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DEPARTMENTS 6 | Feedback 63-64 | Marketplace 7 | Who’s Where 65 | Contact Us 8-9 | First Take 65 | Aerospace The autonomous EHang 2016 has fl own 10 | Up Front Calendar 48 passengers over Yuntai city in China. 11 | Going Concerns
2 2| Chinese cities are again putting SPACE FEATURES money into airlines 4 5| Freed of motor limit, South Korea can lift launch capability 12 | Silver Linings 2 3| U.S. ultra-low-cost carriers brace Progress on 737 MAX and 777X for a rocky autumn 46 | ULA and SpaceX retain U.S. programs is pivotal to Boeing’s military space launch business emergence from historic downturn DEFENSE 2 6| U.S. Missile Defense Agency MAINTENANCE, REPAIR 40 | ‘Rock-Solid’ Debut reveals hypersonic defense vision AND OVERHAUL NASA astronauts’ return from the 54 | Aftermarket decline is less than fl ight test to the ISS sets the stage 2 8| Skyborg contract awards boost feared, recovery more daunting for SpaceX taxi rides to the station manned-unmanned teaming 42 | Three for the Road 3 0| USAF budget shows sixth-gen UNMANNED AVIATION Missions from the UAE, China and fi ghter engines ready by 2025 56 | The Sun is setting on the FAA’s the U.S. have launched on the seven- 31 | Future fi ghter factory technology drone partnership initiative month journey to Mars will lower Tempest costs 5 8| Swiss and U.S. authorities draw 48 | Getting Real 3 2| Spain makes defense commitments closer on drones Urban air mobility moves closer to to keep Airbus jobs reality as vehicles fl y and regulations PROPULSION and airspace concepts are fi rmed up 3 3| How one component improved 60 | Rolls-Royce links with Boom and U.S. Navy F/A-18 fl eet readiness Virgin on supersonic ventures
3 5| Showing fi rst photo, KAI says ASK THE EDITORS COMMERCIAL AVIATION KF-X is 13% composite 6 2 15 | Boeing ramp-downs highlight latest | What are advantages, challenges airframer adjustments 3 6| The Pentagon rethinks the of electric-powered airliners? troubled F-35 logistics system 16 | U.S. operators shu e but do not VIEWPOINT cancel 737 MAX deliveries 3 7| UK rotorcraft capabilities hindered 66 | The FCC is endangering GPS by lack of local opportunities through its Ligado decision 18 | European aircraft OEMs are adapting to the new normal ON THE COVER 19 | Can stepping up novel coronavirus Boeing-Kitty Hawk joint venture Wisk is preparing to begin passenger fl ight trials with its Cora two- testing help airlines recover? seat, self-piloted eVTOL air taxi in New Zealand as the urban air mobility industry makes advances over a broad front. Wisk photo. 21 | COVID-19 second-wave risk may hamper Asia-Pacifi c rebound Aviation Week publishes a digital edition every week. Read it at AviationWeek.com/AWST DIGITAL EXTRAS Access exclusive online features from articles accompanied by this icon.
AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 3 AVIATION 4 SPACE& WEEK TECHNOLOGY/AUGUST 17-30, 2020 EXPANDING EXTENDING Guy Norris, Tony Osborne, Bradley Perrett, James Pozzi, Adrian Schofield, Lee AnnShay, Steve Trimble William Garvey, Ben Goldstein, Lee Hudson, Irene Klotz, HelenMassy-Beresford, Jefferson Morris, Editors Managing Director, Intelligence &Data Services AnneMcMahon Copy Editors Editor-In-Chief Joseph C. Anselmo [email protected] Senior Manager, Data Operations/Production Terra Deskins Lindsay Bjerregaard, Sean Broderick, MichaelBruno, BillCarey, Thierry Dubois, Director, Editorial andOnline Production MichaelO. Lavitt Jens Flottau (Commercial Aviation) [email protected] Jen DiMascio (Defense andSpace) [email protected] Helen Massy-Beresford Director, Forecasts and Aerospace Insights BrianKough President, Aviation Week Network Gregory Hamilton Graham Warwick (Technology) Production Editors Audra Avizienis, Theresa Petruso Manager, Data Operations Military Michael Tint Director, Digital Content Strategy Rupa Haria Artists 2121 K Street, NW, Suite 210, Washington, D.C. 20037 Chief Aircraft Evaluation Editor Fred George Bradley Perrett Associate ManagingEditor Molly [email protected] Thierry Dubois [email protected] Tony Osborne [email protected] Contributing Photographer Joseph Pries Jen DiMascio [email protected] Lee Ann Shay [email protected] Content Marketing Manager Rija Tariq Maxim Pyadushkin [email protected] Jens Flottau [email protected] Irene Klotz [email protected] Adrian Schofield Guy [email protected] Mark Carreau [email protected] Jack Freifelder, Arturo Mora, Natalia Pelayo, Andy Savoie 605 Third Avenue, New York, N.Y. 10158 Thomas De Pierro, Rosa Pineda, Colin Throm Art Director Lisa Caputo Phone: +1 (212)204-4200 Phone: +1 (202) 517-1100 Executive Editors Data &Analytics [email protected] [email protected] Editorial Offices Cape Canaveral Bureau Chiefs Los Angeles Washington Frankfurt Auckland Houston Chicago Moscow Wichita London Beijing [email protected] Paris Lyon [email protected]
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whole payload every mission. Please, reported separately on the Aviation Week someone, tell me we are not paying Intelligence Network on June 22. $500 million for a launch. I understand the scientific objectives, but seeing as how we are perhaps 20 years from FILLING THE VOID sending someone to Mars, I think JPL In the recent Q&A with Boeing CEO and NASA could find better objectives. David Calhoun, “Mr. Fix-It” (July 27- A two-year mission that costs $300 Aug. 16, p. 29), he says: “[A]ny partic- million, assuming 24/7 monitoring, etc., ular vision anyone has for [the new works out to $25,000 per hour! How midmarket airplane] right now does much is overhead anyway? Does any- not exist.” one review these costs and budget? Commercial aerospace is going through challenging times, but Boeing Michael Swindell, Palm Desert, California should commit to launching a new airplane because the middle of the Editor’s note: NASA’s contract with United market is underserved. The company Launch Alliance, awarded in 2016 to can leverage Boeing 787 airplane de- launch and provide related support services sign, and the manufacturing strategy for the Mars 2020 rover, was $243 million. can be optimized. The market is underserved due to OFFSHORE ALTERNATIVE Boeing 757 and Airbus A300 models The imminent collapse of Japan’s being retired or converted to freight- Aegis Ashore plan reported by Bradley ers. Airlines also use the larger 787 SAMPLE RETURN RIGORS Perrett (June 29-July 12, p. 29) seems a and Airbus A330 models, which have I was fascinated by Irene Klotz’s “Next huge concession to local antimilitary excess seat capacity, are too heavy and Stop Jezero Crater” (July 13-26, p. 62). pressures. Its potential replacement by not cost-effective for airlines. That’s One thing that caught my eye was the additional Aegis destroyers, however, is why Boeing should develop a smaller picture on p. 64 that shows a caching an illogical response. twin-aisle so airlines have a correctly sample container that will hold sam- An alternate Aegis offshore concept sized aircraft that fills the void. ples collected by Perseverance to be would place these systems on semisub- The airplane design should be returned to Earth on a future mission. mersible platforms attached to per- developed with all-composite technol- My question is: Those sample manent moorings in territorial waters. ogy in a next-generation oval fuselage, tubes are in very close proximity to This is proven offshore technology, which would lessen drag and increase each other; what is going to prevent akin to any number of existing offshore fuel efficiency. Boeing can draw on cross-contamination of samples? petroleum terminals. It avoids dedicat- 787 technology for everything from I assume Perseverance will go to ing costly and highly mobile multirole thermoplastics, aluminum alloys and several different areas and have the vessels to fixed-point missile defense. advanced electric systems to avionics. potential to collect different types of It also sidesteps myriad onshore “not- This would decrease the development minerals and rocks. If the samples in-my-backyard” issues, from land and certification timeline. are in powder form, the vibration and acquisition to live-fire testing. Boeing can rebalance its manufac- rigors of a return spaceflight could Although theoretically more vulner- turing strategy to reduce its reliance allow mixing. Also during the collection able, their forward positioning would on an extended supply chain by rees- process, what is to prevent a portion of provide a tripwire against a broad tablishing a stronger insourcing plan pulverized material from getting into strategic attack as well as enhancing and by reshoring key work to North an adjacent collection tube via splash- antisubmarine warfare and search- American partners. This would also ing and hence potentially altering a and-rescue capabilities. reduce potential supply chain delays future sample that could be an entirely Such an approach could also be as well as logistical and quality issues. different material collected at a later useful on the U.S. West Coast where If this program is launched now, date? That might potentially skew any onshore installations are strongly the new airplane could be ready when results the scientists discover. opposed by the very citizens they air travel returns mid-decade, and it would protect. would then be the leading option for A. Kurt Savegnago, Canton, Illinois the airlines’ middle-market seg- Paul R. Johnson, Houston ments—and showcase Boeing’s leader- MARS MISSION COST ship in commercial aerospace. NASA has invested $2.4 billion in Editor’s note: Japan is indeed considering building and launching the Mars this idea, according to local media, as was Alex Krutz, Aliso Viejo, California 2020 Perseverance rover, accord- ing to “Next Stop Jezero Crater” (July 13-26, p. 62). Earlier Mars rovers Address letters to the Editor-in-Chief, Aviation Week & Space Technology, cost about $1 billion. This is the start- 2121 K Street, NW, Suite 210, Washington, DC, 20037 or send via email to: ing cost for the Jet Propulsion Lab- [email protected] Letters may be edited for length and clarity; oratory. Evidently, they redesign the a verifiable address and daytime telephone number are required.
6 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST FEEDBACK WHO’S WHERE
whole payload every mission. Please, reported separately on the Aviation Week someone, tell me we are not paying Intelligence Network on June 22. Leon van de Pas has to Aerion’s legal team, formerly with Noblis has named $500 million for a launch. I understand been appointed CEO Gulfstream; Robert Lewis as director of Georgie Brophy the scientific objectives, but seeing of Unifly, whose un- system test evaluation, formerly with director of busi- as how we are perhaps 20 years from FILLING THE VOID manned traffic man- Northrop Grumman; and Matthew ness development sending someone to Mars, I think JPL In the recent Q&A with Boeing CEO agement platform is Clarke as senior vice president of mar- for space systems. and NASA could find better objectives. David Calhoun, “Mr. Fix-It” (July 27- designed to connect keting and communications, formerly Brophy led space A two-year mission that costs $300 Aug. 16, p. 29), he says: “[A]ny partic- authorities with with Aston Martin Lagonda, Land shuttle mission oper- million, assuming 24/7 monitoring, etc., ular vision anyone has for [the new pilots to integrate Rover and Karma ations for the NASA works out to $25,000 per hour! How midmarket airplane] right now does drones into airspace safely. He suc- Automotive. Goddard Space Flight Center and has much is overhead anyway? Does any- not exist.” ceeds Marc Kegelaers. Van de Pas has Air taxi developer held senior management roles in the one review these costs and budget? Commercial aerospace is going helped grow both scaleups and mul- Wisk has hired Eric commercial sector. through challenging times, but Boeing tinationals such as Philips, Gemalto, Johnson as senior CAE has hired Daniel Gelston as Michael Swindell, Palm Desert, California should commit to launching a new Tele Atlas and HERE Technologies. vice president of group president for defense and se- airplane because the middle of the HeliOffshore has appointed Tim engineering. Johnson curity. Gelston had been president of Editor’s note: NASA’s contract with United market is underserved. The company Rolfe CEO of the helicopter-safety was chief engineer at L3Harris Technologies’ broadband Launch Alliance, awarded in 2016 to can leverage Boeing 787 airplane de- organization, of which he is a found- Boeing NeXt and product development communications business and Smiths launch and provide related support services sign, and the manufacturing strategy ing member. Rolfe was Bristow chief engineer and integration team Detection and Cobham Tactical for the Mars 2020 rover, was $243 million. can be optimized. Helicopters’ director of safety and leader, respectively, for the Boeing Communications and Surveillance. The market is underserved due to global safety assurance; a helicopter 777X and 777-8 programs. He began He is a former military intelligence OFFSHORE ALTERNATIVE Boeing 757 and Airbus A300 models pilot in offshore, search-and-rescue, his career at McDonnell Aircraft. officer and U.S. The imminent collapse of Japan’s being retired or converted to freight- military support and other opera- Aviation, Power and Marine (AP&M) Army Armor School Aegis Ashore plan reported by Bradley ers. Airlines also use the larger 787 tions; and a board member of several has hired Jay McClaugherty Sr. as U.S. Draper Awardee. SAMPLE RETURN RIGORS Perrett (June 29-July 12, p. 29) seems a and Airbus A330 models, which have Bristow companies. Southwest sales manager. He had been Dan Boehle has I was fascinated by Irene Klotz’s “Next huge concession to local antimilitary excess seat capacity, are too heavy and Astroscale U.S. has hired Carolyn a field service engineer for S&S Energy been promoted to Stop Jezero Crater” (July 13-26, p. 62). pressures. Its potential replacement by not cost-effective for airlines. That’s Belle as director of advanced systems Products and TransCanada Turbines. Aerojet Rocketdyne One thing that caught my eye was the additional Aegis destroyers, however, is why Boeing should develop a smaller and Rob Staples as program manager. AP&M provides component repair chief financial officer picture on p. 64 that shows a caching an illogical response. twin-aisle so airlines have a correctly Belle led KSAT’s U.S. smallsat net- services and is an aeroderivative indus- from vice president, sample container that will hold sam- An alternate Aegis offshore concept sized aircraft that fills the void. work development and was an analyst trial-machinery com- controller and principal accounting ples collected by Perseverance to be would place these systems on semisub- The airplane design should be with Northern Sky Research and the ponents distributor. officer. Boehle previously was with returned to Earth on a future mission. mersible platforms attached to per- developed with all-composite technol- Space Foundation. Staples held roles AlphaCoin has Northrop Grumman, where he was di- My question is: Those sample manent moorings in territorial waters. ogy in a next-generation oval fuselage, in systems engineering, operations named John Boscia rector of Aerospace Systems financial tubes are in very close proximity to This is proven offshore technology, which would lessen drag and increase and program management across vice president of planning, reporting and analysis. each other; what is going to prevent akin to any number of existing offshore fuel efficiency. Boeing can draw on satellite, launch vehicle and ground business develop- John Thomas has joined Spike Aero- cross-contamination of samples? petroleum terminals. It avoids dedicat- 787 technology for everything from systems enterprises ment. He previously space’s executive team. He was CEO I assume Perseverance will go to ing costly and highly mobile multirole thermoplastics, aluminum alloys and for CesiumAstro and held senior business of Virgin Australia Airlines. Thomas several different areas and have the vessels to fixed-point missile defense. advanced electric systems to avionics. OneWeb. development and engineering posi- also serves on the boards of Icelandair potential to collect different types of It also sidesteps myriad onshore “not- This would decrease the development Agnieszka Cox has tions with the Triumph Group, Butler and Sky Service and is an advisor with minerals and rocks. If the samples in-my-backyard” issues, from land and certification timeline. been promoted to Aerospace and Defense, and the McKinsey & Co., Nieuport Aviation are in powder form, the vibration and acquisition to live-fire testing. Boeing can rebalance its manufac- president of Pacific TransDigm Group. Infra structure Partners, Plusgrade rigors of a return spaceflight could Although theoretically more vulner- turing strategy to reduce its reliance Aero Tech, a Kent, EaglePicher Technologies has hired and CAPA - Centre for Aviation. allow mixing. Also during the collection able, their forward positioning would on an extended supply chain by rees- Washington-based Steve Carrington as vice president of EHang Holdings has appointed process, what is to prevent a portion of provide a tripwire against a broad tablishing a stronger insourcing plan aviation repair and service company business development and marketing. Edward Xu, who is chief strategy pulverized material from getting into strategic attack as well as enhancing and by reshoring key work to North specializing in windows, avionics The battery-systems supplier fulfills officer, as head of marketing out- an adjacent collection tube via splash- antisubmarine warfare and search- American partners. This would also and instruments. She succeeds Tom mission-critical applications across de- side of Europe and Andreas Perotti, ing and hence potentially altering a and-rescue capabilities. reduce potential supply chain delays Brunts, who will remain on the board. fense, aerospace and medical sectors. who is chief marketing officer of future sample that could be an entirely Such an approach could also be as well as logistical and quality issues. Situational-awareness technology Carrington had been Norsk Titanium EHang Europe, as head of marketing different material collected at a later useful on the U.S. West Coast where If this program is launched now, provider MAG Aero- vice president of sales and programs. in Europe. date? That might potentially skew any onshore installations are strongly the new airplane could be ready when space has named Amerijet International has hired Kevin Dolliole, director of aviation results the scientists discover. opposed by the very citizens they air travel returns mid-decade, and it Nicholas Veasey Tim Strauss as CEO. Strauss comes for Louis Armstrong New Orleans would protect. would then be the leading option for chief financial officer. from Air Canada’s cargo business International Airport (MSY), has been A. Kurt Savegnago, Canton, Illinois the airlines’ middle-market seg- Veasey was Booz and also worked at Northwest/Delta elected to the Airports Council Inter- Paul R. Johnson, Houston ments—and showcase Boeing’s leader- Allen Hamilton vice Cargo, Hawaiian Airlines Cargo national-North America board of direc- MARS MISSION COST ship in commercial aerospace. president of investor and Emery Worldwide. He suc- tors. Dolliole, who oversaw MSY’s re- NASA has invested $2.4 billion in Editor’s note: Japan is indeed considering relations and before ceeds Vic Karjian, who will become cent $1 billion terminal development, building and launching the Mars this idea, according to local media, as was Alex Krutz, Aliso Viejo, California that covered the Deutsche Bank indus- Amerijet executive chairman. will fill an unexpired term. c 2020 Perseverance rover, accord- trial sector. ing to “Next Stop Jezero Crater” Aerion Supersonic has hired several To submit information for the Who’s Where column, send Word or attached text files (July 13-26, p. 62). Earlier Mars rovers Address letters to the Editor-in-Chief, Aviation Week & Space Technology, executives as the AS2 inches toward (no PDFs) and photos to: [email protected] For additional information on cost about $1 billion. This is the start- 2121 K Street, NW, Suite 210, Washington, DC, 20037 or send via email to: production: Alessandro Salvia as companies and individuals listed in this column, please refer to the Aviation Week Intelligence ing cost for the Jet Propulsion Lab- [email protected] Letters may be edited for length and clarity; controller, formerly with Embraer Network at AviationWeek.com/awin For information on ordering, telephone oratory. Evidently, they redesign the a verifiable address and daytime telephone number are required. and PwC; Rachelle St. Louis-Vincent U.S.: +1 (866) 857-0148 or +1 (515) 237-3682 outside the U.S.
6 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 7 FIRST
Rolls-Royce has discovered cracks in DEFENSE TAKE the intermediate-pressure compressor Boeing, Lockheed Martin and Raytheon For the latest, go to blades of higher-time Trent XWB-84 are to compete to develop a hypersonic AVIATIONWEEK.COM engines during scheduled overhauls. cruise missile, reviving Boeing’s role as a competitor for U.S. Air Force offensive Rolls is to study propulsion systems for hypersonic weapons (page 26).
UEC Boom Supersonic’s proposed Mach 2.2 Overture airliner and for a Mach 3 Russian Helicopters has flown the passenger transport being studied by modernized Kamov Ka-52M attack Virgin Galactic (page 60). rotorcraft, complete with improved electro-optical targeting system, at its Runway ends at Kozhikode Calicut Inter- subsidiary Progress in Arseniev in Rus- national Airport, where 18 were killed sia’s Far East.
in an Air India Express Boeing 737-800 U.S. NAVY runway excursion on Aug. 7, had been adjusted to create more runoff space, but fell short of recommendations fol- COMMERCIAL AVIATION lowing a similar accident in 2010. Russia’s United Engine Corp. has begun bench tests of a fan demonstrator for its German aerospace center DLR and MTU PD-35 large turbofan engine, proposed Aero Engines are to develop a hydrogen for the Sino-Russian Craic CR929. fuel-cell power train for flight testing in a Dornier Do 228 from 2026. Embraer will push back the entry into A U.S. Navy Boeing EA-18G test aircraft service of its 76-seat E175-E2 to 2023, as The FAA’s proposed steps to clear flew on Aug. 7 with the first flightworthy the Brazilian manufacturer faces weak Boeing 737 MAXs for service include Raytheon ALQ-249 Next-Generation demand because of COVID-19. separating wire bundles deemed non- Jammer Mid-Band pod. compliant with regulations and con- The third Boeing 777-9 development air- ducting readiness flights to ensure The U.S. Air Force will stick with in- craft completed its first flight on Aug. 3 long-grounded aircraft are airworthy cumbents United Launch Alliance (page 12). (page 12). and SpaceX for medium- and heavy- lift launches over the next five years, awarding them contracts worth a com- Airbus/Boeing Deliveries Down Nearly 50% bined $653 million (page 46). July July Year to Date Year to Date U.S. hypersonic weapon testing will 2020 2019 2020 2019 ramp up significantly in 2021 with three Airbus flights planned for the Common Hyper- sonic Glide Body supported by the U.S. A220 2 2 13 23 Army and Navy. A320/A320neo family 47 52 204 347 A330/A330neo 0 7 5 24 A Leidos-owned Bombardier Challeng- er 650 bristling with sensors has been A350 0 7 24 60 deployed by the U.S. Army as part of a A380 0 1 0 5 plan to acquire a fleet of business jets with a “deep-sensing” capability. TOTAL 49 69 246 459 NASA Boeing 737NG/MAX 0 2 9 114 747 0 0 1 4 767 1 3 15 25 777/777F 1 2 11 24 787 2 12 38 90 TOTAL 4 19 74 257 SPACE Note: Includes deliveries of military variants SpaceX ended its first crewed space- Sources: Airbus and Boeing flight—a two-month test run to the Deliveries of large commercial aircraft have declined drastically during the COVID-19 International Space Station—on crisis. In the first seven months of 2020, Airbus deliveries were down 46% compared Aug. 2 with a successful parachute with the same period in 2019, while Boeing’s year-over-year deliveries slumped by 71%. splashdown in the Gulf of Mexico off Boeing’s widebody deliveries—which exclude the grounded 737 MAX—declined 47%. Pensacola, Florida (page 40).
8 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST FIRST
Rolls-Royce has discovered cracks in DEFENSE TAKE the intermediate-pressure compressor Boeing, Lockheed Martin and Raytheon For the latest, go to blades of higher-time Trent XWB-84 are to compete to develop a hypersonic AVIATIONWEEK.COM engines during scheduled overhauls. cruise missile, reviving Boeing’s role as a competitor for U.S. Air Force offensive Rolls is to study propulsion systems for hypersonic weapons (page 26). Starship Hops
UEC Boom Supersonic’s proposed Mach 2.2 On Aug. 4, SpaceX’s Starship SN5 made Overture airliner and for a Mach 3 Russian Helicopters has flown the a short hop from the launch stand near passenger transport being studied by modernized Kamov Ka-52M attack Brownsville, Texas. It was the first successful Virgin Galactic (page 60). rotorcraft, complete with improved low-altitude flight since an earlier demon- electro-optical targeting system, at its strator made two hops—one each in July and Runway ends at Kozhikode Calicut Inter- subsidiary Progress in Arseniev in Rus- August 2019 —to test the methane-burning national Airport, where 18 were killed sia’s Far East. Raptor engine. Another five prototypes were in an Air India Express Boeing 737-800 U.S. NAVY destroyed in pressurization, fueling and runway excursion on Aug. 7, had been engine tests. SN5 was the first with full-size adjusted to create more runoff space, propellant tanks. SpaceX plans to launch but fell short of recommendations fol- a Starship into orbit atop a Super Heavy COMMERCIAL AVIATION lowing a similar accident in 2010. booster, perhaps before the end of the year. S ACE Russia’s United Engine Corp. has begun bench tests of a fan demonstrator for its German aerospace center DLR and MTU PD-35 large turbofan engine, proposed Aero Engines are to develop a hydrogen for the Sino-Russian Craic CR929. fuel-cell power train for flight testing in A SpaceX Falcon 9 lifted o from Ken- triggered a premature shutdown of the Garmin and French manufacturer Daher a Dornier Do 228 from 2026. nedy Space Center on Aug. 7 carrying 57 booster’s second stage. have received European and U.S. certi- Embraer will push back the entry into A U.S. Navy Boeing EA-18G test aircraft new Starlink broadband satellites outfi t- fi cation of Garmin’s Autoland system on service of its 76-seat E175-E2 to 2023, as The FAA’s proposed steps to clear flew on Aug. 7 with the first flightworthy ted with visors to cut sun glint that in- GENERAL AVIATION the TBM 940 single-engine turboprop. the Brazilian manufacturer faces weak Boeing 737 MAXs for service include Raytheon ALQ-249 Next-Generation terferes with astronomical observations. Textron Aviation has unveiled the Beech- demand because of COVID-19. separating wire bundles deemed non- Jammer Mid-Band pod. craft King Air 360 and 360ER, upgrades Spirit AeroSystems agreed to an ex- compliant with regulations and con- Rocket Lab has determined the cause of of the twin turboprop with new auto- panded role on the Aerion AS2 super- The third Boeing 777-9 development air- ducting readiness flights to ensure The U.S. Air Force will stick with in- the July 4 failure of an Electron rock- throttles, avionics improvements and sonic business jet that includes produc- craft completed its first flight on Aug. 3 long-grounded aircraft are airworthy cumbents United Launch Alliance et—a faulty electrical connection, which cabin enhancements. ing the forward fuselage. c (page 12). (page 12). and SpaceX for medium- and heavy- lift launches over the next five years, awarding them contracts worth a com- 80 YEARS AGO IN AVIATION WEEK Airbus/Boeing Deliveries Down Nearly 50% bined $653 million (page 46). Germany’s blitzkrieg through France in June 1940 left the Air Corps and the Navy Bureau of Aeronautics (the Air Force July July Year to Date Year to Date U.S. hypersonic weapon testing will UK all alone against Adolf Hitler’s Luftwaffe. It was also a wake- would not be created for another seven years). “The principal 2020 2019 2020 2019 ramp up significantly in 2021 with three up call for the U.S.—still on the sidelines of World War II—that lesson of the war up to the present time is that partial defense Airbus flights planned for the Common Hyper- its air defenses were woefully inadequate. Our August 1940 is inadequate defense,” President Franklin D. Roosevelt pro- sonic Glide Body supported by the U.S. A220 2 2 13 23 edition focused on that challenge and plans to build 25,000 claimed. “We cannot defend ourselves a little here and a little Army and Navy. military aircraft over the next two years, which would require there.” The U.S. entered World War II 16 months later, after the A320/A320neo family 47 52 204 347 Challeng- a tripling of plant capacity and a fivefold increase in workers. Japanese attacked the naval fleet at Pearl Harbor and Hitler A330/A330neo 0 7 5 24 A Leidos-owned Bombardier c er 650 bristling with sensors has been “I feel confident that, with government cooperation and the joined Japan in declaring war. A350 0 7 24 60 deployed by the U.S. Army as part of a close coordination of all A380 0 1 0 5 plan to acquire a fleet of business jets phases of the National with a “deep-sensing” capability. TOTAL 49 69 246 459 Defense Program, the NASA aviation industry will Boeing be capable of fulfilling 737NG/MAX 0 2 9 114 its portion of that 747 0 0 1 4 program,” wrote J.E. 767 1 3 15 25 Schaefer, vice president of Boeing’s Stearman 777/777F 1 2 11 24 Aircraft division, in a 787 2 12 38 90 series of testimonials TOTAL 4 19 74 257 from industry leaders. A SPACE Note: Includes deliveries of military variants two-page graphic tallied SpaceX ended its first crewed space- Sources: Airbus and Boeing flight—a two-month test run to the the number of airplanes Deliveries of large commercial aircraft have declined drastically during the COVID-19 International Space Station—on in service with the Army crisis. In the first seven months of 2020, Airbus deliveries were down 46% compared Aug. 2 with a successful parachute with the same period in 2019, while Boeing’s year-over-year deliveries slumped by 71%. splashdown in the Gulf of Mexico off Subscribers can read our August 1940 edition and every issue back to 1916 at: a c ive.aviation eek.com Boeing’s widebody deliveries—which exclude the grounded 737 MAX—declined 47%. Pensacola, Florida (page 40).
8 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 COMMENTARY UP FRONT ANTOINE GELAIN
IN JULY, THE UK GOVERNMENT by June 2023 and 720 by June 2026. Failure to keep teamed up with India’s Bharti conglom- to this timetable will put OneWeb at risk of losing its erate to rescue the OneWeb broadband spectrum licenses, which are believed to be the only satcom venture from bankruptcy. The thing of real value in the venture today. British government itself is putting $500 million on Finally, the teaming of the British government with a the table for what is believed to be a 45% stake in the commercial telecommunications group from India looks company. This investment was authorized through an more like an opportunistic and tactical move than the unusual procedure called “ministerial direction.” This type of long-term public-private partnership required essentially means that the secretary of state for busi- to give such a difficult project a chance to succeed. ness and industrial strategy was allowed to override ■ Can OneWeb be realistically repurposed into a GNSS the recommendation of its staff who, after scrutinizing system? This would be revolutionary to say the least. the business plan, came to the conclusion that the pro- To design and develop a competitive satellite navigation posed investment did not meet the official government’s system using a completely new technology and system “value for money” re- architecture (in low quirements. Earth orbit) is a huge It also came in the The UK’s OneWeb Gamble and highly risky en- wake of a controver- ONEWEB deavor in itself. One sial project initiated early-stage U.S.-based by the UK government startup called Xona to develop a new Glob- Space Systems recent- al Navigation Satellite ly raised $1 million in System (GNSS) as a preseed money to try sovereign British al- to do just that. But ternative to the exist- doing it by reusing an ing European Galileo existing technology and American GPS will be even harder, as systems. While this it adds multiple con- has nothing to do with straints to the design OneWeb’s broadband specifications. It will communications busi- Can investing in a failed venture be like trying to run ness, one of the sce- be a nation’s space strategy? in a potato sack. So narios underlying the while the odds of suc- UK’s investment is to repurpose it into a GNSS-like cess are not nil, it seems a very far-fetched idea and system fit to deliver a resilient and accurate Position- one that will either quickly disappear or take a long ing, Navigation and Timing (PNT) service. time to come to fruition. This governmental decision to invest in OneWeb ■ What does all this tell us about the UK space strategy? raises three questions: Well, it tells us that it is in limbo and that the British ■ Is investing in OneWeb a good idea? After all, it government is at a loss as to how to fulfill its claimed would not be the first time a mobile satellite service ambition to become a space power in its own right in venture has bounced back from bankruptcy. Iridium, the post-Brexit world. Instead of building upon their Globalstar and Orbcomm all went through it 20 years past investments and current involvement in Europe- ago and managed to find some level of success (al- an space projects, the British have decided they would though none of them is fully profitable yet). In the case rather go it alone. But it is a political stance, disconnect- of OneWeb, however, the odds of turning the business ed from the reality of the UK space industry, which is around are much lower. deeply embedded in the European space ecosystem. First, the competitive landscape is incredibly The decision to acquire a stake in OneWeb was justi- challenging, with two particularly strong competi- fied neither by the project’s economics nor by a proper tors: SpaceX’s Starlink, which is well ahead with 500 space industrial strategy, but simply by the govern- satellites already in orbit, and Amazon, which just ment’s political interest in potentially gaining access to announced it will invest $10 billion in completing the a space platform for “geopolitical advantages in foreign Kuiper constellation of 3,000+ satellites, following policy and soft power.” Beyond that, it is also symptom- recent FCC approval. atic of a government whose decisions appear increas- Second, it is likely that OneWeb needs a complete ingly improvised and that is using an investment strat- redesign to have a chance of succeeding against the egy akin to gambling. It may be a strategy all right, but huge technical and operational hurdles ahead. This let us not call it a space or industrial strategy. c will take time and extra money—all the more, as the clock is ticking: OneWeb is obliged by the Internation- Contributing columnist Antoine Gelain is the managing director of al Telecommunication Union to launch 360 satellites Paragon European Partners. He is based in London.
