing 37 4.6.2 Vapor Treatment in the Oven 37 4.6.3 Oxygen Free Sublimation 38 4.7 Back Contact 39 4.8 Measurements 40 4.8.1 I-V Measurements 40 4.8.2 Spectral Response 40 4.8.3 XRD, SEM and AFM 40 CHAPTER 5 RESULTS AND DISCUSSION 41 5.1 Properties of CZT Films 41 5.2 CZT in Argon Ambient 45 5.2.1 Effects of Contact Annealing on Cell Characteristics 45 5.2.2 Heat Treatment on CZT Devices 46 5.3 CZT Films Deposited in Ar/N2 Ambient 47 5.3.1 Effect of CdS Thickness on CZT Devices 49 5.4 CZT on Transparent Conducting Oxides 51 5.5 Transparent Back Contact on CZT Films 53 5.6 CZT Graded Devices 54 5.7 Post Deposition Treatments of CZT 57 5.8 Zinc Chloride Treatment on CZT Films 57 5.8.1 ZnCl2 Treatment on CSS-CZT Substrates 61 CHAPTER 6 CONCLUSION 64 REFERENCES 66 ii APPENDICES 69 APPENDIX A 70 APPENDIX B 71 iii LIST OF TABLES Table 1. Composition and Bandgap of Cd1-xZnxTe Films 20 Table 2. Condition and Results of Post Deposition Heat Treatment of Cd1-xZnxTe/CdS/ITO/7059 Film in Various Ambient 22 Table 3. Devices Results for Cd1-xZnxTe/CdS/ITO/7059 23 Table 4. Comparison of CdZnTe Cells Annealed in Different Ambient 25 Table 5. Substrate Temperature Calibrations 36 Table 6. Voc of Devices at Different Annealing Temperatures 47 Table 7. Voc and Jsc of Copper Back Contacted Samples 53 Table 8. Voc of Copper Back Contacted Samples at Various Conditions 54 Table 9. Voc and Jsc of Type A Graded Samples 56 Table 10. CSS ZnCl2 Treated Oxygen Free Sublimation CZT Sample 63 Table 11. History Sheets of XRD Samples 70 Table 12. XRD Peaks for Figure 30 71 Table 13. XRD Peaks for Figure 40 72 Table 14. XRD Peaks for Figure 42 73 iv LIST OF FIGURES Figure 1. Solar Cell, Module and Solar Array 3 Figure 2. Efficiencies of PV Cells and Modules 4 Figure 3. Iso-efficieny Curves for a Two-Cell Tandem Device Versus the Energy Bandgap of the Cell 5 Figure 4. Three Layer Tandem Structure Used in Space Applications 6 Figure 5. Band Diagram of a p-N Anisotype Heterojunction Before and After Contact 9 Figure 6. Types of Heterojunctions (a) nN Isotype Heterojunctions, (b) pP Isotype Heterojunctions, (c) Np Anisotype Heterojunction, (d) nP Anisotype Heterojunction 10 Figure 7. Gradual Smoothing of the Interface Spike of an n-P Heterojunction by Compositional Grading 11 Figure 8. Equivalent Circuit of a Solar Cell 12 Figure 9. Dark-Light I-V Characteristics of a Solar Cell 13 Figure 10. Energy Band Structure of P-N Junction 15 Figure 11. Light Interaction and Current Flow in a Photovoltaic Cell 17 Figure 12. II – VI Bandgaps 19 Figure 13.Variation in Bandgap and Lattice Parameter with x for Cd1-xZnxTe Films 21 Figure 14. X-ray Diffraction of MBE Grown CdZnTe Films 23 Figure 15. Forward Bias Dark I-V Characteristics of (a) CdTe, (b)CZT (1.7eV) and (c) CZT (1.8eV) Cell Structures 24 Figure 16. Transmission of CdZnTe Films Annealed in (a) No Anneal (b) Argon Anneal, (c) Forming Gas Anneal, (d) Air Anneal 26 Figure 17. Auger Depth Profile of CdZnTe Film Over ITO/Glass Substrate 27 Figure 18. Auger Depth Profile of CdZnTe Films Grown on CdS/ITO/Glass 27 Figure 19. Cross-section of Sample Used for Interdiffusion Studies 28 Figure 20. AES for As-deposited HT Samples 29 Figure 21. AES Data