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Kineshma, Ivanovo Region, Russia 2020 Kineshma, Ivanovo Region, Russia 2020 1 Type of Ownership and Company General Data Organizational-Legal Form – Limited Liability Company Authorized Capital: Vyacheslav M. Maleev – 100 % LLC KAC – manufacturing company General Director: Andrey L. Smirnov Headcount: 386 2 Blue White 306 80 386 Geographical location St. Petersburg Kineshma KineshmaN.Novgorod Moscow N.Novgorod Kaluga Moscow Togliatti Kaluga 4 4 • 1967 – established as AZLK subsidiary for mini-car production • 1988 – AA - principal braking and suspension supplier to AZLK, selected as a site for new engine components factory, expansion of foundry and forging capacities; • 1992 – Privatized under name of OAO AvtoAgregat (AA) • 1996 – crisis and opportunities – AZLK ceases the production of cars – AA starts serial deliveries to TRW Automotive – AA supplies to assembly lines of VAZ, GAZ, UAZ • 1999 – certification to ISO 9001:1994 • 2000 – certification to QS-9000 by TUV-CERT • 2003 – AA bought by «Russian Automotive Components», Ltd. (RAC) • 2004 –AA spins off piston business as Kineshma Automotive Components (LLC KAC) certified to ISO 9001:2000 • 2005 December– AvtoAgregat and KAC acquired by the Industrial Group AvtoKom • 2007 February – KAC certified to ISO/TS 16949:2002 • 2009 -2010 – restructuring, transfer of AA production facilities to KAC (ball pins, suspension springs, stabilizer bars, etc) • 2014- present time – significant increase of piston delivery volumes to global market. Capacity growth, purchase of additional equipment .Certified to IATF 16949 in April 2018 • November 2019 – launch of an additional phosphating line • December 2019 – launch of a new project of cold-formed springs 5 • Suspension springs • Braking components • Stabilizer bars - pistons • Chill and pressure casting - hydraulic cylinders • Stamped parts (incl. welded) • Blasting fuses for oil industry • Ball pins • Tooling, dies, molds, gages • Fasteners 6 Caddy shearing press – 2 pcs Forging press Schuler (630 to)- 2 pcs Forging press К 8240 (1000 to) – 3 pcs Stamping press Erfurt 7 Lathes: СNС machines 8 Chroming line EGA (soft chrome) Phosphating line Blasberg 9 Heat Treatment Annealing oven Degussa Tempering oven Normalization (annealing) oven (3 pcs) Electric oven SKZ 10 KAC tooling shop has CNC metal-cutting Cold forging tools: die blocks, punches, punch machines; grinding machines, machining centers holders, ejectors, transfer clamps, feeding from «Studer», «Overbec» (Switzerland), rollers, hard alloy drags, cutting blades. «Urawa»(Japan); electrical discharge machines Cutting tools: cutters, drill bits, reamers, «Agie» (Switzerland),«Sodick» (Japan); copy- countersinks, tappers, thread rolling tools. milling machines «Starrag»(Switzerland). Heat-treatment for all types of material: The shop is capable of producing the following types Tempering, carbo-nitriding, nitriding of tooling: MOLDS: for plastic molding, aluminium and investment casting; DIES: blanking , bending, drawing, stamping, precision, progressive, combined and forging dies; 11 Coiling of spring Low-temperature Shot-peening treatment tempering Automated cold Shot- peening machine for coiling module Through-type furnace for suspension spring TK-5200 low-temperature tempering Surface treatment Paint coating of Powder paint springs polymerization Automatic Powder coating line Dryer installation of surface treatment with zinc phosphate coating 13 03.02.2020 ООО «КейЭйСи» 14 Automatic line for cold-formed springs production 23.07.2020 ООО «КейЭйСи» 15 16 Production capabilities for ball pins, suspension springs, sway bars, pistons Product Forecast Comments capacity from 2020 Ball pins: 5000 К pcs Ball pin blanks: 12000 К pcs Cold forging process Launch of a new Suspension springs: 2800 К psc project of cold- formed springs Sway bars 1100 К pcs New project to start from 2020 Caliper pistons (front) 11000 К pcs Chill casting 120 tons Pressure casting 700 tons 17 «AvtoVAZ» «GAZ» «PAZ» «GM-AvtoVAZ» «UAZ» ZF TRW Automotive «Avtostandart» Fenox Global Group «VIS» 18 18,000.00 250.0% 16,000.00 15,571.43 15,357.14 14,771.43 14,000.00 200.0% 14,000.00 12,311.30 12,000.00 11,312.34 11,376.98 150.0% 10,000.00 9,436.38 8,283.90 8,000.00 100.0% 5,685.71 5,428.57 6,000.00 5,479.84 5,165.37 4,928.57 4,299.37 3,785.71 4,000.00 48.2% 3,341.57 42.0% 50.0% 38.0% 40.6% 36.8% 31.7% 1,803.52 2,000.00 35.4% 24.7% 21.8% 0.00 0.0% 2015 г. 2016 г. 2017 г. 2018 г. 2019 г. 2020 г. 2021 г. 2022 г. 2023 г. (forecast) (forecast) (forecast) (forecast) Total sales, K Euro Sales to ZF, K Euro Share ZF,% 19 November 2000 – AvtoAgregat certified to QS-9000:1999 (by TUV-Cert) June 2004 – AvtoAgregat and KAC certified to ISO-9001:2000 (by BVQi, Russia) January 2007 – KAC certified to ISO/TS 16949:2002 (by DQS, Germany) May 2015 – KAC certified to ISO/TS 16949:2009 (by DQS, Germany) April 2018 – certification audit to IATF 16949 April 2019 – compliance audit to IATF16949 July 2020 – compliance audit to IATF16949 (with product design) Currently KAC is being prepared for certification audit ISO 14001 «Environmental management systems». 20 Positioning ourselves as the supplier of automotive components, we can offer the following advantages: - production experience; - flexible equipment ; - effective quality management system; - skilled personnel. Become our partner, and our relations will be mutually beneficial! General Director Andrey L. Smirnov tel.(49331) 7-52-75, fax 7-52-75 Email: [email protected] Commercial Director Mikhail Kiselev tel. (49331) 75-6-70, fax 7-52-53 Email:[email protected] 2-nd Shuiskaya street 1, Kineshma, Ivanovo Region, Russia, 155815 21.
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