10 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST COMMENTARY COMMENTARY UP FRONT GOING CONCERNS ANTOINE GELAIN MICHAEL BRUNO
IN JULY, THE UK GOVERNMENT by June 2023 and 720 by June 2026. Failure to keep AS PUBLIC COMPANIES REPORTED A more subtle shift, though no less significant, is teamed up with India’s Bharti conglom- to this timetable will put OneWeb at risk of losing its their latest quarterly results amid the occurring down the value chain, where there is an erate to rescue the OneWeb broadband spectrum licenses, which are believed to be the only recent financial carnage in the aerospace emerging middle market for space services. Compa- satcom venture from bankruptcy. The thing of real value in the venture today. and defense sector, it was hard to find gen- nies such as Parsons, Virgin Galactic and KBR have British government itself is putting $500 million on Finally, the teaming of the British government with a uine optimism. With COVID-19 gutting the commercial reengineered their companies and are making money the table for what is believed to be a 45% stake in the commercial telecommunications group from India looks aerospace manufacturing sector and maintenance, re- by providing support services for the space effort— company. This investment was authorized through an more like an opportunistic and tactical move than the pair and overhaul segment, and expectations hardening in ways that are not as sexy as SpaceX’s NASA crew unusual procedure called “ministerial direction.” This type of long-term public-private partnership required around flat or worse defense spending, most corpo - transport mission but just as real when it comes to essentially means that the secretary of state for busi- to give such a difficult project a chance to succeed. rate managers provided making a profit. ness and industrial strategy was allowed to override ■ Can OneWeb be realistically repurposed into a GNSS slimmed-down outlooks “We had nice year-on- the recommendation of its staff who, after scrutinizing system? This would be revolutionary to say the least. for the foreseeable future. Rising Above year growth in the space the business plan, came to the conclusion that the pro- To design and develop a competitive satellite navigation But one segment stood Could outer space perk up your portfolio? business, just under dou- posed investment did not meet the official government’s system using a completely new technology and system out for its near-universal ble-digit growth there,” “value for money” re- architecture (in low positivity: space. It may KBR CEO and Presi- quirements. Earth orbit) is a huge have almost taken an dent Stuart Bradie said It also came in the The UK’s OneWeb Gamble and highly risky en- implosion of the airlin- Aug. 6. The former Hal- wake of a controver- ONEWEB deavor in itself. One er business and historic liburton business, once sial project initiated early-stage U.S.-based federal deficit spending publicly associated with by the UK government startup called Xona against a pandemic to get military logistics sup- to develop a new Glob- Space Systems recent- there, but suddenly outer port during the George al Navigation Satellite ly raised $1 million in space looks like the best W. Bush administration, System (GNSS) as a preseed money to try place to be in business. now is the world’s only sovereign British al- to do just that. But “Space continues to be government-licensed ternative to the exist- doing it by reusing an an opportunity for com- provider training astro- ing European Galileo existing technology panies to drive growth in nauts for commercial and American GPS will be even harder, as a flat-to-down environ- space missions. systems. While this it adds multiple con- ment,” Jefferies analysts “Investors often over- has nothing to do with straints to the design wrote in an Aug. 10 report. look that KBR has trans- OneWeb’s broadband specifications. It will As the recent earnings NASA formed its portfolio since communications busi- Can investing in a failed venture be like trying to run season showed, numerous companies are being lifted 2015 and still perceive the firm as an engineering and ness, one of the sce- be a nation’s space strategy? in a potato sack. So by space business. “The primes are having such strong construction play, given its heritage as a unit of Hal- narios underlying the while the odds of suc- growth there,” Credit Suisse analyst Rob Spingarn noted liburton,” Cowen analyst Gautum Khanna noted in UK’s investment is to repurpose it into a GNSS-like cess are not nil, it seems a very far-fetched idea and in a July 31 teleconference. June. But acquisitions of Wyle Labs, Honeywell Tech- system fit to deliver a resilient and accurate Position- one that will either quickly disappear or take a long For instance, L3Harris Technologies sees space—both nology Solutions and Stinger Ghaffarian Technologies ing, Navigation and Timing (PNT) service. time to come to fruition. space-based and ground support—as its fastest-growing in 2016-18 “put KBR on the map as a noteworthy gov- This governmental decision to invest in OneWeb ■ What does all this tell us about the UK space strategy? opportunity, with a combined $10 billion pipeline of long- ernment services competitor.” Government services, raises three questions: Well, it tells us that it is in limbo and that the British term opportunities and several bid proposals awaiting especially space, now are responsible for 70% of the ■ Is investing in OneWeb a good idea? After all, it government is at a loss as to how to fulfill its claimed responses that total around $1 billion in the near term. company’s annual revenue. would not be the first time a mobile satellite service ambition to become a space power in its own right in “We feel very encouraged by the space business as a Interestingly, the space market is expanding so fast venture has bounced back from bankruptcy. Iridium, the post-Brexit world. Instead of building upon their whole,” said L3Harris Chairman and CEO Bill Brown. that KBR itself may have competition for astronaut Globalstar and Orbcomm all went through it 20 years past investments and current involvement in Europe- Several others below the marquee prime govern- training. In June, NASA signed a Space Act Agreement ago and managed to find some level of success (al- an space projects, the British have decided they would ment contractor level are also benefiting, according to with Virgin Galactic to develop a private orbital astro- though none of them is fully profitable yet). In the case rather go it alone. But it is a political stance, disconnect- Jefferies analysts Sheila Kahyaoglu and Greg Konrad. naut readiness program for space tourists. of OneWeb, however, the odds of turning the business ed from the reality of the UK space industry, which is “Kratos Defense and Security is benefiting from the “As part of this, we will offer our existing space train- around are much lower. deeply embedded in the European space ecosystem. need for low-Earth-orbit (LEO) satellites in real-time ing infrastructure at Spaceport America and custom- First, the competitive landscape is incredibly The decision to acquire a stake in OneWeb was justi- data processing, and Mercury Systems is getting pulled ized future Astronaut Readiness Program . . . allowing challenging, with two particularly strong competi- fied neither by the project’s economics nor by a proper in, given an increased need for data processing power these private astronauts to become familiar with the en- tors: SpaceX’s Starlink, which is well ahead with 500 space industrial strategy, but simply by the govern- at the edge.” What is more, both Booz Allen Hamilton vironment in and en route to space such as G forces and satellites already in orbit, and Amazon, which just ment’s political interest in potentially gaining access to and Parsons indicate that space is even a target area for zero G,” Virgin Chief Space Officer George Whitesides announced it will invest $10 billion in completing the a space platform for “geopolitical advantages in foreign mergers and acquisitions. said Aug. 3. “This initiative has been largely driven by Kuiper constellation of 3,000+ satellites, following policy and soft power.” Beyond that, it is also symptom- President Donald Trump’s administration’s spending the considerable demand among our existing customer recent FCC approval. atic of a government whose decisions appear increas- and focus on space, from the new U.S. Space Force to base to participate in orbital space flights.” Second, it is likely that OneWeb needs a complete ingly improvised and that is using an investment strat- a NASA mission to return Americans to the Moon in There have also been plenty of space company set- redesign to have a chance of succeeding against the egy akin to gambling. It may be a strategy all right, but the coming years, certainly helps set the tone. Signifi- backs in recent months, with OneWeb’s bankruptcy huge technical and operational hurdles ahead. This let us not call it a space or industrial strategy. c cantly, there is a commercial sector race to establish heading the list. But it should come as no surprise that will take time and extra money—all the more, as the LEO-based communication and Earth observation ser- business success in space is hard. Maybe what is sur- clock is ticking: OneWeb is obliged by the Internation- Contributing columnist Antoine Gelain is the managing director of vices—albeit one driven by billionaires and their per- prising is that space is already proving lucrative for pub- al Telecommunication Union to launch 360 satellites Paragon European Partners. He is based in London. sonal passions for a space legacy. lic investors, and the market looks set to grow. c
10 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 11 COMMERCIAL AVIATION > Airframer adjustments p. 15 MAX deliveries hang on p. 16 European OEMs adapt p. 18 COVID-19 testing p. 19 Asia-Pacific demand p. 21 Chinese cities fund airlines p. 22 U.S. ultra-low-cost carriers p. 24 SILVER LININGS > FAA DRAFT RULE SPELLS OUT > 777X FLIGHT TESTS RAMP UP AS WHAT MUST BE DONE TO LIFT THIRD DEVELOPMENT AIRCRAFT THE 737 MAX GROUNDING ENTERS THE PROGRAM
Sean Broderick Washington and Guy Norris Los Angeles he release of a detailed road map that plots the Boeing MAX must have done before return- ing to revenue service. 737 MAX’s return to airline service in at least some Because Boeing made the work jurisdictions and the addition of a third 777-9 to that package available nearly two months program’s flight-test regime offered two rare bits of ago and the FAA tentatively approved T its contents, the wiring mandate is positive news amid both the company’s own crisis and the global not expected to add time to MAX re- airline industry’s historic downturn. turn-to-service preparation. The FAA, quoting Boeing’s service bulletin, es- The FAA on Aug. 3 laid out its most termined that bundles need to be sep- timates that the fixes will take a max- detailed blueprint to date on what arated in 12 places to meet 2007 reg- imum of 79 work hours per aircraft. Boeing and 737 MAX operators must ulatory changes intended to prevent The wiring design is the same on do to return their grounded aircraft wiring failures from creating hazards. the 737 Next Generation (NG) and to service in the U.S. The document, The agency ordered Boeing to fix the MAX, but the older model does not a notice of proposed rulemaking issue on new-production MAXs and need to be changed. The electrical wir- (NPRM), contains few surprises. develop modification instructions for ing interconnect system rule flagged Operators must install flight control in-service aircraft. by the FAA was not in place when the computer (FCC) and MAX flight-deck Many operators planned to make NG was designed; therefore, it is not display system software that Boeing the wiring changes before returning part of the model’s certification basis. has been developing and validating their MAXs to revenue flying, relying Updating MAX wiring, while an im- for more than a year to address is- on service instructions Boeing issued portant regulatory compliance issue, sues spotlighted in two fatal 737-8 ac- on June 10. What was not clear: is an ancillary change in the package cidents. They also must modify wire whether the FAA would require op- of upgrades that will end the 18-month- bundles that do not meet the latest erators to address the issue before plus fleet grounding. The major changes wire-separation standards. the MAXs flew again or give them the are installing updated FCC software The wire-bundle issue, discovered flexibility of a longer window for that modifies the MAX’s Maneuvering during a comprehensive review of compliance, which is typical for Characteristics Augmentation System the MAX’s design and certification, in-service fleet fixes. The FAA plan (MCAS) and putting pilots through involves horizontal-stabilizer trim confirms that the wiring work is one new, updated training. The MCAS, arm and control wiring. The FAA de- of several steps that each existing implicated in two fatal accidents that
12 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST COMMERCIAL AVIATION > Airframer adjustments p. 15 MAX deliveries hang on p. 16 European OEMs adapt p. 18 COVID-19 testing p. 19 Asia-Pacific demand p. 21 Chinese cities fund airlines p. 22 U.S. ultra-low-cost carriers p. 232434
and line pilots validate proposed ing flight-control laws to safeguard changes to MAX pilot training. A Joint against MCAS activation due to a Operations Evaluation Board (JOEB) failed or erroneous AOA sensor,” the review, including participation from FAA says. Neither the NPRM nor the SILVER LININGS Brazilian, Canadian, European and FAA summary discusses adding addi- U.S. pilots and regulators must be per- tional AOA sensors. > FAA DRAFT RULE SPELLS OUT > 777X FLIGHT TESTS RAMP UP AS formed, followed by an FAA-led Flight MAX pilot training will be finalized WHAT MUST BE DONE TO LIFT THIRD DEVELOPMENT AIRCRAFT Standardization Board (FSB) report separately and will include a pub - that will establish minimum training lic-comment period. Once the training THE 737 MAX GROUNDING ENTERS THE PROGRAM curriculum for MAX pilots. program is approved, the FAA will is- The novel coronavirus pandemic’s sue an airworthiness directive (AD), travel restrictions have presented is- or final rule, mandating the return-to- sues for the JOEB work, which would service steps. The agency is not work- normally take place in one location. ing with a timeline for this process. On July 21, the FAA said “final plan- The NPRM was published on Aug. ning is underway” for the JOEB and 6. The public has through Sept. 21 to FSB pilot evaluations but did not offer provide feedback on the blueprint. details on timing. The agency will review the comments, The first flight of Boeing 777-9 Among the major training changes finalize the rule and issue it, formally lifting its March 13, 2019, emergency WH003 lasted 2 hr. 47 min. and expected to be adopted are mandatory simulator sessions for all prospective order banning MAX operations in was crewed by Boeing test pilots MAX pilots. Previously, pilots with U.S. airspace. Charles Farmer and Mark Brown. 737-type ratings could transition to Issuance of the final rule is the last the MAX following computer-based of four key steps that the FAA and differences training. The FAA is also Boeing must complete to clear the proposing changes to the following MAX’s return. seven MAX NNCs: runaway stabilizer, The first step requires Boeing to stabilizer trim inoperative, airspeed wrap up final documentation and unreliable, altitude disagree, AOA training updates and to submit a final disagree, speed trim fail and hori - package detailing them to the FAA for BOEING zontal stabilizer out of trim. Some of review and acceptance. Sean Broderick Washington and Guy Norris Los Angeles these changes are linked to the FCC The FAA must also address all rec- modifications, while others stem from ommendations from the Technical he release of a detailed road map that plots the Boeing MAX must have done before return- led regulators to ban MAX operations human factors research that found Advisory Board (TAB) of independent ing to revenue service. in March 2019, commands automatic problems with their language or log- experts set up to review the agency’s 737 MAX’s return to airline service in at least some Because Boeing made the work horizontal stabilizer inputs to help the ic. Boeing is adding an eighth NNC, conclusions, including findings of jurisdictions and the addition of a third 777-9 to that package available nearly two months MAX handle like its 737NG predeces- indicated airspeed disagree, to the compliance, related to Boeing’s pro- program’s flight-test regime offered two rare bits of ago and the FAA tentatively approved sor. The software changes ensure the airplane flight manual. posed changes. As of Aug. 3, six of the T its contents, the wiring mandate is MCAS functions as intended and only The FAA grouped the MAX safe - 11 TAB recommendations had been positive news amid both the company’s own crisis and the global not expected to add time to MAX re- when needed but does not confuse or ty issues into seven categories, the addressed, the FAA says. All five out- airline industry’s historic downturn. turn-to-service preparation. The FAA, overwhelm pilots. agency’s summary says. These are standing issues are linked to the FSB quoting Boeing’s service bulletin, es- The MAX’s original design, which MCAS’ reliance on a single AOA report on minimum pilot training. The FAA on Aug. 3 laid out its most termined that bundles need to be sep- timates that the fixes will take a max- relied on data from a single angle-of-at- sensor, MCAS’ repetitive commands, In addition, the FAA must issue detailed blueprint to date on what arated in 12 places to meet 2007 reg- imum of 79 work hours per aircraft. tack (AOA) sensor, left it susceptible MCAS’ stabilizer-trim adjustment guidance for its inspectors explaining Boeing and 737 MAX operators must ulatory changes intended to prevent The wiring design is the same on to a single-point failure. Boeing as- authority, flight crew recognition and the MAX flight-training and mainte- do to return their grounded aircraft wiring failures from creating hazards. the 737 Next Generation (NG) and sumed pilots would be the safety back- response, the way the MAX alerted nance updates. Inspectors will use the to service in the U.S. The document, The agency ordered Boeing to fix the MAX, but the older model does not stop, recognizing and reacting to un- pilots of an AOA disagree, other pos- guidance to approve flight crew and a notice of proposed rulemaking issue on new-production MAXs and need to be changed. The electrical wir- needed MCAS inputs quickly and sible horizontal stabilizer failures maintenance manual changes that (NPRM), contains few surprises. develop modification instructions for ing interconnect system rule flagged using the runaway stabilizer non- and MCAS-related maintenance pro- must be in place before airlines can Operators must install flight control in-service aircraft. by the FAA was not in place when the normal checklist (NNC). But the two cedures. The FAA says its directive resume MAX operations. computer (FCC) and MAX flight-deck Many operators planned to make NG was designed; therefore, it is not MAX accidents—Lion Air Flight 610 and the pending training plan will It is unclear whether any other reg- display system software that Boeing the wiring changes before returning part of the model’s certification basis. in October 2018 and Ethiopian Airlines address each of them. ulators will move in lockstep with the has been developing and validating their MAXs to revenue flying, relying Updating MAX wiring, while an im- Flight 302 in March 2019—showed the Once the software upgrades and FAA. Several have said they plan to for more than a year to address is - on service instructions Boeing issued portant regulatory compliance issue, company was wrong. One of the many wiring changes are complete, oper- conduct firsthand evaluations of Boe- sues spotlighted in two fatal 737-8 ac- on June 10. What was not clear: is an ancillary change in the package changes to the MCAS includes ensuring ators will be required to conduct a ing’s changes, setting up the likelihood cidents. They also must modify wire whether the FAA would require op- of upgrades that will end the 18-month- pilots can recover from an unneeded “readiness flight” to validate each air- of phased approvals. bundles that do not meet the latest erators to address the issue before plus fleet grounding. The major changes MCAS activation without using craft’s airworthiness and compliance The FAA has been working closely wire-separation standards. the MAXs flew again or give them the are installing updated FCC software non-normal procedures. with the new standards. with many regulators throughout the The wire-bundle issue, discovered flexibility of a longer window for that modifies the MAX’s Maneuvering The NPRM and a related FAA sum- Fixes to the single-AOA sensor evaluation process. For example, both during a comprehensive review of compliance, which is typical for Characteristics Augmentation System mary of its MAX review released at issue include the updated FCC soft- the European Union Aviation Safety the MAX’s design and certification, in-service fleet fixes. The FAA plan (MCAS) and putting pilots through the same time emphasize that work ware “to eliminate MCAS reliance on Agency and Transport Canada flight- involves horizontal-stabilizer trim confirms that the wiring work is one new, updated training. The MCAS, still remains to be done. The largest a single AOA sensor signal by using test and human-factors specialists arm and control wiring. The FAA de- of several steps that each existing implicated in two fatal accidents that remaining piece is having regulators both AOA sensor inputs and chang- helped the FAA and Boeing develop
12 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 13 COMMERCIAL AVIATION
After a slower-than-planned start, however, tests of the fi rst 777X family member—the 777-9—continue to ramp up with the third development aircraft entering the flight-test program on Aug 3. Designated WH003, the aircraft departed Boeing’s Everett, Washing- ton, facility and fl ew a circuit encom- passing parts of northern Oregon and central Washington before returning to land at the company’s flight-test base at Boeing Field, Seattle. The 2-hr. 47-min. flight reached a maxi- mum altitude of 28,000 ft. and top speed of about 530 kt. and included two missed approaches and circuits of Moses Lake, Washington. OE IE I ION NE This third aircraft, destined for The FAA has laid out a plan that This will be easier said than done. launch operator Lufthansa after Boeing and operators will follow to Because various civil aviation agen- certifi cation, will be used primarily to evaluate performance of Gener- return their grounded MAXs to cies are planning a more detailed look at what Boeing has done to the al Electric GE9X engines as well as revenue service. MAX, regulatory approvals will not fl ight loads and operation of the aux- scenarios to evaluate fl ight crew re- all come at once. Airlines will not be iliary power unit and avionics. It joins sponse to the updated software, the able to take delivery until their home- Boeing’s fi rst two 777-9 development FAA says. Regulatory experts from country regulators sign o . aircraft, which continue to amass Brazil, Canada and Europe “are in- Compounding these issues is the test hours since the fl ight of the fi rst volved with the ongoing review and COVID-19 pandemic travel demand aircraft on Jan 25. and the second on analysis of the results as validating dilemma. Boeing has seen more than April 30. The fi rst aircraft, which re- authorities,” the U.S. agency adds. 600 MAX orders disappear from its sumed fl ight tests on April 23 after MAX operators have said they will backlog during the grounding, and almost a monthlong holdup related to need at least a month, and likely more, reduced demand caused by the nov- the COVID-19 pandemic, is currently to upgrade their MAXs, ensure they el coronavirus pandemic means it is engaged in fl utter tests and last week are ready to fly following extended likely to get worse before it gets bet- conducted stalls as part of continuing stints on the ground, work them back ter. Still more planned deliveries have envelope expansion work. into fl ight schedules and train pilots. been pushed back, giving airlines more Although WH001 testing is pri- Issuance of an AD by regulators time to wait out a demand rebound. marily aimed at stability and control clears the way for Boeing to resume Production restarted a few months as well as high- and low-speed aero- deliveries to affected airlines and, ago, but the buildup will be slow. Boe- dynamics, it has also been used for crucially, resume collecting pay- ing, which was rolling out 52 737s per avionics, fl ight control systems and ments from its narrowbody-program month before the MAX was grounded, brake tests. The second aircraft, customers. has pushed its fi rst publicly released whose entry into the program was Boeing’s free cash fl ow of negative production-rate target of 31 aircraft also delayed by coronavirus-related $5.6 billion last quarter was its sixth per month from 2021 into 2022, and precautions, is engaged primarily on straight quarter in the red. Chief even that may change. tests of the autoland system and Financial Officer Greg Smith told “It’s a very gradual, slow-rate build- ground e ects testing. WH002, which analysts on July 29 that Boeing sees up to that 31,” Smith says. “And that conducted autoland approaches at a path to positive cash fl ow in 2021, could adjust based on how we deliver Moses Lake on Aug 3., will also be with “the biggest driver being the 737 o the ramp or any further informa- used to augment the stability and con- MAX profi le.” tion we gather from the customers.” trol work of WH001. Translation: Boeing needs to As Boeing’s hopes recede of seeing A fourth aircraft, WH004, is also set build—and, more importantly, deliv- cash fl ow in again soon from the MAX, to join the test program later this year. er and collect outstanding payments so have prospects of early income Incorporating a production-represen- on—as many MAXs as possible, as from the 777X, fi rst deliveries of which tative internal cabin confi guration, the soon as possible. have now o¡ cially been pushed back last dedicated 777-9 test airframe will Boeing stopped MAX deliveries from 2021 to 2022 (see p. 20). A victim be used mainly to evaluate the environ- when the model was grounded but of ill timing, the slowdown in 777-9 de- mental control system. Later in the kept producing them until January. velopment is blamed on the COVID- certifi cation e ort in 2021, WH004 will The company has about 450 MAXs in 19-related slowdown in demand for also conduct airport noise compliance storage awaiting delivery to custom- new large aircraft as well as an ex- work and, ultimately, fi nish its test role ers and plans to focus on moving the tended certifi cation process resulting with a phase of extended twin-engine majority of these within the fi rst year from lessons learned from the revised operations and airline-like functional- following regulatory approval. certifi cation of the 737 MAX. ity and reliability operations testing. c
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After a slower-than-planned start, First deliveries of the Boeing 777-9 however, tests of the fi rst 777X family will not occur before 2022. The delay member—the 777-9—continue to ramp from 2021 is linked to the global up with the third development aircraft widebody market weakness. entering the flight-test program on Aug 3. Designated WH003, the aircraft move up methodically and stabilized— departed Boeing’s Everett, Washing- not have travel work—and [have] first- ton, facility and fl ew a circuit encom- time quality. We’ll do an assessment, passing parts of northern Oregon and then we’ll move up to the next rate. central Washington before returning And then again, we’ll be informed of to land at the company’s flight-test how quickly we’re clear in the inven- base at Boeing Field, Seattle. The tory off the ramp.” 2-hr. 47-min. flight reached a maxi- Production of Boeing’s two biggest mum altitude of 28,000 ft. and top money earners, the 777 and 787, will speed of about 530 kt. and included also be drastically cut back under two missed approaches and circuits the revised plans. Boeing previously of Moses Lake, Washington. planned to reduce 787 production to OE IE I ION NE This third aircraft, destined for 10 per month in 2020 and gradually This will be easier said than done. launch operator Lufthansa after trim it further to seven per month The FAA has laid out a plan that BOEING Boeing and operators will follow to Because various civil aviation agen- certifi cation, will be used primarily by 2022. to evaluate performance of Gener- return their grounded MAXs to cies are planning a more detailed “In light of the ongoing challenges look at what Boeing has done to the al Electric GE9X engines as well as Boeing Ramp-Downs Highlight Latest presented by the pandemic and the revenue service. MAX, regulatory approvals will not fl ight loads and operation of the aux- Airframe Manufacturer Adjustments impact on our airline customers, we scenarios to evaluate fl ight crew re- all come at once. Airlines will not be iliary power unit and avionics. It joins now plan to reduce the 787 production sponse to the updated software, the able to take delivery until their home- Boeing’s fi rst two 777-9 development rate from the current 10 per month to FAA says. Regulatory experts from country regulators sign o . aircraft, which continue to amass > BOEING MAKES MORE PRODUCTION CUTBACKS six per month in 2021,” Calhoun says. Brazil, Canada and Europe “are in- Compounding these issues is the test hours since the fl ight of the fi rst Reducing overall production to volved with the ongoing review and COVID-19 pandemic travel demand aircraft on Jan 25. and the second on > MARKET SOFTNESS ADDS FURTHER DELAY TO 777X DEBUT low single digits also has triggered analysis of the results as validating dilemma. Boeing has seen more than April 30. The fi rst aircraft, which re- a feasibility study into consolidating authorities,” the U.S. agency adds. 600 MAX orders disappear from its sumed fl ight tests on April 23 after Guy Norris Los Angeles and Sean Broderick Washington production into one site. Boeing splits MAX operators have said they will backlog during the grounding, and almost a monthlong holdup related to 787 production between Everett and need at least a month, and likely more, reduced demand caused by the nov- the COVID-19 pandemic, is currently mong growing acceptance ton, South Carolina, into one location. Charleston but assembles the largest to upgrade their MAXs, ensure they el coronavirus pandemic means it is engaged in fl utter tests and last week that the airline industry’s re- The company’s focus remains earn- 787-10 variant exclusively at the East are ready to fly following extended likely to get worse before it gets bet- conducted stalls as part of continuing Aturn to prepandemic activity ing regulatory approval for the 737 Coast site due to the length of the larg- stints on the ground, work them back ter. Still more planned deliveries have envelope expansion work. levels will take at least several years MAX’s return to service. But with 450 est mid-body fuselage section, which into fl ight schedules and train pilots. been pushed back, giving airlines more Although WH001 testing is pri- and will not be smooth, Airbus and aircraft already built and in storage is fabricated locally in South Carolina. Issuance of an AD by regulators time to wait out a demand rebound. marily aimed at stability and control Boeing are resetting their expecta- awaiting delivery, Boeing is slowing Although this logically suggests Boe- clears the way for Boeing to resume Production restarted a few months as well as high- and low-speed aero- tions, and production levels, to match plans to ramp up production to 31 per ing might shift all 787 production, deliveries to affected airlines and, ago, but the buildup will be slow. Boe- dynamics, it has also been used for the reduced demand. month from 2021 to early 2022 amid at least temporarily, to Charleston, crucially, resume collecting pay- ing, which was rolling out 52 737s per avionics, fl ight control systems and Airbus made its major changes ear- ongoing market softness and the pro- while mothballing the line at Everett, ments from its narrowbody-program month before the MAX was grounded, brake tests. The second aircraft, lier this year, cutting production by longed recertification process. Boeing Calhoun declined to speculate on the customers. has pushed its fi rst publicly released whose entry into the program was about one-third across the board. Its now believes deliveries will restart in outcome of the study. Boeing’s free cash fl ow of negative production-rate target of 31 aircraft also delayed by coronavirus-related only notable new move, announced the fourth quarter of 2020—pending “I’m not going to jump to that con- $5.6 billion last quarter was its sixth per month from 2021 into 2022, and precautions, is engaged primarily on on July 30, was to further trim A350 clearance of the MAX, which was clusion yet,” Calhoun says. “I want to straight quarter in the red. Chief even that may change. tests of the autoland system and production to five aircraft per month grounded in March 2019 after two fa- make sure we do this the right way. Financial Officer Greg Smith told “It’s a very gradual, slow-rate build- ground e ects testing. WH002, which from six. tal accidents. Boeing halted deliveries So we’re in process, and we’re going analysts on July 29 that Boeing sees up to that 31,” Smith says. “And that conducted autoland approaches at Boeing’s updates, unveiled on July soon afterward. to do the best we can.” However, he a path to positive cash fl ow in 2021, could adjust based on how we deliver Moses Lake on Aug 3., will also be 29 alongside its heavy first-half loss “The production ramp profile is also adds: “I’m not even sure we can pull with “the biggest driver being the 737 o the ramp or any further informa- used to augment the stability and con- of $3 billion, including $2.4 billion in affected by the pace of delivery of our it off, but at any rate, we are going to MAX profi le.” tion we gather from the customers.” trol work of WH001. the second quarter, are more signifi- stored aircraft,” Boeing CEO David evaluate it.” Translation: Boeing needs to As Boeing’s hopes recede of seeing A fourth aircraft, WH004, is also set cant. Factoring in both the COVID-19 Calhoun says, adding that the company The reductions on the 777 will see build—and, more importantly, deliv- cash fl ow in again soon from the MAX, to join the test program later this year. pandemic’s effects on the entire in- expects the majority of the built inven- the combined 777-300ER/777F and er and collect outstanding payments so have prospects of early income Incorporating a production-represen- dustry and Boeing’s unique 737 MAX tory to be delivered during 2021. In the 777X production rate slimmed to just on—as many MAXs as possible, as from the 777X, fi rst deliveries of which tative internal cabin confi guration, the uncertainties, the U.S. conglomerate meantime, Boeing cautions that the ac- two aircraft per month in 2021, versus soon as possible. have now o¡ cially been pushed back last dedicated 777-9 test airframe will is making further cutbacks to its tual timing and size of the production the company’s original plan of three Boeing stopped MAX deliveries from 2021 to 2022 (see p. 20). A victim be used mainly to evaluate the environ- commercial aircraft production rates, rate ramp-up between now and 2022 per month. Deliveries of 777s will when the model was grounded but of ill timing, the slowdown in 777-9 de- mental control system. Later in the studying additional layoffs and delay- will be influenced by negotiations with continue at an average rate of around kept producing them until January. velopment is blamed on the COVID- certifi cation e ort in 2021, WH004 will ing deliveries of the 777X until 2022. airlines over the delivery schedule and 2.5 per month through the rest of this The company has about 450 MAXs in 19-related slowdown in demand for also conduct airport noise compliance Boeing also confirmed production of sequencing of both stored and yet-to- year. Beyond this, Calhoun says the ad- storage awaiting delivery to custom- new large aircraft as well as an ex- work and, ultimately, fi nish its test role the 747 will end in 2022, and the com- be-completed aircraft. justed production rate plans reflect the ers and plans to focus on moving the tended certifi cation process resulting with a phase of extended twin-engine pany is evaluating whether to consol- “Stability is going to be Job One,” effects of the pandemic on the wide- majority of these within the fi rst year from lessons learned from the revised operations and airline-like functional- idate its two 787 production facilities Boeing Chief Financial Officer Greg body market and the decision to slide following regulatory approval. certifi cation of the 737 MAX. ity and reliability operations testing. c in Everett, Washington, and Charles- Smith says. “It’s ensuring that we initial deliveries of the 777-9, the first
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The cut in monthly 787 production to seven per month by 2022, a 30% reduction from today’s rate, will prompt Boeing to consider consoli- dating the program’s final assembly lines at one location. Currently, they are produced in Everett and Charleston (pictured). The latter is the only facility producing all three 787 variants.
tionately, with 15% of the workforce expected to be affected. The overall SEAN BRODERICK/AW&ST workforce reduction is not holding of the 777X family, from 2021 to 2022. of the 747-8 in 2022, Calhoun says the up hiring for key positions of need, The slowdown in 777-9 develop - assembly rate for the freighter will Calhoun says. ment, in turn, has been caused by the remain at six per year until the ter- “In some areas, most notably de- COVID-19-related decline in market mination of the five-decades-long pro- fense, we continue hiring to meet our demand for the big new twin as well gram. Although widely anticipated, customer commitments and to fill crit- as an extended certification process Boeing’s plan to end manufacture of ical skill positions,” he says. that reflects lessons learned from the the storied 747 appears to have been Both Airbus and Boeing are cogni- revised certification of the 737 MAX. accelerated by several months from zant of the pressures that production “We’ve tried to incorporate, or embed, a previous end goal of 2023. The 767 changes, and the resulting lower rates, as much of what we’ve learned in the line, bolstered by the KC-46 military put on their supply chains. 737 recertification as we can into that derivative, meanwhile, remains unaf- Boeing is “doing everything we can of the 777X, which means it just elon- fected for now with production main- to support our global suppliers, and gates that [process] a bit,” Calhoun tained at three per month. their stability remains a key watch says. “Certain things are going to take Boeing’s production changes mean item for us,” Calhoun says. “We’re more time to work our way through more personnel reductions on top of monitoring our suppliers’ status with the FAA. They’re going to go the 10% across-the-board cut already around the world to assess risks and deeper than maybe they would have underway and slated to be completed to address any potential disruption. or we would have assumed in earlier by year-end. The moves will hit com- We’ve been continuing payments to certification processes.” mercial airplane design, production our more than 12,000 suppliers sup- Confirming plans to end production and services personnel dispropor- porting about 1.5 million jobs.” c
American Airlines U.S. Operators Shuffle will take delivery of 40 of its 100 MAXs 737 MAX Deliveries in 2025 or later.
> BOEING’S MAX BACKLOG WAS 4,172 ON JUNE 30 JOEPRIESAVIATION.NET > NEARLY 1,000 MAXS COULD BE AT RISK, INCLUDING 600 FLAGGED BY BOEING
Sean Broderick Washington
.S. operators that have made the Boeing 737 MAX will give us more certainty in terms of fleet planning.” a major part of their fleet plans are reshuffling U.S. major carriers Alaska Airlines, American Airlines, Udelivery schedules to match lower demand and the Southwest Airlines and United Airlines collectively have model’s prolonged grounding, but a lack of cancellations firm commitments for 567 MAXs, or 13% of the total de - underscores their unwavering confidence in the troubled livered and in the backlog. narrowbody. Southwest operated the most MAXs, 34, of any operator “We remain committed to the MAX,” says Michael when the fleet was grounded in March 2019 following two Van de Ven, Southwest Airlines chief operating officer. fatal accidents in five months. Work required by regula- “We look forward to its return to service. It is our most tors to address flight-control system and training issues cost-effective airplane, and having it back into service is ongoing, and the timing of the model’s return remains
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The cut in monthly 787 production on order. But, United CFO Gerald Laderman said earlier to seven per month by 2022, a 30% this year, “I do not anticipate taking any of those aircraft reduction from today’s rate, will unless and until we need them.” Alaska Airlines has 32 MAXs on order and is planning prompt Boeing to consider consoli- JOEPRIESAVIATION.NET on taking delivery of three this year, all of which were orig- dating the program’s final assembly inally scheduled to arrive in 2019. Boeing has produced lines at one location. Currently, three MAXs for Alaska. They are among the 450 that the they are produced in Everett and manufacturer placed into storage after it halted deliveries Charleston (pictured). The latter following the model’s grounding. The airline is weighing is the only facility producing whether to keep its mixed mainline fleet of 737s and the all three 787 variants. Airbus A320-family models it acquired as part of its Virgin America purchase. The MAX’s challenges do not seem to have dampened the longtime 737 operator’s enthusiasm for tionately, with 15% of the workforce the newest Boeing narrowbody. expected to be affected. The overall “I think our team is satisfied with the safety of the MAX,” SEAN BRODERICK/AW&ST workforce reduction is not holding United Airlines expects to have 40 MAXs by 2022, less CEO Brad Tilden said on a recent Aviation Week webinar. of the 777X family, from 2021 to 2022. of the 747-8 in 2022, Calhoun says the up hiring for key positions of need, than half of the total originally planned. While U.S. operators are standing by their MAX order- The slowdown in 777-9 develop - assembly rate for the freighter will Calhoun says. books, other customers have changed course, and the lin- ment, in turn, has been caused by the remain at six per year until the ter- “In some areas, most notably de- fluid. Southwest is optimistic that it could operate revenue gering demand headwinds created by the pandemic will COVID-19-related decline in market mination of the five-decades-long pro- fense, we continue hiring to meet our flights on MAXs in late 2020, but is not overly concerned if likely lead to more changes. demand for the big new twin as well gram. Although widely anticipated, customer commitments and to fill crit- that timing slides to 2021. The MAX backlog stood at 4,172 as of June 30, Boeing’s as an extended certification process Boeing’s plan to end manufacture of ical skill positions,” he says. “We’re hopeful to begin revenue service in late December. official figures show. This does not include more than 600 that reflects lessons learned from the the storied 747 appears to have been Both Airbus and Boeing are cogni- But given the history of delays, it certainly could slide into orders that are considered questionable under the ASC revised certification of the 737 MAX. accelerated by several months from zant of the pressures that production the first quarter [of 2021],” Van de Ven says. “It will take at 606 revenue-recognition standard Boeing adopted in 2018, “We’ve tried to incorporate, or embed, a previous end goal of 2023. The 767 changes, and the resulting lower rates, least a couple of months from the date the FAA formally even though they have firm contracts. as much of what we’ve learned in the line, bolstered by the KC-46 military put on their supply chains. ungrounds the aircraft for it to fly in revenue service.” Even after factoring these into future adjustments, 737 recertification as we can into that derivative, meanwhile, remains unaf- Boeing is “doing everything we can Southwest says it expects to need 9-10 weeks to train Canaccord Genuity analysts see another 350 or so orders of the 777X, which means it just elon- fected for now with production main- to support our global suppliers, and its pilots—work that can begin as soon as a new regimen in jeopardy on top of the 600 lost since the start of 2019. gates that [process] a bit,” Calhoun tained at three per month. their stability remains a key watch is finalized, which may be before the aircraft is cleared “We believe the ASC 606 adjustments reflect much of says. “Certain things are going to take Boeing’s production changes mean item for us,” Calhoun says. “We’re to fly by the FAA. the current MAX uncertainty . . . but we believe that [ap- more time to work our way through more personnel reductions on top of monitoring our suppliers’ status Southwest has 264 MAXs on order, according to the proximately] another 10% of the MAX backlog could be at with the FAA. They’re going to go the 10% across-the-board cut already around the world to assess risks and Aviation Week Intelligence Network Fleet Discovery da- risk due to soft demand and the financial health of airlines” deeper than maybe they would have underway and slated to be completed to address any potential disruption. tabase. The airline currently plans to take them. The into 2021, Canaccord analyst Ken Herbert wrote in a recent or we would have assumed in earlier by year-end. The moves will hit com- We’ve been continuing payments to question is when. research note. “Much of the initial backlog pressure has certification processes.” mercial airplane design, production our more than 12,000 suppliers sup- The airline has about 60 previous-generation 737s come from leasing companies. We expect more pressure Confirming plans to end production and services personnel dispropor- porting about 1.5 million jobs.” c parked, in response to reduced demand driven by the from airlines over the next 6-12 months.” novel coronavirus pandemic, giving it flexibility to push Boeing has delivered 58 MAXs since Dec. 31, 2018, Avia- out MAX deliveries as needed. It returned five 737-700s tion Week Fleet Discovery data show—all of them in 2019 to lessors in the second quarter, giving it a total fleet size before the aircraft was grounded. MAX production was American Airlines of 737 aircraft, including the stored MAXs. halted in January 2020 so Boeing could conserve cash and U.S. Operators Shuffle will take delivery of “We will take no more than 48 [MAX] aircraft through the manage the buildup of the stored, undelivered aircraft. It 40 of its 100 MAXs end of 2021,” says Tammy Romo, Southwest’s chief financial restarted several weeks ago, and Boeing has not revealed 737 MAX Deliveries in 2025 or later. officer (CFO). “We don’t have the specifics finalized with its production-rate plans. Canaccord projects Boeing will Boeing yet, and that is by design, as the agreement gives produce 28 MAXs in the third quarter and 36 in the fourth us time and flexibility to continue monitoring demand and quarter, suggesting a notional rate of about 11 per month > BOEING’S MAX BACKLOG WAS 4,172 fleet needs for the next 18 months. At some point, we’ll need through year-end. ON JUNE 30 to adjust 2020 and 2021 deliveries down and shift delivery Delivery rates, which cannot resume until the model is JOEPRIESAVIATION.NET NEARLY 1,000 MAXS COULD BE AT RISK, INCLUDING slots by year. But we have not canceled any of our orders or cleared by the FAA and other regulators, will start more > options with Boeing over the life of the agreement.” slowly before surpassing production in early 2021 as Boeing 600 FLAGGED BY BOEING American Airlines, which has 24 MAXs in storage and focuses on clearing the stored inventory. another 76 on order, is negotiating financing and delivery Under Canaccord’s model, Boeing’s 737 program produc- Sean Broderick Washington schedules with Boeing on its outstanding MAXs, including tion—mostly MAXs but a group that includes a few business 17 scheduled to be delivered this year. American’s current jets and military variants based on the 737 Next Genera- .S. operators that have made the Boeing 737 MAX will give us more certainty in terms of fleet planning.” delivery schedule has it taking 36 MAXs by 2023 and then tion—will reach 47 per month in mid-2023. Monthly delivery a major part of their fleet plans are reshuffling U.S. major carriers Alaska Airlines, American Airlines, the remaining 40 in 2025 and beyond. rates will peak at 62 per month during the first half of 2023. Udelivery schedules to match lower demand and the Southwest Airlines and United Airlines collectively have “Our plan would be to still take all 100 aircraft we have Boeing and the FAA are in the final stages of reviewing the model’s prolonged grounding, but a lack of cancellations firm commitments for 567 MAXs, or 13% of the total de - on order over time,” CFO Derek Kerr says. “When we take MAX flight-control software and training updates and are underscores their unwavering confidence in the troubled livered and in the backlog. them is the discussion that we’re having.” seeking input from other regulators and industry. But the narrowbody. Southwest operated the most MAXs, 34, of any operator United Airlines operated 14 737-9s when the fleet was process is not expected to wrap up before the fourth quarter. “We remain committed to the MAX,” says Michael when the fleet was grounded in March 2019 following two grounded. In June, it reworked its MAX delivery schedule “Even if MAX recertification is finally achieved this fall, Van de Ven, Southwest Airlines chief operating officer. fatal accidents in five months. Work required by regula- and terms. The carrier now plans to take 40 aircraft in the Boeing faces an enormous challenge in ramping [up] pro- “We look forward to its return to service. It is our most tors to address flight-control system and training issues next two years—less than half of its planned total prior to duction and delivery volumes anywhere back near the 52 cost-effective airplane, and having it back into service is ongoing, and the timing of the model’s return remains the grounding—and none in 2022. It still has another 131 per month previously reached in 2019,” Herbert wrote. c
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European OEMs Are says. Airbus has 3,200 suppliers of aircraft parts. “And we need all of them in good shape,” he says. Adapting to the New Normal They may suffer from financial pressure soon. Airbus has intensified its exchange of information to better anticipate > AIRBUS, DASSAULT, THALES AND SAFRAN ARE problems, Faury explains. The manufacturer “intervened in BY SUPPLIERS’ SIDE some cases” to help with a particular predicament, he notes. “With this level of production . . . we are in an area that is > SAFRAN FAST-TRACKS CABIN INTERIORS challenging but manageable” for the supply chain, he adds. RESTRUCTURING To support ailing small and midsize enterprises (SME), a dedicated fund has just been formed in France. Tikehau Thierry Dubois Lyon and Paris Capital subsidiary ACE Management was chosen to oversee the new ACE Aero Partenaires fund, and it has invested ith slashed production rates due to the COVID-19 €230 million ($270 million), more than the expected €100 crisis, European manufacturers are beginning million. Other contributions are anticipated from Airbus, Wto find ways to withstand the lean times ahead. Dassault, Safran, Thales and the French government, for Airbus, Dassault, Safran and Thales have for the first time a combined €630 million. The objective is to raise a total joined forces to support their supply chain financially. Mean- of €1 billion. while, Dassault and Safran, thanks to investments and re- The fund will help those SMEs that need equity capital structuring, aim to be ready for the hoped-for upturn. and may be instrumental to the overdue consolidation of Airbus is now operating in a new-normal mode, as pro- the supply chain. duction rate cuts have been implemented. “Our industrial Safran is taking the opportunity created by the ongoing system, including our supply chain, has adjusted to new corona virus crisis to accelerate the reorganization of its levels, and we are producing according to the new plan,” cabin interiors activity to make it stronger than it was be- CEO Guillaume Faury says. Drastic measures have begun fore the pandemic. “We are adapting our industrial system, to produce results, such as partly offsetting lower revenues, and implementing the plan is taking us one year instead of he points out. three,” CEO Philippe Petitcolin says. “We will be in a very comfortable position to restart.” The effort is part of the wider goal of lowering the group’s break-even point. As with other Safran businesses, jobs have been cut (11,000 globally at the group level). A number of production sites are being closed or transferred.
