Accountability Report Ver. 3
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ACCOUNTABILITY REPORT ON VALUE ENGINEERING FORT PECK RESERVATION RURAL WATER SYSTEM: FORT PECK ASSINIBOINE AND SIOUX RURAL WATER SYSTEM AND DRY PRAIRIE RURAL WATER SYSTEM DECEMBER 7, 2001 FORT PECK ASSINIBOINE AND SIOUX TRIBES DRY PRAIRIE RURAL WATER TABLE OF CONTENTS 1. SUMMARY . 1 1.1 Sponsor Process for Evaluation . 1 1.2 Decisions by Sponsors . 2 2. DESCRIPTIONS OF DRAFT FER AND VE PROPOSALS . 5 2.1 Draft FER Proposals . 5 2.1.1 River Intake . 5 2.1.2 Water Treatment Plant . 7 2.1.3 Pipelines . 8 2.1.4 Pumping Stations . 10 2.1.5 Reservoirs . 11 2.2 VE Proposals . 12 2.2.1 Pipeline Reconfiguration with Intake and Water Treatment Plant at Poplar . 12 2.2.2 Pipeline Reconfiguration with Intake and Water Treatment Plant Below Fort Peck Dam . 13 2.2.3 Water Treatment Alternatives . 13 2.2.4 Chloramines . 15 2.2.5 Gravity Intake . 16 3. EVALUATION AND DISCUSSION OF VE PROPOSALS . 17 3.1 Proposal 1A: Revise Design Parameters and Flow Allocation in Main Pipeline System with Intake at Poplar . 17 3.2 Proposal 1B: Revise Design Parameters and Flow Allocation in Main Pipeline System, Change Intake to Dredge Ponds near Nashua, Account for Water Treatment Differences . 22 3.3 Water Treatment Alternatives to Conventional: Superpulsator Clarifier with Microfiltration, Nanofiltration or Media Filtration . 25 3.4 Chloramines . 28 3.5 Gravity Intake . 28 4. SYNOPSIS . 31 ii 1. SUMMARY This report describes the project sponsors' evaluation of and response to the value engineering study1 conducted by the Bureau of Reclamation on the Fort Peck Reservation Rural Water System, a municipal, rural and industrial water project in the northeast corner of Montana as authorized by PL 106-382 (114 Stat 1451, Oct. 27, 2000). Sponsors of the project are the Fort Peck Assiniboine and Sioux Tribes and Dry Prairie Rural Water. The Fort Peck Assiniboine and Sioux Tribes are responsible for the planning, design, construction, operation, maintenance and replacement of the Fort Peck Assiniboine and Sioux Rural Water System within the boundaries of the Fort Peck Indian Reservation. Dry Prairie Rural Water is responsible for the Dry Prairie Rural Water System outside the Fort Peck Indian Reservation in Roosevelt, Sheridan, Daniels and parts of Valley counties in northeastern Montana. The two sponsors have participated individually and collectively in preparing the response which follows. While the two sponsors have separate areas of responsibility within the larger project (Fort Peck Reservation Rural Water System), the activities of the sponsors are integrated and cooperative. 1.1 Sponsor Process for Evaluation The sponsors participated in a value engineering (VE) session conducted by the Bureau of Reclamation from February 25 through March 2, 2001. This participation provided a general understanding by the sponsors of the value engineering proposals as they were formulated by the VE team. When the sponsors received the VE Final Report in early May 2001, the engineer for the sponsors was directed to prepare an analysis of each value engineering proposal. The analysis was to include a recommendation to the sponsors to accept or reject each value engineering proposal based on confirmation of savings identified in the value engineering report. If a determination could not be made to accept or reject a proposal based on reconnaissance level VE cost estimating, the engineer was directed to recommend that a proposal receive further consideration when design-level investigations are undertaken. The process resulted in a draft Accountability Report that was transmitted to the Bureau of Reclamation on June 14, 2001. The report summarizes the initial findings of the sponsors. Input was sought from the Bureau of Reclamation on the format of a final report and the nature of its content. A two-day working meeting on July 19 and 20, 2001, was attended by the Bureau of Reclamation, Bureau of Indian Affairs and the sponsor at Canyon Ferry Dam near Helena, Montana. The purpose of the meeting was to further the understanding of the requirements for the evaluation and response. Both the sponsors and Bureau of Reclamation needed to improve the understanding of the methods and assumptions used by the VE team the sponsor's engineer. 1Bureau of Reclamation, April 30, 2001, Value Engineering, Final Report, Fort Peck Assiniboine and Sioux Water Supply System, Dry Prairie Rural Water System. 