for CdCl2 Annealed HT Samples 30 v Figure 22. AES Data of As-deposited LT Samples 30 Figure 23. AES Data of CdCl2 Annealed LT Samples 31 Figure 24. Structure of CZT Device 32 Figure 25. CZT Sputtering Unit 35 Figure 26. Vapor Treatment in an Oven 38 Figure 27. Chamber for Oxygen Free ZnCl2 Process 39 o Figure 28. Transmission Response of CZT Film Deposited in Ar with TSUB ~ 350 C 42 o Figure 29. Bandgap of CZT Film Deposited in Ar with TSUB ~ 350 C 42 Figure 30. XRD of CZT Film on CdS/SnO2 Substrate 43 Figure 31. AFM Image of CZT Film on CdS Substrate 44 Figure 32. SEM of CZT Films Deposited at 300oC 44 Figure 33. SEM of CZT Films Deposited at 400oC 45 Figure 34. Light I-V Characteristics of As-deposited and Contact Annealed Devices 46 Figure 35. Dark and Light I-V Characteristics of CZT in Ar/N2 and Annealed in He at 500oC for 5 Mins 48 Figure 36. Spectral Response of CZT in Ar/N2 and Annealed in He at 500oC for 5 Mins 49 Figure 37. Effect of CdS Thickness on CZT 50 Figure 38. Spectral Response of CZT with Different CdS Thicknesses 51 Figure 39. XRD of SnO2/CZT at Different Annealing Temperatures 52 Figure 40. Spectral Response of CZT on SnO2 Substrate 53 Figure 41. XRD of Graded Samples 55 Figure 42. Spectral Response of Graded Samples 56 Figure 43. Voc and Jsc of ZnCl2 Air Annealed Samples at Different Temperatures 58 Figure 44. Effects of ZnCl2 Air Annealing Treatment 59 Figure 45. Effect of ZnCl2 Annealing Temperatures 60 Figure 46. Spectral Response of CZT Device by Vapor Treatment 60 Figure 47. ZnCl2 Thermal Annealed CSS CZT Devices 61 Figure 48. Spectral Response of Vapor Annealed CSS CZT Devices 62 Figure 49. Spectral Response of Post Deposition Hydrogen Annealed and ZnCl2 Treated Devices 63 vi LIST OF SYMBOLS a Lattice Constant (Å) Ec Energy Of Conduction Band Edge (eV) EF Fermi Level Energy (eV) Ev Energy Of Valence Band Edge (eV) FF Fill Factor h Planck Constant (J-s) h ν Photon Energy (eV) I Current (A) Isc Short Circuit Current (A) 2 Jsc Short Circuit Current Density (A/cm ) k Boltzmann Constant (eV/k) q Electron Charge (1.6 x 10 -19 C) 2 Rs Series Resistance (Ω/cm ) 2 Rsh Shunt Resistance (Ω/cm ) Voc Open Circuit Voltage (V) α Optical Absorption Coefficient (cm-1 ) ∆E Energy Difference (eV) ∆ Ec, ∆ Ev Conduction and Valence Band Discontinuities (eV) λ Wavelength (nm) ν Frequency Of Light (sec-1) ρ Bulk Resistivity (Ω cm) φ Work Function (eV) χ Electron Affinity (eV) vii CHARACTERIZATION OF CADMIUM ZINC TELLURIDE SOLAR CELLS BY RF SPUTTERING Senthilnathan Subramanian ABSTRACT High efficiency solar cells can be attained by the development of two junctions one stacked on top of each other into tandem structures. So that, if a photon is not able to excite an electron-hole pair in the top cell can create a pair in the bottom cell, which has a smaller bandgap. For a two junction tandem device structure, the bandgap of the top cell should be 1.6-1.8eV and for the bottom cell should be 1eV to attain efficiencies in the range of 25%. Cadmium Zinc Telluride which has a tunable bandgap of 1.45- 2.2eV is a candidate for the top cell of the tandem structure. Cadmium Zinc Telluride (Cd1-xZnxTe) films were deposited by co-sputtering of CdTe and ZnTe.