A. DOUMENJOU/AIRBUS A seat manufacturing facility in the UK will cease opera- tions by year-end. Factories building Boeing 737 galleys in California and inserts (such as coffee makers) in Virginia are going to be transferred to Mexico and Thailand, respectively. In Germany, two factories will be merged. Some other work is being sent to Safran facilities in Morocco and Tunisia. When production was at a high level, it would have been difficult to make such swift moves, and they would have been progressive, Petitcolin adds. Dassault Aviation is pressing ahead with the development of new business jets and the modernization of its factories. The Falcon 6X large-cabin twinjet remains on schedule, ac- cording to Dassault. The program’s unchanged timing indi- cates the company’s commitment to have its future flagship ready on schedule even though the health crisis temporarily Airbus says drastic crisis measures have begun to disrupted its teams. Engineers are also proceeding with the show results. design of a future Falcon, code-named NX. The unveiling was originally expected in the first half of 2020 but has been Airbus is aligning production and delivery levels, an postponed. effort expected to be completed during the third quar - In parallel, a major effort is ongoing to digitalize an air- ter. Major adaptations were made in the second quarter, craft’s life cycle, from design to production and support. and now minor ones are made every month, Faury says. New digital tools will improve the ability to factor in manu- The A350’s monthly production has been cut to five, down facturing and maintenance starting from the design stage, from six. according to Dassault Chairman and CEO Eric Trappier. Airbus aircraft deliveries are gradually resuming, with The endeavor, which extends to the company’s supply chain, 36 in June and 49 in July. “We face a difficult situation with has been delayed only slightly. uncertainty ahead, but with the decisions we have taken, “It is critical not to lower our guard,” Trappier says. “We we are adequately positioned to navigate these challenging must keep investing in those areas. We must have new air- times,” Faury says. craft when the recovery comes—otherwise, we will miss Single-aisle production is expected to ramp up again in the opportunity.” Dassault is increasing its R&D spending 2022. “It will take more time for widebodies,” Faury says. to €600 million this year. Airbus’ suppliers are in a difficult but viable situation, he Airbus and Safran are cutting R&D expenditures. c
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European OEMs Are says. Airbus has 3,200 suppliers of aircraft parts. “And we Can Stepping Up COVID-19 Tests footprint at the airport increase once, need all of them in good shape,” he says. with a further expansion planned. Adapting to the New Normal They may suffer from financial pressure soon. Airbus has Help Airlines Recover? Becker points to a “smooth” opera- intensified its exchange of information to better anticipate tion so far, with waiting times of less > AIRBUS, DASSAULT, THALES AND SAFRAN ARE problems, Faury explains. The manufacturer “intervened in LUFTHANSA AND CENTOGENE HAVE SET UP A TESTING CENTER than 15 min. even after the German some cases” to help with a particular predicament, he notes. > government introduced mandatory BY SUPPLIERS’ SIDE IN FRANKFURT “With this level of production . . . we are in an area that is tests for arrivals from at-risk areas > SAFRAN FAST-TRACKS CABIN INTERIORS challenging but manageable” for the supply chain, he adds. > SOME COUNTRIES NOW REQUIRE A NEGATIVE PCR TEST FOR ARRIVALS at the beginning of August. RESTRUCTURING To support ailing small and midsize enterprises (SME), Although anyone can book a test a dedicated fund has just been formed in France. Tikehau Helen Massy-Beresford Paris and Ben Goldstein Washington at one of the centers, Lufthansa pas- Thierry Dubois Lyon and Paris Capital subsidiary ACE Management was chosen to oversee sengers have priority. Upon making the new ACE Aero Partenaires fund, and it has invested ix months after the COVID-19 Germany, have imposed testing re- their reservations, passengers receive ith slashed production rates due to the COVID-19 €230 million ($270 million), more than the expected €100 pandemic fi rst began to wreak quirements on international arrivals. a link to book a test, along with infor- crisis, European manufacturers are beginning million. Other contributions are anticipated from Airbus, Shavoc on the global air trans- At Munich Airport, Medicare o ers mation about whether their destina- Wto find ways to withstand the lean times ahead. Dassault, Safran, Thales and the French government, for port sector, airlines are looking for the opportunity to be tested at the air- tion requires a test and a QR code to Airbus, Dassault, Safran and Thales have for the first time a combined €630 million. The objective is to raise a total ways to bolster their recoveries from port’s medical center. Lufthansa is take to the testing center once they joined forces to support their supply chain financially. Mean- of €1 billion. the unprecedented crisis it has also discussing how it can partner with have paid for the test. while, Dassault and Safran, thanks to investments and re- The fund will help those SMEs that need equity capital caused—and many are looking into an existing testing center in Vienna Lufthansa is also one of four major structuring, aim to be ready for the hoped-for upturn. and may be instrumental to the overdue consolidation of rapidly evolving coronavirus testing in and considering more testing facilities airline groups operating on the nor- Airbus is now operating in a new-normal mode, as pro- the supply chain. a bid to boost traveler confi dence. at other airports in Germany. mally lucrative transatlantic sector duction rate cuts have been implemented. “Our industrial Safran is taking the opportunity created by the ongoing pushing for more testing: In a joint let- system, including our supply chain, has adjusted to new corona virus crisis to accelerate the reorganization of its ter with International Airlines Group levels, and we are producing according to the new plan,” cabin interiors activity to make it stronger than it was be- (IAG), United Airlines and American CEO Guillaume Faury says. Drastic measures have begun fore the pandemic. “We are adapting our industrial system, Airlines, it wrote on July 21 to the Eu- to produce results, such as partly offsetting lower revenues, and implementing the plan is taking us one year instead of ropean Union and the U.S. government he points out. three,” CEO Philippe Petitcolin says. “We will be in a very calling for them to introduce a com- comfortable position to restart.” The effort is part of the mon COVID-19 testing program that wider goal of lowering the group’s break-even point. would allow airlines to restore a more As with other Safran businesses, jobs have been cut substantial transatlantic network. (11,000 globally at the group level). A number of production “In addition to all the significant sites are being closed or transferred. and unprecedented actions that gov-
A. DOUMENJOU/AIRBUS A seat manufacturing facility in the UK will cease opera- ernments and airlines are taking to tions by year-end. Factories building Boeing 737 galleys in prevent the spread of the COVID-19 California and inserts (such as coffee makers) in Virginia are virus, a coordinated COVID-19 test- going to be transferred to Mexico and Thailand, respectively. ing program could be key to provid- In Germany, two factories will be merged. Some other work ing confi dence to permit services to is being sent to Safran facilities in Morocco and Tunisia. resume without quarantine require- When production was at a high level, it would have been ments or other entry restrictions,” difficult to make such swift moves, and they would have stated the letter from the four CEOs, been progressive, Petitcolin adds. Lufthansa’s Carsten Spohr, IAG’s Wil- The Lufthansa-Centogene testing center in Frankfurt Dassault Aviation is pressing ahead with the development lie Walsh, United’s Scott Kirby and of new business jets and the modernization of its factories. has a capacity of 12,000 tests per day. American’s Doug Parker . The Falcon 6X large-cabin twinjet remains on schedule, ac- U ANSA The airlines are now “in discus- cording to Dassault. The program’s unchanged timing indi- For example, Lufthansa has teamed The centers aim to provide fast, sions” with European and U.S. o¦ cials cates the company’s commitment to have its future flagship in Frankfurt with German biotech com- convenient tests for passengers arriv- on the subject. “It’s a bit early to say ready on schedule even though the health crisis temporarily pany Centogene and airport operator ing from at-risk areas, those bound for we are optimistic, but we are pushing Airbus says drastic crisis measures have begun to disrupted its teams. Engineers are also proceeding with the Fraport to o er passengers COVID-19 destinations that require testing be- for it as far as we can,” Becker says. show results. design of a future Falcon, code-named NX. The unveiling polymerase chain reaction (PCR) fore entry, such as China and the UAE, In response to a request for com- was originally expected in the first half of 2020 but has been tests. The dedicated walk-in testing as well as simply providing reassur- ment on the airlines’ letter, a European Airbus is aligning production and delivery levels, an postponed. center at Frankfurt Airport has been ance for would-be travelers wanting Commission spokesperson points to the effort expected to be completed during the third quar - In parallel, a major effort is ongoing to digitalize an air- operating since the end of June and is to board their aircraft knowing they European Union Aviation Safety Agen- ter. Major adaptations were made in the second quarter, craft’s life cycle, from design to production and support. performing about 2,000 tests a day. are not carrying the disease. cy and European Center for Disease and now minor ones are made every month, Faury says. New digital tools will improve the ability to factor in manu- “Testing for us is one of the most In Frankfurt, tests for arrivals in Prevention and Control aviation safety The A350’s monthly production has been cut to five, down facturing and maintenance starting from the design stage, important instruments to bring back Germany from at-risk areas are free protocol, which notes that the evidence from six. according to Dassault Chairman and CEO Eric Trappier. the possibility of traveling confi dently,” of charge, while outbound passengers base behind some countries’ existing Airbus aircraft deliveries are gradually resuming, with The endeavor, which extends to the company’s supply chain, says Bjoern Becker, senior director of can pay €59 ($70) for a throat-swab requirements for a negative PCR test 36 in June and 49 in July. “We face a difficult situation with has been delayed only slightly. product management for ground and test with results in 4-6 hr. or €139 for for travelers is unclear and that antigen uncertainty ahead, but with the decisions we have taken, “It is critical not to lower our guard,” Trappier says. “We digital services at Lufthansa Group. a fast-track test with a 2-3- hr. wait for tests have so far not proved reliable. we are adequately positioned to navigate these challenging must keep investing in those areas. We must have new air- He explains that when it was begun, results, all of which are delivered in “At the time of writing, no rapid an- times,” Faury says. craft when the recovery comes—otherwise, we will miss the testing project was “a bet on the secure digital format. tigen tests have been clinically evaluat- Single-aisle production is expected to ramp up again in the opportunity.” Dassault is increasing its R&D spending future”—one that has paid o as sev- The testing center at Frankfurt now ed and their performance validated in 2022. “It will take more time for widebodies,” Faury says. to €600 million this year. eral countries, including China, the has a maximum capacity of 12,000 PCR di erent settings and for di erent pur- Airbus’ suppliers are in a difficult but viable situation, he Airbus and Safran are cutting R&D expenditures. c United Arab Emirates (UAE) and tests per day and has already seen its poses,” the protocol states. “All testing
18 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 1 COMMERCIAL AVIATION
should take into account the quality of CENTOGENE the test and specimen as well as the epidemiological situation to exclude the possibility of a false result.” While the risk of false negative re- sults is of more concern in terms of public health, false positives could also lead to unnecessary disruption. “If a country decides to include labo- ratory testing (e.g., a nucleic acid detec- tion test before departure) as part of the exclusion policy for travelers, this should be communicated to incoming travelers well before their departure date, so that they have sufficient time to plan testing,” the protocol states. “When deciding whether to include testing as a condition for travel, EU member states should take into consid- state’s airports stopped administering Test results can be ready in as eration the limitations, including cost, the tests and is giving travelers the little as 2-3 hr. at the Lufthansa- testing policy and the availability of option to either submit a negative test Centogene center. tests in the other EU/EEA [European result within 72 hr. of arrival or quar- Economic Area] countries.” antine for 14 days upon entry. by rapid antigen tests—these detect In many member states, testing is In New York, John F. Kennedy Inter- the presence of an active COVID-19 not readily available or foreseen for national Airport (JFK) partnered with infection within the nasal cavity and asymptomatic persons or for those XpresSpa—a large operator of spa re- can be carried out quickly with results with mild respiratory symptoms. tail services at U.S. airports—to set up available almost immediately. However, The International Air Transport a pilot COVID-19 testing program in there are concerns over the accuracy Association also has echoed that cau- the arrivals area of Terminal 4. So of the results—in particular, the possi- tion, pointing out that tests should far, JFK is only able to screen about bility of false negative results. be fast and accurate if governments 500 airport workers per day, however, “Antigen testing is something we’re choose to introduce them and that and it is unclear whether the airport looking at right now to see if it is fea- if they are mandatory, passengers will eventually expand the testing to sible for the future,” Frascogna says. should not be charged for them. include passengers. XpresSpa execu- “We’re talking to a number of testing In the U.S., passenger testing for tives have said they want to replicate companies about that. We’re looking COVID-19 has been minimal to date. the program at other airports if it to see if we can do something as part Both the Transportation Security proves successful. of our check-in process that makes Administration and Customs and As the evolution of the virus changes things easier for the passenger and Border Protection remain wary of rapidly, so do regulations. Individual the airline.” Any move toward intro- getting involved in testing, while air- airlines, airports and countries are es- ducing a new testing process at the lines and most airports have been tablishing their own initiatives in a bid airport would require UAE govern- hesitant to act without federal sup- to increase confidence to drive demand. ment approval, Frascogna adds. port. Only a few small-scale efforts The UAE now requires passengers Lufthansa’s Becker also foresees have been independently rolled out traveling to some destinations, arriv- rapid developments in testing tech- at a handful of locations. ing or in transit, to obtain a negative nology in the coming months. Since late May, U.S. citizens re - PCR swab certificate to be carried out “It’s dynamic and fast, like smart- turning from restricted countries within 96 hr. of their flight. phone development—maybe even have been required to arrive at one “We are doing everything possible to faster,” he says. “I’m pretty sure that of 15 designated airports, where pas- communicate with passengers to make by the end of the year, we’ll have sig- sengers are subjected to enhanced sure they are aware of the requirement nificantly faster tests that also pro- screening, including questions about and where they can go to do this,” says duce good results.” medical history, current condition and Vincent Frascogna, Etihad Airways While quick tests are already avail- contact information. Afterward, pas- vice president for the Americas. able, they are sometimes lacking in sengers are directed to their final des- Beyond the new requirement, he accuracy and scalability, Becker says. tinations and immediately required also can see the benefits of testing “We need more development and fast- to self-quarantine in accordance with in terms of customer confidence. “If er tests, and they will come. By the end guidelines from the Centers for Dis- a customer has some reluctance to of the year, I would say, [results will be ease Control and Prevention. travel because of being on an aircraft available] well below an hour.” c Alaska is the only U.S. state that surrounded by other guests, testing has administered COVID-19 testing provides that additional peace of for out-of-state arrivals at its primary mind,” Frascogna says. Check 6 Aviation Week editors discuss Euro ports of entry in Anchorage, Fairbanks The Abu Dhabi-based airline also is pean and U.S. airline COVID19 passenger and Juneau. As of Aug. 11, though, the looking into the possibilities opened up screening efforts: AviationWeek.com/podcast
20 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST COMMERCIAL AVIATION should take into account the quality of CENTOGENE COVID-19 Second-Wave Risk The mainland Chinese airlines the test and specimen as well as the have been piling on domestic capacity epidemiological situation to exclude May Hinder Asia-Pacific Rebound ahead of demand, in part because most the possibility of a false result.” of them, as state companies, are polit- While the risk of false negative re- AIRLINES RESTORE DOMESTIC FLIGHTS BUT INTERNATIONAL LAGS ically bound to not lay o employees. sults is of more concern in terms of > Japan is another country that saw public health, false positives could also > RESURGENCE OF CORONAVIRUS CASES COULD SPUR IMPOSITION OF domestic capacity bounce back quickly. lead to unnecessary disruption. INCREASED RESTRICTIONS At its low point in late May and early “If a country decides to include labo- June, Japan Airlines (JAL) was operat- ratory testing (e.g., a nucleic acid detec- Adrian Schofield Auckland ing only 28% of its domestic fl ights. But tion test before departure) as part of following the removal of internal travel the exclusion policy for travelers, this he swift recovery of many do- turned to normal levels following an restrictions on June 19, the carrier’s op- should be communicated to incoming mestic networks has been a almost complete shutdown in April. erational rate rose to 68% in the second travelers well before their departure Twelcome bright spot for the Vietnam Airlines and VietJet restored half of July. Demand has also increased date, so that they have sufficient time Asia-Pacifi c airline industry. Recent all of their domestic routes by June, but not at the same rate as capacity. to plan testing,” the protocol states. developments in some markets, how- and VietJet even expanded its net- A spike in coronavirus cases, partic- “When deciding whether to include ever, show that even the most promis- work with eight new routes. ularly in Tokyo, has put this rebound testing as a condition for travel, EU ing tra c rebounds can be threatened A resurgence in coronavirus cas- at risk. Last month, JAL was planning member states should take into consid- state’s airports stopped administering Test results can be ready in as by spikes in COVID-19 cases. es starting in late July, however, has to boost domestic fl ights to 90-93% of eration the limitations, including cost, the tests and is giving travelers the little as 2-3 hr. at the Lufthansa- In the Asia-Pacifi c region, the pace caused the country to suspend domes- its normal schedule in August, which testing policy and the availability of option to either submit a negative test Centogene center. of domestic demand recovery is closely tic travel to Da Nang. This setback has includes a holiday travel period. But tests in the other EU/EEA [European result within 72 hr. of arrival or quar- linked to individual countries’ progress had signifi cant ramifi cations for air- the airline has since trimmed the fore- Economic Area] countries.” antine for 14 days upon entry. by rapid antigen tests—these detect in controlling infection rates. While line demand and capacity because it cast to 72% for most of August and In many member states, testing is In New York, John F. Kennedy Inter- the presence of an active COVID-19 international tra c remains sparse, is Vietnam’s third-largest city and a 66% in early September. not readily available or foreseen for national Airport (JFK) partnered with infection within the nasal cavity and several airlines have been able to restore popular leisure destination. All Nippon Airways was operating asymptomatic persons or for those XpresSpa—a large operator of spa re- can be carried out quickly with results most of their pre-COVID-19 domestic In China, domestic capacity has just over half of its domestic fl ights at with mild respiratory symptoms. tail services at U.S. airports—to set up available almost immediately. However, fl ight schedules. But in some countries, nearly recovered to the same level as the end of July and was expecting to The International Air Transport a pilot COVID-19 testing program in there are concerns over the accuracy these domestic capacity rebounds are a year ago. It reached 92% as early as increase to 85-95% in August. It has Association also has echoed that cau- the arrivals area of Terminal 4. So of the results—in particular, the possi- slowing or reversing due to sec- mid-June, but a COVID-19 outbreak in now scaled back to 77% for the month. tion, pointing out that tests should far, JFK is only able to screen about bility of false negative results. ond-wave coronavirus outbreaks. Beijing around that time quickly drove So far, the Japanese government has be fast and accurate if governments 500 airport workers per day, however, “Antigen testing is something we’re One of the region’s major success that fi gure lower again. Recovery re- resisted resuming domestic travel re- choose to introduce them and that and it is unclear whether the airport looking at right now to see if it is fea- stories has been in Vietnam, where sumed in July. Another outbreak in strictions that could stall economic re- if they are mandatory, passengers will eventually expand the testing to sible for the future,” Frascogna says. domestic networks essentially re- Xinjiang has had less e ect. covery. The government even launched should not be charged for them. include passengers. XpresSpa execu- “We’re talking to a number of testing In the U.S., passenger testing for tives have said they want to replicate companies about that. We’re looking COVID-19 has been minimal to date. the program at other airports if it to see if we can do something as part Vietnam Airlines and VietJet are among the Asian carriers that Both the Transportation Security proves successful. of our check-in process that makes have achieved strong recoveries in their domestic networks. Administration and Customs and As the evolution of the virus changes things easier for the passenger and Border Protection remain wary of rapidly, so do regulations. Individual the airline.” Any move toward intro- getting involved in testing, while air- airlines, airports and countries are es- ducing a new testing process at the lines and most airports have been tablishing their own initiatives in a bid airport would require UAE govern- hesitant to act without federal sup- to increase confidence to drive demand. ment approval, Frascogna adds. port. Only a few small-scale efforts The UAE now requires passengers Lufthansa’s Becker also foresees have been independently rolled out traveling to some destinations, arriv- rapid developments in testing tech- at a handful of locations. ing or in transit, to obtain a negative nology in the coming months. Since late May, U.S. citizens re - PCR swab certificate to be carried out “It’s dynamic and fast, like smart- turning from restricted countries within 96 hr. of their flight. phone development—maybe even have been required to arrive at one “We are doing everything possible to faster,” he says. “I’m pretty sure that of 15 designated airports, where pas- communicate with passengers to make by the end of the year, we’ll have sig- sengers are subjected to enhanced sure they are aware of the requirement nificantly faster tests that also pro- screening, including questions about and where they can go to do this,” says duce good results.” medical history, current condition and Vincent Frascogna, Etihad Airways While quick tests are already avail- contact information. Afterward, pas- vice president for the Americas. able, they are sometimes lacking in sengers are directed to their final des- Beyond the new requirement, he accuracy and scalability, Becker says. tinations and immediately required also can see the benefits of testing “We need more development and fast- to self-quarantine in accordance with in terms of customer confidence. “If er tests, and they will come. By the end guidelines from the Centers for Dis- a customer has some reluctance to of the year, I would say, [results will be ease Control and Prevention. travel because of being on an aircraft available] well below an hour.” c Alaska is the only U.S. state that surrounded by other guests, testing has administered COVID-19 testing provides that additional peace of for out-of-state arrivals at its primary mind,” Frascogna says. Check 6 Aviation Week editors discuss Euro ports of entry in Anchorage, Fairbanks The Abu Dhabi-based airline also is pean and U.S. airline COVID19 passenger looking into the possibilities opened up screening efforts: and Juneau. As of Aug. 11, though, the AviationWeek.com/podcast NG EN GETT GE N C
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a domestic tourism campaign to sub- These travel corridors are still sub- that aviation organizations have contin- sidize local travel. This attracted criti- ject to varying restrictions and have ued to revise downward their near-term cism from some quarters, and the gov- been slow to proliferate. A so-called predictions for international traffic. ernment decided to exclude the Tokyo travel bubble between New Zealand “Our current view is that the recov- area from the tourism campaign. and Australia has been discussed, but ery trajectory will be slower than initial- Second-wave spikes in COVID-19 the resurgence in infections in parts ly projected,” SIA says, which will hurt cases have led to the tightening of of Australia has pushed that prospect its revenue in fiscal 2020-21. The carrier travel restrictions in other Asia- further back. predicts its capacity will be less than Pacific countries. In Australia, a Singapore Airlines (SIA) says prog- half of pre-COVID-19 levels by the end surge in infections has prompted some ress on removing global border controls of its fiscal year in March 2021. c states to impose border closures and and travel restrictions has so far been quarantines for domestic travelers. In less than expected. The carrier notes —With Bradley Perrett in Beijing response to those moves, Qantas and Virgin Australia have cut back inter- state domestic flights. The Philippines prohibited flights Chinese Cities Will Again to and from Manila from Aug. 4 through at least Aug. 18 because of a Put Money in Airlines coronavirus resurgence there. Domes- tic flights are still traveling between WUXI AIMS TO BUY 51% OF RUILI AIRLINES other cities, but Manila is the coun- > try’s most important market. > FUZHOU WANTS TO STRENGTHEN FUZHOU AIRLINES In India, domestic travel is also re- stricted due to the coronavirus. India’s Bradley Perrett Beijing government allowed internal travel to resume on May 25, although it capped wo more Chinese municipalities Boosting local air services is always flights at 33% of normal levels before are moving to invest in airlines, the main objective of a Chinese local raising the limit to 45%. The country’s Tprompting a further retreat of government investing in an airline. aviation minister recently noted that private ownership in the country’s Wuxi says it has signed a framework heavier restrictions on flight numbers commercial aviation industry. As usu- agreement with the private owner of imposed by some large city airports al in China, the transactions should Ruili Airlines for a transfer of shares are preventing domestic capacity increase the airlines’ capital, enlarge in the carrier to a municipal company. from matching growing demand. their fleets and sharpen their focus on The intended shareholding size and New Zealand has been one of the serving local interests. date for completion of the deal have most effective countries in controlling Jiangsu and Shanghai Airports the outbreak; however, a new cluster Jiangsu and Shanghai Airports of community transmission cases in Auckland sparked a temporary return of travel restrictions in that city from AN Aug. 12 as a precaution. Before the latest flareup, Air New Zealand said its domestic demand returned faster than it had expected. Nan ing u ou The carrier was planning to operate Wuxi ang ai 55% of its domestic schedule in Au- unan ong iao gust, but on July 24, it decided to uo ang Suzhou boost the August rate to 70% because of higher demand. Asia-Pacific international markets ang ai continue to lag far behind domestic re- u ong 100 km AN A coveries. Most carriers have been able 100 mi. to resume only a small fraction of their international services because govern- Note: Some Jiangsu airports omitted. Airport symbols are scaled in proportion to passenger traffic. ments have been reluctant to ease bor- der closures and quarantine measures. One of the carriers, Ruili Airlines, not been disclosed, but an industry A few bilateral agreements enabling has been fully private and has had no source says the city will take 51% of essential travel have been established by relationship with the city that will buy the six-year-old airline. Asian countries. Such “travel corridors” it, Wuxi. The other, Hainan Airlines Ruili Airlines, named after a city near were formed for certain passengers on subsidiary Fuzhou Airlines, is already the border with Myanmar, is owned by China-South Korea and China-Singa- partly owned by the government of Yunnan Jingcheng, a conglomerate pore routes. More recently, India has Fuzhou, where it is based—but that with business interests in real estate, followed with a handful of bilateral government wants its local carrier to be hotels and tourism. The carrier has 20 agreements with other countries. stronger and will pay to strengthen it. Boeing 737-700s and 737-800s.
22 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST COMMERCIAL AVIATION a domestic tourism campaign to sub- These travel corridors are still sub- that aviation organizations have contin- Private ownership in Chinese com- not just for Wuxi but for prosperous Farther south, the city government sidize local travel. This attracted criti- ject to varying restrictions and have ued to revise downward their near-term mercial aviation has been in retreat Jiangsu province, to which the city be- of Fuzhou is moving to take a larger cism from some quarters, and the gov- been slow to proliferate. A so-called predictions for international traffic. for several years. Airlines belonging longs, the municipality says. stake in Fuzhou Airlines; an indus- ernment decided to exclude the Tokyo travel bubble between New Zealand “Our current view is that the recov- to HNA Group’s Hainan Airlines have Jiangsu has long wanted a local air- try source says Hainan Airlines is area from the tourism campaign. and Australia has been discussed, but ery trajectory will be slower than initial- been receiving increased investments line, other industry sources say. It is willing to consider selling down its Second-wave spikes in COVID-19 the resurgence in infections in parts ly projected,” SIA says, which will hurt from the cities or provinces in which not satisfied with the services offered 60% holding. cases have led to the tightening of of Australia has pushed that prospect its revenue in fiscal 2020-21. The carrier they are based. Hainan Airlines is by the branch company of China East- Fuzhou says it will speed up a share- travel restrictions in other Asia- further back. predicts its capacity will be less than only partly owned by the Hainan ern Airlines that is based at Nanjing holding reorganization of Fuzhou Air- Pacific countries. In Australia, a Singapore Airlines (SIA) says prog- half of pre-COVID-19 levels by the end provincial government but—as HNA Lukou International, the airport of the lines, intending to build up the carrier surge in infections has prompted some ress on removing global border controls of its fiscal year in March 2021. c struggles with debt—is now under provincial capital, Nanjing. and, specifically, increase its capaci- states to impose border closures and and travel restrictions has so far been official control. The problem with building up air ty and profitability. This can only quarantines for domestic travelers. In less than expected. The carrier notes —With Bradley Perrett in Beijing In December 2019, the Qingdao services in Jiangsu—and especially mean providing more capital, which response to those moves, Qantas and city government said it would buy southern Jiangsu—is that the province for a Chinese city would usually be Virgin Australia have cut back inter- privately owned Qingdao Airlines. is just north of Shanghai, China’s larg- equity investment. state domestic flights. In the same month, the government est city. Wuxi is only 100 km (60 mi.) Expansion of the airline will pre- The Philippines prohibited flights Chinese Cities Will Again of Hunan bought 26% of Air Travel, from Shanghai Hongqiao Internation- sumably help Fuzhou Changle Interna- to and from Manila from Aug. 4 leading that private airline to move its al Airport, to which it is connected by tional Airport achieve a goal set by the through at least Aug. 18 because of a Put Money in Airlines headquarters to the province’s capital, a 350-kph (220-mph) direct rail link, city of handling 18 million passengers coronavirus resurgence there. Domes- Changsha, from Kunming. and it is only 150 km from Shanghai in 2022, up from 14.8 million in 2019, tic flights are still traveling between WUXI AIMS TO BUY 51% OF RUILI AIRLINES Wuxi is hinting that Ruili Airlines, Pudong International Airport. Suzhou, when the facility ranked 28th in China. other cities, but Manila is the coun- > also based in Kunming, will move its which almost forms a conurbation with Fuzhou, on China’s southeastern try’s most important market. > FUZHOU WANTS TO STRENGTHEN FUZHOU AIRLINES headquarters as well, since the city Wuxi, is even closer to Hongqiao on the coast, is the provincial capital of In India, domestic travel is also re- says the acquisition supports a local same rail line. Fujian, the other main city of which stricted due to the coronavirus. India’s Bradley Perrett Beijing strategy that includes building a Nanjing Lukou International, Chi- is Xiamen. The cities are moderately government allowed internal travel to “headquarters economy.” No decision na’s 11th busiest airport, is 140 km from well-developed and in economic com- resume on May 25, although it capped wo more Chinese municipalities Boosting local air services is always to move the headquarters has been Wuxi in the other direction (see map). petition with each other. flights at 33% of normal levels before are moving to invest in airlines, the main objective of a Chinese local made, but the possibility is there, the This competition limits opportuni- Xiamen is the home of Xiamen Air- raising the limit to 45%. The country’s Tprompting a further retreat of government investing in an airline. source says. ties for Sunan Shuofang. Although the lines, which has 157 aircraft. Fuzhou aviation minister recently noted that private ownership in the country’s Wuxi says it has signed a framework “Owning a local airline is important airport lies between Wuxi and Suzhou, Airlines has just 15 aircraft, all Boeing heavier restrictions on flight numbers commercial aviation industry. As usu- agreement with the private owner of for Wuxi accelerating development of which are well-developed and have a 737s; it began flying in 2014, a typical imposed by some large city airports al in China, the transactions should Ruili Airlines for a transfer of shares an air hub,” the city says, presumably total population of about 18 million, example of an airline that a Chinese are preventing domestic capacity increase the airlines’ capital, enlarge in the carrier to a municipal company. referring to the local airport, Sunan it ranked only 42nd among Chinese local government wanted to be set from matching growing demand. their fleets and sharpen their focus on The intended shareholding size and Shuofang International. Ruili Airlines airports by traffic in 2019, handling 8 up. The city currently owns 20% of New Zealand has been one of the serving local interests. date for completion of the deal have will fill a gap in air transportation million passengers. the shares. c most effective countries in controlling Jiangsu and Shanghai Airports the outbreak; however, a new cluster Jiangsu and Shanghai Airports of community transmission cases in U.S. Ultra-Low-Cost Frontier Airlines warned it will furlough up to Auckland sparked a temporary return 35% of its pilots and flight attendants after of travel restrictions in that city from AN Carriers Brace for federal payroll support dries up in October. Aug. 12 as a precaution. Before the latest flareup, Air New Rocky Autumn Zealand said its domestic demand returned faster than it had expected. Nan ing WORSENING LEISURE TRAVEL OUTLOOK DAMPENS u ou > The carrier was planning to operate Wuxi ang ai ULCC SENTIMENT 55% of its domestic schedule in Au- unan ong iao gust, but on July 24, it decided to uo ang ALLEGIANT, SPIRIT AND FRONTIER REVERT TO Suzhou > boost the August rate to 70% because SCHEDULE CUTS AND WARN OF POSSIBLE of higher demand. LAYOFFS OR FURLOUGHS Asia-Pacific international markets ang ai continue to lag far behind domestic re- u ong 100 km AN A Ben Goldstein Washington JOEPRIESAVIATION.NET coveries. Most carriers have been able 100 mi. to resume only a small fraction of their merican ultra-low-cost carriers attempted to capi- summer travel peak at little more than a quarter of last international services because govern- Note: Some Jiangsu airports omitted. Airport symbols are scaled in proportion to passenger traffic. talize on this summer’s modest rebound in domes- year’s level. ments have been reluctant to ease bor- Atic air travel, but sentiment soured after top leisure Prior to the post-July 4 breakdown in demand, ultra-low- der closures and quarantine measures. One of the carriers, Ruili Airlines, not been disclosed, but an industry destinations became COVID-19 hot spots in July. cost carriers (ULCC) were well positioned relative to larg- A few bilateral agreements enabling has been fully private and has had no source says the city will take 51% of Domestic passenger volumes bottomed out below 95% of er carriers due to their domestic leisure profiles, low-cost essential travel have been established by relationship with the city that will buy the six-year-old airline. 2019 levels in mid-April before gradually recovering to about structures and greater schedule flexibility. Las Vegas-based Asian countries. Such “travel corridors” it, Wuxi. The other, Hainan Airlines Ruili Airlines, named after a city near 25% in June, with much of that traffic headed to domestic Allegiant Air, for example, managed to operate more than were formed for certain passengers on subsidiary Fuzhou Airlines, is already the border with Myanmar, is owned by outdoor leisure destinations such as beaches, mountains 50% of its overall schedule in the 2020 second quarter— China-South Korea and China-Singa- partly owned by the government of Yunnan Jingcheng, a conglomerate and national parks. more than any other airline—and its 6% passenger share pore routes. More recently, India has Fuzhou, where it is based—but that with business interests in real estate, But the return to growth proved to be short-lived, as a during the three-month period was three times higher than followed with a handful of bilateral government wants its local carrier to be hotels and tourism. The carrier has 20 surge in novel coronavirus cases across the U.S. Sun Belt the 2% it normally captures. agreements with other countries. stronger and will pay to strengthen it. Boeing 737-700s and 737-800s. caused traffic to flatline in July and August, capping the “Our model was built around flexing capacity up and
22 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 23 COMMERCIAL AVIATION
Allegiant Air and Spirit Airlines have returned to cutting schedules after leisure sentiment soured due to a surge in COVID-19 cases. JOEPRIESAVIATION.NET
down to meet di ering seasonal demand levels,” Allegiant of its total workforce, to brace for potential furloughs once President and CEO Maurice Gallagher said during the federal payroll support dries up on Oct. 1. company’s second-quarter earnings call on July 29. “This “I’m hopeful that . . . we can fi nd enough fl exibility to quarter proved to be the ultimate test of the model, and I minimize the number of any furloughs or layo s, but we believe our results highlight its inherent strength.” must prepare for all outcomes,” Christie said. Emboldened by nearly 10 consecutive weeks of increas- Allegiant’s highly seasonal schedule normally drops by ing tra c volumes in the U.S., Allegiant and South Florida- half between July and September, and as forward bookings based Spirit Airlines restored 91% and 82% of overall ca- soften due to rising COVID-19 cases, management also ex- pacity, respectively, during their peaks, at a time when pects a tough third quarter. The leisure carrier has shaved the country’s large network carriers were all operating its September schedule by 20 points compared with previ- between 25% and 40% of their overall schedules. Allegiant ous plans and is considering furloughing up to 250 pilots and and Spirit even briefl y managed to achieve break-even cash 220 nonunionized administrative workers this fall. burn during June, while the Big Three —American Airlines, “Our focus continues to be on driving down labor costs Delta Air Lines and United Airlines—were simultaneously and improving productivity—doing more with [fewer] em- burning more than $100 million per day combined. ployees in all aspects of the organization,” said Scott Sheldon, Spirit initially played the recovery conservatively, slash- Allegiant’s chief operating o cer and chief fi nancial o cer. ing its schedule by 95% in May, before gradually building Denver-based ULCC Frontier Airlines has also been cut- up to 21% of its year-ago level in June. Encouraged by im- ting its August and September schedules and now plans to pressive 79% load factors and improved booking trends, keep capacity for August and September at 55-60% of last the carrier made a big bet for July, nearly quadrupling year’s level. The privately owned airline recently warned its overall capacity from the prior month. The aggressive 35% of its pilots and fl ight attendants about possible fur- ramp-up backfi red, however, and the surge in COVID-19 loughs following the expiration of federal payroll support. cases across its South Florida stronghold left Spirit with Despite the di cult period ahead for ULCCs, their rel- excess capacity. Management has since returned to cutting atively strong showing during the summer peak suggests mode and plans to reduce capacity to 65% in August and they may be primed to succeed once the latest COVID-19 about 45% in September. surge ebbs, potentially setting them up for an outsize per- “With the recent barrage of headlines regarding the in- formance during future leisure travel seasons. crease in coronavirus cases, we’ve seen another setback in The segment should also receive a tailwind from shifting demand, and we expect the rest of the summer to remain customer demographic trends during the pandemic. Air- challenging,” Spirit President and CEO Ted Christie said lines are seeing younger passengers with lower household during the airline’s second-quarter earnings call July 23. incomes on average, which should bode well for low-cost op- In the meantime, Spirit’s average daily cash burn is erators that cater to cost-conscious and infrequent travelers. deteriorating; management estimates daily losses of $3-4 “When demand for leisure travel rebounds and stabiliz- million, marking a substantial weakening from June’s nearly es, as evidenced by our June results, our leading low-cost break-even level. In an attempt to rein in labor costs, the structure positions us well to be among the fi rst to return company has warned 2,500 employees, representing 20-30% to profi tability,” Christie said. c
2 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST COMMERCIAL AVIATION
Fleet Discovery Military
Discover Opportunity with Allegiant Air and Spirit Airlines have returned to cutting schedules Unparalleled Tracking of after leisure sentiment soured due to a surge in Global Military Fleets COVID-19 cases. JOEPRIESAVIATION.NET Aviation Week Network’s Fleet Discovery Military down to meet di ering seasonal demand levels,” Allegiant of its total workforce, to brace for potential furloughs once Edition President and CEO Maurice Gallagher said during the federal payroll support dries up on Oct. 1. simplifi es tracking global military aircraft and company’s second-quarter earnings call on July 29. “This “I’m hopeful that . . . we can fi nd enough fl exibility to engines — piloted and unpiloted, fi xed wing and rotary quarter proved to be the ultimate test of the model, and I minimize the number of any furloughs or layo s, but we — so you can discover new opportunities to grow your believe our results highlight its inherent strength.” must prepare for all outcomes,” Christie said. business. Emboldened by nearly 10 consecutive weeks of increas- Allegiant’s highly seasonal schedule normally drops by ing tra c volumes in the U.S., Allegiant and South Florida- half between July and September, and as forward bookings ● Featuring over 70,000 aircraft and 110,000 based Spirit Airlines restored 91% and 82% of overall ca- soften due to rising COVID-19 cases, management also ex- pacity, respectively, during their peaks, at a time when pects a tough third quarter. The leisure carrier has shaved engines in service with more than 400 military the country’s large network carriers were all operating its September schedule by 20 points compared with previ- operators. between 25% and 40% of their overall schedules. Allegiant ous plans and is considering furloughing up to 250 pilots and and Spirit even briefl y managed to achieve break-even cash 220 nonunionized administrative workers this fall. ● Searchable and fi lterable by aircraft, engine, burn during June, while the Big Three —American Airlines, “Our focus continues to be on driving down labor costs Delta Air Lines and United Airlines—were simultaneously and improving productivity—doing more with [fewer] em- category, mission, lift type, weight class and burning more than $100 million per day combined. ployees in all aspects of the organization,” said Scott Sheldon, more. Spirit initially played the recovery conservatively, slash- Allegiant’s chief operating o cer and chief fi nancial o cer. See for yourself ing its schedule by 95% in May, before gradually building Denver-based ULCC Frontier Airlines has also been cut- how Fleet Discovery Military can up to 21% of its year-ago level in June. Encouraged by im- ting its August and September schedules and now plans to help you track aircraft and engines so you never pressive 79% load factors and improved booking trends, keep capacity for August and September at 55-60% of last miss a business opportunity. the carrier made a big bet for July, nearly quadrupling year’s level. The privately owned airline recently warned its overall capacity from the prior month. The aggressive 35% of its pilots and fl ight attendants about possible fur- ramp-up backfi red, however, and the surge in COVID-19 loughs following the expiration of federal payroll support. cases across its South Florida stronghold left Spirit with Despite the di cult period ahead for ULCCs, their rel- excess capacity. Management has since returned to cutting atively strong showing during the summer peak suggests To learn more, go to mode and plans to reduce capacity to 65% in August and they may be primed to succeed once the latest COVID-19 about 45% in September. surge ebbs, potentially setting them up for an outsize per- aviationweek.com/FDMilitary “With the recent barrage of headlines regarding the in- formance during future leisure travel seasons. crease in coronavirus cases, we’ve seen another setback in The segment should also receive a tailwind from shifting Or call: demand, and we expect the rest of the summer to remain customer demographic trends during the pandemic. Air- Anne McMahon +1 646 291 6353 challenging,” Spirit President and CEO Ted Christie said lines are seeing younger passengers with lower household Thom Clayton during the airline’s second-quarter earnings call July 23. incomes on average, which should bode well for low-cost op- +44 (0) 20 7017 6106 In the meantime, Spirit’s average daily cash burn is erators that cater to cost-conscious and infrequent travelers. deteriorating; management estimates daily losses of $3-4 “When demand for leisure travel rebounds and stabiliz- million, marking a substantial weakening from June’s nearly es, as evidenced by our June results, our leading low-cost break-even level. In an attempt to rein in labor costs, the structure positions us well to be among the fi rst to return company has warned 2,500 employees, representing 20-30% to profi tability,” Christie said. c
2 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST DEFENSE > AFRL sponsors Skyborg p. 28 Sixth-gen fighter engines p. 30 UK future fighter factory p. 31 Spain’s Airbus jobs p. 32 Key to F/A-18 readiness p. 33 KF-X composites p. 35 F-35 logistics system p. 36 UK rotorcraft challenges p. 37
Missile Defense Agency Reveals us to global tracking capability, and then getting that into the fire control Hypersonic Defense Vision system. That’s the world that we need to move to.” THAAD AND SM-3 VARIANTS EMERGE AS OPTIONS The MDA has already defined the > major elements of the hypersonic de- > HYPERSONIC DEFENSE FUNDING REMAINS UNCERTAIN fense architecture, which came into sharper focus during the symposium. Steve Trimble Washington The satellite constellation is the Hy- personic and Ballistic Tracking Space newly released vision by the HGVs as they reenter the atmosphere Sensor (HBTSS), which is set to enter U.S. Missile Defense Agency and begin a long, winding glide at testing next year. The new glide-phase A shows how an organization speeds potentially over Mach 10. interceptor is the Regional Glide- already burdened with the increas- As far back into that midcourse Phase Weapon System (RGPWS). The ing sophistication of rogue-state bal- glide phase as possible, Army land- MDA initially planned to release a re- listic missile threats intends to tackle based batteries and Navy destroyers quest for prototype proposals (RPP) the problem over the next decade of launch a salvo of hypersonic intercep- for the interceptor in April, but last hypersonic glide vehicles and cruise tors, seeking to pick off the incoming month announced a pause until the missiles entering the arsenals of gliders at closing speeds over Mach end of the year to complete a review “Great Power” competitors such as 20. Both hostile HGVs survive the ini- aimed at finding ways to accelerate Russia and China. tial salvo. But the evasive maneuvers the fielding schedule. Even the F-35A The vision, unveiled at the virtual bleed off precious energy, weakening has demonstrated the ability to send Space and Missile Defense Sympo- their kinetic advantage as they nose targeting updates to Army and Navy sium on Aug. 4, shows the concept down to enter the terminal phase. The interceptor batteries through a spe- cial ground station and a networking waveform adapter kit. The missing piece in the MDA’s ambitious hypersonic defense archi- tecture remains a long-term funding plan. The agency’s budget is already strained by the significant upgrades necessary to manage the rogue ICBM threat, including a Next-Generation Interceptor (NGI). To mitigate the risk until the NGI is available, the MDA is seeking to build out an under- layer of intercept capabilities, begin- ning with the FTM-44 test scheduled in December for an SM-3 Block IIA to intercept an ICBM. The MDA is also evaluating the option of develop- ing the Terminal High-Altitude Area Defense–Extended Range (THAAD- ER) variant for ICBM intercepts. Meanwhile, agency officials continue to resist pressure to open a third bat- tery of Ground-Based Interceptors on MISSILE DEFENSE AGENCY the East Coast. Lockheed Martin will propose a new, sea-based variant of the Terminal High- Little room is left in the MDA’s Altitude Area Defense interceptor for the Regional Glide-Phase Weapon System. roughly $9 billion budget for hyper- sonic defense technology needed to evolving over three generations until it HGVs then must attempt to evade an- bolster the seams of an architecture reaches a fully realized, multilayered other salvo of terminal-phase kinetic heavily oriented to the ballistic threat. defensive system spanning elements interceptors and blasts by high-power Only about $450 million in total is from the ground, sea, air and space. microwaves. In the MDA scenario, the in the agency’s long-term spending In one potential scenario illustrated terminal-phase interceptors win. plan from fiscal 2022 to 2025, which by the Missile Defense Agency (MDA), “Where we want to be is off to the translates to an average of about $112 a future constellation of overhead sat- right,” says MDA Director Vice Adm. million per year. The MDA’s accounts ellites in low Earth orbit detects the Jon Hill, referring to a graphic show- during the past two years indicate launch of two hostile hypersonic glide ing the fully realized vision on a pre- that the funding requirement is sig- vehicles (HGV). A mix of sensors on sentation slide. “We’re [then] taking nificantly higher. The agency requested the ground, sea and air, including full advantage of space capabilities only $157 million for the fiscal 2020 Lockheed Martin F-35s, track the providing us indications, and getting budget, but Congress added more
