Development Team
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Paper No: 11 Solid and Hazardous Waste Management Module: 12 Waste Processing – Volume reduction Development Team Prof. R.K. Kohli Principal Investigator & Prof. V.K. Garg &Prof.AshokDhawan Co- Principal Investigator Central University of Punjab, Bathinda Dr. Yogalakshmi K. N., Paper Coordinator Central University of Punjab, Bathinda Dr. Rajesh Banu., Content Writer Anna University Regional Centre Tirunelveli Content Reviewer Dr. Yogalakshmi K. N., Central University of Punjab, Bathinda Anchor Institute Central University of Punjab 1 Solid and Hazardous Waste Management Environmental Sciences Waste Processing – Volume reduction Description of Module Subject Name Environmental Sciences Paper Name Solid and Hazardous Waste Management Module Name/Title Waste Processing – Volume reduction Module Id EVS/SHWM-XI/12 Pre-requisites Basic knowledge on To minimize the amount of solid waste material to be processed at the dumping site. Objectives To increase the efficiency of collection and disposal of solid wastes. To enhance the durability of dumping sites. Finally, to prepare the economic viability of solid waste management system. Keywords Waste processing, volume reduction, mechanical, compactors, balers, pelletization 2 Solid and Hazardous Waste Management Environmental Sciences Waste Processing – Volume reduction Module 1: Learning Objectives: To minimize the amount of solid waste material to be processed at the dumping site. To increase the efficiency of collection and disposal of solid wastes. To enhance the durability of dumping sites. Finally, to prepare the economic viability of solid waste management system. Volume reduction Volume reduction is a type of waste processing where the nature of the waste is altered physically. It is one of the essential steps in waste management system. Proper waste processing will improve the efficiency of solid waste management, facilitate recovery of resources and energy conversion. Volume reduction is defined as handling or processing of waste materials to reduce the volume of the waste. Volume reduction can be achieved by three means. They include Mechanical volume reduction: By this process the density of the waste is increased through compaction. They are achieved by compaction process. Thermal Volume reduction: It is a process by which the waste volume is reduced through thermal methods or temperature changes. The solid waste is converted into gas, liquid or inert solid residue. Eg. Incineration, Combustion and Gasification Chemical Volume reduction: It is done by altering the chemical nature of the waste through the addition of chemicals or temperature changes. Egs. Pyrolysis, hydrolysis and chemical conversions. Compaction Waste compaction is the process of compacting waste to reduce its volume and densify the waste. In simple terms it is the process of pressing the waste to compact and increase the density. Compaction is done at three levels, namely in collection vehicles, transfer stations and disposal site. Garbage compactors and waste collection vehicles compress waste so that more waste can be loaded 3 Solid and Hazardous Waste Management Environmental Sciences Waste Processing – Volume reduction within the provided space. At the transfer station they are compacted into bales or cubes or pellets. Waste is also compacted again, more thoroughly, at the landfill to conserve valuable airspace and to extend the landfill's life span. Benefits of compaction The benefits of volume reduction by compaction Reduction in the amount of materials to be handled at the disposal site. Improved efficiency of collection and disposal of wastes. Feasibility analysis of waste management system. Demerits of Compaction Recyclable material quality will be poor, when solid wastes get compacted. Once solid waste compacted, the separation or sorting process is too difficult. Food wastes and organic bio – degradable matters when compacted along with other waste will reduce the recycling value of paper and plastics. Equipment used for compaction The equipment used for mechanical compaction are classified as follows. Based on the movement: The compactors are categorized into two types based on their movement. Stationary equipment Stationary equipment is operated either manually or mechanically to collect the solid wastes and load them into the containers. The collection vehicle equipped with compaction mechanisms for compacting the solid wastes is called stationary compactors. Such compactors can be placed in residential, industrial and commercial areas. They are also placed in transfer stations. Stationary compactors can be classified according to their application as (1) light duty - used for residential and commercial solid wastes; (2) commercial