South Angsi Field
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South Angsi Field Operations Health, Safety and Environment (HSE) Case February 2010 www.erm.com Delivering sustainable solutions in a more competitive world Environmental Resources South Angsi Field Management (M) Sdn Bhd (273684-T) Unit 19-06-01, 6th Floor Operations Health, Safety and Environment PNB Damansara (HSE) Case 19 Lorong Dungun Damansara Heights 50490 Kuala Lumpur Malaysia Telephone (603) 2733 9830 Facsimile (603) 2733 9377 Email [email protected] Website: www.erm.com Client Project No Talisman Malaysia Limited (TML). 0042660_2 Summary Date 12 February 2010 Approved by This document presents the Operations HSE Case for the South Angsi Field in Block PM-305 which comprises the Mobile Offshore Application Barge (MOAB) and Floating Storage & Offloading Christina Phang Vessel (FSO). Managing Partner 0 Draft Report KC CLC CP 12.02.10 Revision Description By Checked Approved Date This report has been prepared by Environmental Resources Management with all reasonable skill, care Distribution and diligence within the terms of the Contract with the client, incorporating our General Terms and Conditions of Business and taking account of the resources devoted to it by agreement with the client. Internal We disclaim any responsibility to the client and others in respect or any matters outside the scope of the above. Public This report is confidential to the client and we accept no responsibility of whatsoever nature to any third parties to whom this report, or any part thereof, is made known. Any such party relies upon the report at Confidential their own risk. TABLE OF CONTENTS CONTENTS GLOSSARY 1 OPERATIONS HSE CASE 1-1 1.1 OVERVIEW 1-1 1.2 OBJECTIVES 1-1 1.3 SUMMARY OF HSE CASE CONTENTS 1-1 1.4 MANAGEMENT SUMMARY 1-4 1.5 HSE CASE ACCOUNTABILITY 1-7 1.6 ACCEPTANCE AND APPLICATION OF THE OPERATIONS HSE CASE 1-7 1.7 OPERATIONS HSE CASE REVIEW AND UPDATE 1-8 2 OPERATIONS HSE MANAGEMENT SYSTEM 2-1 2.1 OVERVIEW OF TML’S HSEMS 2-1 2.2 SOUTH ANGSI OPERATIONS MANAGEMENT SYSTEM KEY PROCESSES 2-3 2.3 POLICY AND STRATEGIC OBJECTIVES 2-3 2.4 ORGANISATION 2-7 2.5 PLANNING & IMPLEMENTATION 2-14 2.6 PERFORMANCE MEASUREMENT 2-30 2.7 AUDIT AND MANAGEMENT REVIEWS 2-32 2.8 SECTION 2 REFERENCES 2-36 3 DESCRIPTION OF SAA 3-1 3.1 INTRODUCTION 3-1 3.2 HISTORY 3-1 3.3 GEOGRAPHICAL LOCATION AND ORIENTATION 3-1 3.4 ENVIRONMENTAL CONDITIONS 3-2 3.5 OVERVIEW OF SAA FACILITIES 3-4 3.5 SECTION 3 REFERENCES 3-6 3A OVERVIEW OF SAA MOBILE OFFSHORE APPLICATION BARGE (MOAB) 3A-1 3A.1 GENERAL DESCRIPTION 3A-1 3A.2 WELL, FLOWLINES AND MANIFOLDS 3A-1 3A.3 PIPING AND VESSELS 3A-3 3A.4 SOUTH ANGSI MOAB PROCESS DESCRIPTION 3A-3 3A.5 SOUTH ANGSI MOAB UTILITIES 3A-6 3A.6 OPERATIONS AND MAINTENANCE PHILOSOPHY 3A-16 Revision: 0 Prepared by: PM-3 FIELD OPERATIONS HSE CASE Environmental Resources Date: February, 10 Management TABLE OF CONTENTS 3A.7 MAIN HSE FEATURES 3A-17 3A.8 FIRE AND GAS DETECTION SYSTEM 3A-18 3A.9 EMERGENCY SYSTEMS 3A-20 3A.10 SAFETY FACILITIES 3A-28 3A.11 PERSONNEL AWARENESS AND EMERGENCY PROCEDURES 3A-30 3A.12 SECTION 3A REFERENCES 3A-32 3B OVERVIEW OF SAA FLOATING STORAGE & OFFLOADING VESSEL (FSO) 3B-1 3B.1 GENERAL