26 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST DEFENSE > AFRL sponsors Skyborg p. 28 Sixth-gen fighter engines p. 30 UK future fighter factory p. 31 Spain’s Airbus jobs p. 32 Key to F/A-18 readiness p. 33 KF-X composites p. 35 F-35 logistics system p. 36 UK rotorcraft challenges p. 37
Missile Defense Agency Reveals us to global tracking capability, and than $250 million to keep the HBTSS DARPA then getting that into the fire control and RGPWS on track. A year later, Hypersonic Defense Vision system. That’s the world that we need the MDA requested only $207 million to move to.” for hypersonic defense but tacked an- THAAD AND SM-3 VARIANTS EMERGE AS OPTIONS The MDA has already defined the other $224 million on to an unfunded > major elements of the hypersonic de- priorities list. > HYPERSONIC DEFENSE FUNDING REMAINS UNCERTAIN fense architecture, which came into The MDA’s financial position is like- sharper focus during the symposium. ly only to face more pressure in the Steve Trimble Washington The satellite constellation is the Hy- next few years. If any doubted that personic and Ballistic Tracking Space the costs of the COVID-19 pandemic newly released vision by the HGVs as they reenter the atmosphere Sensor (HBTSS), which is set to enter would not affect the Pentagon’s near- U.S. Missile Defense Agency and begin a long, winding glide at testing next year. The new glide-phase term spending plans, Vic Mercado, A shows how an organization speeds potentially over Mach 10. interceptor is the Regional Glide- assistant secretary of defense for already burdened with the increas- As far back into that midcourse Phase Weapon System (RGPWS). The strategy, plans and capabilities, bluntly ing sophistication of rogue-state bal- glide phase as possible, Army land- MDA initially planned to release a re- addressed them in his remarks during listic missile threats intends to tackle based batteries and Navy destroyers quest for prototype proposals (RPP) the symposium. the problem over the next decade of launch a salvo of hypersonic intercep- for the interceptor in April, but last “We expect [fiscal] 2022 to be a hypersonic glide vehicles and cruise tors, seeking to pick off the incoming month announced a pause until the challenge where the overall defense missiles entering the arsenals of gliders at closing speeds over Mach end of the year to complete a review budget will face much downward pres- “Great Power” competitors such as 20. Both hostile HGVs survive the ini- aimed at finding ways to accelerate sure in the aftermath of COVID relief,” Russia and China. tial salvo. But the evasive maneuvers the fielding schedule. Even the F-35A Mercado says. “We at the department, The vision, unveiled at the virtual bleed off precious energy, weakening has demonstrated the ability to send along with our industry partners, will Space and Missile Defense Sympo- their kinetic advantage as they nose targeting updates to Army and Navy need to work together closely to en- sium on Aug. 4, shows the concept down to enter the terminal phase. The interceptor batteries through a spe- sure the continuing effectiveness of cial ground station and a networking missile defense against potential ad- DARPA may contribute to hypersonic defense systems with its Glide Breaker, waveform adapter kit. versaries who are continuing to im- which is being developed by Northrop Grumman and Aerojet Rocketdyne. The missing piece in the MDA’s prove their capabilities.” ambitious hypersonic defense archi- In this context, the MDA has cho- an unsuccessful intercept attempt to support the Glide Breaker program, tecture remains a long-term funding sen an incremental acquisition strat- during the midcourse glide phase can which the agency says will “demon- plan. The agency’s budget is already egy for fielding a hypersonic defense be helpful because the HGV is forced strate technologies to enable defense strained by the significant upgrades system. The first increment intends to bleed off energy even with modest against hypersonic systems.” Aerojet necessary to manage the rogue ICBM to field the RGPWS in the “mid- evasive maneuvers. Rocketdyne is Northrop’s propulsion threat, including a Next-Generation 2020s” on an Aegis-class destroyer. “Where we’re going in the future is supplier for Glide Breaker. Interceptor (NGI). To mitigate the The RGPWS program office is, in fact, to reach back into that trajectory, into As the MDA architecture evolves, risk until the NGI is available, the established within the division for that glide phase where the hypersonic additional options for new terminal- MDA is seeking to build out an under- sea-based weapons systems, includ- threat is at its most vulnerable,” Hill phase interceptors could be added to layer of intercept capabilities, begin- ing SM-3s and SM-6s. As China fields says. “That’s where it’s bleeding off the mix. In addition to Dart, Hawk ning with the FTM-44 test scheduled the medium-to-intermediate-range energy, it’s not maneuvering as much, and Hyvint, the MDA selected two in December for an SM-3 Block IIA DF-17 HGV in the near future, the goal and it’s pretty easy to track.” more studies: a new version of Lock- to intercept an ICBM. The MDA is is to provide the carrier battle group The MDA began evaluating options heed’s terminal-phase Patriot Missile also evaluating the option of develop- with a feasible interceptor as quickly for a hypersonic defensive weapons Segment Enhancement named Valky- ing the Terminal High-Altitude Area as possible, then migrate the RGPWS system two years ago. After spend- rie and a Raytheon high-powered mi- Defense–Extended Range (THAAD- for land-based batteries. ing nearly a year assessing more than crowave system. ER) variant for ICBM intercepts. “In its first instantiation, we want 20 options, the MDA last September The MDA originally planned to open Meanwhile, agency officials continue to make sure we constrain that design selected five concepts for further the bidding phase for the RGPWS in to resist pressure to open a third bat- to what can fit on a ship so we have a study, including two Lockheed pro- April, with the release of an RPP. Last tery of Ground-Based Interceptors on mobile capability, and then we’ll get it posals, two Raytheon proposals and month, the agency announced that the MISSILE DEFENSE AGENCY the East Coast. to land-based assets,” Hill says. one Boeing system. RPP is delayed until a final architec- Lockheed Martin will propose a new, sea-based variant of the Terminal High- Little room is left in the MDA’s So far, sea-based interceptors are Lockheed officials have now con- ture review is completed later this Altitude Area Defense interceptor for the Regional Glide-Phase Weapon System. roughly $9 billion budget for hyper- primarily designed to intercept mis- firmed that the sea-launched Dart year. The review is evaluating options sonic defense technology needed to siles in the terminal phase, but that variant of THAAD will be offered to for a two-track hypersonic defense evolving over three generations until it HGVs then must attempt to evade an- bolster the seams of an architecture approach does not work for an HGV. the MDA for the RGPWS contract. strategy, with the RGPWS fielded in reaches a fully realized, multilayered other salvo of terminal-phase kinetic heavily oriented to the ballistic threat. A rule of thumb in missile defense The proposal is likely to face compe- the near term and a more advanced defensive system spanning elements interceptors and blasts by high-power Only about $450 million in total is is that a terminal-phase interceptor tition from Raytheon, which has been capability set to be fielded later. from the ground, sea, air and space. microwaves. In the MDA scenario, the in the agency’s long-term spending needs about three times the maneu- studying a glide-phase interceptor ver- “The reason we took a pause and In one potential scenario illustrated terminal-phase interceptors win. plan from fiscal 2022 to 2025, which vering capability of the incoming sion of the SM-3 called Hawk. Boeing’s said that we’ll get back to you later in by the Missile Defense Agency (MDA), “Where we want to be is off to the translates to an average of about $112 round, which is then at the peak of Hypervelocity Interceptor (Hyvint) the year is we want to see what we can a future constellation of overhead sat- right,” says MDA Director Vice Adm. million per year. The MDA’s accounts its potential energy state. An offen- proposal could be another sea-based do in the very near term, and I’ll define ellites in low Earth orbit detects the Jon Hill, referring to a graphic show- during the past two years indicate sive HGV is more vulnerable during option, but the company has released the near term as the mid-2020s,” Hill launch of two hostile hypersonic glide ing the fully realized vision on a pre- that the funding requirement is sig- the midcourse glide phase, when its no details about the concept. DARPA says. “And then we decided to keep vehicles (HGV). A mix of sensors on sentation slide. “We’re [then] taking nificantly higher. The agency requested mostly horizontal path within the also could make a contribution. In the technology investments going so the ground, sea and air, including full advantage of space capabilities only $157 million for the fiscal 2020 atmosphere limits energy available January, DARPA awarded a $13 mil- you can get to that farther-term, more Lockheed Martin F-35s, track the providing us indications, and getting budget, but Congress added more for aggressive maneuvering. Even lion contract to Northrop Grumman elegant solution.” c
26 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 27 DEFENSE
SkyborgAW Hed HereAwards Two Set Lines Stage of forCopy Revolution Two inLines Manned-Unmanned Two Lines Teaming
DECK COPY HERE ONE LINE > AFRL SPONSORS SKYBORG, ENIGMA AND LANDER PROGRAMS U.S. AIR FORCE VIDEO > DECK COPY HERE TWO LINES DECK COPY HERE TWO LINES COPY > HERESKYBORG TWO TESTING LINES SUPPORTED BY TACE PROGRAM AT EDWARDS AFB Name Name City
Steve Trimble Washington shrouded in secrecy, but glimpses of a Kratos supplied the XQ-58A for the new phase in manned-un- broad development portfolio stretch- LCASD program and received one manned teaming in air combat ing back at least three years have been of four contracts awarded to a will begin next year with con- released. In June 2017, for example, the A pool of vendors to supply Skyborg tract awards by the U.S. Air Force to Air Force hailed the achievements of four companies to create a vendor for 11 student test pilots in Class 16B of air vehicles. the Skyborg program. the Air Force Test Pilot School. One LCAAT and LCASD efforts has been For two decades, the Air Force has of the test management projects for the four test flights since March 2019 operated large unmanned aircraft sys- that class was called Have Raider II. by the Kratos XQ-58A Valkyrie. tems (UAS) under the direct control The students adapted the F-16 Variable Meanwhile, the Emerging Technol- of humans on the ground who either Stability In-Flight Simulator Test Air- ogies Combined Test Force (ET-CTF) “fly” the aircraft in real time or ap - craft (VISTA) to fly autonomously. within the 412th Test Wing at Edwards prove any deviation from a preplanned By introducing a “dynamic mission- AFB, California, became involved. To mission. As autonomous technology planning element to command the prepare for the LCASD follow-on pro- advances, the Air Force is seeking to VISTA,” the class of student test grams, including Skyborg, the ET-CTF transition to a new operational para- pilots enabled the unmanned F-16 launched a series of flight tests using digm, with onboard software algo - to execute simulated attacks while off-the-shelf, jet-powered drones in rithms ultimately trusted to sense navigating around simulated pop-up July 2019. Their goal was to verify an their environments and make their threats, such as mobile surface-to-air “autonomy safety net” developed by own decisions about how to respond to missiles, the Air Force says. the Johns Hopkins University Applied unexpected changes or threats. Around the same time, the Air Force Physics Laboratory. Skyborg is expected to usher auton- Research Laboratory (AFRL) launched Known as the Testing Autonomy in omous UAS technology from the labo- the Low-Cost Attritable Strike Demon- a Complex Environment (TACE) soft- ratory and flight demonstrations to a stration (LCASD), with a portfolio of ware suite, the technology is part of new family of operational air vehicles. programs identified as Low-Cost At- the AFRL’s effort to build up trust in Much of the Air Force’s autono - tritable Aircraft Technology (LCAAT). the decisions made by a UAS. Building mous capability development remains By far, the most visible element of the on the AFRL’s work with the Automatic Ground and Air Collision Avoidance System, TACE is a software program that takes control of a UAS after it An organization within the 412th Test Wing has been developing has departed from safety boundaries trust in autonomous aircraft control systems by using the and returns the aircraft to controlled TACE software suite in off-the-shelf, jet-powered testbeds. flight. Thus, TACE allows the ET-CTF to test autonomous aircraft such as a new aircraft with an onboard pilot who is trusted to guide the vehicle back to safety on flight tests intended to discover any glitches. The AFRL also has continued ex- perimenting with autonomous air vehi- cles. The AFRL describes the LCAAT program as a “portfolio” of systems for a reason. The LCASD project funded the development and testing of the XQ-58A. The LCAAT sponsored the Skyborg program but also others. For example, Timothy Dare, deputy director for prototyping and software for the undersecretary of defense for
U.S. AIR FORCE research and engineering, gave an
28 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST - - - - The AFRL’s goal is The to AFRL’s achieve an Skyborg’s in technologies “Autonomy Next-Generation Air Dominance pro Dominance Air Next-Generation gram envisions a new model for air of family a with future, the in warfare un and manned of consisting systems on Depending teams. aircraft manned in vehicles unmanned the mission, the off-board as function could family the surveillance and targeting systems as or operate the manned aircraft for a sort of hybrid cruise missile or loi- tering munition. Since a high degree of attrition is assumed, the Air Force air unmanned the make to seeking is as possible. as low-cost craft capability with operational early the Skyborg family of systems in fiscal 2023, but the timeline will depend on flight LCAAT-funded of round next the experiments with the four Skyborg year. starting next vendors from portfolio will simple range play book algorithms to advanced team decision-making and will include on- intelli- artificial for opportunities ramp Commander AFRL technologies,” gence c says. Pringle Gen. Heather Brig. - - AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 29 2020 17-30, TECHNOLOGY/AUGUST WEEK & SPACE AVIATION The heart of program the Skyborg - to trans the opportunity have “We In effect, Skyborg is seeking to dors, dors, which AFRL can call upon to flight of series a for vehicles air deliver year. next tests beginning remains the autonomous sys- control separate a under development in tem in awarded May to contract another the as functioning is Leidos company. which Agent, Design System Skyborg autonomous integrating with tasked is mul- by developed applications control Force’s Air the including sources, tiple autonomous year-old technology - ac at the Massa- organization celerator of Technology. chusetts Institute and capabilities warfighting our form the change we way fight and theway Gen. Brig. says power,” air employ we officer executive program White, Dale aircraft. advanced and fighters for and multiple certify lev demonstrate els of autonomous control for a new of generation The UAS. Air Force’s worth worth a maximum of $400 million to support the program. Skyborg The ven of pool a form will companies four
- - - - control control LEARN MORE:
aviationweek.com/marketbriefi ngs aviationweek.com/marketbriefi Market Briefi ngs. Market Briefi ngs c intelligence briefi These sector-specifi empower busy executives to stay-ahead of the market, identify opportunities and drive revenue. Intelligence Network’s Intelligence Network’s day with Aviation Week Week day with Aviation Go beyond the news of the Go beyond the news On July 23, Boeing, General Atom General On 23, July Boeing, But the most visible element of the No No information about Lander is Grumman each received an indefinite- an received each Grumman equipment. The Enigma of program be Skyborg. Northrop and Systems Aerial manned ing electronics and communications comment. yet to in AFRL has fice to continues portfolio LCAAT AFRL’s - Un Kratos Systems, Aeronautical ics contract delivery/indefinite-quantity man and Rockwell Collins are supply are Collins Rockwell and man Enigma program. Northrop - Grum air vehicle and spares to support the a $2.5 million to contract provide an $4.3 million. Lockheed Martin received received Martin Lockheed million. $4.3 tober 2019 with a combined value of AFRL awarded three contracts in Oc- in contracts three awarded AFRL Enigma exist in the public record. The record. public the in exist Enigma online online presentation in June that re will develop stores and fire- said. he aircraft,” the for management available, but some details about Skyborg, Enigma and Lander, which Enigma and Lander, Skyborg, several follow-on projects to follow-on several include LCASD program’s XQ-58A “supports “supports XQ-58A program’s LCASD vealed vealed other Data for the programs. AviationWeek.com/AWST
U.S. AIR FORCE VIDEO - -
AviationWeek.com/AWST AviationWeek.com/AWST - the Emerging Technol Meanwhile, in Autonomy Testing the as Known The AFRL also has continued ex LCAAT and LCASD efforts has been LCAAT the test sincefour March 2019 flights Valkyrie. XQ-58A the Kratos by (ET-CTF) Force ogies Combined Test Edwards at Wing Test 412th the within became AFB, California, To involved. pro follow-on LCASD the for prepare ET-CTF the Skyborg, including grams, launched a series of flight tests using jet-powered off-the-shelf, drones in Their was to goal 2019. July verify an net” safety developed “autonomy by Applied University Hopkins Johns the Laboratory. Physics soft- (TACE) Environment Complex a ware suite, the technology is part of effort to build up trust in the AFRL’s Building UAS. a by made decisions the Automatic the with work AFRL’s the on Ground and Air Collision Avoidance program software a is TACE System, that takes control of a UAS after it has departed from boundaries safety to and controlled the returns aircraft ET-CTF the allows TACE Thus, flight. such as a to test autonomous aircraft new aircraft with an onboard pilot who is trusted to guide the vehicle intended tests flight on safety to back glitches. any to discover - vehi air autonomous with perimenting LCAAT the describes AFRL The cles. for systems of “portfolio” a as program a reason. The LCASD project funded the development and testing of the XQ-58A. sponsored The the LCAAT Skyborg program but also others. example, Timothy For Dare, deputy and software prototyping for director for the undersecretary of defense for research and engineering, gave an Kratos supplied the XQ-58A for the the for XQ-58A the supplied Kratos one and received program LCASD a to awarded contracts four of Skyborg supply to vendors pool of vehicles. air
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By introducing a “dynamic mission- “dynamic a introducing By Force Air the time, same the Around shrouded in secrecy, but glimpses of a of glimpses but secrecy, in shrouded - broad development portfolio stretch been have years three least at back ing the example, for 2017, June In released. hailed the Air of achievements Force 11 student test pilots in Class 16B of Pilot the School.Test Air One Force of the test projects management for that class was called Raider Have II. Variable F-16 the adapted students The Air Test Simulator In-Flight Stability to fly autonomously. (VISTA) craft planning element to command the the VISTA,” class of student test pilots enabled the unmanned F-16 to execute simulated attacks while around simulated pop-up navigating surface-to-air mobile as such threats, says. missiles, the Air Force launched (AFRL) Laboratory Research Demon- Strike Attritable Low-Cost the (LCASD), with stration a portfolio of identifiedprograms asAt- Low-Cost (LCAAT). Technology Aircraft tritable the most visible element By of far, the - - - - SPONSORS SKYBORG, ENIGMA AND AND LANDER ENIGMA PROGRAMS SPONSORS SKYBORG, new new phase in - manned-un combat air in teaming manned will begin next year with - con An organization within the 412th Test Wing has been developing has been developing Wing Test within the 412th An organization using the by systems control aircraft in autonomous trust testbeds. jet-powered in off-the-shelf, suite software TACE DECK COPY HERE ONE COPY LINE DECK LINES TWO COPY HERE COPY LINES TWO HERE DECK COPY DECK TACE LINES TWO HERE BY SUPPORTED TESTING SKYBORG AFB EDWARDS AT PROGRAM AFRL Skyborg is expected to usher auton- usher to expected is Skyborg Much of the autono Air Force’s For two decades, the Air Force has the Air Force decades, two For
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prove any deviation from a preplanned a from deviation any prove mission. As autonomous technology is the advances, seeking Air to Force transition to a - new para operational digm, with onboard software algo rithms ultimately trusted to sense their environments and make their to respond to how about decisions own or threats. changes unexpected labo the from technology UAS omous and ratory toflight demonstrations a air vehicles. of operational family new remains development capability mous tract awards by the U.S. Air Force to Air Force by the awards tract U.S. for vendor a create to companies four program. the Skyborg sys- aircraft unmanned large operated under tems the (UAS) direct control of humans on the ground who either “fly” the aircraft in real time or ap Skyborg Awards Set Stage for Revolution Revolution for Stage Set Awards Skyborg Teaming in Manned-Unmanned > > > > DEFENSE Washington Trimble Steve A FORCE AIR U.S. AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 17-30, TECHNOLOGY/AUGUST WEEK & SPACE 28 AVIATION DEFENSE
Budget Shows Flightworthy Sixth- Kendall’s remarks to Congress in 2015 came a year before the Air Force Gen Fighter Engines Ready by 2025 received the results of an Enterprise Capability Collaboration Team on > FIGHTER X-PLANES FUNDED SINCE 2015 the Air Superiority 2030 Flight Plan, which urged the development > ADAPTIVE ENGINES AVAILABLE BY 2025 of a family of systems anchored by a next-generation fighter to replace the Steve Trimble Washington F-22. The Flight Plan prompted the Air Force to commission an analysis etails of the first of two mostly to Ellen Lord, undersecretary of de- of alternatives (AoA) in late 2016. The secret initiatives to support the fense for acquisition and sustainment. results of that study were originally DU.S. Air Force’s five-year-old Six years ago, he was the principal scheduled to be released by the end pursuit of a sixth-generation succes- deputy to the director for research of 2017, but the analysis continued sor to the Lockheed Martin F-22 are and engineering. In that role, Shaffer until early 2019. now released and reveal that a critical introduced the NGAP as an enabler to Meanwhile, a 2015 presentation by technology for the Next-Generation the NGAD program, along with anoth- the Air Force Research Laboratory Air Dominance program could be - er, complementary initiative focused showed a notional schedule for the come flightworthy by mid-2025. on new airframes. NGAD program; a contract award to GE Aviation and Pratt & Whitney launch the engineering and manufac- are scheduled to complete separate turing development (EMD) phase is competitive designs for a Next-Gen- The results of the AII program set for fiscal 2023. As late as the Air eration Adaptive Propulsion (NGAP) have not been released Force’s fiscal 2019 budget request, system by the second quarter of 2022 the financial resources devoted to and finish assessments on a full-scale or even acknowledged by Air Force the NGAD appeared to support that engine three years later, according to or defense officials since 2015, schedule: A significant increase in Air Force budget documents. but the initiative suggests that funding starts in fiscal 2023, and $13 The schedule and spending details billion is set aside overall between on the NGAP appeared for the first one or two X-plane fiscal 2019 and 2023. Last year, how- time in the Air Force’s budget justifi- ever, as the results of the AoA study cation documents for fiscal 2021 that aircraft could became available, the Air Force ap- were submitted to Congress in Febru- be in testing peared to defer the launch of the ary but passed unnoticed for several EMD by at least a few years. The months. The Air Force awarded GE fiscal 2020 budget request included and Pratt each a $427 million con- “This program will develop and fly only $6.6 billion for the NGAD from tract to support the NGAP program, two X-plane prototypes that demon- fiscal 2020-24. but the details were shrouded in strate advanced technologies for fu- Funding for the NGAD and NGAP budget documents within the related ture aircraft,” Shaffer said in 2014. programs is accounted for separately Adaptive Engine Transition Program “Teams will compete to produce the in Air Force budget documents. The (AETP), an unclassified effort to de- X-plane prototypes, one focused on fiscal 2021 budget justification docu- velop a reengining candidate for the future Navy operational capabilities, ments reveal that the Air Force spent Lockheed F-35. and the other on future Air Force op- $106 million for the NGAP in fiscal After Senate authorizers cited the erational capabilities.” 2019. Another $224 million is allo - Air Force’s lack of transparency for A year later, Frank Kendall, then un- cated to the NGAP this year. But the justifying a $270 million budget cut dersecretary of defense for acquisition, program has requested an additional for AETP this year, service officials technology and logistics, elaborated $403 million in fiscal 2021, the budget decided to break out funding for the on the Aerospace Innovation Initiative documents show. NGAP in budget documents. (AII). The development of the X-planes “The Next-Generation Adaptive In fact, the NGAP program reap- would be led by DARPA, he said. Propulsion effort consists of four peared in the fiscal 2021 budget docu- “To be competitive, the Navy and phases: preliminary design, detailed ments for the first time in more than the Air Force each will have variants design, engine fabrication and engine six years. The Air Force has kept all focused on their mission require - assessments,” Air Force budget doc- details about the Next-Generation Air ments,” Kendall said. “There will be uments state. Dominance (NGAD) program highly a technology period leading up to de- “Program deliverables include secret since 2016, but there was a brief velopment of the prototypes. This will military adaptive engine detailed de- two-year window in 2014-15 when se- lead to the systems that ultimately will sign parameters and models, engine nior defense officials provided infor- come after the F-35.” hardware (plus spare parts), matured mation about the underlying technol- The results of the AII program technologies, major rig assessment ogy development efforts. have not been released or even ac- data (controls, combustor, etc.), pro- The NGAP was first referenced knowledged by Air Force or defense gram reviews, and technology, afford- in testimony by Alan Shaffer before officials since 2015, but the initiative ability and sustainability studies for House Armed Services Committee in suggests that one or two X-plane air- next generation fighter aircraft,” the March 2014. Shaffer is now the deputy craft could be in testing. documents add. c
30 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST DEFENSE
Budget Shows Flightworthy Sixth- Kendall’s remarks to Congress in Future Fighter Factory Technology spin off enhancements for platforms 2015 came a year before the Air Force such as Typhoon—the factory of the Gen Fighter Engines Ready by 2025 received the results of an Enterprise Will Make Tempest Low-Cost future initiative is helping to stream- Capability Collaboration Team on line production of both the Typhoon > FIGHTER X-PLANES FUNDED SINCE 2015 the Air Superiority 2030 Flight > TEMPEST SPINOFFS ALREADY SUPPORTING TYPHOON PRODUCTION and the Lockheed Martin F-35. Plan, which urged the development For the Typhoons being exported by > ADAPTIVE ENGINES AVAILABLE BY 2025 of a family of systems anchored by a > ADDITIVE MANUFACTURING TO SHAKE UP SUPPLY BASE Italy to Kuwait, BAE has supplied addi- next-generation fighter to replace the tive-manufactured ducting for the cool- Steve Trimble Washington F-22. The Flight Plan prompted the Tony Osborne London ing of the active, electronically scanned Air Force to commission an analysis array radars. Metallic 3D-printed parts etails of the first of two mostly to Ellen Lord, undersecretary of de- of alternatives (AoA) in late 2016. The AE Systems is making invest- tecture systems that could take ad- are being used in the structure of the secret initiatives to support the fense for acquisition and sustainment. results of that study were originally ments in new production and vantage of new technologies as they Typhoons supplied to Qatar. DU.S. Air Force’s five-year-old Six years ago, he was the principal scheduled to be released by the end Bassembly technologies to re- emerge through the production life of In the coming months, the compa- pursuit of a sixth-generation succes- deputy to the director for research of 2017, but the analysis continued duce costs and halve the time associ- the aircraft. ny will work on a full-scale fuselage sor to the Lockheed Martin F-22 are and engineering. In that role, Shaffer until early 2019. ated with producing a complex future Holmes notes the scaling up of ca- section of the notional Tempest de- now released and reveal that a critical introduced the NGAP as an enabler to Meanwhile, a 2015 presentation by combat aircraft. pabilities such as additive manufac- sign. The structure is designed and technology for the Next-Generation the NGAD program, along with anoth- the Air Force Research Laboratory With the target of bringing the turing, which previously may have component parts have been released Air Dominance program could be - er, complementary initiative focused showed a notional schedule for the British-led Tempest future combat air been restricted to producing compo- for manufacture. come flightworthy by mid-2025. on new airframes. NGAD program; a contract award to system to the front line by the mid- nents tens of centimeters in length, The first subassemblies are due GE Aviation and Pratt & Whitney launch the engineering and manufac- 2030s and ensuring it can capture a can now produce components that to be completed in September using are scheduled to complete separate turing development (EMD) phase is chunk of the export market before the are several meters long. smart benches developed in conjunc- competitive designs for a Next-Gen- The results of the AII program set for fiscal 2023. As late as the Air competition is ready, BAE believes it BAE SYSTEMS eration Adaptive Propulsion (NGAP) have not been released Force’s fiscal 2019 budget request, needs to shake up its engineering pro- system by the second quarter of 2022 the financial resources devoted to cesses and relations with suppliers as and finish assessments on a full-scale or even acknowledged by Air Force the NGAD appeared to support that well as connect and digitize the entire engine three years later, according to or defense officials since 2015, schedule: A significant increase in through-life process. Air Force budget documents. but the initiative suggests that funding starts in fiscal 2023, and $13 The company has established a fac- The schedule and spending details billion is set aside overall between tory of the future at its site in Warton, on the NGAP appeared for the first one or two X-plane fiscal 2019 and 2023. Last year, how- England, where it has been experi- time in the Air Force’s budget justifi- ever, as the results of the AoA study menting with initiatives such as cobot- cation documents for fiscal 2021 that aircraft could became available, the Air Force ap- ics—whereby robots in reconfigurable were submitted to Congress in Febru- be in testing peared to defer the launch of the cells assist human operators with ary but passed unnoticed for several EMD by at least a few years. The complex tasks and additive manufac- months. The Air Force awarded GE fiscal 2020 budget request included turing of ever-larger parts. During the and Pratt each a $427 million con- “This program will develop and fly only $6.6 billion for the NGAD from past 12 months, the company has been tract to support the NGAP program, two X-plane prototypes that demon- fiscal 2020-24. steadily introducing the technologies but the details were shrouded in strate advanced technologies for fu- Funding for the NGAD and NGAP into its existing programs, including budget documents within the related ture aircraft,” Shaffer said in 2014. programs is accounted for separately the Eurofighter Typhoon, as a step- Adaptive Engine Transition Program “Teams will compete to produce the in Air Force budget documents. The pingstone to future programs. BAE proposes a factory of the future that is fully digitized end to end with (AETP), an unclassified effort to de- X-plane prototypes, one focused on fiscal 2021 budget justification docu- Currently, it can take about 36 control rooms monitoring each step of the process. velop a reengining candidate for the future Navy operational capabilities, ments reveal that the Air Force spent months to produce and assemble a Lockheed F-35. and the other on future Air Force op- $106 million for the NGAP in fiscal Typhoon. An extra 12 months can be “Additive will challenge the machin- tion with the University of Sheffield’s After Senate authorizers cited the erational capabilities.” 2019. Another $224 million is allo - added onto that timeline if the supply ing sector’s production of castings and Advanced Manufacturing Research Air Force’s lack of transparency for A year later, Frank Kendall, then un- cated to the NGAP this year. But the chain has to be primed in the event of forgings,” Holmes says. Subtractive Centre. BAE has also teamed up justifying a $270 million budget cut dersecretary of defense for acquisition, program has requested an additional a gap in production to allow for long- manufacturing processes will still be with aerospace automation company for AETP this year, service officials technology and logistics, elaborated $403 million in fiscal 2021, the budget lead items such as the production of needed for a future aircraft but will Electroimpact to enhance the accura- decided to break out funding for the on the Aerospace Innovation Initiative documents show. dies for forging and tools for moldings. “become the exception rather than cy of off-the-shelf robots to deal with NGAP in budget documents. (AII). The development of the X-planes “The Next-Generation Adaptive Those long lead times can be as the rule,” he says, as additive takes the precise tolerances required for In fact, the NGAP program reap- would be led by DARPA, he said. Propulsion effort consists of four much as 100 weeks using traditional on a greater role. These technologies military aircraft. peared in the fiscal 2021 budget docu- “To be competitive, the Navy and phases: preliminary design, detailed manufacturing methods, says Dave will also “force a different relationship Although it was the first in the ments for the first time in more than the Air Force each will have variants design, engine fabrication and engine Holmes, manufacturing director of with suppliers.” Euro fighter consortium to boast the six years. The Air Force has kept all focused on their mission require - assessments,” Air Force budget doc- BAE’s Air business. “We want to get The capabilities demonstrated at use of laser alignment in the assem- details about the Next-Generation Air ments,” Kendall said. “There will be uments state. that 100 weeks down to 100 days or BAE’s facility are providing evidence bly of the fighter, BAE is now exper- Dominance (NGAD) program highly a technology period leading up to de- “Program deliverables include less,” he notes. for an upcoming year-end submission imenting with optical projection sys- secret since 2016, but there was a brief velopment of the prototypes. This will military adaptive engine detailed de- BAE’s vision to pave the way for of the business case to the British tems with real-time measurement two-year window in 2014-15 when se- lead to the systems that ultimately will sign parameters and models, engine Tempest production calls for a “com- government to take the Tempest ac- feedback to assemble the Typhoon’s nior defense officials provided infor- come after the F-35.” hardware (plus spare parts), matured pletely connected end-to-end environ- quisition program from the current vertical stabilizer. The company mation about the underlying technol- The results of the AII program technologies, major rig assessment ment from requirements, engineering, concept phase into the assessment is also in the process of rolling out ogy development efforts. have not been released or even ac- data (controls, combustor, etc.), pro- supply chains, production systems to phase in 2021. But in line with the UK technology for the F-35. Additional- The NGAP was first referenced knowledged by Air Force or defense gram reviews, and technology, afford- support upgrades and enhancements,” Combat Air Strategy—which calls for ly, optical projection is being used on in testimony by Alan Shaffer before officials since 2015, but the initiative ability and sustainability studies for Holmes says. Data and analytics the technology developed by Team aircraft skins to provide information House Armed Services Committee in suggests that one or two X-plane air- next generation fighter aircraft,” the would underpin the system, he adds. Tempest through the Future Combat to workers on the size of a fastener for March 2014. Shaffer is now the deputy craft could be in testing. documents add. c At its backbone would be open-archi- Air System Technology Initiative to a particular section. c
30 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 31 DEFENSE
funding for Phase 2 of the Euro pean Spanish Government Makes Defense FCAS development program with Commitments to Keep Airbus Jobs France and Germany. Madrid’s commitments include the purchase of three Airbus A330 Multi- Role Tanker Transports that will fill a long-standing capability gap for the Spanish Air Force. In addition, Madrid plans to pur-
AIRBUS DEFENSE & SPACE chase up to 59 Airbus H135 twin- engine light helicopters for use by the Spanish interior ministry, along with four H160 twin-engine medium heli- copters, which are likely to be custom- ized by Airbus Helicopters at Albacete. Work on a potential future jet train- > SPAIN PLANS TO BUY THREE AIRBUS A330 MRTTs er would see Airbus in Spain lead on the development, design, certification > MADRID WANTS TO STRENGTHEN COUNTRY’S SPACE CAPABILITIES and production of the aircraft, but oth- er European nations would be allowed Tony Osborne London to join the initiative, the communique suggests. Spain previously built the pain has made bold defense employs more than 12,000 people in CASA C-101 Aviojet, although that spending commitments in a Spain, but the wider aerospace sector aircraft will be partially replaced by Sbid to maintain and ultimately and supply chain supporting it employ the Pilatus PC-21 turboprop trainer strengthen Airbus’ presence in the another 150,000. during 2021. country post-COVID-19. It is no wonder then that preserving Spain also needs to replace a fleet Madrid will buy new fleets of air- these capabilities has become a nation- of twin-seat Northrop SF-5 Freedom craft and helicopters and will also al priority for Madrid as the country Fighters still used for lead-in fighter fund studies for a new pan-Euro pean looks to advance future projects such training. Currently, only the Czech advanced jet trainer that could go as the FCAS, which according to Republic and Italy are active in this on to train the pilots who will fly the Spain’s national industrial coordinator, market—with platforms from Aero European Future Combat Air System Indra, will generate billions of euros for Vodochody and Leonardo, respective- (FCAS), agreements announced by the national economy. ly. BAE Systems continues to offer the joint communique revealed on July 30 The OEM’s presence in Iberia dates Hawk, but the platform has struggled following meetings between Spanish back to the-then European Aeronau- to compete on the international mar- Prime Minister Pedro Sanchez and tic Defense and Space Co.’s purchase ket, and senior company officials have Airbus CEO Guillaume Faury. of Construcciones Aeronauticas SA hinted that production of the aircraft While the package is not on the (CASA) back in 1999. Since then, may soon cease. scale of that provided by France and Airbus has expanded its capacity in The initiative does not include Span- Germany in recent weeks (AW&ST Spain mainly around its defense prod- ish plans for an additional purchase of Feb. 10-23, p. 34), Madrid is hoping the uct line, building the A400M and C295 Eurofighter Typhoon combat aircraft. package will stem a tide of headcount airlifters in Seville and converting Airbus expects the Halcon (Hawk) reductions like those seen elsewhere green A330s into Multi-Role Tanker contract to be finalized in 2021, under in Europe as aerospace adjusts to a Transports (MRTT) at Getafe, near which Spain is to purchase 20 new- post-pandemic new normal. Madrid. Facilities in Illescas, near build Eurofighters to replace the early- At the initiative’s heart is the “pres- Toledo, and Puerto Real, near Cadiz, model Boeing F/A-18 Hornets current- ervation of technological capabilities,” support Airbus’ commercial produc- ly serving in the Canary Islands. especially those of designing, certifying, tion, while a facility in Albacete is used Besides its defense plans, Spain producing and keeping a complete air- by Airbus’ helicopter business for local also wants to expand its national role craft, say Spanish government officials. assembly of helicopters and produc- in European space efforts, particularly The OEM says “extraordinary mea- tion of rear fuselages. with increased investment in Europe- sures” would help it protect and devel- Among the defense initiatives are an Space Agency programs announced op key skills, know-how and capabili- plans for Spain to acquire three Airbus at the agency’s most recent ministeri- ties throughout Spanish industry. A330 MRTTs, finally filling an aerial al conference last year. The country With Spain’s aerospace industry refueling and strategic transport capa- has also established an Aeronautical generating some €13 billion ($15 bil- bility gap left by the retirement of the Technology Plan to provide grants lion) for the economy, an amount that country’s Boeing 707 tankers in 2016. for aerospace and defense projects, has doubled in the last 10 years, it has Madrid will also acquire four C295 including subsidies for low-emission become one of the country’s largest turboprop airlifters in a maritime flight. These will be worth more than manufacturing sectors. Airbus alone patrol configuration and will provide €200 million through 2023. c
32 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST DEFENSE DEFENSE funding for Phase 2 of the Euro pean How One Component Improved Spanish Government Makes Defense FCAS development program with Commitments to Keep Airbus Jobs France and Germany. U.S. Navy F/A-18 Fleet Readiness Madrid’s commitments include the purchase of three Airbus A330 Multi- Role Tanker Transports that will fill a long-standing capability gap for the Spanish Air Force. In addition, Madrid plans to pur-
AIRBUS DEFENSE & SPACE chase up to 59 Airbus H135 twin- engine light helicopters for use by the Spanish interior ministry, along with four H160 twin-engine medium heli- copters, which are likely to be custom- ized by Airbus Helicopters at Albacete. Work on a potential future jet train- > SPAIN PLANS TO BUY THREE AIRBUS A330 MRTTs er would see Airbus in Spain lead on the development, design, certification > MADRID WANTS TO STRENGTHEN COUNTRY’S SPACE CAPABILITIES and production of the aircraft, but oth- er European nations would be allowed Tony Osborne London to join the initiative, the communique suggests. Spain previously built the pain has made bold defense employs more than 12,000 people in CASA C-101 Aviojet, although that spending commitments in a Spain, but the wider aerospace sector aircraft will be partially replaced by Sbid to maintain and ultimately and supply chain supporting it employ the Pilatus PC-21 turboprop trainer strengthen Airbus’ presence in the another 150,000. during 2021. country post-COVID-19. It is no wonder then that preserving Spain also needs to replace a fleet For years, F/A-18E Super Hornets, like this one Madrid will buy new fleets of air- these capabilities has become a nation- of twin-seat Northrop SF-5 Freedom launched from the ight deck of the USS Abraham Lincoln craft and helicopters and will also al priority for Madrid as the country Fighters still used for lead-in fighter (CVN-72), have experienced low readiness rates. fund studies for a new pan-Euro pean looks to advance future projects such training. Currently, only the Czech advanced jet trainer that could go as the FCAS, which according to Republic and Italy are active in this ASS C UNICA I N SPC RD C ASS IC AE SIN E U S NA on to train the pilots who will fly the Spain’s national industrial coordinator, market—with platforms from Aero > TIGHTENING BUDGETS FORCED THE NAVY TO MAKE TOUGH CHOICES GCU was the “top platform degrader European Future Combat Air System Indra, will generate billions of euros for Vodochody and Leonardo, respective- for all naval aviation.” (FCAS), agreements announced by the national economy. ly. BAE Systems continues to offer the > GE DOUBLES GENERATOR CONTROL UNIT PRODUCTION When sequestration-era spending joint communique revealed on July 30 The OEM’s presence in Iberia dates Hawk, but the platform has struggled limits were imposed on the Pentagon following meetings between Spanish back to the-then European Aeronau- to compete on the international mar- Lee Hudson Washington in 2013, the entire military faced Prime Minister Pedro Sanchez and tic Defense and Space Co.’s purchase ket, and senior company officials have across-the-board funding cuts, includ- Airbus CEO Guillaume Faury. of Construcciones Aeronauticas SA hinted that production of the aircraft he U.S. Navy’s Boeing F/A-18E/F component of the F414’s electrical ing the operations and maintenance While the package is not on the (CASA) back in 1999. Since then, may soon cease. Super Hornet and EA-18G power-generation system—its gener- accounts. The Navy had to make tough scale of that provided by France and Airbus has expanded its capacity in The initiative does not include Span- TGrowler fl eets have experienced ator control unit (GCU) , which keeps choices about what bills it would pay Germany in recent weeks (AW&ST Spain mainly around its defense prod- ish plans for an additional purchase of dramatic turnarounds. In 2017, less the generator output within a specifi ed and what to defer. At the same time, Feb. 10-23, p. 34), Madrid is hoping the uct line, building the A400M and C295 Eurofighter Typhoon combat aircraft. than half of the Navy’s Super Hornets range. Initial attempts to address the fl ight hours for the Super Hornet and package will stem a tide of headcount airlifters in Seville and converting Airbus expects the Halcon (Hawk) were able to fl y. Now, 80% of its car- GCU’s issues through “component- Growler in the Middle East increased reductions like those seen elsewhere green A330s into Multi-Role Tanker contract to be finalized in 2021, under rier-based fi ghters are ready for mis- level reliability improvements were to meet the high operational tempos in Europe as aerospace adjusts to a Transports (MRTT) at Getafe, near which Spain is to purchase 20 new- sions. The solution involved fixing a of Operation Enduring Freedom and post-pandemic new normal. Madrid. Facilities in Illescas, near build Eurofighters to replace the early- single component within the General Over the last 10 years, the Operation Inherent Resolve. At the initiative’s heart is the “pres- Toledo, and Puerto Real, near Cadiz, model Boeing F/A-18 Hornets current- Electric F414 engine. As the Navy reduced aviation sus- ervation of technological capabilities,” support Airbus’ commercial produc- ly serving in the Canary Islands. The Navy faulted constrained mission-capable rate for the tainment budgets, the program of- especially those of designing, certifying, tion, while a facility in Albacete is used Besides its defense plans, Spain spending following the 2008 fi nancial F/A-18E/F Super Hornet was fice did not have sufficient funding producing and keeping a complete air- by Airbus’ helicopter business for local also wants to expand its national role crisis and increased demand from to purchase spare parts. From fi scal craft, say Spanish government officials. assembly of helicopters and produc- in European space efforts, particularly the wars in the Middle East for the 2013 to fi scal 2016, the program o ce The OEM says “extraordinary mea- tion of rear fuselages. with increased investment in Europe- lack of readiness. More specifical- requested $193.6-311.5 million and re- sures” would help it protect and devel- Among the defense initiatives are an Space Agency programs announced ly, those conditions exacerbated an 51.29% ceived $85.2-136.3 million, according op key skills, know-how and capabili- plans for Spain to acquire three Airbus at the agency’s most recent ministeri- issue embedded in the military’s vast to a 2019 Defense Department Inspec- ties throughout Spanish industry. A330 MRTTs, finally filling an aerial al conference last year. The country supply chain. not sustainable,” Navy spokeswoman tor General report. With Spain’s aerospace industry refueling and strategic transport capa- has also established an Aeronautical For 20 years, the Super Hornets Gulianna Dunn tells Aviation Week. To compensate, Navy officials generating some €13 billion ($15 bil- bility gap left by the retirement of the Technology Plan to provide grants and Growlers have continually had Eventually, the GCUs, already in cannibalized aircraft to obtain the lion) for the economy, an amount that country’s Boeing 707 tankers in 2016. for aerospace and defense projects, electronic systems and new sensors short supply, failed to keep pace, caus- required spare parts. Maintainers has doubled in the last 10 years, it has Madrid will also acquire four C295 including subsidies for low-emission added that placed greater and great- ing a cascading e ect on the availabili- removed working parts from an air- become one of the country’s largest turboprop airlifters in a maritime flight. These will be worth more than er demand for power from their GE ty of the carrier-based fi ghters. In the craft and installed them on a second manufacturing sectors. Airbus alone patrol configuration and will provide €200 million through 2023. c engines. That demand taxed a key words of a Navy program o cial, the jet to make that aircraft operational.