or small industries; (3) large industries; (4) transfer station. Movable equipment 4 Solid and Hazardous Waste Management Environmental Sciences Waste Processing – Volume reduction This consists of wheel attached vehicle and tracked equipment used to dump the compacted solid wastes in a sanitary landfill. Based on the pressure: The compactors used at transfer stations are classified into 2 major categories based on the pressure used for compaction. They are low pressure (less than 7 kg/cm2 or 100 lb/in2); ii) high pressure (more than 7 kg/cm2 or 100 lb/in2) Low – pressure (less than 7kg/cm2) compaction Large sized container is required for low – pressure solid waste compaction. These low pressure compaction systems are used in many industries in association with material recovery such as paper and cardboards. High – pressure (more than 7kg/cm2) compaction In high – pressure compaction systems, specialized compactors systems are used to minimize the volume of solid wastes into small sections, cubes or bales of various sizes. Pulverized or shredded waste can be compacted to form logs or bales. The nature of waste determines the use of high – pressure compaction equipment. High pressure compacvtion units possess a capacity to compact waste upto 351.5 kg/cm2 or 5000 lb/in2 and the reduction range may vary from about 3 to 1 through 8 to 1. Bailing equipment Bales are another substitute to compaction equipment. It works under huge pressure, mostly 100 to 200 lb/in2. Through this equipment relatively low, compact bales of solid waste or recycled materials are generated. Bale size ranges from 48 x 30 x 42 in. up to 72 x 30 x 44 in. Likewise, the weight of the bales varies based on the solid waste composition and ranges between 1150 to 1800 lb for the light and high bales of crumpled cardboard. Moreover, baled solid wastes should be landfilled in “balefills”. Practically all kind of recycled materials like cardboard, paper, plastic, PETE bottles and aluminium cans be baled and sent to recycling industries. These kind of baled materials are easily load with the help of forklifts and can be economically shipped due to its large bulk density. Balers can be of two types: vertical and 5 Solid and Hazardous Waste Management Environmental Sciences Waste Processing – Volume reduction horizontal. Vertical balers are used in small scale operations and horizontal balers are used for large scale operations. Cubing and pelleting equipment Cubing and pelleting is a process that can be used to generate densified refuse derived fuels (dRDF) for combustion in incineration, gasification or pyrolysis techniques. The expenditure of the process can vary according to the following features namely when the dRDF has to be exported to a long distance, stocked or stored for more periods, or fired in existing boilers made for coal or wood. Cubing and pelleting equipment were operated under same principle. Waste paper RDF is ejecting through extrusion dies with an eccentric revolving press wheel (Figure 1). An entire cubing or pelleting techniques demands a shredder, a conveyor and a moisture control system (Figure 2). The cubes or pellets are joined by heat due to friction as the cubes or pellets are ejects. The cubes and pellets stored in dry condition, dRDF can be kept for months without decay. Normal cubes are almost 3 in by 1 in2. Pellets are circular, basically 0.5 to 0.75 in diameter by 0.5 to 1 in long. Figure 2. Cubing (densification system) 6 Solid and Hazardous Waste Management Environmental Sciences Waste Processing – Volume reduction Table 1 summarizes the various types of compaction equipments used in different locations Table 1. Compaction equipment used at different locations Location or Type of Compactor Remarks Operation Stationary/residential Vertical The equipment provides a perpendicular compaction using a ram in perpendicular direction It may be operated automatically or hydraulically They are usually hand-fed Wastes compacted into corrugated box vessels or paper or plastic bags Popularly used in medium and high-rise flats. Solid waste Rotary The Ram device used for generation points densifying the waste is fixed on a revolving platform. Hammer mechanism used to thicken waste The platform rotates as containers are filled with waste They used to densify paper or plastic bags Used in medium and high-rise apartments Bag or extruder Compactor can be chute fed Both perpendicular and horizontal rams are used Densification is done for both single and multi-bags 7 Solid and Hazardous Waste Management Environmental Sciences Waste Processing – Volume reduction Used in medium and high-rise flats. Figure 2 depicts bag or extruder type compactors. The revolving press at the center compact the solid waste and forces it through the extrusion dies. Through