DESCRIPTION 3B-1 3B.2 GENERAL ARRANGEMENT 3B-2 3B.3 FSO PROCESS DESCRIPTION 3B-3 3B.4 SHIP’S CARGO HANDLING SYSTEM 3B-4 3B.5 FACILITIES AND OPERATIONS 3B-7 3B.6 FSO UTILITIES 3B-8 3B.7 OPERATIONS AND MAINTENANCE PHILOSOPHY 3B-12 3B.8 HSE FEATURES 3B-13 3B.9 FIRE AND GAS DETECTION SYSTEM 3B-14 3B.10 EMERGENCY SYSTEMS 3B-15 3B.11 SAFETY FACILITIES 3B-19 3B.12 PERSONNEL AWARENESS AND EMERGENCY PROCEDURES 3B-21 3B.13 SECTION 3B REFERENCES 3B-24 4 HAZARD ANALYSIS 4-1 4.1 INTRODUCTION 4-1 4.2 HAZARD ANALYSIS APPROACH 4-1 4.3 IDENTIFICATION AND ASSESSMENT OF HAZARDS AND HAZARDOUS EVENTS 4-5 4.4 HSE ASSESSMENTS 4-21 4.5 QUANTITATIVE RISK ASSESSMENT (QRA) 4-23 4.6 DEMONSTRATION OF ALARP 4-27 4.7 SECTION 4 REFERENCES 4-30 APPENDIX 4-1 HEALTH & SAFETY (H&S) HAZARDS REGISTER APPENDIX 4-2 ENVIRONMENTAL HAZARDS REGISTER APPENDIX 4-3 HAZARDS MANAGEMENT REGISTER AND BOW TIE DIAGRAMS Revision: 0 Prepared by: PM-3 FIELD OPERATIONS HSE CASE Environmental Resources Date: February, 10 Management TABLE OF CONTENTS 4A MOBILE OFFSHORE APPLICATION BARGE (MOAB) HAZARD ANALYSIS 4A-1 4A.1 SUMMARY OF HSE STUDIES 4A-1 4A.2 FIRE AND EXPLOSION ANALYSIS (FEA) 4A-1 4A.3 MOAB NOISE STUDY 4A-4 4A.4 EMERGENCY SYSTEMS SURVIVABILITY ANALYSIS (ESSA) 4A-5 4A.5 ESCAPE, EVACUATION AND RESCUE ANALYSIS (EERA) 4A-8 4A.6 QUANTITATIVE RISK ASSESSMENT (QRA) 4A-10 4A.7 SECTION 4A REFERENCES 4A-13 4B FLOATING STORAGE & OFFLOADING VESSEL (FSO) HAZARD ANALYSIS 4B-1 4B.1 SUMMARY OF HSE STUDIES CONDUCTED 4B-1 4B.2 EMERGENCY SYSTEMS SURVIVABILITY ANALYSIS (ESSA) 4B-1 4B.3 ESCAPE, EVACUATION AND RESCUE ANALYSIS (EERA) 4B-4 4B.4 QUANTITATIVE RISK ASSESSMENT (QRA) 4B-6 4B.5 SECTION 4B REFERENCES 4B-8 5 REMEDIAL WORK PLAN 5-1 5.1 OVERVIEW 5-1 5.2 REMEDIAL WORK PLAN (RWP) 5-1 5.3 SECTION 5 REFERENCES 5-10 6 CONCLUSION AND STATEMENT OF FITNESS 6-1 6.1 HSE CASE MAIN FINDINGS 6-1 6.2 REMEDIAL WORK PLAN 6-2 6.3 STATEMENT OF FITNESS FOR OPERATION 6-3 Revision: 0 Prepared by: PM-3 FIELD OPERATIONS HSE CASE Environmental Resources Date: February, 10 Management GLOSSARY Page 1 Abbreviation Description ABS American Bureau Shipping ACG Communication Gateway AELB Atomic Energy Licensing Board AFFF Aqueous Film Foaming Foam ALARP As Low As Reasonably Practicable AMP Alternate Muster Point ANSI American National Standards Institute AOL Aeronautical Obstruction Light API American Petroleum Institute ASME American Society of Mechanical Engineers CCR Cargo Control Room CCR Central Control Room CHRA Chemical Health Risk Assessment CMP Crisis Management Plan CMT Crisis Management Team CPP Central Processing Platform DCP Dry Chemical Powder DCS Distributed Control System DCT Damage Control Team DO Diesel Oil DPIC Designated Person In-Charge DWT Deadweight Tonnage EAG Emergency Action Group ECT Emergency Control Team EEBD Emergency Escape Breathing Device EEMUA Engineering Equipment & Materials Users Association EERA Escape, Evacuation and Rescue Analysis EIA Environmental Impact Assessment EMP Environmental Management Plan ENVID Environmental Hazard Identification EPI Environmental Performance Indicator ERA Environmental Risk Assessment ESB Emergency Switchboard ESD Emergency Shutdown ESSA Emergency Safety Systems Analysis EWS Engineering Workstation