32 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 33 DEFENSE
A backlog of spare parts exacerbated Reliability Control Board (RCB) in it again in 2020 to reach the 21-units- fl eet readiness and availability rates— 2019 to improve the F/A-18 and EA-18G per-month rate, Krisciunas says. an issue that a§ ected the GCU acutely. mission-capable rate. The board pin- These courses of action resulted in New mission payloads created addi- pointed the main problem— insu cient zero back orders by mid-June 2020. tional types of electrical load, straining production of the F414’s GCU. The Navy Additionally, the team is working the aircraft’s electronics, and wearing had 200 on back order. with GE to resolve production issues out the GCUs at a faster rate. The sec- Navair worked with GE to ramp related to GCU testing capacity. The ond -generation (G2) and G3 GCU mod- up GCU production, according to plan is to purchase new, larger test els that equipped the fl eet could handle Lt. Cmdr. Jason Shaw, power and pro- stands and upgrade software on exist- only about 150 fl ight hours. pulsion lead at the F/A-18 and EA-18G ing test equipment. This would allow To increase reliability, GE Avia- program o ce. the company to conduct more tests tion Systems, in consultation with The RCB determined GE was pro- and further increase production. the Navy, began working to redesign ducing roughly six GCUs per month The test stand is a large electric the GCU. A G3-to-G4 conversion kit that would funnel into the program of- motor that simulates the engine spin- could deliver up to 532 fl ight hours. A fi ce, Boeing or Naval Supply Systems ning the gearbox, and it has a pad that G4 GCU was even better—sustaining Command (Navsup). The program duplicates the GCU interface. A test 1,220 fl ight hours. Naval Air Systems and Boeing had predictable delivery stand costs approximately $1.5- 2 mil- Command (Navair) fl ight-tested the schedules, but Navsup would receive lion and typically takes 15-18 months G4 in August 2015, and GE started pro- only GCUs that were produced beyond to get up and running, Krisciunas says. duction in mid-2016, Joe Krisciunas, what the other two contracts required. Still, more improvements are being general manager and president of GE “It created a hole on the supply made: The program o ce is now as- Aviation Electrical Power Systems, shelf,” Shaw says. “When a jet would sessing wiring issues that may have tells Aviation Week. lose a GCU, there was no other one to also contributed to low GCU reliability. But the part still was only being replace it from supply.” The service awarded a $17 million con- manufactured at a minimal rate. The team brainstormed and de- tract to purchase additional software The matter came to a head in Oc- cided GE would increase production and cables for Automated Wiring Test tober 2018, when then-Defense Sec- to about 21 GCUs each month, while Sets, which will allow aircraft mechan- retary Jim Mattis set an 80% mis- Navair would defer a contract for 320 ics to identify system faults. sion-capable readiness goal. At the GCU conversion kits to 2021. Pushing “The U.S. Navy is the only [Pen- time, a total of only 260 F/A-18 and the contract would leave room for tagon] military branch to have met EA-18G aircraft were capable of fl y- Navsup to achieve a more predict- and sustained the 80% readiness call ing missions—approximately 60%, far able delivery schedule. The compa- that Mattis put out, and that is largely short of the mandate. ny doubled its GCU production rate associated with resolving the issues In response, the Navy convened a from 2018 to 2019 and almost doubled with GCUs,” Shaw says. c
Aircraft electrician Roderick Canlas assembled upgrades to an F/A-18 Super Hornet generator control unit. U S NA
3 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST AUGUST 2020 DEFENSE
A backlog of spare parts exacerbated Reliability Control Board (RCB) in it again in 2020 to reach the 21-units- fl eet readiness and availability rates— 2019 to improve the F/A-18 and EA-18G per-month rate, Krisciunas says. an issue that a§ ected the GCU acutely. mission-capable rate. The board pin- These courses of action resulted in ™ New mission payloads created addi- pointed the main problem— insu cient zero back orders by mid-June 2020. tional types of electrical load, straining production of the F414’s GCU. The Navy Additionally, the team is working the aircraft’s electronics, and wearing had 200 on back order. with GE to resolve production issues out the GCUs at a faster rate. The sec- Navair worked with GE to ramp related to GCU testing capacity. The ond -generation (G2) and G3 GCU mod- up GCU production, according to plan is to purchase new, larger test els that equipped the fl eet could handle Lt. Cmdr. Jason Shaw, power and pro- stands and upgrade software on exist- only about 150 fl ight hours. pulsion lead at the F/A-18 and EA-18G ing test equipment. This would allow To increase reliability, GE Avia- program o ce. the company to conduct more tests tion Systems, in consultation with The RCB determined GE was pro- and further increase production. the Navy, began working to redesign ducing roughly six GCUs per month The test stand is a large electric the GCU. A G3-to-G4 conversion kit that would funnel into the program of- motor that simulates the engine spin- could deliver up to 532 fl ight hours. A fi ce, Boeing or Naval Supply Systems ning the gearbox, and it has a pad that G4 GCU was even better—sustaining Command (Navsup). The program duplicates the GCU interface. A test 1,220 fl ight hours. Naval Air Systems and Boeing had predictable delivery stand costs approximately $1.5- 2 mil- Command (Navair) fl ight-tested the schedules, but Navsup would receive lion and typically takes 15-18 months G4 in August 2015, and GE started pro- only GCUs that were produced beyond to get up and running, Krisciunas says. duction in mid-2016, Joe Krisciunas, what the other two contracts required. Still, more improvements are being general manager and president of GE “It created a hole on the supply made: The program o ce is now as- Aviation Electrical Power Systems, shelf,” Shaw says. “When a jet would sessing wiring issues that may have tells Aviation Week. lose a GCU, there was no other one to also contributed to low GCU reliability. But the part still was only being replace it from supply.” The service awarded a $17 million con- manufactured at a minimal rate. The team brainstormed and de- tract to purchase additional software The matter came to a head in Oc- cided GE would increase production and cables for Automated Wiring Test Why Sustainability tober 2018, when then-Defense Sec- to about 21 GCUs each month, while Sets, which will allow aircraft mechan- retary Jim Mattis set an 80% mis- Navair would defer a contract for 320 ics to identify system faults. sion-capable readiness goal. At the GCU conversion kits to 2021. Pushing “The U.S. Navy is the only [Pen- time, a total of only 260 F/A-18 and the contract would leave room for tagon] military branch to have met Still Matters EA-18G aircraft were capable of fl y- Navsup to achieve a more predict- and sustained the 80% readiness call ing missions—approximately 60%, far able delivery schedule. The compa- that Mattis put out, and that is largely short of the mandate. ny doubled its GCU production rate associated with resolving the issues In response, the Navy convened a from 2018 to 2019 and almost doubled with GCUs,” Shaw says. c
Aircraft electrician Roderick Canlas assembled upgrades to an F/A-18 Super Hornet generator control unit. Technology Transforms Workforce Training
Aircraft Lavatories Go Touchless U S NA
3 AVIATION WEEK & SPACE TECHNOLOGY/AUGUST 17-30, 2020 AviationWeek.com/AWST Inside Contents
MRO 4 NEWS BRIEFS & CONTRACTS MAINTENANCE CHECK SAFETY & REGULATORY MRO 5 Fume Mysteries A Lesson MRO 5 MAX Additive Fuel Ban MRO 6 Corrosion Concerns From Space MRO 7 ARSA Update
AIRLINE INSIGHT etting through now MRO 8 Air Zimbabwe can take a lot of en- Philip Zvasiya, maintenance ergy some days, but “The pandemic can be manager G I challenge you to look to a catalyst for change.” INTERVIEW the future: How will you de- MRO 9 Aftermarket Recovery: scribe your company post- The Ups and Downs Ted Colbert, Boeing Global pandemic? Mustering a carpe diem outlook and imagining a Services’ CEO few years out can be helpful. As author Adam Grant wrote in an essay about time travel in The New York Times, “Psycholo- OPERATIONS MRO 12 Maintaining the Environment gists find that looking to the future shifts our attention from the How MROs are making mundane ‘how’ of our days to the meaningful ‘why.’ Having an operations more sustainable emotional target to aim for can give us a purpose and help us WORKFORCE manage bouts of anxiety and frustration.” MRO 16 New Training Realities Emerging training Grant says this is how astronaut sustainability efforts because it could technologies and the Scott Kelly helped cope with the isola- put your company at a disadvantage workforce recovery tion of spending one year in space. He post-recovery (page MRO12). MRO 19 Recruitment Challenges envisioned how the mission would end. The COVID-19 crisis has also forced Demand rises for avionics “My goal was to get to the end of this airlines and the aftermarket to look specialists with both with the same enthusiasm and ability for new ways to comply with social- mechanical and electrical and energy as I had in the beginning,” distancing requirements and remote engineering skills Grant quotes Kelly as saying. working, which is speeding up adop- That requires focus, and while avia- tion of paperless maintenance and ENGINEERED tion is suffering a lot right now, many e-signatures (page MRO26). Could MRO 20 Sanitation Solutions airlines and aftermarket companies the growing momentum finally propel Pandemic and accessibility concerns prompt renewed are looking forward because they widespread adoption? Energizing look at lavatories know air travel will resume and our COVID has also been the catalyst industry will recover. for new training technologies that MRO 22 Seats The pandemic can be a catalyst can adapt content based on a learn- Seat makers find a limit for change. How is your company er’s behavior or performance, simi- in reducing weight the future of flight adapting? lar to a video game or prompts from Here are some great examples a trainer at the gym (page MRO16). TECHNOLOGY MRO 26 Push to Paperless you’ll find in this issue: The result is better performance and We are applying four decades of experience and know-how in The pandemic spurs further While this might surprise some, more engagement. energy management, power conversion and controls to enable digital adaptation the coronavirus’ toll on sustainabil- How you will maneuver in an air- ity efforts has not been bad (page craft lavatory in the future also is be- the electrification of aircraft. Our offerings are modular, scalable, ENGINE ANALYSIS MRO12). “In fact, we have noticed ing influenced by the pandemic. From and adaptable for regional and business jets, urban air mobility, MRO 28 CF34 Stalwart increased attention for climate” and touchless features to self-disinfecting and military applications. A look at the regional aircraft the need for eco-friendly technol- lavatories to walls that expand to ac- engine that has maintained ogy, says Hans-Stefan Niebler, MTU commodate wheelchairs, all are in a high reliability rate Maintenance’s environmental and development. There are a lot of very sustainability officer. interesting technical developments MARKETPLACE Several large MROs around the occurring—and expect new applica- MRO 29 Lavatory Upgrades world are continuing to work on re - tions for narrowbody and widebody ducing emissions and energy con- aircraft in the next few months (page VIEWPOINT sumption, making maintenance MRO20). MRO 31 Jonas Murby, Aerodynamic processes greener and finding new It’s time to prepare for the future. c Advisory technologies to reduce their foot- COVER: LUFTHANSA TECHNIK print. The message is: Don’t cease —Lee Ann Shay
baesystems-ps.com AviationWeek.com/MRO INSIDEMRO AUGUST 2020 MRO3 Inside Contents
MRO 4 NEWS BRIEFS & CONTRACTS MAINTENANCE CHECK SAFETY & REGULATORY MRO 5 Fume Mysteries A Lesson MRO 5 MAX Additive Fuel Ban MRO 6 Corrosion Concerns From Space MRO 7 ARSA Update
AIRLINE INSIGHT etting through now MRO 8 Air Zimbabwe can take a lot of en- Philip Zvasiya, maintenance ergy some days, but “The pandemic can be manager G I challenge you to look to a catalyst for change.” INTERVIEW the future: How will you de- MRO 9 Aftermarket Recovery: scribe your company post- The Ups and Downs Ted Colbert, Boeing Global pandemic? Mustering a carpe diem outlook and imagining a Services’ CEO few years out can be helpful. As author Adam Grant wrote in an essay about time travel in The New York Times, “Psycholo- OPERATIONS MRO 12 Maintaining the Environment gists find that looking to the future shifts our attention from the How MROs are making mundane ‘how’ of our days to the meaningful ‘why.’ Having an operations more sustainable emotional target to aim for can give us a purpose and help us WORKFORCE manage bouts of anxiety and frustration.” MRO 16 New Training Realities Emerging training Grant says this is how astronaut sustainability efforts because it could technologies and the Scott Kelly helped cope with the isola- put your company at a disadvantage workforce recovery tion of spending one year in space. He post-recovery (page MRO12). MRO 19 Recruitment Challenges envisioned how the mission would end. The COVID-19 crisis has also forced Demand rises for avionics “My goal was to get to the end of this airlines and the aftermarket to look specialists with both with the same enthusiasm and ability for new ways to comply with social- mechanical and electrical and energy as I had in the beginning,” distancing requirements and remote engineering skills Grant quotes Kelly as saying. working, which is speeding up adop- That requires focus, and while avia- tion of paperless maintenance and ENGINEERED tion is suffering a lot right now, many e-signatures (page MRO26). Could MRO 20 Sanitation Solutions airlines and aftermarket companies the growing momentum finally propel Pandemic and accessibility concerns prompt renewed are looking forward because they widespread adoption? look at lavatories know air travel will resume and our COVID has also been the catalyst industry will recover. for new training technologies that MRO 22 Seats The pandemic can be a catalyst can adapt content based on a learn- Seat makers find a limit for change. How is your company er’s behavior or performance, simi- in reducing weight adapting? lar to a video game or prompts from Here are some great examples a trainer at the gym (page MRO16). TECHNOLOGY MRO 26 Push to Paperless you’ll find in this issue: The result is better performance and The pandemic spurs further While this might surprise some, more engagement. digital adaptation the coronavirus’ toll on sustainabil- How you will maneuver in an air- ity efforts has not been bad (page craft lavatory in the future also is be- ENGINE ANALYSIS MRO12). “In fact, we have noticed ing influenced by the pandemic. From MRO 28 CF34 Stalwart increased attention for climate” and touchless features to self-disinfecting A look at the regional aircraft the need for eco-friendly technol- lavatories to walls that expand to ac- engine that has maintained ogy, says Hans-Stefan Niebler, MTU commodate wheelchairs, all are in a high reliability rate Maintenance’s environmental and development. There are a lot of very sustainability officer. interesting technical developments MARKETPLACE Several large MROs around the occurring—and expect new applica- MRO 29 Lavatory Upgrades world are continuing to work on re - tions for narrowbody and widebody ducing emissions and energy con- aircraft in the next few months (page VIEWPOINT sumption, making maintenance MRO20). MRO 31 Jonas Murby, Aerodynamic processes greener and finding new It’s time to prepare for the future. c Advisory technologies to reduce their foot- COVER: LUFTHANSA TECHNIK print. The message is: Don’t cease —Lee Ann Shay
AviationWeek.com/MRO INSIDEMRO AUGUST 2020 MRO3 Inside News Briefs
Highlights Contracts Aerfin was selected by Great Dane Air- The Shifting Sands of Widebody MRO lines to provide component support for The desert around Alice Springs in Australia is becoming a little less three Embraer 195s under its BeyondPool desolate as Asian carriers begin to populate it with aircraft for storage. Airlines such as Cathay Pacific and Singapore Airlines want to avoid flight-hour program. the humid conditions of their home regions and so are sending excess aircraft to the Australian desert. Aeronautical Engineers secured a GA Most of these are widebody aircraft, raising the question of how many Telesis order to convert an ex-Pegasus will ever return to passenger service. Consultancy IBA estimates that Boeing 737-800 to a freighter for comple- the global fleet will lose about 800 aircraft early due to the COVID-19 crisis. This may include up to a third of the Airbus A380 fleet as well tion in late 2020 in a deal that includes the as older widebodies such as the A340 and Boeing 747. option for a second. Modification work This trend bodes ill for a recovery of the widebody maintenance will be performed by Commercial Jet market, although a surprisingly low number of widebody order cancell- in Miami. ations have occurred amid the pandemic—just 32 in the first six months of the year versus 237 in the 2019 calendar year. IBA surmises that this highlights a structural requirement for effi- Airinmar won an Air Methods contract to cient widebodies, although another reason may be that the big wide - provide identification, claim, recovery and body customers tend to be airlines on the receiving end of government reporting of rotorcraft/aircraft component largesse during the crisis. warranty services.
SR Technics Restructures Business AJW Group extended its supply chain After acquiring 120 million Swiss francs ($125 million) of finance backed management agreement with EasyJet for by the Swiss government, SR Technics has announced plans to reshape another seven years. The deal includes full its business to focus on line maintenance and engine MRO services. The MRO provider acquired the extra line of credit to improve liquid- component repair and overhaul and provi- ity in the wake of the novel coronavirus pandemic. The Swiss Confed- sion, storage and distribution of rotable, eration will support the bank-loaned finance with a 60% surety. The consumable and expendable material. agreement was finalized on July 15 with SR Technics, which is owned by Chinese conglomerate HNA Group. Boeing Global Services announced new After reviewing the competitiveness of its aftermarket services, the company says it will cease its design engineering services offering by supply chain agreements with Alaska Air- the end of 2020. SR Technics holds European Union Aviation Safety lines and All Nippon Airways and new Agency Part 21J Design Organization Approval, allowing it to design agreements for data-driven solutions with and certify major and minor modifications along with repairs on large Xiamen Airlines, Japan Airlines, All aircraft. It will also restructure its flight-hour-based component services port- Nippon Airways, Suparna Airlines, folio, which it plans to reduce. However, it will maintain its transactional Zhejiang Loong Airlines, West Air, component business while putting a stronger emphasis on component Guangxi Air, Urumqi Air, Air Changan repairs and trading activities. and Vistara.
HAECO Gains Chinese Part-Out Approval EFW was selected by Stratos Aircraft HAECO Xiamen’s Airbus A320 part-out capability has been approved Financing Solutions to convert an ex- by the Civil Aviation Administration of China. HAECO Xiamen is the AirAsiaX Airbus A330-300 to a freighter. only MRO in Eastern China to have obtained this approval, and it has undertaken its first A320 part-out project for Yan Wu Group—disas- sembling four aircraft for the Chinese mainland operator. Pratt & Whitney secured a 13-year Jet- The MRO is also providing two kinds of temporary cargo carriage Blue Airways contract to maintain 230 options for Cathay Pacific Airways. First, HAECO Xiamen is providing International Aero Engines V2500s under Cathay with a design engineering and certification solution that allows an EngineWise fixed-price program. the airline to use sections of its Boeing 777 cabins to carry cargo. The modification, which involves removing economy and premium economy seats to install cargo bags, is covered by a supplemental type certificate. Rossi Aero was selected by Antavia In addition, HAECO Xiamen has obtained an approval for a minor Ametek MRO to provide precision repair change on Cathay’s Airbus A330s. This modification kit, again fabri- of landing gear components. cated by HAECO Xiamen, includes cargo bags secured onto the exist- ing seats. It has been reclassified by regulators as a minor change on Contract Source: SpeedNews a time-limited basis. c
MRO4 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Inside News Briefs Inside Safety & Regulatory
Highlights Contracts more data,” the AAIB said. “This has Fume Mysteries left the manufacturer reliant on re- The Shifting Sands of Widebody MRO Aerfin was selected by Great Dane Air- ported data, making the issue difficult lines to provide component support for Airbus has launched a formal program however, observe some common fac- to resolve in practical terms.” The desert around Alice Springs in Australia is becoming a little less three Embraer 195s under its BeyondPool to study onboard fume incidents and is tors. Among them: The incidents Airbus plans to use Project Fresh to desolate as Asian carriers begin to populate it with aircraft for storage. flight-hour program. developing an upgrade for the Airbus usually involved aircraft that stayed centralize analysis of related incidents. Airlines such as Cathay Pacific and Singapore Airlines want to avoid A320 environmental control system. A overnight in damp or rainy weather It also plans to roll out “an enhanced the humid conditions of their home regions and so are sending excess UK Air Accidents Investigation Branch and started with a faint smell shortly ECS filtration system” that will include aircraft to the Australian desert. Aeronautical Engineers secured a GA report told of an in-service incident after departure. In each case, condi- a retrofit option, and it has published Most of these are widebody aircraft, raising the question of how many Telesis order to convert an ex-Pegasus that left a British Airways Airbus tions worsened rapidly during descent, an “information paper” that provides will ever return to passenger service. Consultancy IBA estimates that Boeing 737-800 to a freighter for comple- the global fleet will lose about 800 aircraft early due to the COVID-19 A320ceo first officer incapacitated fol- and odors were described using simi- “all the known aspects of fumes and crisis. This may include up to a third of the Airbus A380 fleet as well tion in late 2020 in a deal that includes the lowing a nerve-jangling approach and lar terms, including “sweaty socks, smoke events,” the AAIB said. as older widebodies such as the A340 and Boeing 747. option for a second. Modification work landing at London Heathrow Airport. manure and farmyard smells, which British Airways has put a post-fumes The September 2019 incident flight were unpleasant and distinctive,” the maintenance procedure in place and This trend bodes ill for a recovery of the widebody maintenance will be performed by Commercial Jet originated on a rainy morning in Zurich. AAIB said. will consider installing the new Airbus market, although a surprisingly low number of widebody order cancell- in Miami. ations have occurred amid the pandemic—just 32 in the first six months The crew noticed a slight odor shortly In most cases, the cabin crew did not ECS system when it is available. c of the year versus 237 in the 2019 calendar year. after departure, but it soon went away, report any issues. On the few flights IBA surmises that this highlights a structural requirement for effi- Airinmar won an Air Methods contract to and the crew opted to continue to Lon- where cabin occupants detected fumes, —Sean Broderick cient widebodies, although another reason may be that the big wide - provide identification, claim, recovery and don, an Air Accidents Investigation they were most prevalent in the galleys. body customers tend to be airlines on the receiving end of government reporting of rotorcraft/aircraft component Branch (AAIB) final report said. As Analysis of flight data recorder data largesse during the crisis. warranty services. the crew passed through 4,000 ft. on its found no correlation between engine approach into London, both pilots re- or systems settings and the presence ported a sudden, strong fume odor, the of fumes. The auxiliary power unit is MAX Fuel SR Technics Restructures Business AJW Group extended its supply chain report said. Both pilots donned their not considered a likely culprit, as it was After acquiring 120 million Swiss francs ($125 million) of finance backed management agreement with EasyJet for oxygen masks, and the captain made often not in use during the events. Off- Additive Ban by the Swiss government, SR Technics has announced plans to reshape another seven years. The deal includes full a “Pan-Pan” international urgency call aircraft factors, such as application of its business to focus on line maintenance and engine MRO services. component repair and overhaul and provi- to Heathrow tower controllers, who cleaning or anti-ice fluids before depar- Regulators have banned the use of The MRO provider acquired the extra line of credit to improve liquid- told two aircraft ahead of the British ture, were ruled out. The most effective Dupont’s Kathon FP 1.5 biocide in sion, storage and distribution of rotable, ity in the wake of the novel coronavirus pandemic. The Swiss Confed- Airways A320 and one trailing it to go mitigation strategies included using Boeing 737 MAXs, the first of what is eration will support the bank-loaned finance with a 60% surety. The consumable and expendable material. around to give the stricken aircraft pri- “the smoke and fumes abnormal and likely to be a series of mandates to pro- agreement was finalized on July 15 with SR Technics, which is owned ority and a margin for error. emergency procedures,” the AAIB said. tect fuel systems from in-service inci- by Chinese conglomerate HNA Group. Boeing Global Services announced new The A320 landed and moved to a While few definitive conclusions can dents linked to the antimicrobial fuel After reviewing the competitiveness of its aftermarket services, the company says it will cease its design engineering services offering by supply chain agreements with Alaska Air- nearby taxiway, where it was met by be drawn, the AAIB has some theories. system additive. the end of 2020. SR Technics holds European Union Aviation Safety lines and All Nippon Airways and new emergency services. The co-pilot re- “The evidence indicates that it is likely The July 14 FAA airworthiness moved his mask to see if the fumes were that these fumes are derivatives of con- directive, immediately adopted by Agency Part 21J Design Organization Approval, allowing it to design agreements for data-driven solutions with and certify major and minor modifications along with repairs on large still present. He stated that they were, taminants entering the ECS,” the agency the European Union Aviation Safety Xiamen Airlines, Japan Airlines, All aircraft. and immediately began to feel nause- said. “It may not be a single compound Agency (EASA) and others, orders It will also restructure its flight-hour-based component services port- Nippon Airways, Suparna Airlines, ated. He then went to the lavatory while but a combination of compounds which MAX operators to remove Kathon folio, which it plans to reduce. However, it will maintain its transactional Zhejiang Loong Airlines, West Air, the captain requested air stairs to expe- react and then become airborne in the from engines and prohibits its use. component business while putting a stronger emphasis on component Guangxi Air, Urumqi Air, Air Changan dite getting medical personnel onboard. bleed air supplies passing through the Dupont removed Kathon from the Investigators learned that the odor ECS. The fumes may have similar traits aviation market in March based on repairs and trading activities. and Vistara. was limited to the cockpit—one of to hydrocarbon compounds combined findings from in-service incidents that three separate environmental control with water vapor in low concentration showed the additive, if not used correct- HAECO Gains Chinese Part-Out Approval EFW was selected by Stratos Aircraft system (ECS) climate-control zones on which are liberated as water vapor ly, can form fuel system-clogging salt HAECO Xiamen’s Airbus A320 part-out capability has been approved Financing Solutions to convert an ex- the A320. Nothing unusual was detect- condenses when it enters cooler condi- crystals. A GEnx-1B-powered Jetstar by the Civil Aviation Administration of China. HAECO Xiamen is the AirAsiaX Airbus A330-300 to a freighter. ed in the forward or aft cabin areas, tions, for example as it passes into the Boeing 787 suffered thrust loss in both only MRO in Eastern China to have obtained this approval, and it has the other two zones. flight deck or cabin via ducts.” engines in a March 2019 incident that undertaken its first A320 part-out project for Yan Wu Group—disas- Investigators could not determine Beyond analyzing data and com- was linked to Kathon use. An investiga- Pratt & Whitney secured a 13-year Jet- sembling four aircraft for the Chinese mainland operator. what caused the fumes. Prompted in paring witness observations, opera- tion revealed that improper biocide-to- The MRO is also providing two kinds of temporary cargo carriage Blue Airways contract to maintain 230 part by British Airways’ report of hun- tors, investigators and Airbus have fuel ratios can lead to crystals forming options for Cathay Pacific Airways. First, HAECO Xiamen is providing International Aero Engines V2500s under dreds of fume or odor events in their largely been frustrated in their efforts and found seven other incidents where Cathay with a design engineering and certification solution that allows an EngineWise fixed-price program. A320 fleet over the previous year, the to understand the problem. No sample all the engines on an aircraft could not the airline to use sections of its Boeing 777 cabins to carry cargo. The AAIB took a deeper look at the issue, of the fumes has been captured, and be started. In each case, the issue was modification, which involves removing economy and premium economy and at five incidents in particular that nobody has been able to recreate the linked to improper ratios of Kathon to seats to install cargo bags, is covered by a supplemental type certificate. Rossi Aero was selected by Antavia happened in late 2019, including one scenario on the ground. fuel, or a failure to ensure the additive In addition, HAECO Xiamen has obtained an approval for a minor Ametek MRO to provide precision repair change on Cathay’s Airbus A330s. This modification kit, again fabri- nonrevenue flight. All involved Airbus “The unpredictable nature of the was sufficiently mixed in. of landing gear components. cated by HAECO Xiamen, includes cargo bags secured onto the exist- A320-family aircraft. events has also meant that it has not After Dupont pulled the product ing seats. It has been reclassified by regulators as a minor change on The AAIB did not find definitive been possible to construct an experi- from the aviation market, it urged Contract Source: SpeedNews a time-limited basis. c causes for any of the incidents. It did, mental flight-test schedule to capture distributors to do the same. General
MRO4 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO AviationWeek.com/MRO INSIDEMRO AUGUST 2020 MRO5 Inside Safety & Regulatory
Electric (GE) and its Safran joint MAXs to have undergone Kathon venture CFM International recom- treatment as part of their storage mended that operators not use the process before the fuel system con- product. Several regulators, including tamination issue came to light follow- the FAA, EASA and Australia’s Civil ing the Jetstar incident. The recent Aviation Safety Authority followed increase in parked aircraft triggered up with safety bulletins discouraging by the novel coronavirus pandemic Kathon’s use and providing general has come largely after Dupont pulled biocide use guidance. the product and regulators issued Both aircraft and engine manu- their warnings earlier this year. facturers are studying the issue, and The GEnx-1B’s involvement in the more mandates are expected. Jetstar incident makes it a likely tar- JOEPRIESAVIATION.NET “The FAA may consider similar rule- get for a mandate, while other Leap- making to address the unsafe condition on other airplane mod- powered models, including Airbus narrow bodies, will be els such as the aforementioned Boeing 787, pending findings scrutinized. from further investigation of other engines,” the agency says. In the Jetstar incident, the 787-8 was on approach to Kan- Because the issue affects the entire fuel system, both air- sai International Airport in Japan at 16,000 ft. preparing to frame and engine manufacturers are developing operational turn onto its downwind leg when the left engine temporar- guidance. The MAX directive is based on a June 24 Boeing ily fell below idle, followed shortly by the right engine. The multioperators message sent to MAX operators. Boeing’s anomalies were temporary, and the aircraft landed safely. guidance explains that 30 flight cycles following Kathon Investigators found the aircraft fuel system had had a treatment is sufficient to minimize the risk of anomalies. For biocide treatment two days before the flight. The biocide aircraft with Kathon that have not flown at least 30 cycles, apparently did not mix completely with the fuel already Boeing recommends a removal process. onboard, setting the stage for problems, Japan Transport Regulators did not indicate why they targeted the idled Safety Board investigators concluded. c MAX fleet as the first to have a Kathon ban. The fleet has been grounded since March 2019, making it more likely for —Sean Broderick
Corrision Concerns
Concerns over storage-related corro- regulators, including Australia’s Civil are in long-term storage globally. sion in Boeing-supplied CFM56 fuel Aviation Safety Authority and EASA, The sudden removal of thousands system components linked to four immediately adopted the U.S. directive. of aircraft for extended periods dur- inflight shutdowns led regulators to The FAA directive applies to Boeing ing the COVID-19 pandemic-triggered order inspections before more than 737-300s, -400s, -500s, -600s, -700s, downturn has created numerous chal- 1,300 affected aircraft are returned to -800s and -900s powered by CFM In- lenges for operators and manufactur- service after extended downtime. ternational CFM56-3s and CFM56-7s. ers. Typical storage guidance from “Corrosion of the engine bleed-air Boeing provides the engines’ bleed-air airframe and engine OEMs assumes fifth-stage check-valve internal parts system, which directs air from the aircraft will be parked for months at during airplane storage may cause the engine compressor to support other a time and in conditions conducive to valve to stick in the open position,” the aircraft systems. Boeing alerted op- minimizing corrosion. But airlines have U.S. FAA said in a July 23 emergency erators of the issue on July 9. been forced to park aircraft at airfields airworthiness directive. “If this valve Beyond involving aircraft that were all over the world—not just in dry, arid opens normally at takeoff power, it may out of service for an extended period of storage facilities—while waiting out become stuck in the open position dur- time, the FAA directive does not provide the pandemic’s demand variations. ing flight and fail to close when power details on common links between the in- In many cases, airlines discovered is reduced at top of descent, resulting service incidents. The agency does not guidance provided by suppliers did not in an unrecoverable compressor stall say when the incidents took place. cover the middle ground of parking air- and the inability to restart the engine.” Aviation Week Network fleet data craft for short periods. Manufacturers The directive requires any aircraft showed that as of July 22 operators have been working to fill that gap and that has not “operated in flight” for at had 1,304 737s that met the FAA remind operators that environmental least seven consecutive days to be in- criteria for needing inspections be - conditions, from humidity to failure to spected. The check includes manually cause they had been on the ground protect openings on aircraft from wild- rotating valve flapper plates, checking for at least seven days. Operators in life, can affect airworthiness. c bushings for cracks and ensuring certain the U.S. had 203 of them, the highest parts are not rubbing together. Other share of any region. Another 1,007 —Sean Broderick
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Electric (GE) and its Safran joint MAXs to have undergone Kathon venture CFM International recom- treatment as part of their storage ARSA UPDATE mended that operators not use the process before the fuel system con- product. Several regulators, including tamination issue came to light follow- the FAA, EASA and Australia’s Civil ing the Jetstar incident. The recent A Caveman Could Do It Aviation Safety Authority followed increase in parked aircraft triggered up with safety bulletins discouraging by the novel coronavirus pandemic BEFORE PAPER WAS CREATED, MAN to personnel through a computer, it is As is often the case, the plain lan- Kathon’s use and providing general has come largely after Dupont pulled chiseled stone; no one asked where considered “electronic” and “requires” guage of a regulation and its meaning biocide use guidance. the product and regulators issued the stone was mined or the chisel the FAA to issue its “permission.” and intent is lost in the development Both aircraft and engine manu- their warnings earlier this year. made. When paper became ubiq- The requirement to have today’s of guidance material that does not facturers are studying the issue, and The GEnx-1B’s involvement in the uitous for recording laws and other stone tablets “approved” needs to be change with or follow the rule. Cer- more mandates are expected. Jetstar incident makes it a likely tar- JOEPRIESAVIATION.NET documents, no one asked how the pa- vigorously challenged if the industry tificate holders are reluctant to chal- “The FAA may consider similar rule- get for a mandate, while other Leap- per or ink was made or which pen was is ever going to adopt blockchain lenge the local interpretation since making to address the unsafe condition on other airplane mod- powered models, including Airbus narrow bodies, will be used. When the typewriter and then tools or any other paper-replacing few are reading the regulations them- els such as the aforementioned Boeing 787, pending findings scrutinized. word processor were invented, no technological efficiencies. For U.S. selves or truly understand the extent from further investigation of other engines,” the agency says. In the Jetstar incident, the 787-8 was on approach to Kan- Because the issue affects the entire fuel system, both air- sai International Airport in Japan at 16,000 ft. preparing to one asked which brand or model was repair stations, a rule change two and nature of the government’s legal
frame and engine manufacturers are developing operational turn onto its downwind leg when the left engine temporar- UNITED AIRLINES guidance. The MAX directive is based on a June 24 Boeing ily fell below idle, followed shortly by the right engine. The multioperators message sent to MAX operators. Boeing’s anomalies were temporary, and the aircraft landed safely. guidance explains that 30 flight cycles following Kathon Investigators found the aircraft fuel system had had a treatment is sufficient to minimize the risk of anomalies. For biocide treatment two days before the flight. The biocide aircraft with Kathon that have not flown at least 30 cycles, apparently did not mix completely with the fuel already Boeing recommends a removal process. onboard, setting the stage for problems, Japan Transport Regulators did not indicate why they targeted the idled Safety Board investigators concluded. c MAX fleet as the first to have a Kathon ban. The fleet has been grounded since March 2019, making it more likely for —Sean Broderick
Corrision Concerns
