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Air Compressor Controls The Magazine for ENERGY EFFICIENCY in Compressed Air, Pneumatics, Blower and Vacuum Systems Air Compressor December 2014 Controls 14 Sullair of Houston Solves Extreme Environments 20 Cloud Solutions with Simulations for Air Compressors 38 Foundry Air Compressors Out of Control SERVICE INSPECTION PROGRAMS 27 INTERACTION. COMMITMENT. INNOVATION. These are the drivers that have helped Atlas Copco develop industry- leading compressed air systems. Our revolutionary development of the VSD compressor, now a standard in the industry, has taken another step forward with Atlas Copco’s own engineered variable frequency drive, we call the NEOS. A more robust design, reduced footprint and increased efficiency - all you need and nothing you don’t want. When you’re looking for a compressed air solution, look no further than Atlas Copco. www.atlascopco.us – 866-688-9611 adDV_CABP 11_14_CABP 14-11-05 12:14 PM Page 1 BECOME A DV SYSTEMS DISTRIBUTOR PERFORMANCE-DRIVEN, ENERGY-EFFICIENT INDUSTRIAL AIR COMPRESSORS Quality Products Innovation & Expertise Lasting Relationships Designed for demanding industrial With over 125 years of manufacturing We not only build products environments and built to last for excellence, we continue our commitment to last, but are committed decades, we’re known for our rugged and dedication to continuous innovation to building lasting relationships. & reliable industrial air compressors. and precision engineering. CONTACT US - 1-877-687-1982 - DVCOMPRESSORS.COM Built Better | 12/14 COLUMNS SUSTAINABLE MANUFACTURING FEATURES 14 Sullair of Houston Provides Air Compressor Solutions for Extreme Environments By Neal Lorenzi, Contributing Editor 20 Cloud Computing with Simulations for Air Compressor Networks By Bob Wilson, PEMCO Services 27 The Value of Service Inspection Programs By Ron Nordby 14 30 Innovation Profile Atlas Copco’s iPM Interior Permanent Magnet Motor and SMARTLink Service By Scott Williams, Contributing Editor 38 Foundry Air Compressors Out of Control By Ron Marshall for the Compressed Air Challenge® 20 COLUMNS 6 From the Editor 8 Industry News 42 Resources for Energy Engineers Technology Picks 47 Advertiser Index 48 The Marketplace Jobs and Technology 30 4 airbestpractices.com | 12/14 COLUMNS FROM THE EDITOR Air Compressor Controls Our readers will see in our first article that Sullair of Houston loves a COMPRESSED AIR BEST PRACTICES® challenge. The company designs customized air compressor packages that EDITORIAL ADVISORY BOARD Manager, Demand fit the rough and rugged world outside the walls of an industrial plant. Ball Doug Barndt Side Energy- Corporation They build air compressor solutions that operate efficiently in extreme, Sustainability harsh environments around the globe. This includes offshore or marine Productivity Senior Eric Battino PepsiCo environments, high or low ambient conditions — any environment where Manager a standard air compressor will not operate safely or efficiently. “We have been in business for Richard Feustel Senior Energy Advisor Leidos more than 40 years and have solved quite a few compressed air challenges for our customers,” Energy Manager, Brad Ikenberry Michelin says Loran Circle, director of engineering and sales. North America William Jerald Energy Manager CalPortland How can we make air auditing easier and more affordable for smaller plants? Bob Wilson, Global EH&S/ Varroc from PEMCO Services, discusses using cloud computing solutions to achieve this. “A number Jennifer Meier Plant Engineering Lighting of compressed air specialists are offering services via remote networking over the internet. The Manager Systems Industrial Energy Managers Chief Operating Mission Point specialist pre-configures the instrumentation and sends it to the client to collect the on-site data. Thomas Mort Officer Energy The instruments are then returned to the specialist for analysis and interpretation of the data.” Corporate Energy Brad Reed Toyota Ron Nordby recently retired from a long and distinguished career at John Henry Foster in Team Leader Global Director, Koch Minnesota. I had the pleasure of getting to know him over many years and was always struck Brad Runda Energy Industries at how close his company is to their customers. Their unique product offerings assisted with Corporate Energy Don Sturtevant Simplot this but it was clearly not limited to that reason. This month, Ron writes about one such strategy Manager in his article, “The Value of Service Inspection Programs.” Director, Global SPX Flow Jay Francis Product Management Industrial We continue to try and highlight new technology and service offerings in the compressed air & Strategic Accounts industry. This month, Contributing Editor Scott Williams highlights the iPM interior permanent Tilo Fruth