FEA Fire and Explosion FGS Fire & Gas System FSA Formal Safety Assessment FSO Floating Storage & Offloading Vessel FVSB FPSO Venture Sdn Bhd FWS Full Wellstream GHG Greenhouse Gases GPA General Platform Alarm GTG Gas Turbine Generator HAZID Hazid Identification HAZOP Hazard and Operability HIS Human Interface Station HP High Pressure Revision: 0 Prepared by: SAA OPERATIONS HSE CASE Environmental Resources Date: February, 10 Management GLOSSARY Page 2 Abbreviation Description HR Human Resource HRA Health Risk Assessment HSE Health, Safety and Environment HSEMS Health, Safety and Environment Management System HVAC Heating, Venting and Air Conditioning ICR Instrument Control Room ICSS Integrated Control and Safety System IG Inert Gas IGP Inert Gas Plant IR Individual Risk IR Infra-red IRCD Injection Rate Control Device ITCZ Inter Tropical Convergence Zone JSA Job Safety Analysis KO Knock Out KSB Kemaman Supply Base LAN Local Area Network LCR Local Control Room LEL Lower Explosive Limit LP Low Pressure MAC Manual Alarm Callpoint MAE Major Accident Event MER Medical Emergency Response MFM Multi-phase Flow Meter MISC Malaysian International Shipping Company MOAB Mobile Offshore Application Barge MOB Man Overboard MOC Management of Change MOGP Managing Operations with General Procedures MSB Main Switchboard NDB Non Directional Beacon NORM Naturally Occurring Radioactive Materials OCIMF Oil Companies International Marine Forum OCM Oil Content Monitoring OIM Offshore Installation Manager OIS Operator Interface Station OSC On-Scene Commander OSHA Occupational Safety and Health Act OWS Oily Water Separator PA Public Address PABX Private Automatic Branch Exchange PAGA Public Address and General Alarm PAPA Prepare to Abandon Platform Alarm PCS Process Control System PEL Permissive Exposure Limit PESD Post Emergency Shutdown PETRONAS Petroliam Nasional Berhad PFP Passive Fire Protection PLL Potential Loss of Life Revision: 0 Prepared by: SAA OPERATIONS HSE CASE Environmental Resources Date: February, 10 Management GLOSSARY Page 3 Abbreviation Description POB Personnel on Board PPD Pour Point Depressant PPE Personnel Protection Equipment PRM Plant Resources Management PS Portside PSD Process Shutdown PSV PTB Personnel Transfer Bridge PTW Permit to Work QCDC Quick Connect Disconnect Connection QRA Quantitative Risk Assessment RASR Risk Assessment Summary Report RCA Root Cause Analysis RIA Radiological Impact Assessment RMSR Risk Management Safety Report RPO Radioactive Protection Officer RRM Risk Reduction Measure RWP Remedial Work Plan SAA South Angsi A SB Starboard SCBA Self Contained Breathing Apparatus SCPC Single Channel per Carrier SCSSV Surface Controlled Sub-surface Safety Valve SDS Shutdown System SDV Shutdown Valve SIMOPS Simultaneous Operations SIPROD Simultaneous Production SIS Safety Instrumented System SPI Safety Performance Indicator SSD Safety Shutdown SSV Surface Safety Valve STS Ship to Ship TENORM Technically Enhanced Naturally Occurring Radioactive Materials TML Talisman Malaysia Limited TR Temporary Refuge TSR Temporary Safe Refuge UHF Ultra High Frequency UPS Uninterruptible Power Supply USD Unit Shutdown UTM Universal Transverse Mercator VESDA Very Early