Concerns over storage-related corro- regulators, including Australia’s Civil are in long-term storage globally. sion in Boeing-supplied CFM56 fuel Aviation Safety Authority and EASA, The sudden removal of thousands system components linked to four immediately adopted the U.S. directive. of aircraft for extended periods dur- inflight shutdowns led regulators to The FAA directive applies to Boeing ing the COVID-19 pandemic-triggered order inspections before more than 737-300s, -400s, -500s, -600s, -700s, downturn has created numerous chal- 1,300 affected aircraft are returned to -800s and -900s powered by CFM In- lenges for operators and manufactur- service after extended downtime. ternational CFM56-3s and CFM56-7s. ers. Typical storage guidance from “Corrosion of the engine bleed-air Boeing provides the engines’ bleed-air airframe and engine OEMs assumes fifth-stage check-valve internal parts system, which directs air from the aircraft will be parked for months at during airplane storage may cause the engine compressor to support other a time and in conditions conducive to used, as with the paper upon which decades ago clearly enunciated the authority. The local inspector can cer- valve to stick in the open position,” the aircraft systems. Boeing alerted op- minimizing corrosion. But airlines have the record was printed or copied. expectation that the “media” by which tainly make life difficult, but failure to U.S. FAA said in a July 23 emergency erators of the issue on July 9. been forced to park aircraft at airfields Electronic methods for creating, manuals and other required docu- follow the regulations can be worse. airworthiness directive. “If this valve Beyond involving aircraft that were all over the world—not just in dry, arid signing and storing records are no ments would be created, stored and In the end, when failure to take advan- opens normally at takeoff power, it may out of service for an extended period of storage facilities—while waiting out different; they are no more vulnerable made available was up to the certifi- tage of the plain language of a rule is become stuck in the open position dur- time, the FAA directive does not provide the pandemic’s demand variations. to falsification, loss or destruction than cate holder. The FAA’s preamble said stymied by ignorance or reluctance to ing flight and fail to close when power details on common links between the in- In many cases, airlines discovered stone or paper. This modern meth- the government’s focus would be “buck” the system, the entire indus- is reduced at top of descent, resulting service incidents. The agency does not guidance provided by suppliers did not odology, however, has been under on the fact that the documents were try’s efforts to become efficient suffer. in an unrecoverable compressor stall say when the incidents took place. cover the middle ground of parking air- intense scrutiny for more than two available and current, rather than on But hey, a caveman can use stone and the inability to restart the engine.” Aviation Week Network fleet data craft for short periods. Manufacturers c The directive requires any aircraft showed that as of July 22 operators have been working to fill that gap and decades by civil aviation authorities. In the method by which that require- and chisel. . . . that has not “operated in flight” for at had 1,304 737s that met the FAA remind operators that environmental the U.S., a repair station needs a spe- ment was met. In other words, the least seven consecutive days to be in- criteria for needing inspections be - conditions, from humidity to failure to cial approval added to its certificate to certificate holder would be allowed Sarah MacLeod is managing member spected. The check includes manually cause they had been on the ground protect openings on aircraft from wild- use electronic manuals. The “require- to use hammer and chisel or a docu- of Obadal, Filler, MacLeod & Klein and rotating valve flapper plates, checking for at least seven days. Operators in life, can affect airworthiness. c ment” cannot be found in regulations ment-management system controlled a founder and executive director of the bushings for cracks and ensuring certain the U.S. had 203 of them, the highest or law, but if the manual is provided by IT administration. Aeronautical Repair Station Association. parts are not rubbing together. Other share of any region. Another 1,007 —Sean Broderick
MRO6 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO AviationWeek.com/MRO INSIDEMRO AUGUST 2020 MRO7 Inside Airline Insight Air Zimbabwe Banned from flying into Europe and battling the effects of the COVID-19 pandemic, Air Zimbabwe is facing challenges. In an interview with Inside MRO’s James Pozzi, Phillip Zvasiya, the airline’s maintenance manager, details how it is looking to overcome these issues while upgrading its MRO offerings. AIR ZIMBABWE
How will the airline’s April 2020 curements may be added depending on financial recovery plan affect Air demand for travel, in exchange for the Zimbabwe’s maintenance division? Boeing 777s, which we are leasing out. Air Zimbabwe Fact File The grounding of all operations gave Which new technologies are you FOUNDED: The airline was founded us an opportunity to finish major main- looking to add for your maintenance in 1980, replacing the previous tenance on some of our fleet without operation? entity formed when the country was commercial pressure. For example, known as Rhodesia. Air Zimbabwe we successfully completed a D check In the area of new technologies, we has been government-owned since on a Boeing 737-200, and it is now ser- are looking at ways to upgrade our in- 2014, but plans have been ongoing viceable, awaiting resumption of op- house maintenance software, as well as to partially privatize the airline. erations. We do not anticipate a major to upgrade an ATEC 5000, used to test Since May 2017, the carrier has impact on maintenance, as our recov- avionics equipment of both the Airbus been on a banned travel list for ery plan for operations post-COVID-19 and Boeing families of aircraft. failing to meet EU safety standards, will be phased, starting with domes- something that the airline says it tic, then regional routes, while char- What is Air Zimbabwe’s experience is working to overcome. ter operations also continue. We are of recruiting engineers and FLEET: Air Zimbabwe operates nine adequately prepared in every aspect maintenance technicians? Has this aircraft, consisting of two Airbus to ensure a smooth flow of operations proved challenging? A320-200s, two Boeing 737-200s, in our maintenance division. two 767-200s, one 777-200, one Over the years, Air Zimbabwe has Embraer 145 and a single Xian Does the airline have plans to meet been active in recruiting and produc- MA60 turboprop. European Union Aviation Safety ing highly qualified and sought-after Agency (EASA) standards to ensure its engineers in Africa and beyond from IN-HOUSE MAINTENANCE: Around ban from flying into Europe is lifted? our in-house training programs. We 95% of the airline’s maintenance have very highly qualified local engi- work is carried out in-house, with Yes, we have those plans, and it is al- neers with vast experience with A, B, C the remaining 5% outsourced to ready a work in progress as we seek and D checks on the Boeing fleet. Our partners including South African to address findings to meet the Third engineers have received commenda- Airways Technical, EgyptAir and Country Operator’s license approval. tions of excellence from the world’s Asia Aero Technic. In this quest so far, we regained our In- leading aircraft manufacturers, such CAPABILITIES: Air Zimbabwe’s ternational Air Transport Association as Boeing, for their sterling work in maintenance arm comprises three Operational Safety Audit certification aircraft modifications and manda- areas: engineering maintenance in December 2019. tory checks and services. Therefore, control, aircraft maintenance and we have not experienced any chal- workshops that provide MRO Do you expect the pandemic to lead lenges in that regard. In fact, we have and general engineering services. to any of Air Zimbabwe’s aircraft ongoing apprenticeship training and It also offers several nondestructive being retired or will all of the fleet partnerships with some universities testing services. and tertiary institutions here in Zim- resume service? HANGARS: The airline operates its babwe through the Ministry of Higher main hangar and line station in At the onset of the travel restrictions and Tertiary Education. But of course, Zimbabwe’s capital, Harare. and lockdowns, we parked all our air- achieving EASA certification is critical. craft at our hangars here in Harare, and they have been undergoing active Are you looking to grow your third- But I must mention that we also offer maintenance. We expect all our fleet party services for other airlines? third-party technical services to indus- to resume service with an additional tries beyond aviation such as the motor Embraer 145 with the resumption of Certainly, we are looking to grow our trade, mining, engineering, manufactur- flights. A few more lease-ins or pro- third-party services for other airlines. ing and construction, among others. c
MRO8 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Inside Airline Insight Inside Interview Air Zimbabwe Aftermarket Banned from flying into Europe and battling the effects of the COVID-19 pandemic, Air Zimbabwe is facing challenges. In an Recovery: interview with Inside MRO’s James Pozzi, Phillip Zvasiya, the airline’s maintenance manager, details how it is looking to overcome The Ups and these issues while upgrading its MRO offerings. AIR ZIMBABWE Downs How will the airline’s April 2020 curements may be added depending on financial recovery plan affect Air demand for travel, in exchange for the Zimbabwe’s maintenance division? Boeing 777s, which we are leasing out. Air Zimbabwe Fact File The grounding of all operations gave Which new technologies are you FOUNDED: The airline was founded us an opportunity to finish major main- looking to add for your maintenance in 1980, replacing the previous tenance on some of our fleet without operation? entity formed when the country was commercial pressure. For example, known as Rhodesia. Air Zimbabwe we successfully completed a D check In the area of new technologies, we has been government-owned since on a Boeing 737-200, and it is now ser- are looking at ways to upgrade our in- 2014, but plans have been ongoing viceable, awaiting resumption of op- house maintenance software, as well as to partially privatize the airline. “When you are in a foxhole KARIM SAHIB/AFP/GETTY IMAGES erations. We do not anticipate a major to upgrade an ATEC 5000, used to test Since May 2017, the carrier has impact on maintenance, as our recov- avionics equipment of both the Airbus been on a banned travel list for with your teammates, you ery plan for operations post-COVID-19 and Boeing families of aircraft. failing to meet EU safety standards, form relationships that are will be phased, starting with domes- something that the airline says it sewn together more tightly tic, then regional routes, while char- What is Air Zimbabwe’s experience is working to overcome. and are ever-sustaining.” ter operations also continue. We are of recruiting engineers and FLEET: Air Zimbabwe operates nine adequately prepared in every aspect maintenance technicians? Has this aircraft, consisting of two Airbus to ensure a smooth flow of operations proved challenging? A320-200s, two Boeing 737-200s, in our maintenance division. two 767-200s, one 777-200, one Ted Colbert, Boeing Global Services CEO, talks with Lee Ann Shay That said, we’re staying close to, and Over the years, Air Zimbabwe has Embraer 145 and a single Xian about how the aftermarket is changing and how the OEM is working partnered with, our customers. We Does the airline have plans to meet been active in recruiting and produc- MA60 turboprop. are all working together to help each European Union Aviation Safety ing highly qualified and sought-after with suppliers and customers to navigate this uncharted course. other, but it’s going to take years to Agency (EASA) standards to ensure its engineers in Africa and beyond from IN-HOUSE MAINTENANCE: Around return our industry to what it was ban from flying into Europe is lifted? our in-house training programs. We 95% of the airline’s maintenance What does the 737 MAX return to storage challenges and opportunities. just a few months ago. We’ll make ad- have very highly qualified local engi- work is carried out in-house, with service look like from a services justments to meet market dynamics Yes, we have those plans, and it is al- neers with vast experience with A, B, C the remaining 5% outsourced to perspective? How is the COVID-19 pandemic chang- around the world and evolve our offer- ready a work in progress as we seek and D checks on the Boeing fleet. Our partners including South African ing the services landscape? ings to support them. We believe there to address findings to meet the Third engineers have received commenda- Airways Technical, EgyptAir and I stay very close to my commercial avi- is a role for BGS to play as customers Country Operator’s license approval. tions of excellence from the world’s Asia Aero Technic. ation partner, Stan Deal, on all things We are in the middle of a confluence of optimize the efficiencies of their oper- In this quest so far, we regained our In- leading aircraft manufacturers, such CAPABILITIES: Air Zimbabwe’s MAX. Together, and with the rest of unprecedented challenges. Who would ations. That’s where the conversation ternational Air Transport Association as Boeing, for their sterling work in maintenance arm comprises three the company, we work closely with the have known a year ago that COVID-19 settles. As you can imagine, within the Operational Safety Audit certification aircraft modifications and manda- areas: engineering maintenance FAA and other regulators to make sure would be impacting every aspect of company, a lot of changes are going on in December 2019. tory checks and services. Therefore, control, aircraft maintenance and all of the requirements are addressed our industry, with huge cuts in com- to step up our vigilance to protect our we have not experienced any chal- workshops that provide MRO and we can ensure a safe return to mercial jet services over the next few teammates. Every call that I have with Do you expect the pandemic to lead lenges in that regard. In fact, we have and general engineering services. service. Pilot training will only begin years? We’re in the middle of a signifi- my direct leadership team, our man- to any of Air Zimbabwe’s aircraft ongoing apprenticeship training and It also offers several nondestructive once the training requirements are es- cant crisis that will affect us for a long agement team and our employees—the being retired or will all of the fleet partnerships with some universities testing services. tablished and our courses are evalu- time. We’re seeing direct impacts to thing I keep repeating is: Our first pri- and tertiary institutions here in Zim- ated and validated by the regulators. the supply chain, as you can imagine, ority is to protect our employees and resume service? HANGARS: The airline operates its babwe through the Ministry of Higher Boeing Global Services plays a signifi- including lower demand for parts and customers and to keep our business main hangar and line station in At the onset of the travel restrictions and Tertiary Education. But of course, cant role in that. We’ve recommended logistics. Customers are curtailing running. They work together. That’s Zimbabwe’s capital, Harare. and lockdowns, we parked all our air- achieving EASA certification is critical. simulator and computer-based train- discretionary spending on mods and going well beyond personal protective craft at our hangars here in Harare, ing for all MAX pilots prior to return upgrades and instead are focusing on equipment, physical distancing and and they have been undergoing active Are you looking to grow your third- But I must mention that we also offer to service. Beyond training, parts are the required maintenance. COVID-19’s cleaning procedures. maintenance. We expect all our fleet party services for other airlines? third-party technical services to indus- critically important. We’re making impact has hit every part of BGS, in- to resume service with an additional tries beyond aviation such as the motor sure parts are available both inside the cluding digital. The reduction in flight How do you expect parts sales, in- Embraer 145 with the resumption of Certainly, we are looking to grow our trade, mining, engineering, manufactur- company and to our customers. We’ve hours has a direct impact, and we ex- cluding used serviceable material flights. A few more lease-ins or pro- third-party services for other airlines. ing and construction, among others. c also been working with them on any pect a long, delayed recovery period. (USM), to change?
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Customers are looking now more than to service, the aircraft are at the right plexity of some of our offerings and ever for solutions to help service air- maintenance levels. think about their suitability for the planes while reducing inventory costs long term. Another positive is that and streamlining operations. We’re do- Are you seeing any red flags that our team, which was relatively new ing the same thing, including optimiz- airlines or MROs are experiencing? in working together, has been work- ing what we have, reducing as much Are there liquidity concerns? ing jointly on a day-to-day basis, and inventory as possible and being more we are all aligned on what we need to efficient. We’ve seen a rise in the num- The MROs are all going through simi- accomplish today and what the knobs ber of parked fleets, which has caused lar challenges that we are: reductions and levers are for when recovery hap- a huge increase in maintenance, stor- and reduced demand. It’s a tough en- pens. That’s good. age and fleet support for the parked vironment right now, and we’re all Another bright spot is that we’ve airplanes. We have a bunch of products weathering this confluence of chal- been able to move some employees that help with fleet storage and main- lenges. As we get through it, we’ll who focused on commercial jobs to tenance to support our aircraft. figure out more of what the future our government work, which has seen In addition, we have consumables looks like. Everyone is trying to re - some growth areas. That has helped us and expendables, and a program that duce inventory, simplify offerings. We relieve some head count issues. supports that. We also have a pro - all have challenges of head count and gram called the Boeing Tailored Parts right-sizing because of the trough that Any predictions for rate of recovery? Package, which is customizable and we’re in from a demand perspective. allows customers to save on inventory But at some point, we will recover, and Services will lag flight hours in the expenses. You can combine across we want to be ready for that. commercial aviation business. Our offerings and transactional parts, so customers are all going through re - customers can focus on operations and Will you still be making enhance ally rough periods, and we’re trying not parts and inventory management. ments to your digital offerings? to stay close to them and provide That’s a big chunk of parts. whatever solutions they want to solve We know USM will play a significant We are still committed to both en- their challenges. On the government role as many aircraft will not return to hancing and—hopefully, at some side of business, most of our business service, which will create additional op- point—growing the sort of market is deemed essential. tions of supply for airlines and MROs. saturation of our digital offerings We’re working across the enterprise and potentially even expanding at International traffic is pre dicted to figure out what those offerings will some point. Right now, we’re using to come back last. Are you con look like from a competitive perspec- this period to make sure we have the cerned about widebody after tive—leveraging used, exchanged and right structure and infrastructure, market services? leased offerings. We haven’t complete- and capabilities within the organiza- ly sewn that together yet, but we know tion. We can’t really overinvest in any- We’ll have to wait and see. There are an opportunity exists there. We’re en- thing right now. We are all challenged so many diverse market dynamics— gaging in sourcing parts off the USM from a liquidity perspective. But we’re you could create a long equation of market to offer to our customers for a making sure the infrastructure in the variables. And then you could break really competitive solution. We have a digital space is right, the offerings that down by world region. There’s ton of inventory we’re trying to man- are right and we have a perspective a lot to watch right now for global age well, and we have to make the right on where to grow as we come out of economic dynamics. Let’s be honest: bets on USM. COVID-19 when it happens. COVID-19 is going to be with us for some time. I think we’ll see more of a Do you have any concerns about the Do you see any positives during this W than a V recovery. Boeing aircraft that are parked? difficult time? Given these unknowns, how is your I wouldn’t say concerns. The first When you are in the foxhole with your supply chain? mission is to stay connected with our teammates, you build relationships customers with regard to the parked that are sewn together more tightly Any small business is challenged be- fleet and make any treatment to the and are ever-sustaining. Since March, cause they’re taking on secondary plane we can support, whether it’s we’ve been on the phone with our team and tertiary effects of demand. We cycling APUs [auxiliary power units] every single working day. Our focus on are working very closely with them or the electronics, dealing with envi- the business fundamentals has been a to manage inventory and make sure ronmental challenges or using digi- huge priority. We’ve built more clarity we take care of both the supply chain tal offerings to keep track of planes over time of where we need to focus and customers. The whole ecosystem weathering the parked period. It’s a as a service business, how we need to is very strained—we’re trying to fig- day-to-day opportunity for all of us to right-size ourself to really support our ure out how to help our customers, stay close. We are there as partners customers and how we will compete our supply chain and ourselves as to make sure their parked planes stay going forward. This time has allowed much as we can. It’s a very dynamic healthy, and when it’s time to return us to dig into the diversity and com- environment. c
MRO10 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Inside Interview DISCOVER ANALYZE Customers are looking now more than to service, the aircraft are at the right plexity of some of our offerings and PLAN ever for solutions to help service air- maintenance levels. think about their suitability for the planes while reducing inventory costs long term. Another positive is that FORECAST and streamlining operations. We’re do- Are you seeing any red flags that our team, which was relatively new ing the same thing, including optimiz- airlines or MROs are experiencing? in working together, has been work- ing what we have, reducing as much Are there liquidity concerns? ing jointly on a day-to-day basis, and inventory as possible and being more we are all aligned on what we need to efficient. We’ve seen a rise in the num- The MROs are all going through simi- accomplish today and what the knobs 2021 Commercial Fleet & MRO ber of parked fleets, which has caused lar challenges that we are: reductions and levers are for when recovery hap- a huge increase in maintenance, stor- and reduced demand. It’s a tough en- pens. That’s good. Forecast Ð Just Released! age and fleet support for the parked vironment right now, and we’re all Another bright spot is that we’ve airplanes. We have a bunch of products weathering this confluence of chal- been able to move some employees that help with fleet storage and main- lenges. As we get through it, we’ll who focused on commercial jobs to tenance to support our aircraft. figure out more of what the future our government work, which has seen In addition, we have consumables looks like. Everyone is trying to re - some growth areas. That has helped us and expendables, and a program that duce inventory, simplify offerings. We relieve some head count issues. supports that. We also have a pro - all have challenges of head count and gram called the Boeing Tailored Parts right-sizing because of the trough that Any predictions for rate of recovery? Package, which is customizable and we’re in from a demand perspective. allows customers to save on inventory But at some point, we will recover, and Services will lag flight hours in the expenses. You can combine across we want to be ready for that. commercial aviation business. Our offerings and transactional parts, so customers are all going through re - customers can focus on operations and Will you still be making enhance ally rough periods, and we’re trying not parts and inventory management. ments to your digital offerings? to stay close to them and provide Predictive Intelligence That’s a big chunk of parts. whatever solutions they want to solve We know USM will play a significant We are still committed to both en- their challenges. On the government role as many aircraft will not return to hancing and—hopefully, at some side of business, most of our business service, which will create additional op- point—growing the sort of market is deemed essential. to Drive Results tions of supply for airlines and MROs. saturation of our digital offerings We’re working across the enterprise and potentially even expanding at International traffic is pre dicted to figure out what those offerings will some point. Right now, we’re using to come back last. Are you con look like from a competitive perspec- this period to make sure we have the cerned about widebody after tive—leveraging used, exchanged and right structure and infrastructure, market services? leased offerings. We haven’t complete- and capabilities within the organiza- ly sewn that together yet, but we know tion. We can’t really overinvest in any- We’ll have to wait and see. There are With Aviation Week Network’s Fleet & MRO Forecast, gain a an opportunity exists there. We’re en- thing right now. We are all challenged so many diverse market dynamics— 10-year outlook to minimize risk and maximize revenue. gaging in sourcing parts off the USM from a liquidity perspective. But we’re you could create a long equation of market to offer to our customers for a making sure the infrastructure in the variables. And then you could break really competitive solution. We have a digital space is right, the offerings that down by world region. There’s • Fleets, trends, and projections ton of inventory we’re trying to man- are right and we have a perspective a lot to watch right now for global • Predictive view of market share age well, and we have to make the right on where to grow as we come out of economic dynamics. Let’s be honest: bets on USM. COVID-19 when it happens. COVID-19 is going to be with us for • MRO future demand some time. I think we’ll see more of a Do you have any concerns about the Do you see any positives during this W than a V recovery. Boeing aircraft that are parked? difficult time? Given these unknowns, how is your Take your business to the I wouldn’t say concerns. The first When you are in the foxhole with your supply chain? next level. mission is to stay connected with our teammates, you build relationships customers with regard to the parked that are sewn together more tightly Any small business is challenged be- fleet and make any treatment to the and are ever-sustaining. Since March, cause they’re taking on secondary plane we can support, whether it’s we’ve been on the phone with our team and tertiary effects of demand. We For more information, visit cycling APUs [auxiliary power units] every single working day. Our focus on are working very closely with them aviationweek.com/forecasts or the electronics, dealing with envi- the business fundamentals has been a to manage inventory and make sure ronmental challenges or using digi- huge priority. We’ve built more clarity we take care of both the supply chain or call Anne McMahon at +1 646 291 6353 tal offerings to keep track of planes over time of where we need to focus and customers. The whole ecosystem Available for: or Thom Clayton +44 (0) 20 7017 6106 weathering the parked period. It’s a as a service business, how we need to is very strained—we’re trying to fig- day-to-day opportunity for all of us to right-size ourself to really support our ure out how to help our customers, COMMERCIAL stay close. We are there as partners customers and how we will compete our supply chain and ourselves as MILITARY to make sure their parked planes stay going forward. This time has allowed much as we can. It’s a very dynamic BUSINESS healthy, and when it’s time to return us to dig into the diversity and com- environment. c HELICOPTER
MRO10 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Inside Operations Maintaining the Environment
well down the agenda for aftermarket companies, but this MROs have multiple ways does not appear to be the case so far. “COVID-19 has caused a huge impact on the global avi- ation industry, and MRO has also been directly affected, to make operations more but we believe that these pressures and impacts are short- term,” says Norbert Marx, chief executive of Guangzhou, sustainable and could be China-based MRO provider Gameco. “Gameco’s investment in clean production and sustain- at a disadvantage if they able development will not be affected,” he adds. In response to local and national environmental regula- do not pursue them tions such as China’s Clean Production Promotion Law as well as internal targets, Gameco has continually invested in sustainable development. Other maintenance companies have pursued similar agendas, and as a result of the robust- ness of the sustainability-linked systems and processes al- Alex Derber London ready in place, COVID-19 is unlikely to cause these standards to slip. There have even been some unanticipated positive ef- The aviation industry’s efforts to fects from the pandemic and mass lockdowns that followed. improve its environmental cre- dentials are almost always asso- ciated with aircraft emissions, ONE IN A SERIES masking the fact that manufac- turers and maintenance providers have made great leaps forward in improving the sustain- ability of their own operations in recent years.
Carbon dioxide generated by flights will remain the key
issue for commercial aviation to tackle going forward, but MTU if business returns to normal at some point after the pan- demic, overall airline emissions are likely to rise unless there Many MRO providers have installed LED lighting to lower is a revolution in propulsion technology. The aftermarket, their energy consumption. in contrast, can follow numerous avenues toward a carbon- neutral future as well as adopt strategies to reduce waste and “In fact, we have noticed increased attention to climate boost the efficiency of resource consumption related to MRO. topics and interest in the health and safety of our employ- The incentives to do so can come from legislation, share- ees throughout this pandemic,” says Hans-Stefan Niebler, holders, employees and environmentally minded custom- environmental and sustainability officer for MTU Mainte- ers. There is also a growing financial motivation, not just nance Hannover in Germany. from internal efficiency improvements but also from the “This is in part due to increased awareness for the need nascent green finance sector, which in the past 12 months for eco-efficient technology but also to the shift in working has provided loans linked to sustainability to JetBlue, models to include more home office use, which, through Etihad and lessor Avation. virtual conferencing, reduces emissions.” Indeed, the replacement of physical events such as meet- CORONAVIRUS IMPACT ings and conferences with online equivalents is destined to Given the huge financial stresses of the COVID-19 pandemic, shrink the carbon footprint of many businesses, but MRO one could imagine that environmental concerns would drop providers can go a step further by providing their custom-
LOGO: ARTHOBBIT/UDEFINED UNDEFINED/WASTESOUL/MARYLOO/GETTY IMAGES MRO12 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Inside Operations Maintaining the Environment well down the agenda for aftermarket companies, but this MROs have multiple ways does not appear to be the case so far. “COVID-19 has caused a huge impact on the global avi- ation industry, and MRO has also been directly affected, to make operations more but we believe that these pressures and impacts are short- term,” says Norbert Marx, chief executive of Guangzhou, sustainable and could be China-based MRO provider Gameco. “Gameco’s investment in clean production and sustain- at a disadvantage if they able development will not be affected,” he adds. In response to local and national environmental regula- Carbon dioxide emissions from flights will do not pursue them tions such as China’s Clean Production Promotion Law as remain a key environmental issue for aviation. well as internal targets, Gameco has continually invested in sustainable development. Other maintenance companies ADOBESTOCK have pursued similar agendas, and as a result of the robust- ers with remote-monitoring solutions for the work that is halon gas, via a new procedure that keeps the gas in the con- ness of the sustainability-linked systems and processes al- being done in their shops. tainer. This “significantly” reduces loss of the previously ir- Alex Derber London ready in place, COVID-19 is unlikely to cause these standards For example, in March 2020 Lufthansa Technik (LHT) replaceable halon and shortens the processing time. to slip. There have even been some unanticipated positive ef- began to test its “Virtual Table Inspection” via its Aviatar Another goal is to reduce the use of very hazardous sub- The aviation industry’s efforts to fects from the pandemic and mass lockdowns that followed. platform. This allows airlines to participate in detailed in- stances by 25% over the next five years. In this, Lufthansa improve its environmental cre- spections of engine modules through a 5G video link rather Technik is helped sometimes by advances from suppliers, than being present on site. This is something that has only such as in the rapid development of chrome-free paints for dentials are almost always asso- become possible with the advent of 5G, as the transmission aircraft. Chrome—notably hexavalent chromium—had long ciated with aircraft emissions, quality of standard Wi-Fi is often insufficient to transmit been used in paint to counter corrosion, but its carcinogenic ONE IN A SERIES masking the fact that manufac- the razor-sharp images that customers need if they are to properties pose risks to paint-shop workers and to the en- turers and maintenance providers have made spot tiny scratches and defects. vironment when disposed of. Gameco is also excited about the possibilities of 5G con- Unfortunately, the implementation of new chrome-free great leaps forward in improving the sustain- nectivity and new hardware for augmented and virtual real- primers with much greater durability than their predeces- ability of their own operations in recent years. ity; it is conducting extensive research into them for functions sors has necessitated the development of better paint strip- like remote engineering support, technician training and pers, which raises different environmental concerns. Having Carbon dioxide generated by flights will remain the key paperless recordkeeping. Marx says this will “reduce re- tested and ditched laser-stripping as an alternative to the
issue for commercial aviation to tackle going forward, but MTU source consumption and save energy, manpower and time.” chemical stripping of paint that still dominates, the search if business returns to normal at some point after the pan- is still on for Lufthansa Technik and others to improve this demic, overall airline emissions are likely to rise unless there SUSTAINABILITY STRATEGIES part of the process as well. Many MRO providers have installed LED lighting to lower is a revolution in propulsion technology. The aftermarket, “We expect that measures to address climate change and “A focus of our activities in the coming years will be the their energy consumption. in contrast, can follow numerous avenues toward a carbon- improve resource efficiency as well as chemical safety will further expansion of the use of renewable energy as well as neutral future as well as adopt strategies to reduce waste and “In fact, we have noticed increased attention to climate continue to be demanded by customers and the public, the replacement of particularly harmful substances such as boost the efficiency of resource consumption related to MRO. topics and interest in the health and safety of our employ- both during and especially after the coronavirus crisis is chromates in maintenance processes,” Wunderlich says. The incentives to do so can come from legislation, share- ees throughout this pandemic,” says Hans-Stefan Niebler, resolved,” says Ralf Wunderlich, head of environmental Gameco has also improved the environmental footprint of holders, employees and environmentally minded custom- environmental and sustainability officer for MTU Mainte- management at Lufthansa Technik. its painting processes, switching to water-based paints for ers. There is also a growing financial motivation, not just nance Hannover in Germany. Wunderlich notes that over the past decade, Lufthansa cabin parts and investing in high-performance spray guns from internal efficiency improvements but also from the “This is in part due to increased awareness for the need Technik has reduced its carbon emissions by half despite that improve efficiency and use less paint. nascent green finance sector, which in the past 12 months for eco-efficient technology but also to the shift in working a massive increase in sales. Since the end of 2019, all of its It has implemented “smart” controls as well to reduce has provided loans linked to sustainability to JetBlue, models to include more home office use, which, through sites in Germany and Austria have been fully powered by its water, electricity and gas consumption, alongside other Etihad and lessor Avation. virtual conferencing, reduces emissions.” renewable electricity, and the company is targeting a further technologies such as LED lighting, hangar air conditioning Indeed, the replacement of physical events such as meet- 25% reduction in carbon emissions by 2025. modifications and an aircraft dry-wash project. CORONAVIRUS IMPACT ings and conferences with online equivalents is destined to To protect the ozone layer, LHT also has improved the Like Gameco, MTU has prioritized energy efficiency in Given the huge financial stresses of the COVID-19 pandemic, shrink the carbon footprint of many businesses, but MRO overhaul process for aircraft fire extinguishers, which typi- many of its environmental projects. In 2019, the company one could imagine that environmental concerns would drop providers can go a step further by providing their custom- cally require the removal and reinsertion of ozone-depleting saved 75,000 kWh at its largest maintenance facility in
LOGO: ARTHOBBIT/UDEFINED UNDEFINED/WASTESOUL/MARYLOO/GETTY IMAGES MRO12 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO AviationWeek.com/MRO INSIDEMRO AUGUST 2020 MRO13 Inside Operations
MTU is hoping to gain approval to use biofuels in its engine test cells.
MTU Hannover by exchanging continuous pumps for frequency- cessing and the pass rate of the parts produced,“ Marx says. controlled pumps, and it expects further savings once it MTU, meanwhile, is seeking to improve the efficiency of completes a swap-out of its heat exchangers this year. its engine testing by incorporating alternative fuels such “Furthermore, we have been able to save 245 megawatt as biofuels made from recycled oil and fats. “If this proves hours yearly by more efficiently using heat energy,” says promising, we will consider rolling it out worldwide,” says Niebler, adding: “Heat created by pressurized air has re- Niebler. “Currently, it is not possible to reduce CO2 emis- lieved our reliance on our cooling circuits.” sions during test runs, as the fuel-burn and test-run proce- Indirect policies can also have a positive impact on the dure is set by external regulations and standards.” environment, such as MTU Hannover’s use where possible of vendors within a 50-km (31-mi.) radius of its facility to PUBLIC VERSUS PRIVATE help reduce CO2 emissions from its supply chain. In recent years, major institutional shareholders have become Niebler cites maintenance itself as a source of sustainabil- far more vocal about the environmental impact of the com- ity, too, for example by offering proprietary repairs on parts panies in which they invest. One of the largest is Norway’s that might otherwise be discarded and replaced. “We man- sovereign wealth fund, which last year moved to divest $13 age to give around 70% of all engine blades a second, third billion of investments in hundreds of oil and coal companies. or even fourth lease on life. We are gradually expanding While Norway’s $1 trillion fund has more clout than this product recycling approach to include new processes most, other big investors are responding to public pressure with an eye to achieving even longer service lives and thus and demanding better environmental, social and corpo - greater material efficiency.” rate governance performance from listed companies. This raises the question of whether MRO providers that are SUSTAINING MOMENTUM publicly traded—or are part of larger listed entities—could Further advances in material efficiency may result from face greater pressure than their privately held competitors the advance of 3D printing in the MRO sector. This tech- to operate sustainably. nology avoids the waste of traditional subtractive manu- “Through our role as a DAX-30 company, analysts and facturing technologies like milling and is increasingly being shareholders also have increasing sustainability require- used to do more than simple prototyping. ments regarding risks and [opportunities],” says Niebler Examples include the manufacture of replacement of the Frankfurt-listed MTU. cabin parts and new repair techniques that allow main- Lufthansa Technik is also listed in Germany as part of tenance providers to tackle complex geometries, either the wider Lufthansa Group, although Wunderlich does not to treat wear, restore design shape or both. The amount think this makes any difference to its stance on sustain- of post-processing is reduced when compared with many ability. But he also does not see any competitive disadvan- welding techniques, which require excess material to tage from that stance. be machined off afterward. And the lower energy input Niebler concurs, noting that sustainability is more of required by additive-manufacturing-based repairs bur- an opportunity than a challenge or hindrance. nishes their green credentials further. “We firmly believe that taking a sustainable approach “The application of 3D printing in aviation part machining to our business will allow us to remain competitive and will greatly improve raw material savings, the accuracy of pro- successful in the long term,” he says. c
MRO14 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Inside Operations SAVE THE DATE Big Things Are Coming!
MRO TransAtlantic
MTU is hoping to gain approval to October 27-29 use biofuels in its engine test cells.