President Beko USA magnet motor and drive train of the new Atlas Copco GA 7-37 VSD+ air compressors. Also Blackhawk Chris Gordon President reviewed in this article is their new SMARTLink program leveraging their decision to be the first Equipment major manufacturer to ship a separate data logger as a standard feature with most of their rotary Corporate screw air compressors. Paul Humphreys Communications Atlas Copco Manager Global Sales Parker A “foundry-out-of-control” is the topic of our last article. Written by Ron Marshall on behalf of the Paul Johnson Manager Hannifin Compressed Air Challenge®, this piece will provoke smiles and nodding heads from any compressed Universal air industry veteran. Ours is not a glamorous business and compressed air systems, quite Kurt Kondas President Air & Gas normally, are buried in grime and are the last financial priority of a company. Products As compressed air treatment guru Al Oberdeck used to say to me and Director Global Mark Krisa Ingersoll Rand countless others he trained, I hope you enjoy reading about this foundry Service Solutions Director Marketing / who eventually did decide to “get around 2IT”. Frank Langro Festo Compressed Air System Assessments Product Management Thank you for investing your time and efforts into Pierre Noack President Aerzen USA Compressed Air Best Practices®. Kaeser Wayne Perry Technical Director Compressors ROD SMITH Atlas Machine Andy Poplin Sales Manager Editor & Supply tel: 412-980-9901, [email protected] * A mentor of many, Al Oberdeck Air Power handed out coins encouraging Hank Van Ormer President people to “get around to it!” USA Compressed Air & Gas Institute, Compressed Air Challenge 2015 MEDIA PARTNERS 6 airbestpractices.com | 12/14 COLUMNS INDUSTRY NEWS New Food & Beverage Best Practices The guideline expands and clarifies the food and beverage production. It also identifies Guideline from BCAS compressed air requirements identified the air purity requirements for compressed air New best practice guideline BPG 102 for in existing food/beverage safety standards, for both direct and indirect product contact. guidelines and in some areas legislation. food and beverage processors on the safe p Installation practices are and efficient use of compressed air has provided as guidance for both The best practice guideline is intended to been unveiled by the British Compressed existing installations and new provide an encouragement to the food and Air Society (BCAS). installations. beverage industry to improve their compressed p Measurement and testing air provision rather than demand immediate Following this best practice guideline in procedures are identified to verify association with the food/beverage industry and possibly costly expense. the purity of the compressed air. requirements to apply the pre-requisite Scope p Maintenance activities are programme and where applicable HACCP identified to retain continued process will ensure that the compressed air This best practice guideline identifies the performance of the compressed system will not only meet current industry requirements for compressed air systems, air system. best practice but also contribute to customer operating at a pressure greater than 0.5 bar, as Importantly all food/beverage sites will be confidence in food supplied to market. pre-requisites in the production and processing subject to auditing processes. The guideline including packaging and transportation for safe ABP Christmas 2014.pdf 1 11/8/14 12:57 AM The entire team at nano-purification solutions wants to thank YOU, our loyal distributors, for your efforts. We know that without your hard work and enthusiasm, we would not be where we are today. C With great success comes great responsibility, not just to our M distributors but, to our community. n-psi is excited to announce Y our Giving Campaign for 2015. n-psi will be giving back a percentage of profits for 3 months to 3 charities. CM MY • June: Pet Adoption Month • October: Breast Cancer Research CY • November: 'Movember' Mens' Health Awareness CMY We look forward to continued success and to working with our K great friends and partners in our industry. Happy Holidays and all the best in 2015. 704-897-2182 www.n-psi.com 8 airbestpractices.com | 12/14 COLUMNS INDUSTRY NEWS provides specific advice to auditors on what sustainable business practices and strong company’s Business Code of Practice is built should be reviewed and verified to ensure financial performance. on the compact’s ten principles. that the compressed air system complies with “We are excited to be included again in the The Global Compact 100 companies were the set standards. UN Global Compact 100 for our commitment selected based on their adherence to these The guideline has been produced to be to sustainable
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