1 After the Canyon Ferry meeting, the sponsor's engineer worked with Bureau of Reclamation staff and VE team members through conferencing, electronic transfer and facsimile to develop a VE response that would address the technical analysis in a manner to fully comply with the concepts advanced by the VE team. The sponsor's engineer developed spreadsheet models for reconfiguration of the main pipelines. These models expanded the hydraulic analysis from KY PipeTM by adding algorithms for computing construction, operation, maintenance and replacement costs of pipelines and pumping stations. These models were shared with Bureau of Reclamation staff and VE team members who made specific recommendations on modification of spreadsheet values and equations to insure that the intent of the VE team was properly reflected. Similarly, agreement between the sponsors and Bureau of Reclamation was reached on construction, operation, maintenance and replacement costs of water treatment plant alternatives to insure that the intent of the VE team was properly reflected. Both efforts were highly cooperative between the sponsors and Bureau of Reclamation. This phase of the response was concluded by letter of September 21, 2001, from the Bureau of Reclamation to the sponsors outlining the organization of a final accountability report. It was understood between the sponsors and the Bureau of Reclamation that the evaluation phase had been concluded satisfactorily and that the Accountability Report could be undertaken. This report conforms to the Bureau of Reclamation outline. 1.2 Decisions by Sponsors Table 1 summarizes the results of the evaluation of the VE proposals. The decision of the sponsors to accept or reject VE proposals is given in Table 1. Plentywood pipeline reconfiguration, Opheim pipeline reconfiguration and disinfection with chloramines were proposals of the VE Report that were accepted. The Flaxville Road reconfiguration, Nashua intake, nano filtration and gravity intake proposals of the VE report were not accepted. Reconfiguration design criteria (alternative 1A), such as permitting an increase in pressure from 200 to 250 psi and siting reservoirs on high points along the pipeline route are accepted by the sponsors as valid considerations for final design but with the caveat that final decisions during design will depend upon the impact of design criteria upon life-cycle costs. At this stage of preliminary design, the reconfiguration concepts have an added life-cycle cost of $9,649,035, including an increase in construction costs of $13,512,000 and a savings in annual operation, maintenance and replacement cost of $179,827. One of the primary purposes of reconfiguration was to reduce the number of pumping stations on the main transmission pipeline and on the branch lines to reduce initial pump station construction and future OMR costs. The VE proposal would decrease the number of pumping stations on the main transmission pipeline from 18 to 12. The impact of reduction of pumping stations on branch lines would be the less significant. The reduction in number of pumping stations would be achieved, however, at an additional life-cycle cost as given above. Because parts of the VE reconfiguration proposal has merit, the sponsors have chosen to "provisionally accept" the VE recommendations for reconfiguration subject to design-level costing. 2 3 Pilot testing of waters from the Missouri River will be required in design level investigations to more fully assess the value engineering proposals for conventional water treatment, micro-filtration and media filtration (VE alternatives 2A and 4A). Therefore, the sponsors have chosen to continue investigation of water treatment alternatives in design level investigations and will select among the water treatment alternatives based on more detailed life- cycle costing. Both the micro-filtration and media filtration alternatives were provisionally accepted. All decisions of the sponsors were based on life-cycle cost information as presented in Table 1. Had the life-cycle cost of the Nashua intake alternative been equal or lower than the Poplar intake alternative, the Fort Peck Assiniboine and Sioux Tribes would have not accepted the alternative for the reason that the Tribes based their invitation to Dry Prairie and the plan for development of a regional system on an intake and water treatment plant located on the Fort Peck Indian Reservation 4 2. DESCRIPTION OF DRAFT FER AND VE PROPOSALS 2.1 Draft FER Proposals 2.1.1 River Intake The location of the river intake proposed in the Draft Final Engineering Report, dated December 2000, (DFER) was determined by an alternative analysis described in the Draft Final Engineering Report. The location is not specific nor definite but is attached to a segment of the Missouri River between Poplar at the eastern end and an undefined stretch of Missouri River to the west, but not extending beyond Wolf Point, where total project costs of all intake, water treatment and pipeline facilities and the present value of future electrical costs is lower than at intake points to the east or west of the selected segment. Costs of alternatives for intake siting are strongly influenced in this project by the structure of demands. While Glasgow represents a large demand on the west side of the project, demands for Wolf Point, Poplar, Scobey, Plentywood and Culbertson dominate the east side of the project. Larger pipelines for longer distances are required with intake on the west side of the project. Similarly, if the intake were moved eastward from Poplar, larger pipelines for longer distances would be required than with the intake near Poplar.