MTU Hannover by exchanging continuous pumps for frequency- cessing and the pass rate of the parts produced,“ Marx says. controlled pumps, and it expects further savings once it MTU, meanwhile, is seeking to improve the efficiency of completes a swap-out of its heat exchangers this year. its engine testing by incorporating alternative fuels such “Furthermore, we have been able to save 245 megawatt as biofuels made from recycled oil and fats. “If this proves hours yearly by more efficiently using heat energy,” says promising, we will consider rolling it out worldwide,” says MRO TransAtlantic Virtual’s live streamed and on-demand Niebler, adding: “Heat created by pressurized air has re- Niebler. “Currently, it is not possible to reduce CO2 emis- lieved our reliance on our cooling circuits.” sions during test runs, as the fuel-burn and test-run proce- conference agenda will provide information on: Indirect policies can also have a positive impact on the dure is set by external regulations and standards.” environment, such as MTU Hannover’s use where possible of vendors within a 50-km (31-mi.) radius of its facility to PUBLIC VERSUS PRIVATE help reduce CO2 emissions from its supply chain. In recent years, major institutional shareholders have become Fireside Chats with: • Global Leaders Panel Niebler cites maintenance itself as a source of sustainabil- far more vocal about the environmental impact of the com- ity, too, for example by offering proprietary repairs on parts panies in which they invest. One of the largest is Norway’s • Airline Risk Management that might otherwise be discarded and replaced. “We man- sovereign wealth fund, which last year moved to divest $13 age to give around 70% of all engine blades a second, third billion of investments in hundreds of oil and coal companies. & Recovery or even fourth lease on life. We are gradually expanding While Norway’s $1 trillion fund has more clout than this product recycling approach to include new processes most, other big investors are responding to public pressure with an eye to achieving even longer service lives and thus and demanding better environmental, social and corpo - • Forecast for Europe and greater material efficiency.” rate governance performance from listed companies. This North America raises the question of whether MRO providers that are SUSTAINING MOMENTUM publicly traded—or are part of larger listed entities—could Further advances in material efficiency may result from face greater pressure than their privately held competitors • Embracing the Diverse Future the advance of 3D printing in the MRO sector. This tech- to operate sustainably. nology avoids the waste of traditional subtractive manu- “Through our role as a DAX-30 company, analysts and Jeff Martin Doug Parker • Restoring Public Confidence facturing technologies like milling and is increasingly being shareholders also have increasing sustainability require- COO CEO used to do more than simple prototyping. ments regarding risks and [opportunities],” says Niebler in Air Travel Examples include the manufacture of replacement of the Frankfurt-listed MTU. cabin parts and new repair techniques that allow main- Lufthansa Technik is also listed in Germany as part of tenance providers to tackle complex geometries, either the wider Lufthansa Group, although Wunderlich does not to treat wear, restore design shape or both. The amount think this makes any difference to its stance on sustain- of post-processing is reduced when compared with many ability. But he also does not see any competitive disadvan- Secure your place: mrotransatlantic.aviationweek.com welding techniques, which require excess material to tage from that stance. Sponsorship & Exhibition Opportunities Available be machined off afterward. And the lower energy input Niebler concurs, noting that sustainability is more of required by additive-manufacturing-based repairs bur- an opportunity than a challenge or hindrance. nishes their green credentials further. “We firmly believe that taking a sustainable approach “The application of 3D printing in aviation part machining to our business will allow us to remain competitive and will greatly improve raw material savings, the accuracy of pro- successful in the long term,” he says. c #MROTAV |
MRO14 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Inside Workforce New Training Realities How emerging training technologies could help MRO workforce recovery after the pandemic Lindsay Bjerregaard Chicago
hen the novel coronavirus plea delivered from multiple schools behind Fulcrum Labs’ Adaptive 3.0 crisis came to a head in to Fulcrum Labs, which provides an learning platform, says Joiner, is simi- Wmid-March, aviation main- artificial-intelligence-driven adaptive lar to a video game or a trainer in the tenance technician schools (AMTS) learning platform. “People were just gym, where the platform adjusts con- scrambled to transition their lecture- trying to shoehorn what they were tent based on a learner’s behaviors based coursework online as quickly doing in person into Zoom, which and performance to produce “optimal as possible to keep students learning. doesn’t really work,” says Craig Joiner, challenge.” If the process is too diffi- Some schools with existing infrastruc- senior vice president for brand expe- cult, a student will get frustrated and ture for remote learning handled this rience at Fulcrum Labs. “You can’t give up, but if it is too easy they lose adroitly, working with regulators to just throw something out there. You confidence that the process is worth make sure coursework met require- need a platform that’s going to live up their time at all. ments while ramping up its usage. to expectations.” “The idea is it’s this learning sweet Momen tum and morale remained as Joiner notes that studies have spot that really keeps people engaged high as could be expected for a while, shown that students will stay engaged and is pushing and motivating them,” but as the pandemic dragged on, longer if given some choice over their says Joiner. The platform breaks con- “Zoom fatigue” began to kick in. learning experience—even with ma- tent up into smaller chunks and gives “The students are revolting” was a terial they find boring. The concept people a choice of how they want to
Avatar Partners says augmented reality could reduce training time by more than 81%. AVATAR PARTNERS
MRO16 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Inside Workforce
learn—whether reading, watching a perceptions of e-learning assume it is ing programs that capture “nuggets New Training Realities piece of multimedia content or jump- impersonal and poorly designed as a of wisdom” from processes that may ing into a practice area to assess their “quick tick-in-the-box form of comply- not even be documented anywhere. How emerging training technologies could help skills. If a student is not performing ing with regulations.” He notes that Brooke says the company’s products MRO workforce recovery after the pandemic well in the practice area, the platform while e-learning can be good on its have helped customers reduce training nudges them back to content areas in own for things such as exam practice time by an average of 81% Lindsay Bjerregaard Chicago which they are weaker to build up bet- courses, it falls short when students For example, Avatar developed an ter mastery and confidence. need to apply that knowledge in real- AR program for engine maintenance, hen the novel coronavirus plea delivered from multiple schools behind Fulcrum Labs’ Adaptive 3.0 The idea of building confidence was world scenarios. which was tested with a novice techni- crisis came to a head in to Fulcrum Labs, which provides an learning platform, says Joiner, is simi- behind Fulcrum Labs’ existing part- In a well-designed blended learn- cian who had been on the job for only Wmid-March, aviation main- artificial-intelligence-driven adaptive lar to a video game or a trainer in the nership with the Aviation Institute ing course, Lee says foundational two months and had never encountered tenance technician schools (AMTS) learning platform. “People were just gym, where the platform adjusts con- of Maintenance (AIM) at all of its 13 level knowledge is delivered in a vir- the engine type before. “He basically, scrambled to transition their lecture- trying to shoehorn what they were tent based on a learner’s behaviors campuses to prepare students for FAA tual learning environment before without ever even seeing this engine based coursework online as quickly doing in person into Zoom, which and performance to produce “optimal certification exams. AIM says lever- skills-based activities take place in before, put on the HoloLens glasses, as possible to keep students learning. doesn’t really work,” says Craig Joiner, challenge.” If the process is too diffi- aging Fulcrum’s Adaptive 3.0 learn- the classroom—whether it is physi- turned on our AR application and Some schools with existing infrastruc- senior vice president for brand expe- cult, a student will get frustrated and ing platform increased the number of cal or virtual. “Students thoroughly actually went through the entire pro- ture for remote learning handled this rience at Fulcrum Labs. “You can’t give up, but if it is too easy they lose graduates sitting for the FAA exams enjoy this type of course, as they can cedure that normally a Level 7 techni- adroitly, working with regulators to just throw something out there. You confidence that the process is worth by 25% and consistently improved pass study content before arriving at class. cian would have to fly in and do,” says make sure coursework met require- need a platform that’s going to live up their time at all. rates to more than 95% over the last In class, they can engage quicker and Brooke. The system was able to recog- ments while ramping up its usage. to expectations.” “The idea is it’s this learning sweet three years. better in skill-based activities, rather nize his errors in real time so he could Momen tum and morale remained as Joiner notes that studies have spot that really keeps people engaged In response to COVID-19, AIM be- than sitting and listening to an instruc- circle back and complete those parts of high as could be expected for a while, shown that students will stay engaged and is pushing and motivating them,” gan offering its Adaptive 3.0 learning tor for hours on end,” says Lee, noting the task correctly, and he was able to but as the pandemic dragged on, longer if given some choice over their says Joiner. The platform breaks con- platform-based airframe and power- that theory-based lectures delivered successfully perform the engine main- “Zoom fatigue” began to kick in. learning experience—even with ma- tent up into smaller chunks and gives plant (A&P) courses to the entire stu- via platforms like Zoom are not ideal tenance procedure on his first attempt. “The students are revolting” was a terial they find boring. The concept people a choice of how they want to dent population to keep them engaged. for keeping students engaged. “Out the gate, there’s instant return “Within the context of the pandem- Integra Aerospace works with cus- on investment when you’re looking at ic, the online course has allowed us to tomers to develop tailored blended that kind of performance enhance - Avatar Partners says augmented spread exam preparation throughout learning content built into a virtual ment,” says Brooke. “What we’ve reality could reduce training time the program for students and allowed learning environment, which includes seen is through these systems we’re by more than 81%. them to continue in their program un- interactive multimedia content such actually changing the operational interrupted through distance educa- as how-to videos filmed with techni- procedures of a company. When you tion,” says Joe English, executive vice cians in the field showing the steps of can have a novice do something that president at AIM. “What was origi- various maintenance processes. Like an expert would normally have to be nally envisioned as a supplement for Fulcrum Labs’ adaptive learning plat- flown in to do, that changes the land- exam preparation has been adapted form, a major component of Integra scape completely.” to provide full online education for our Aerospace’s blended learning courses students.” is to enable struggling students to RETRAINING POST-PANDEMIC Joiner says that for AMTS newly study at their own pace so they can These types of technologies may delving into remote coursework, the show up prepared, whether it is for a prove crucial to the aviation industry platform helps instructors keep better classroom activity or an exam. once recovery begins, since train- track of student performance through Preparing trainees before they set ing disruption is not only affecting actionable dashboards that include foot in a hangar or touch expensive students enrolled in A&P programs. data on which students are struggling, equipment is a major idea behind the With furloughs looming—or already where they are struggling and why. use of augmented, virtual and mixed occurring—at aviation maintenance “It really provides instructors tools to reality technologies for training. Avatar providers during the COVID-19 crisis, keep people moving and validate, and Partners, which specializes in simplify- workers will need reskilling before with FAA, too, obviously there are a lot ing complex systems with extended re- coming back on the job. of requirements around time tracking,” ality (XR) tools such as its Augmented A recent report by McKinsey & Co. says Joiner, noting that the platform Reality Maintenance Aid (ARMA), has suggests that workers will need to be also tracks how long students are en- gained traction in the defense industry reskilled to perform their jobs more gaged with content. as a trainer of MRO personnel. digitally for the “distance economy” Marlo Brooke, CEO of Avatar Part- in the post-pandemic era. Joiner notes TAILORED LEARNING ners, admits that augmented reality that COVID-19 also requires retraining Integra Aerospace, a UK-based blend- (AR) can be expensive and is not al- workers to perform their jobs safely ed learning organization founded by a ways ideal for all training, but it is a to prevent the spread of disease. Ful- former aircraft engineer and technical perfect fit for tasks with high complex- crum Labs is working with a partner AVATAR PARTNERS instructor, believes tailored content is ity or high criticality or those that are at the University of Utah on a training the key to keeping online learning en- infrequently performed. Avatar works course that meets Occupational Safety gaging. Sam Lee, managing director at with customers and their subject and Health Administration guidelines Integra Aerospace, says most negative matter experts to develop XR train- around reopening safely.
MRO16 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO AviationWeek.com/MRO INSIDEMRO AUGUST 2020 MRO17 Inside Workforce INTEGRA AEROSPACE Brooke points out that their maintenance expe- with so many skilled rience, which can be used maintainers retiring to monitor their compe- during the coronavi- tence as they go through rus crisis, resulting in a their career. AMTL re- younger workforce that cords training and ap- expects to learn different- provals and pushes sug- ly, augmented and mixed gested training courses reality provide benefits to technicians based on for both learning new their experience and cur- procedures and refresh- rently assigned tasks. In ing existing knowledge. addition to helping MRO She says technicians us- managers monitor the ing the technology can progress and compliance either operate in a “real- of their teams while de- world” mode, where they termining the best tech- have a physical asset in nicians for various tasks, front of them and use data from AMTL can be AR guidance to perform packaged and used by complicated tasks, or in individual workers when Blended learning seeks to prepare students before they even set an “open-space” mode, applying for jobs. foot in a classroom. where an aircraft or com- Meanwhile, Joiner ex- ponent is virtualized. their workforce and business thriving.” pects a technology boom within AMTS In open-space mode, an aircraft “can Lee suggests the blended learn- post-coronavirus. “What you’re going to be scaled down to their kitchen table,” ing approach also would help to ad- see in the future is kind of what we’ve and technicians can walk through a dress the challenge of retraining seen during COVID, which was that a maintenance procedure and refresh technicians as MRO workplaces lot of these AMTS had a digital compo- their memory. “That makes the reskill- start getting back to normal. He sees nent on their road map, but it was sort ing and retraining process much, much organizations deploying short, com- of on the backburner. What you’re see- faster,” says Brooke. She says Avatar petency-based courses involving an ing now is an acceleration,” says Joiner. Partners has been talking with airlines element of independent study prior Schools in the U.S. that used funding that are gathering research on train- to going back into the classroom or from the CARES Act to develop remote ing technologies, “because they know hangar to refresh skills and gauge a learning programs will be at an advan- that once things come back to the new worker’s understanding. tage, he notes, particularly because normal in a better way, they’re going to Integra Aerospace also offers a digi- they will no longer be limited to target- jump on these systems because they’re tal tool called AMT Logbook (AMTL) ing potential students based on their going to need to save money to keep that mechanics or students use to log geographic location. c
EXPERT SERVICE FOR YOUR ENTIRE FLEET
Heavy Maintenance, Flight Line, Storage, Reclamation, Paint & Interiors
Wi e bo y, Narrow bo y, & Regional aircraft
520-682-4181 FAA, EASA, BDA/AMO, TCCA, ascentmro.com NCAA, & 2-REG
MRO18 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Inside Workforce Inside Workforce INTEGRA AEROSPACE Brooke points out that their maintenance expe- cialists, Rustom says AJW Technique with so many skilled rience, which can be used normally broadens its search criteria maintainers retiring to monitor their compe- Recruitment and looks outside the traditional avia- during the coronavi- tence as they go through tion technician training schools. “We rus crisis, resulting in a their career. AMTL re- tend to go for general electronic and ra- younger workforce that cords training and ap- Challenges dio technicians, for example, which pro- expects to learn different- provals and pushes sug- vide a base skillset, and we then develop ly, augmented and mixed gested training courses Avionics specialists with both mechanical and technicians through our internal train- reality provide benefits to technicians based on electrical engineering skills are in demand ing programs into avionics technicians.” for both learning new their experience and cur- Over the past three years, the com- procedures and refresh- rently assigned tasks. In pany has ramped up from 15 to 30 tech- ing existing knowledge. addition to helping MRO nicians to accommodate increased de- She says technicians us- managers monitor the ing the technology can progress and compliance Integrated technical training either operate in a “real- of their teams while de- is becoming more desirable for world” mode, where they termining the best tech- companies recruiting young people have a physical asset in nicians for various tasks, into the workforce. front of them and use data from AMTL can be AR guidance to perform packaged and used by mand for avionics services. “We follow complicated tasks, or in individual workers when a buddy program, which allows us to Blended learning seeks to prepare students before they even set an “open-space” mode, applying for jobs. pair a younger technician with a more foot in a classroom. where an aircraft or com- Meanwhile, Joiner ex- experienced counterpart and continu- ponent is virtualized. their workforce and business thriving.” pects a technology boom within AMTS ously develop our technicians through In open-space mode, an aircraft “can Lee suggests the blended learn- post-coronavirus. “What you’re going to mentoring programs,” she says. be scaled down to their kitchen table,” ing approach also would help to ad- see in the future is kind of what we’ve Naturally, this demand has opened and technicians can walk through a dress the challenge of retraining seen during COVID, which was that a opportunities for training providers. maintenance procedure and refresh technicians as MRO workplaces lot of these AMTS had a digital compo- AJW The British School of Aviation (BSA), their memory. “That makes the reskill- start getting back to normal. He sees nent on their road map, but it was sort James Pozzi London established in late 2019 to aid efforts to ing and retraining process much, much organizations deploying short, com- of on the backburner. What you’re see- help the training of MRO technicians faster,” says Brooke. She says Avatar petency-based courses involving an ing now is an acceleration,” says Joiner. n aircraft’s avionics system Wendell Law, the company’s director and aircraft pilots, offers a short course Partners has been talking with airlines element of independent study prior Schools in the U.S. that used funding involves complex repairs, and of technical services, puts the indus- revision training program for existing that are gathering research on train- to going back into the classroom or from the CARES Act to develop remote A dealing with a multitude of try’s labor challenges down to several aviation professionals. “There will ing technologies, “because they know hangar to refresh skills and gauge a learning programs will be at an advan- electronic areas—from an aircraft’s factors. “The lack of component-level likely already be mechanics seeking to that once things come back to the new worker’s understanding. tage, he notes, particularly because navigation system to its onboard com- electronics curriculum in the colleges gain their [European Union Aviation normal in a better way, they’re going to Integra Aerospace also offers a digi- they will no longer be limited to target- munications—requires a sophisticated along with the age of the most common Safety Agency] B2 avionics license,” jump on these systems because they’re tal tool called AMT Logbook (AMTL) ing potential students based on their and varied skillset. Mechanics are no electronics in the air transport fleet says Ram Naidoo, who oversees some going to need to save money to keep that mechanics or students use to log geographic location. c longer dealing with just nuts and bolts; do not align,” he says. Law foresees of the training courses at the BSA. maintaining newer-generation aircraft demand for avionics repair specialists For the younger generation entering underpinned by advanced software de- increasing due to the nature of newer the workforce, Naidoo says the prefer- mands experience with electronics and aircraft types entering the market. ence is for graduates to have combined digital systems as well. “The newer avionics comprise so much mechanical and electrical engineer- EXPERT SERVICE FOR YOUR ENTIRE FLEET Sourcing labor has proved challeng- more in software versus the older avi- ing skills. “These days, the trend is to ing for the MRO industry, including onics,” he notes. combine the B1 and B2 type training recruiting the right sort of technically Recruitment of technicians with together—combining mechanical train- efficient specialist to oversee avionics these avionics skills is also a challenge ing with avionics training,” he says. repairs. For U.S.-based avionics repair for AJW Technique, the Montreal, “This is due to how modern aircraft provider Avionics Specialist, for in- Canada-based MRO division of AJW are designed now, albeit the licensing Heavy Maintenance, Flight Line, stance, recruiting technicians with the Group. AJW Technique performs is carried out separately.” Storage, Reclamation, Paint & Interiors right capabilities is a tricky proposition. repairs on avionics that require an Naidoo believes aviation learning About 70% of the company’s business extensive electronics knowledge and has changed. The younger elements of Wi e bo y, Narrow bo y, is commercial and military aircraft understanding of avionics operations. the MRO workforce are more naturally avionics. This consists of direct airline “This is a rare skillset on the mar - savvy with technology, and it is this, & Regional aircraft business, used equipment dealers, mili- ket, and very few aerospace training along with the technical makeup of tary and government subcontractors. schools tend to focus on avionics,” aircraft that will drive this change for- 520-682-4181 FAA, EASA, BDA/AMO, TCCA, The company has more than 50 techni- says Sajedah Rustom, chief executive ward long-term. “The way older aircraft ascentmro.com NCAA, & 2-REG cians working on several avionics areas of AJW Technique. “It takes an average were, even including older variants of including communications, navigation, of 3-6 months of pure training to get the Boeing 737, 757 and 777, meant dedi- pulse, autopilots, antennas, wiring har- an avionics technician up to speed on cated mechanical and avionics people nesses and metrology, along with a test a select few units,” she says. were required. But it’s integrated engi- equipment manufacturing department. As it is difficult to find avionics -spe neering these days,” he says. c
MRO18 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO AviationWeek.com/MRO INSIDEMRO AUGUST 2020 MRO19 Inside Engineered
the company’s enhanced hygienic fea- anitation olutions tures as well as embedded predictive health monitoring and management pandemic and accessibilit concerns (PHM) capability, Sachs says. This has been promoted as part of Intelligent and prompt renewed look at aircra t lavatories Smart Cabin (i+sCabin), an internation- Paul eidenman a id J ano ich an rancisco al program defi ning standards for con- nected cabin features. Diehl Aviation is revolution is taking place in tatives of the fl ying public to incorpo- that program’s consortium leader. airliner lavatory engineering rate those design technologies into so- Boeing continues to evaluate its own A and design as vendors focus on lutions for both forward fi t and retrofi t. prototype self-disinfecting lavatory, space savings, accessibility for passen- “The coronavirus pandemic has made which was tested for the fi rst time on gers with limited mobility and, more this especially urgent, since the airlines its company-owned ecoDemonstrator recently, hygiene issues in the wake of want to restore public confi dence in fl y- Boeing 777-200ER in the fall of 2019. the COVID-19 pandemic . ing,” he says. “Expect to see more such The lavatory uses ultraviolet light “There is a definite trend toward solutions come out within the next two to eliminate at least 99.9% of germs shrinking the lavatories to accommo- months, with applications to both nar- after every passenger use, says Dan date additional cabin seating, notably rowbody and widebody aircraft.” Freeman, director for payloads and at the request of the low-cost carri- At Diehl Aviation, lavatory designs customer engineering at Boeing Com- ers globally and U.S. carriers for their domestic fl eets,” says Michael Planey, The interior of Collins Aerospace’s cofounder of HM Planey Consultants, Advanced Spacewall lavatory based in Alexandria, Virginia. How- incorporates touchless features, ever, that will have to be balanced to and antimicrobial materials and accommodate passengers with reduced design elements to reduce viruses mobility (PRM), which is a focus of and bacteria on surfaces. regulatory agencies and will be at the forefront in the future. Planey stresses that there is a sub- stantial need to improve the acces- sibility of lavatories, particularly on single-aisle aircraft, as evidenced by a Notice of Proposed Rulemaking INS AE S A E (NPRM) published by the U.S. Trans- portation Department in January, call- ing for improvements. At the same time, there are con- cerns about maintaining a hygienically clean lavatory throughout the fl ight. will concentrate on touchless compo- mercial Airplanes. Boeing also has This could be improved by new materi- nents, including the toilet seat and lid, tested ultraviolet light that sanitizes als technology and touchless features, waste flap, door lock, water faucets, water fl owing into the sink. which are both major design trends liquid dispensers and fl ushing mecha- The prototype lavatory incorporates in aircraft lavatories, says Jefferey nism, according to Helge Sachs, the a hands-free faucet, soap dispenser, McKee, Collins Aerospace director Laupheim, Germany-based company’s trash fl ap, toilet lid and seat and a hand for passenger experience and indus- senior vice president of product inno- dryer to reduce the waste of paper tow- trial design. vation. “Industry efforts are focused els. “Further technology development “The materials used in the lavatory on making lavatories more hygienic,” and market interest will determine are being developed to reduce viruses he says. “In the short-to-midterm, self- whether the self-disinfecting lavatory and bacteria living on surfaces,” cleaning lavatories using UV-C light might be available on commercial air- McKee explains. “In the design, we disinfection and fogging, as well as a planes in the future,” says Freeman. have to consider how to support those smart mirror with instructions on how efforts—mainly through more thor- to use touchless functions will be avail- MA A A ough cleaning practices, easier access able,” he says. The COVID-19 pandemic has spawned to exposed surfaces and minimal ma- Sachs thinks there also will be more a renewed focus on making hygiene terial breaks in hidden areas where antimicrobial surface coatings and much more visible and intuitive. “We viruses are likely to hide.” sensors enabling crews to monitor have partnered with Safran Passenger Trevor Skelly, structures and in- consumption levels for items such as Solutions to o¢ er touchless activation tegration general manager at Collins paper towels and soap. of faucets, waste fl aps, fl ush switches Aerospace, points out that the OEM is Diehl Aviation is developing a “smart and toilet lids, which are available partnering with airlines and represen- lavatory,” which will incorporate all of on our Airbus A350 lavatories,” says
MRO INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Inside Engineered the company’s enhanced hygienic fea- Safran Cabin has made anitation olutions tures as well as embedded predictive activation of faucets, waste health monitoring and management flaps, flush switches and pandemic and accessibilit concerns (PHM) capability, Sachs says. This has toilet lids touchless on the been promoted as part of Intelligent and lavatories it has supplied prompt renewed look at aircra t lavatories Smart Cabin (i+sCabin), an internation- for the Airbus A350. The company will apply that Paul eidenman a id J ano ich an rancisco al program defi ning standards for con- nected cabin features. Diehl Aviation is technology to lavatories for twin- and single-aisle revolution is taking place in tatives of the fl ying public to incorpo- that program’s consortium leader. aircraft retrofits in 2021. airliner lavatory engineering rate those design technologies into so- Boeing continues to evaluate its own A and design as vendors focus on lutions for both forward fi t and retrofi t. prototype self-disinfecting lavatory, space savings, accessibility for passen- “The coronavirus pandemic has made which was tested for the fi rst time on rowbody aircraft, the need gers with limited mobility and, more this especially urgent, since the airlines its company-owned ecoDemonstrator for true PRM accessibility recently, hygiene issues in the wake of want to restore public confi dence in fl y- Boeing 777-200ER in the fall of 2019. is paramount,” he explains. the COVID-19 pandemic . ing,” he says. “Expect to see more such The lavatory uses ultraviolet light “For narrowbody aircraft, “There is a definite trend toward solutions come out within the next two to eliminate at least 99.9% of germs SAFRAN CABIN we determined that the shrinking the lavatories to accommo- months, with applications to both nar- after every passenger use, says Dan Nathan Kwok, vice president of mar- WHEELCHAIR ACCESS current lavatory options are either so date additional cabin seating, notably rowbody and widebody aircraft.” Freeman, director for payloads and keting for Safran Cabin in Alkmaar, the Along that line, a more recent inno - small that the passenger cannot even at the request of the low-cost carri- At Diehl Aviation, lavatory designs customer engineering at Boeing Com- Netherlands. vation in lavatory technology was in- fit inside while still on the onboard ers globally and U.S. carriers for their Safran Cabin is preparing a full suite troduced by London-based Acumen wheelchair or so large that they take domestic fl eets,” says Michael Planey, of touchless products to upgrade exist- Design Associates. Appropriately up valuable cabin space.” The interior of Collins Aerospace’s cofounder of HM Planey Consultants, ing lavatories. The products have been branded Access, it is the world’s first Space limitations also favored the Advanced Spacewall lavatory based in Alexandria, Virginia. How- incorporates touchless features, adapted from the proven technology in- expanding PRM lavatory, according narrowbody market. “Cabin floor space ever, that will have to be balanced to and antimicrobial materials and corporated in the A350 lavatory, with to Daniel Clucas, Acumen’s senior de- is at a higher premium than [for] wide- accommodate passengers with reduced design elements to reduce viruses availability for twin- and single-aisle signer. The product was developed as a bodies. In order to offer a large PRM mobility (PRM), which is a focus of and bacteria on surfaces. aircraft retrofit in 2021. joint collaboration with ST Engineering space, you can’t just re-pitch some regulatory agencies and will be at the The supplier is also researching a va- in Singapore, which will build and mar- seats to create the space you need, so forefront in the future. riety of sanitization technologies such as ket it to airlines. “We worked closely we had to offer a fully accessible PRM Planey stresses that there is a sub- ultraviolet light, antimicrobial surfaces throughout the design process to con- lavatory that has the same footprint of stantial need to improve the acces- and air ionization, Kwok says. Sensors ceptualize and refine the concept,” a standard one,” Clucas says. sibility of lavatories, particularly on can be included to alert the crew when says Clucas. The lavatory is designed for instal- single-aisle aircraft, as evidenced by service is needed, too, such as when the Access is targeting the narrowbody lation in the 737 or A320 D or E cabin a Notice of Proposed Rulemaking trash compartment is filling up. market—specifically the Boeing 737 location, which is just forward of the aft INS AE S A E (NPRM) published by the U.S. Trans- “We are working with our [airliner] and Airbus A320—which Clucas says doors. If a reduced-mobility passenger portation Department in January, call- OEM and airline customers to un- has been largely neglected. “With more needs to use the lavatory, the crew un- ing for improvements. derstand what kinds of smart tech- long-haul routes being flown by nar- latches and pulls the aft wall out, into At the same time, there are con- nologies they would find most useful,” the door area, increasing the cerns about maintaining a hygienically says Kwok. “The goal is a lavatory enclosed interior volume by clean lavatory throughout the fl ight. will concentrate on touchless compo- mercial Airplanes. Boeing also has that looks and feels clean and actively 40%. “The expansion creates This could be improved by new materi- nents, including the toilet seat and lid, tested ultraviolet light that sanitizes fights germs.” an L-shaped interior floorplan, als technology and touchless features, waste flap, door lock, water faucets, water fl owing into the sink. As for maintainability, that re - which is perfect to allow a piv- which are both major design trends liquid dispensers and fl ushing mecha- The prototype lavatory incorporates search is being focused on improv- ot transfer from the onboard in aircraft lavatories, says Jefferey nism, according to Helge Sachs, the a hands-free faucet, soap dispenser, ing the durability of moving parts, wheelchair to the toilet,” says McKee, Collins Aerospace director Laupheim, Germany-based company’s trash fl ap, toilet lid and seat and a hand shrouds and other areas of heavy Clucas. “With the aft wall re- for passenger experience and indus- senior vice president of product inno- dryer to reduce the waste of paper tow- usage. “We expect even more intense turned to the stowed position, trial design. vation. “Industry efforts are focused els. “Further technology development cleaning in the future, with harsher the lavatory has the same foot- “The materials used in the lavatory on making lavatories more hygienic,” and market interest will determine chemicals and potentially UV light,” print as a standard system,” are being developed to reduce viruses he says. “In the short-to-midterm, self- whether the self-disinfecting lavatory he remarks. “So a focus of our re - he notes. c and bacteria living on surfaces,” cleaning lavatories using UV-C light might be available on commercial air- search is on various finishes that stay Acumen Design Associates, in McKee explains. “In the design, we disinfection and fogging, as well as a planes in the future,” says Freeman. looking new over time.” collaboration with ST Engi- have to consider how to support those smart mirror with instructions on how Until recently, the newest lavatory neering, has designed Access, efforts—mainly through more thor- technology—such as touchless appli- to use touchless functions will be avail- MA A A an expandable lavatory for ough cleaning practices, easier access able,” he says. The COVID-19 pandemic has spawned ances—was only available on widebody passengers with reduced to exposed surfaces and minimal ma- Sachs thinks there also will be more a renewed focus on making hygiene aircraft, but that is changing. “Narrow- mobility flying on narrowbody terial breaks in hidden areas where antimicrobial surface coatings and much more visible and intuitive. “We body aircraft are flying longer routes, aircraft. The lavatory provides viruses are likely to hide.” sensors enabling crews to monitor have partnered with Safran Passenger and as a result, more passengers are an additional 40% of interior Trevor Skelly, structures and in- consumption levels for items such as Solutions to o¢ er touchless activation using them,” states Kwok. “This means volume to accommodate a tegration general manager at Collins paper towels and soap. of faucets, waste fl aps, fl ush switches we have to raise the standard for wheelchair, once a cabin crew Aerospace, points out that the OEM is Diehl Aviation is developing a “smart and toilet lids, which are available robustness and accommodate a wider member unlatches and pulls partnering with airlines and represen- lavatory,” which will incorporate all of on our Airbus A350 lavatories,” says range of needs.” out the aft wall. ACUMEN DESIGN ASSOCIATES
MRO INSIDEMRO AUGUST 2020 AviationWeek.com/MRO AviationWeek.com/MRO INSIDEMRO AUGUST 2020 MRO21 Inside Engineered Seat Design Gets Smarter In the quest for acceptable comfort, seat makers find a limit in reducing weight
Thierry Dubois Lyon
eat design is evolving relatively But there are nuances in design fast by aerospace industry stan- drivers. “We talk about passenger ex- Sdards. A seat is not as complex perience, rather than comfort, as we as a turbofan engine, but passengers strive to have the passenger spending will quickly identify seating with a given his or her travel time in the least un- carrier—meaning seat manufacturers pleasant position possible,” says Saa- are competing intensely on comfort and da. In a car, occupants can use settings aesthetics. Meanwhile, they are also depending on their size, build and hab- under pressure from operators to cut its. “In an aircraft, technology would weight and keep maintenance needs in make this doable, but we do not want check. Delivery lead time has been an the passenger to spend too long with issue amid a context of strong demand. settings. So we are looking for comfort Expliseat uses titanium for seat In recent years, new players have for as many people as possible and ac- structures to reduce weight. shaken up the market and succeeded ceptability for the smallest and tallest with innovative ideas at a time when ones,” Saada explains. legs then will not touch the folded-up established suppliers were experienc- To design a seat, Expliseat uses tray table. ing production issues. digitally simulated passengers. Pres- In the future, different versions of a Startup companies begin with sure points on the back are studied to seat may be created that take into ac- economy seats because they are less avoid the most sensitive areas. Such count the average size of a passenger complex. “We brought on quite a few,” simulations help find new ways to ar- in different regions. says Christian Kley, Airbus’ head of range components. Moving up the tray In its quest for simplification, seat purchasing. “Acro is a relatively table by a mere 1 cm (0.4 in.) improves Expliseat got rid of the footrest. “A young player; it established itself in our comfort for 5% of passengers, whose footrest is useful for a small passenger, catalog in the last five years. Geven has evolved from a small family company in RECARO the early 2000s to a very solid position. Its market share stands at 10-15% on the [Airbus] A320 family.” Meanwhile, “Expliseat’s products feature a titanium structure for light weight, but it comes at a higher price,” Kley says. This may explain its relatively slow adoption. The current marketplace is thus sig- nificantly different from five years ago. Back then, Kley says, three companies dominated the economy seat market: B/E Aerospace (now part of Collins Aerospace), Recaro and Zodiac Aero- space (taken over by Safran). What is at stake in seat design? “The seat can contribute to a unique selling proposition—the business card of an airline,” says Mark Hiller, Recaro Aircraft Seating’s CEO. Ben- jamin Saada, Expliseat’s CEO, adds that total seat weight in a cabin ac- IFE innovation cycles can be counts for 10% of an aircraft’s operat- shorter than such cycles for seats. ing empty weight.
MRO22 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Inside Engineered
and flammability are why we use plexity, weight, [and] implications for Seat Design Gets them. Phenolic resins and glass-phe- certification and cost,” Roots says. “We nolic composites are inherently fire- allow the engineering features, such as retardant and have superior flamma- ribs, to be visible rather than covering Smarter bility properties. In addition, phenolics them with shrouds.” yield very low levels of smoke and com- The part count is a factor in main- In the quest for acceptable comfort, seat makers bustion products under both flaming tainability. “In its simplest iteration, and smoldering fire conditions.” Acro’s Series 3 has just 63 parts per find a limit in reducing weight In higher-end seats, Acro uses car- triple seat,” says Roots. bon fiber for its lighter weight. On an economy seat, very few com- Thierry Dubois Lyon Apart from carbon fiber, Expliseat ponents need servicing, but the seat- uses titanium for structures. The met- back recline system is one of them. eat design is evolving relatively But there are nuances in design al was chosen rather than aluminum The system’s cylinders need periodic fast by aerospace industry stan- drivers. “We talk about passenger ex- for its greater hardness. “With alu- resetting, with an interval of 1-2 years, Sdards. A seat is not as complex perience, rather than comfort, as we minum, there is a risk of a deep dent Expliseat’s Saada tells Inside MRO. “We as a turbofan engine, but passengers strive to have the passenger spending opening a chemical breach and leading have created a system that is indepen- will quickly identify seating with a given his or her travel time in the least un- to corrosion,” Saada says. Titanium is dent from the rest of the seat. The op- carrier—meaning seat manufacturers pleasant position possible,” says Saa- naturally corrosion-proof. erator’s maintenance technicians can are competing intensely on comfort and da. In a car, occupants can use settings Additionally, new production pro- reset the cylinders or replace them aesthetics. Meanwhile, they are also depending on their size, build and hab- cesses are emerging. Recaro already with new ones under a rotable scheme. under pressure from operators to cut its. “In an aircraft, technology would uses 3D printing for some structural Replacing the cylinders takes less than weight and keep maintenance needs in make this doable, but we do not want EXPLISEAT parts. “It enables the manufacturing of 5 min. for a row of three seats.” check. Delivery lead time has been an the passenger to spend too long with complex geometry parts, adding func- A maintainability feature of Acro’s issue amid a context of strong demand. settings. So we are looking for comfort Expliseat uses titanium for seat but is in the way of a tall one,” Saada tions that could not be integrated with seats also can be found in the seatback In recent years, new players have for as many people as possible and ac- structures to reduce weight. says. “Moreover, as a moving part, it is die-casting or milling,” says Hiller. reclining system. The drawback of a shaken up the market and succeeded ceptability for the smallest and tallest heavy and needs maintenance. So we Acro has used 3D printing mainly for recline button on the seat arm is that it with innovative ideas at a time when ones,” Saada explains. legs then will not touch the folded-up repositioned the luggage bar, which prototyping. In the near future, the pro- has a long and complicated cable run- established suppliers were experienc- To design a seat, Expliseat uses tray table. maintains a piece of luggage under cess will become viable for the manufac- ning around the seatback. When the ing production issues. digitally simulated passengers. Pres- In the future, different versions of a the seat, [and] it can act as a footrest.” turing of parts that otherwise require recline mechanism breaks, a number Startup companies begin with sure points on the back are studied to seat may be created that take into ac- A design can be improved by study- complex machining, says Roots. In his of components have to be removed to economy seats because they are less avoid the most sensitive areas. Such count the average size of a passenger ing the seat’s behavior in service. view, 3D printing is well-suited to low- access the cabling. complex. “We brought on quite a few,” simulations help find new ways to ar- in different regions. Recaro has equipped an economy volume production and would therefore “We have located the recline lever says Christian Kley, Airbus’ head of range components. Moving up the tray In its quest for simplification, seat with sensors that it installed on allow cost-effective customization. on the front spar,” Roots says. The seat purchasing. “Acro is a relatively table by a mere 1 cm (0.4 in.) improves Expliseat got rid of the footrest. “A airplanes flying with TAP Portugal. The technique can contribute to a cable run is very short with minimum young player; it established itself in our comfort for 5% of passengers, whose footrest is useful for a small passenger, “It collects data on how passengers reduced part count. “There is the dan- bend. The recline mechanism and as- catalog in the last five years. Geven has use the seat and how it behaves,” ger of overcomplicating seat designs sociated cabling can be accessed eas- evolved from a small family company in RECARO Hiller says. A first batch of data has by adding extra layers, such as more ily under the composite foam seat pan the early 2000s to a very solid position. been analyzed. padding. More components add com- cushion and fixed in minutes, he says. Its market share stands at 10-15% on Saada is on the same page. “Thanks the [Airbus] A320 family.” Meanwhile, to customer feedback, we have dis- “Expliseat’s products feature a titanium covered use cases and therefore pro- Recaro located the structure for light weight, but it comes gressed in seat design,” he says. “We recline lever on the at a higher price,” Kley says. This may have put in place an incident monitor- front spar of the seat. explain its relatively slow adoption. ing system. We collect customer data The current marketplace is thus sig- and translate [it] into technical infor- nificantly different from five years ago. mation, which in turn will be injected Back then, Kley says, three companies into our design. Such a cycle requires dominated the economy seat market: extensive organization, which we have B/E Aerospace (now part of Collins implemented and are improving.” Aerospace), Recaro and Zodiac Aero- Expliseat, founded in 2011, is building on space (taken over by Safran). the 20 million flight hours of experience What is at stake in seat design? it has accumulated with 15 carriers. “The seat can contribute to a unique Materials should be carefully cho- selling proposition—the business sen, as they influence weight, mainte- card of an airline,” says Mark Hiller, nance needs and costs. Acro Aircraft
Recaro Aircraft Seating’s CEO. Ben- Seating offers different materials for RECARO jamin Saada, Expliseat’s CEO, adds the seatback. In a basic Series 3 seat, that total seat weight in a cabin ac- IFE innovation cycles can be the skeleton uses a glass-phenolic com- counts for 10% of an aircraft’s operat- shorter than such cycles for seats. posite material, says Al Roots, Acro’s ing empty weight. head of industrial design. “Weight
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Moreover, the armrest itself can be re- the natural shape of the spine and, the An economy seat typically weighs moved and replaced in seconds. company says, provides 2 in. of addi- 8-15 kg (18-33 lb.), Hiller says. This begs An Acro Series 6 seat does not have tional legroom as the passenger sits the question: Is there a case for an ul- a seat pan structure. Other seats incor- farther back on the seat pan. tralight seat? “It is all about finding the porate an aluminum seat pan, which is Some constraints are external. sweet spot in robustness, weight, com- prone to cracking, Roots says. Instead, “There are design and engineering fort and price,” he says. “Our 8-kg seat Acro has developed a cushion made of challenges when we add inflight en- meets those needs. A few years ago, we a composite foam structure mounted tertainment (IFE) packaging,” says had a concept for a 5.6-kg seat, but the directly onto the spar tubes. The cush- Acro’s Roots. “In IFE system integra- price would have been pretty high. The ion can be removed, enabling instant tion, boxes are getting smaller, but pas- market was not ready yet.” access to the seat structure as well as sengers tend to ask for more facilities Expliseat started with a bare-bones mechanical and electric elements. in the seat, such as USB sockets.” seat, the TiSeat E1, which featured In economy, there has been a consis- Recaro’s Hiller adds, “As for IFE a reduced part count and very light tent tendency toward increasing cabin equipment, we need to match innova- weight of just 4 kg. That design evolved density, which calls for slimmer seats. tion cycles in electronics, which are into the more comfortable TiSeat E2, Design engineers use every possibility different from innovation cycles in which can be as light as 5 kg—the ex- to offer the passenger maximum per- seats.” IFE equipment has an impact act weight depends on the options. The sonal room while consuming as little on seat certification. “If we integrate a titanium composite TiSeat E2 is 60% space as possible in the cabin. different display size, we need to recer- lighter than the competition, Expliseat An Acro seat skeleton curves tify the seat, including a 16g crash test says. The E2’s configuration is “flex- around the passenger’s behind, cre- in case of hard landing,” Hiller says. ible,” thanks to options such as seat- ating a bucket silhouette that both The head of the crash-test dummy hits back recline, more comfortable foams, results in an ergonomically correct the back of the forward seat where the the inflight entertainment system, an shape and maximizes space efficiency, display is placed. Some shock absorption electric outlet, a tray table and pockets. according to Roots. Acro’s composite is provided by a mechanism that lets the Expliseat has moved to advertizing seatback is curved in the horizontal display move forward or by elements more comfort, from an almost exclu- and vertical axes. Thus, it matches such as foam behind the display. sive focus on weight. The TiSeat E2
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Moreover, the armrest itself can be re- the natural shape of the spine and, the An economy seat typically weighs was co-designed with Peugeot Design business class, and below nine months access and full privacy. When trying moved and replaced in seconds. company says, provides 2 in. of addi- 8-15 kg (18-33 lb.), Hiller says. This begs Lab. “Thanks to our cooperation with in economy,” he adds. to maintain a competitive seat count, An Acro Series 6 seat does not have tional legroom as the passenger sits the question: Is there a case for an ul- the automotive sector, the E2 seat Manufacturing seats is not particu- this is difficult to design in a narrower a seat pan structure. Other seats incor- farther back on the seat pan. tralight seat? “It is all about finding the is soft and enveloping—something larly difficult, says Expliseat’s Saada. cross-section than [for] the widebod- porate an aluminum seat pan, which is Some constraints are external. sweet spot in robustness, weight, com- the economy-class [seat] had lost,” “The real challenge is delivering cus- ies,” says Kley. prone to cracking, Roots says. Instead, “There are design and engineering fort and price,” he says. “Our 8-kg seat says Saada. tomized seats with a short lead time In business-class seats, there is also Acro has developed a cushion made of challenges when we add inflight en- meets those needs. A few years ago, we A business-class seat, which can and large volumes.” a trend to replace foams with inflatable a composite foam structure mounted tertainment (IFE) packaging,” says had a concept for a 5.6-kg seat, but the transform into a bed and includes a Recaro’s Hiller mentions the same bags as a lighter alternative. directly onto the spar tubes. The cush- Acro’s Roots. “In IFE system integra- price would have been pretty high. The shell or furniture to provide a level problem. “A challenge in the aircraft Textile maker Lantal is developing ion can be removed, enabling instant tion, boxes are getting smaller, but pas- market was not ready yet.” of privacy, is much more complex seat industry is the short lead time,” he heating and cooling systems for busi- access to the seat structure as well as sengers tend to ask for more facilities Expliseat started with a bare-bones and heavier—usually 80 kg—than an says. “Carriers order aircraft and de- ness-class seats. A specially designed mechanical and electric elements. in the seat, such as USB sockets.” seat, the TiSeat E1, which featured economy seat. cide on seats and customization later.” heat mat uses resistive wires. A venti- In economy, there has been a consis- Recaro’s Hiller adds, “As for IFE a reduced part count and very light lation system pulls air through the seat tent tendency toward increasing cabin equipment, we need to match innova- weight of just 4 kg. That design evolved cushion to create a cooling effect. density, which calls for slimmer seats. tion cycles in electronics, which are into the more comfortable TiSeat E2, TYPICAL NUMBERS IN SEAT WEIGHTS “We could introduce flexibility to Design engineers use every possibility different from innovation cycles in which can be as light as 5 kg—the ex- reconfigure the cabin between two to offer the passenger maximum per- seats.” IFE equipment has an impact act weight depends on the options. The flights, depending on the number of sonal room while consuming as little on seat certification. “If we integrate a titanium composite TiSeat E2 is 60% Economy-class seat: 8-15 kg (18-33 lb.) passengers,” Hiller says. “Seat pans space as possible in the cabin. different display size, we need to recer- lighter than the competition, Expliseat Business-class seat: 80 kg could be flipped up, and the row could An Acro seat skeleton curves tify the seat, including a 16g crash test says. The E2’s configuration is “flex- move along rails, thus enabling pitch around the passenger’s behind, cre- in case of hard landing,” Hiller says. ible,” thanks to options such as seat- Contribution of the seats to an aircraft’s operating variability.” The idea has yet to be ating a bucket silhouette that both The head of the crash-test dummy hits back recline, more comfortable foams, turned into a product, which would results in an ergonomically correct the back of the forward seat where the the inflight entertainment system, an empty weight: 10% involve integrating the feature into the shape and maximizes space efficiency, display is placed. Some shock absorption electric outlet, a tray table and pockets. Sources: Recaro, Expliseat booking system of the airline. according to Roots. Acro’s composite is provided by a mechanism that lets the Expliseat has moved to advertizing With the COVID-19 pandemic, seatback is curved in the horizontal display move forward or by elements more comfort, from an almost exclu- health protection may become a cru- and vertical axes. Thus, it matches such as foam behind the display. sive focus on weight. The TiSeat E2 Business-class seats are about to Moreover, each seat has several cial driver. And surface materials can make strides in maintainability. Predic- variants depending on the side (left or improve hygiene levels. “There are a tive maintenance could be integrated. right) and row. A first-row seat has its number of materials already in the The system could identify a part, such tray table integrated in the armrest, market that have antimicrobial quali- as an actuator, that might break and or- while a last-row seat has no display in ties, such as upholstery, plastics and der the replacement. A business-class the back. The number of variants is paint,” says Acro’s Roots. “To improve seat already has electronics built in, so greater than in the automotive indus- hygiene levels in the future, additives adding predictive maintenance capa- try but with a lower production volume. with antimicrobial properties could be bility would be affordable. Airbus uses a buyer-furnished integrated at every stage of the manu- “It is a major element in the bigger equipment (BFE) model for most of facturing process.” picture: The connected cabin, with a its aircraft. To qualify and be part of Meanwhile, greener processes and Reliable News, digital backbone and applications for Airbus’ BFE catalog, a supplier has operations will continue to shape com- maintenance as well as passenger well- to meet the airframer’s performance mercial aviation. Concise Format being,” says Airbus’ Kley. The OEM is standards in engineering, production Expliseat has made progress in testing a connected business-class seat and support. Compared to economy- using recycled material in new seat SpeedNews is the source for relevant insights, news and information powering on an A350 test aircraft. “The technol- seat suppliers, “Airbus tends to be manufacturing. Thus far, the company commercial aviation. Sent electronically, top executives rely on its unique, quick- ogy is available. If the tests are conclu- more selective with business-class seat uses offcuts of preimpregnated carbon read format to: sive and positive, it will move into the suppliers because it is a tough business fiber. It took two years of research market,” Kley says. to be in,” Kley says. “The technology and development to prove recycled ➤ Monitor competition with timely announcements from airlines, aviation He would not specify which of the is more sophisticated and requires a fiber meets technical specifications. suppliers and manufacturers, including aircraft orders & transactions. big names in business-class seats— different level of know-how.” Another year was needed to bring the ➤ Uncover new business opportunities resulting from merger and acquisition Collins, Recaro, Safran and Stelia A dozen suppliers in economy- and approach into production. activity, and product developments. Aerospace—is involved. business-class seats are represented in The next step, in Saada’s view, will ➤ From the airframer’s perspective, the Airbus BFE catalog. Borders tend be to use offcuts from suppliers. Trace- Connect and network with industry leaders at one of SpeedNews’ world class seat suppliers need to improve delivery to blur, Kley notes. “A business-class ability is a challenge but looks feasible, events. lead time. For a complex design a cus- seat on a narrowbody can be a pre - he says. tomer chooses from the business-class mium economy seat on a widebody.” Expliseat also offers seat upgrades Discover Leads | Win Deals | Grow Your Business seat catalog, it typically takes at least What could be the future features in which the structure remains un- two years from the first discussion to and design drivers in aircraft seats? changed, but other components are installation, says Kley. “Customers do In business class, a challenge has ap- replaced or added. After two upgrades, Learn More at not understand why the seats’ lead peared recently with the emergence of the seat may have to be entirely re - time is longer than the aircraft’s. Re- narrowbodies in long-haul operations, placed. In the future, the seat struc- aviationweek.com/speednews ducing business-class seat lead times most notably the A321XLR. “Airlines ture’s composites may be recycled to to 10-18 months should be doable for want a full flat-bed seat with full aisle manufacture new structures. c
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methods have not been fully maxi - Push to Paperless mized due to a slow uptake, says Daniel Dutton, vice president of research and Will COVID-19 accelerate the aftermarket’s development for aviation at IFS, which adoption of digital technologies? develops IFS Maintenix software for managing an MRO business. Dutton James Pozzi London believes the current climate could have a trigger effect. “The COVID-19 crisis might actually become the cata- lyst for adoption because not only has the pandemic grounded most passen- ger aircraft, it has forced aviation or- Although uptake of paperless processes has been slow to date, COVID-19-driven operational changes could lead to accelerated adoption. ganizations and regulators to start to identify ways to meet social-distancing measures and remote working condi- tions,” he says, highlighting the height- ened interest in e-signature adoption. Two of the barriers to adoption often cited are a lack of prioritizing from the MRO to invest, particularly ones lack-
RUSADA ing the resources of a well-backed OEM wing to the novel coronavirus digitize aircraft maintenance records affiliate or independent. “MROs inter- pandemic, the growth of the could soon change. Remote inspec- nal to an airline will have fewer barriers Ocommercial aftermarket has tions, already adopted by several MRO than contract third-party MROs,” says been severely crimped in 2020. At the players, including Ameco Beijing and Eric Hansen, CEO of software special- height of the first peak of the COVID-19 SR Technics, could also become the ist Aviation Intertec Services (AIS). outbreak, which led to the grounding of new normal. “For third-party MROs, a significant about 80% of the global commercial air- Although the sight of a techni- challenge can often be working with craft fleet in May, market analyst Oliver cian operating an electronic tablet is customer custom task cards, while Wyman estimates $17-35 billion could common, more sophisticated digital this will be less of an issue for MROs be wiped off the market’s value this year due to work cancellations. Many forecasters predict no real semblance DIGITAL MRO INITIATIVES IN 2020 of a recovery until 2022 at the earliest. This market downturn will lead to a Here is a snapshot of some of the digital initiatives being introduced by the MRO much-changed aviation industry: Air- industry in 2020. lines will likely downsize their fleets Aftermarket specialist AAR hopes to be a paperless operation in 18-24 months, through early aircraft retirements, resulting in a 15% efficiency gain for technicians. the labor market will see redundan- Alitalia is experimenting with e-logbooks starting with widebody aircraft at its line cies run into the hundreds and thou- stations worldwide. sands, and the MRO segment probably is partnering with startup accelerator program Whispr to imple- will consolidate. Iberia Maintenance One small crumb of comfort, how- ment its hands-free voice-guidance platform on projects such as digitizing the aircraft- ever, could be an opportunity for inspection documentation process on its Airbus A350 fleet, which was paper-based. MROs to fast-track innovation as a Joramco adopted EmpowerMX’s FleetCycle MRO software, which will eventually allow means of achieving operational and it to run a paperless maintenance operation. efficiency gains. Taking these factors Liebherr-Aerospace has developed proprietary service center software called eLIROM into account, along with coronavirus- dedicated to processing all repair activities, which it says has the potential to increase driven changes to working practices process efficiency by 30%. and a heightened sustainability aware- conducted its first totally paperless C check on an Airbus A340 in ness across the industry, a drive to - Sabena Technics ward paperless maintenance could be early 2020. It hopes to have all its maintenance teams working on the same paperless forthcoming. There is optimism that model eventually. the industry’s perceived lack of readi- SR Technics this summer introduced remote table inspections using a video-streaming ness to adopt e-signatures and to portal for any engine type or shop visit.
MRO26 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Inside Technology methods have not been fully maxi - internal to an airline where typically take 10 years for what he describes as “There will need to be some sort of Push to Paperless mized due to a slow uptake, says Daniel both the MRO and [continuing airwor- “true end-to-end paperless” to become cross-geography collaboration to im- Dutton, vice president of research and thiness management organization] are feasible across multiple entities in the plement a set of worldwide standards Will COVID-19 accelerate the aftermarket’s development for aviation at IFS, which using the same software system. Re- commercial aftermarket. before all airlines and MROs move to adoption of digital technologies? develops IFS Maintenix software for gardless, third-party MROs will still A conservative approach from indus- fully paperless operations,” he adds. managing an MRO business. Dutton see significant efficiency gains by, at the try regulators is also often cited as an Another element underpinning pa- James Pozzi London believes the current climate could very least, implementing electronic job adoption barrier. IFS’ Dutton highlights, perless maintenance tasks of the future have a trigger effect. “The COVID-19 ticket assignment [to production per- however, that in late March in response is the advent of 5G internet connectiv- crisis might actually become the cata- sonnel] and related electronic accom- to the COVID-19 outbreak, the FAA an- ity, enabling faster speed for data trans- lyst for adoption because not only has plishment signature capture.” nounced a policy allowing video links fers. Norbert Marx, CEO of China- the pandemic grounded most passen- In 2019, the company assisted Cana- and other remote technology to help based maintenance provider Gameco, ger aircraft, it has forced aviation or- dian regional carrier Porter Airlines in conduct inspections and validate regu- says the company has increased its achieving Transport Canada approval latory compliance. In addition, he cites paperless operation across its hangars Although uptake of paperless for paperless maintenance-records International Air Transport Association in Guangzhou and has turned its atten- processes has been slow to date, management using its RAAS main- Director General and CEO Alexandre de tion to the successor to 5G internet by COVID-19-driven operational changes tenance and engineering software. Juniac’s call to transform paper-based entering into an agreement with China could lead to accelerated adoption. Essentially, this eliminated the need and legacy processes into digital ones. Telecom related to 5G applications. ganizations and regulators to start to for wet-ink signatures from the airline’s “Some of the global aviation bod- “Since last year, all of our facilities identify ways to meet social-distancing maintenance teams. Hansen estimates ies have their sights very much on are fully 5G-supported, and this is a measures and remote working condi- that gains for paperless projects are introducing paperless processes and type of pilot project aimed at devel- tions,” he says, highlighting the height- typically in the region of 5-10%, span- reducing regulatory roadblocks,” oping these types of applications in ened interest in e-signature adoption. ning the primary paperless objectives Dutton says. Geographical alignment the MRO industry,” he says. “We are Two of the barriers to adoption often of timeliness of information movement, between countries related to areas already using this across multiple de- cited are a lack of prioritizing from the reduced administrative overhead, such as data sharing is also a factor partments.” Marx adds that similar MRO to invest, particularly ones lack- more complete maintenance-history that will need to be addressed should projects are taking place between the
RUSADA ing the resources of a well-backed OEM research databases and a reduction the uptake of paperless processes in- telecoms provider and other industries wing to the novel coronavirus digitize aircraft maintenance records affiliate or independent. “MROs inter- of paper use. Hansen believes it could crease in the wake of the pandemic. such as health care and finance. c pandemic, the growth of the could soon change. Remote inspec- nal to an airline will have fewer barriers Ocommercial aftermarket has tions, already adopted by several MRO than contract third-party MROs,” says been severely crimped in 2020. At the players, including Ameco Beijing and Eric Hansen, CEO of software special- height of the first peak of the COVID-19 SR Technics, could also become the ist Aviation Intertec Services (AIS). outbreak, which led to the grounding of new normal. “For third-party MROs, a significant about 80% of the global commercial air- Although the sight of a techni- challenge can often be working with craft fleet in May, market analyst Oliver cian operating an electronic tablet is customer custom task cards, while Wyman estimates $17-35 billion could common, more sophisticated digital this will be less of an issue for MROs be wiped off the market’s value this PRINT & DIGITAL SUBSCRIPTIONS | APPRAISAL SERVICES | DATA LICENSING year due to work cancellations. Many forecasters predict no real semblance DIGITAL MRO INITIATIVES IN 2020 of a recovery until 2022 at the earliest. Here is a snapshot of some of the digital initiatives being introduced by the MRO CONVERSIONS & This market downturn will lead to a MODIFICATIONS much-changed aviation industry: Air- industry in 2020. lines will likely downsize their fleets Aftermarket specialist AAR hopes to be a paperless operation in 18-24 months, through early aircraft retirements, resulting in a 15% efficiency gain for technicians. SERIALIZATION the labor market will see redundan- Alitalia is experimenting with e-logbooks starting with widebody aircraft at its line BY MODEL YEAR cies run into the hundreds and thou- stations worldwide. sands, and the MRO segment probably is partnering with startup accelerator program Whispr to imple- will consolidate. Iberia Maintenance One small crumb of comfort, how- ment its hands-free voice-guidance platform on projects such as digitizing the aircraft- ever, could be an opportunity for inspection documentation process on its Airbus A350 fleet, which was paper-based. MAINTENANCE PROGRAMS MROs to fast-track innovation as a Joramco adopted EmpowerMX’s FleetCycle MRO software, which will eventually allow means of achieving operational and it to run a paperless maintenance operation. efficiency gains. Taking these factors Liebherr-Aerospace has developed proprietary service center software called eLIROM into account, along with coronavirus- dedicated to processing all repair activities, which it says has the potential to increase NEXT GEN AVIONICS driven changes to working practices process efficiency by 30%. TRUST and a heightened sustainability aware- conducted its first totally paperless C check on an Airbus A340 in ness across the industry, a drive to - Sabena Technics Know the Value ward paperless maintenance could be early 2020. It hopes to have all its maintenance teams working on the same paperless forthcoming. There is optimism that model eventually. The industry’s go-to source for reliable the industry’s perceived lack of readi- SR Technics this summer introduced remote table inspections using a video-streaming and accurate aircraft valuations for over 65 years. Visit aircraftbluebook.com for more info. ness to adopt e-signatures and to portal for any engine type or shop visit.
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“Both the CF34-8 and CF34-10 en- CF34 Stalwart gines are typically serviced for perfor- mance restoration shop visits—to re- Analyzing the regional aircraft engine store exhaust gas temperature margin that is logging a very high reliability rate and replace or repair some hot-section components—and life-limited parts Lee Ann Shay Chicago typically need replacing about every 25,000 cycles,” says Bellini. Because most CF34 shop visits are performed on condition, it requires a
CF34-10 engines are visting engine shops for an LPT service bulletin.
balancing act “to achieve maximum value and minimize costs,” which makes the decision often “more of an economical issue than a technical one,” says Needham. Because of this, he points to the importance of engine trend monitoring. While the CF34-8 and -10 engines GE have not been riddled with any major ith more than 5,000 engines t Status Shar airworthiness directives, there have producing at least a 99% been service bulletins—which is not ar ed reliability rate, it is hard to ar ed/ eserve W unusual. “There has been a CF34-10 argue that GE’s CF34 regional aircraft low-pressure turbine (LPT) repair 20 engine program has been anything bringing engines into shops,” says but successful. tored Needham. “But, in general, there have According to the engine-maker: been no significant performance is- There are 1,643 CF34-10Es in opera- sues.” He does point out, however, that tion· with 98 operators. The powerplant the LPT service bulletin is causing has accumulated 32 million flight hours “engines to come back into the shop and 23 million cycles, and it generates within a very short interval of their a 99.98% reliability rate. In ervice last shop visit.” So while MTU tries to Ninety-eight CF34-10As are in opera- minimize turnaround time, some oper- ·tion with four operators. The power- *As of July 22, 2020 ators will opt for spare engines instead plant has accumulated 54,000 flight Source: Aviation Week Fleet Discovery of extra downtime. hours and 38,000 cycles, and it has At the beginning of 2020, GE intro- logged 100% reliability. Like all aircraft and engines around duced a durability package for new The CF34-8 family includes 3,792 en- the world, the CF34’s flight hours were and in-service CF34-8s. “The durabil- gines· in operation with 92 operators. affected by the COVID-19 pandemic. ity package, which includes upgrades The fleet has accumulated 73 million But, “compared to other engine/air- to the fan, high-pressure compressor, flight hours and 54 million cycles, and it craft combinations, the use of regional combustor and high-pressure turbine, has generated a 99.96% reliability rate. jets with CF34 engines within domestic will reduce the unscheduled engine re- The CF34-8 variants power markets has seen a lower impact on uti- moval rate by up to 70% and increase Mitsubishi CRJ700, -900 and -1000 re- lization,” says Paolo Bellini, a GE mar- time on wing by up to 10%. [That] will gional jets (Bombardier concluded sell- keting manager for regional engines result in a lower life-cycle cost of main- ing its CRJ program to Mitsubishi Heavy and services. “And we continue to see, tenance for operators,” says Bellini. Industries on June 1), Bombardier week over week, more engines being The package is available to all CF34-8 Challenger 870 and 890 business jets brought back to service.” engine customers who want the up- and Embraer 170 and 175 regional jets. MTU Aero Engines expects its re- grade at their next shop visit. Meanwhile, the CF34-10 variants power gional operator customers to focus GE says it has “several hundred” the Comac ARJ21 family and Embraer on “on-wing and near-wing repairs” orders for each: the CF34-8E, which 190, 195 and 1000 regional jets. in the short term. For instance, it just powers the E175E1, and the -10A, which Of the Western air transport vari- completed “an on-wing blisk repair powers the ARJ21. ants, Aviation Week Network’s Fleet in Valencia, Spain” for its long-term Eight GE and third-party shops, Discovery database shows 65% of customer Air Norstrum, says Thomas such as MTU, support the CF34. The them in service, with only 11% in stor- Needham, MTU Maintenance vice OEM does not plan to change its sup- age (see chart). president of programs and sales. port network. c
MRO28 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Inside Engine Analysis Products and Services
“Both the CF34-8 and CF34-10 en- CF34 Stalwart gines are typically serviced for perfor- mance restoration shop visits—to re- Lavatory Upgrades Analyzing the regional aircraft engine store exhaust gas temperature margin that is logging a very high reliability rate and replace or repair some hot-section Lindsay Bjerregaard Chicago components—and life-limited parts Lee Ann Shay Chicago typically need replacing about every 25,000 cycles,” says Bellini. 1. Touchfree Lavatory Suite Because most CF34 shop visits are performed on condition, it requires a Company: Adams Rite Aerospace Specifications:Adams Rite Aerospace is CF34-10 engines are visting engine working to design and manufacture a suite shops for an LPT service bulletin. of approximately nine Touchfree lavatory products to address passenger concerns balancing act “to achieve maximum about COVID-19. The products include an value and minimize costs,” which automated waste flap, a hand sanitizer and makes the decision often “more of soap dispenser and a lightweight faucet an economical issue than a technical that Adams Rite says is easily retrofittable 1 one,” says Needham. Because of this, and targeted to be versatile across both he points to the importance of engine trend monitoring. single- and dual-aisle aircraft. Adams Rite is While the CF34-8 and -10 engines finalizing its lineup of airline, integrator and GE have not been riddled with any major OEM partners and is targeting early 2021 ith more than 5,000 engines t Status Shar airworthiness directives, there have for the Touchfree products’ market release. producing at least a 99% been service bulletins—which is not marketplace.aviationweek.com/ ar ed/ eserve ar ed reliability rate, it is hard to product/touchfree-aircraft-lavatories W unusual. “There has been a CF34-10 argue that GE’s CF34 regional aircraft low-pressure turbine (LPT) repair 20 engine program has been anything bringing engines into shops,” says 2. Better Lavatory Accessibility but successful. tored Needham. “But, in general, there have According to the engine-maker: been no significant performance is- Company: FACC There are 1,643 CF34-10Es in opera- sues.” He does point out, however, that Specifications: FACC has introduced its tion· with 98 operators. The powerplant the LPT service bulletin is causing Lav4All product to improve lavatory acces- has accumulated 32 million flight hours “engines to come back into the shop sibility for passengers with reduced mobility and 23 million cycles, and it generates within a very short interval of their or impairments. Available as a retrofit option, a 99.98% reliability rate. In ervice last shop visit.” So while MTU tries to Lav4All’s door opens at a right angle, which Ninety-eight CF34-10As are in opera- minimize turnaround time, some oper- blocks off the view from the aisle to provide 2 ·tion with four operators. The power- *As of July 22, 2020 ators will opt for spare engines instead more privacy while creating more space plant has accumulated 54,000 flight of extra downtime. Source: Aviation Week Fleet Discovery for passengers in wheelchairs to more hours and 38,000 cycles, and it has At the beginning of 2020, GE intro- in lavatories to coat toilet seats, washbasins easily enter the lavatory. Its handles, levers logged 100% reliability. Like all aircraft and engines around duced a durability package for new or even an entire lavatory. Mankiewicz and switches have been adapted to special The CF34-8 family includes 3,792 en- the world, the CF34’s flight hours were and in-service CF34-8s. “The durabil- estimates that around 7,000 lavatories are needs such as height or size and are ac- gines· in operation with 92 operators. affected by the COVID-19 pandemic. ity package, which includes upgrades currently coated with Alexit FST BioProtect. centuated in color. The fleet has accumulated 73 million But, “compared to other engine/air- to the fan, high-pressure compressor, marketplace.aviationweek.com/ marketplace.aviationweek.com/ flight hours and 54 million cycles, and it craft combinations, the use of regional combustor and high-pressure turbine, product/alexit-fst-bioprotect has generated a 99.96% reliability rate. jets with CF34 engines within domestic will reduce the unscheduled engine re- product/lav4all The CF34-8 variants power markets has seen a lower impact on uti- moval rate by up to 70% and increase 4. Antimicrobial LEDs Mitsubishi CRJ700, -900 and -1000 re- lization,” says Paolo Bellini, a GE mar- time on wing by up to 10%. [That] will 3. Germ-Killing Silver gional jets (Bombardier concluded sell- keting manager for regional engines result in a lower life-cycle cost of main- Company: Vital Vio ing its CRJ program to Mitsubishi Heavy and services. “And we continue to see, tenance for operators,” says Bellini. Company: Mankiewicz Specifications: Vital Vio, which provides anti- Industries on June 1), Bombardier week over week, more engines being The package is available to all CF34-8 Specifications: Mankiewicz has developed microbial LED lights that continuously sanitize Challenger 870 and 890 business jets brought back to service.” engine customers who want the up- a topcoat called Alexit FST BioProtect, surfaces, is seeing a significant ramp-up in and Embraer 170 and 175 regional jets. MTU Aero Engines expects its re- grade at their next shop visit. which uses silver technology to kill micro- interest from the aviation industry. It debuted Meanwhile, the CF34-10 variants power gional operator customers to focus GE says it has “several hundred” organisms on surfaces. Mankiewicz says its partnership with Delta Air Lines to test the the Comac ARJ21 family and Embraer on “on-wing and near-wing repairs” orders for each: the CF34-8E, which the product protects surfaces for “many technology in aircraft at CES this year, and 190, 195 and 1000 regional jets. in the short term. For instance, it just powers the E175E1, and the -10A, which years” without having to be renewed, and Vital Vio says it saw 40 times more inquiries Of the Western air transport vari- completed “an on-wing blisk repair powers the ARJ21. the silver technology is already being used in April compared with December 2019. Vital ants, Aviation Week Network’s Fleet in Valencia, Spain” for its long-term Eight GE and third-party shops, 3 Discovery database shows 65% of customer Air Norstrum, says Thomas such as MTU, support the CF34. The them in service, with only 11% in stor- Needham, MTU Maintenance vice OEM does not plan to change its sup- Go to marketplace.aviationweek.com for more information. age (see chart). president of programs and sales. port network. c
MRO28 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO AviationWeek.com/MRO INSIDEMRO AUGUST 2020 MRO29 Products and Services
Vio is in the process of installing its propri- 4 etary LEDs in Delta’s fleet to replace existing lights over the lavatory sink, starting with the airline’s Boeing 757s. It is now working with airlines and airports across the country on ways to best deploy the technology. marketplace.aviationweek.com/ product/new-class-antimicrobial-light
5. Hands-Free Upgrades
Company: HAECO Cabin Solutions Specifications: HAECO Cabin Solutions has launched three hands-free lavatory up- grade products: an electric foot-controlled switch to flush toilets, an infrared sensor- based wastebasket lid and a refillable 5 hand-sanitizer dispenser. HAECO says the foot flush is already installed and flying with an undisclosed customer, and it has already received formal requests for proposals for all three products. Lead time is dependent on which solutions airlines select since each will be tailored to customers’ unique requirements. HAECO is targeting 60 days for implementation and certification. marketplace.aviationweek.com/ product/hands-free-lavatory-upgrades
6. Touchless Equipment
Company: Diehl Aviation Specifications: As part of its Cabin Confidence Concept to address novel- coronavirus-related travel concerns, Diehl Aviation is developing touchless lavatory components for the toilet, water faucet, waste flap, hand dryer and door lock that convert a lavatory into a decontamination can each be activated without touching any 6 chamber for aircraft crew on long-haul surfaces. According to Diehl, installation of flights by installing a hydrogen-peroxide these components will not require any “big fog unit. Etihad says that the unit would be changes of the existing construction.” Diehl installed below the sink and could decon- already offers hands-free lavatory handles taminate a person’s entire body within two and is now looking into UV-C technology to min. while leaving the lavatory fully opera- disinfect surfaces and purify water. tional for crew throughout the flight. The marketplace.aviationweek.com/ carrier is not yet sharing specifics about product/cabin-confidence-concept whether it or its customers are planning to implement the concept, but the airline 7. Lavatory Decontamination Chamber says it is targeting certification for all Airbus Company: Etihad Engineering and Boeing commercial aircraft types. Specifications: Etihad Engineering has marketplace.aviationweek.com/product/ developed a modification concept to lavatory-decontamination-chamber
Go to marketplace.aviationweek.com for more information.
MRO30 INSIDEMRO AUGUST 2020 AviationWeek.com/MRO Products and Services Inside Viewpoint By JONAS MURBY Jonas Murby, a principal at AeroDynamic Advisory, also founded consultancy Merxcell. Vio is in the process of installing its propri- 4 etary LEDs in Delta’s fleet to replace existing R gauging actual demand, as they are re- lights over the lavatory sink, starting with the ceiving 40% of bookings within three airline’s Boeing 757s. It is now working with lobal aviation coor ination is essential days of departure. airlines and airports across the country on The resulting impact on internation- ways to best deploy the technology. e have become used to traveling freely in an open world, al tra c—which accounted for 64% of marketplace.aviationweek.com/ but with COVID-19, borders add a layer of uncertainty 2019 revenue passenger kilometers— product/new-class-antimicrobial-light that may hamper aviation for years to come. can be huge. In May of this year, in- ternational tra c had shrunk to 2% of 5. Hands-Free Upgrades Since the beginning of the pandem- ■ How can case- and contact-track- previous levels. ic, the airline industry has understand- ing information be coordinated while The concept of building “travel Company: HAECO Cabin Solutions ably focused on measures that mitigate maintaining privacy? bubbles” among friendly countries Specifications: HAECO Cabin Solutions virus transmission risks in airports While keeping safe control over all with similar case levels and corona- has launched three hands-free lavatory up- and aircraft. However, the role of travel this, governments also must try to virus mitigation approaches has been grade products: an electric foot-controlled as a facilitator of the spread of a virus stay agile to accommodate travelers widely discussed. In Western Europe, switch to flush toilets, an infrared sensor- may be a larger obstacle and one that and the travel industry. The result is for example, tra c is ramping up, as based wastebasket lid and a refillable 5 the aviation industry can control less. borders opening soon, perhaps a bit it is in some areas of the Asia-Pacifi c hand-sanitizer dispenser. HAECO says the Europe’s Center for Disease Pre- later or closing on short notice, all in region. However, in the U.S., parts of foot flush is already installed and flying with vention and Control released a set of line with fl uctuating local case trends. Asia, the Middle East, Africa, Latin travel guidelines in late May to provide Neither airlines nor passengers are America and elsewhere, there are high an undisclosed customer, and it has already a common framework for facilitating ready to cope with this extra layer and rising case counts. received formal requests for proposals for travel. They are pragmatic, reasonable of uncertainty. The spread of COVID-19 in the U.S. all three products. Lead time is dependent guidelines that airlines can live with, Quarantine measures are one of may not be containable for a long time, on which solutions airlines select since such as encour- which could severely limit travel. The each will be tailored to customers’ unique aging hygiene, impact on global airline demand could requirements. HAECO is targeting 60 days mask-wearing Key Traffic Flow, 2018 be dire: Tra c to/from North Amer- for implementation and certification. and keeping mid- (percent of revenue passenger kilometers) ica alone accounts for 29% of typi- South marketplace.aviationweek.com/ dle seats empty America cal international revenue passenger product/hands-free-lavatory-upgrades “where possible.” Southwest kilometers. North Pacific However, the 2% America Consequently, international hub 1% 1% 6. Touchless Equipment document also 4% business models are in grave danger. Central 3% provides some 8% Most hub airlines’ short- and long-haul Company: Diehl Aviation America/ sobering read- Carribbean 14% Asia routes feed each other, and many times 12% Specifications: As part of its Cabin ing. It notes that 3% the lucrative long-haul operation helps Confidence Concept to address novel- none of the mea- 10% International support short haul. How can network Intra-Asia coronavirus-related travel concerns, Diehl sures that could Traffic airlines profitably rebuild their net- 2% 8% Aviation is developing touchless lavatory prevent infected works without internatioinal opera- Europe 19% components for the toilet, water faucet, passengers from 5% tions? And given border restrictions, traveling—such how can airlines aggregate enough waste flap, hand dryer and door lock that convert a lavatory into a decontamination International Middle Intra-Europe 4% East can each be activated without touching any 6 as “immunity Traffic 2% demand to sustain their routes? chamber for aircraft crew on long-haul passports” or Moreover, spending on production surfaces. According to Diehl, installation of flights by installing a hydrogen-peroxide pretravel/arrival and maintenance of long-haul aircraft these components will not require any “big Africa fog unit. Etihad says that the unit would be testing—are ei- Source: A A will be low for years to come. Long changes of the existing construction.” Diehl installed below the sink and could decon- ther sufficiently fl ights mean longer passenger expo- already offers hands-free lavatory handles taminate a person’s entire body within two e£ ective or economical. the top reasons travelers choose not sure to virus transmission (although and is now looking into UV-C technology to min. while leaving the lavatory fully opera- The document also highlights chal- to fl y. Assurances about the accessibil- the risk level hasn’t been scientifi cally disinfect surfaces and purify water. tional for crew throughout the flight. The lenges of managing and coordinating ity and safety of destinations are also proven yet), so passenger confi dence marketplace.aviationweek.com/ carrier is not yet sharing specifics about case tracking across borders, consid- indispensable for travelers . will take time to build. product/cabin-confidence-concept whether it or its customers are planning erations each country needs to make : Airlines as we knew them were in- Finally, less hub traffic may also to implement the concept, but the airline ■ What are standards for when to credibly optimized operations based prompt airlines to shift to smaller 7. Lavatory Decontamination Chamber says it is targeting certification for all Airbus open/close borders? on long-term planning and sophisti- widebody models. How many point-to- ■ What is the level of cases? Are they cated data-driven insight into supply/ point routes can fi ll a Boeing 777, espe- Company: Etihad Engineering and Boeing commercial aircraft types. trending up or down? demand elasticity. They were thus able cially in a low-demand environment? Specifications: Etihad Engineering has marketplace.aviationweek.com/product/ ■ What are the accepted approaches to constantly fi ll their highly utilized The need for global coordination, developed a modification concept to lavatory-decontamination-chamber to measuring cases? aircraft, which yielded low unit costs and ultimately an effective vaccine ■ What would be the effects on the and stimulated further demand. Now deployment, is clear to anyone hoping Go to marketplace.aviationweek.com for more information. local health system if there is a local airlines are completely lacking data on to see aviation return anywhere close outbreak? demand dynamics and have no way of to where it was before the pandemic. c
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ACCUDRAFT PAINT BOOTHS ADVANCED INSPECTION TECHNOLOGIES, INC. Aircraft Hangar Paint Booths Mentor Visual IQ HD Video Borescope
Paint booths and The Mentor Visual IQ has the highest fi nishing systems resolution HD image of any video designed around your borescope. The full-screen Real 3D fi nishing process and measurement and high resolution aerospace coatings. provide four times the accuracy of old Accudraft offers fashioned stereo. The Mentor IQ is custom solutions for available with fully interchangeable probes with diameters of 4.0, fi nishing needs at 6.1, 6.2 and 8.4mm and lengths from 2.0m to 30m. The highest any budget. resolution TFT touch screen LCD makes the user interface a breeze. The all new iView Remote allows you to connect your ipad to remotely view and control the HD MVIQ. Painting/Coatings • aitproducts.com Heat Coating/Brazing • www.accudraftpaintbooths.com Tools & Equipment • https://marketplace.avia- Hangars & Equipment • https://marketplace.aviationweek.com/ Test Equipment • tionweek.com/product/ Tools product/aircraft-hangar-paint-booths Aircraft on the Ground mentor-visual-iq-hd-video-borescope
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AerSale Landing Gear Air Quality Aviation Inc., an MRO Solutions is a premier provider Repair Station established in 2000, of cost effective transport has been serving the Aerospace category aircraft landing Community for over 19 years. As a gear services. Our facilities U.S. Certifi ed Small Business we feature state-of-the-art surface have been providing big results & fi nishing and plating lines, continue to grow by providing Airlines the support they Require in-house repair engineering & Deserve. We are certifi ed by FAA, EASA, ISO, AS9110 and extensive on-site repair and much more. AQA is specialized in the Repair, overhaul of capabilities. For urgent Accessory Components. We are an industry leader in Hydraulics, Pneumatics and Electro-mechanical. www.aersale.com https://marketplace.avia- airqualityaviation.com MRO • tionweek.com/product/ https://marketplace.aviationweek. Landing Gear/Wheels/Brakes landing-gear-mro-services MRO com/product/air-quality-aviation-inc
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