IEEE Robotics and Automation Society (RAS) – Egypt Chapter http://www.ras-egypt.org/

How to build a real robot Tutorial

Rapid Prototyping

Eng. Ahmed Sobhy

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 1/221 Rapid Prototyping

• Rapid prototyping technologies are able to produce physical model in a layer by layer manner directly from their CAD models without any tools, dies and fixtures and also with little human intervention.

• RP is capable to fabricate parts quickly with too complex shape easily as compared to traditional manufacturing technology.

• RP helps in earlier detection and reduction of design errors.

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 2/222 All RP techniques employ the basic five-step process.

• Create a CAD model of the design • Convert the CAD model to STL format (stereolithography) • Slice the STL file into thin cross-sectional layers • Construct the model one layer atop another • Clean and finish the model

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 3/223 MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 4/224 MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 5/225 MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 6/226 MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 7/227 MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 8/228 What is a Makerspace/Hackerspace

A hackerspace (also referred to as a hacklab, makerspace, or hackspace) is a community- operated workspace where people with common interests, often in computers, technology, science, digital art or electronic art, can meet, socialize and/or collaborate.

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 9/229 What is a Makerspace/Hackerspace

Makerspace is a community based organization that aims to benefit its members to achieve better results in their technical projects. It Consists of Layer of Machinery, Layer of Human Resources of the members, Layer of Knowledge from projects done at the space.

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 10/2210 Maker/Hackerspace

 Hackerspace – more about the programming, hacking, building of the software/technology

 Makerspace – more about the creation using the software, hardware etc

 From American Libraries: “...makerspaces - places to create, build, and craft....where patrons and experts have often come together to learn new techniques and train others in a skill.”

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 11/1122 Makerspace Makerspaces Basic structure: Machinery. Laser Cutting. 3D Printing. Electronics. Human Resources. Technical Assistance. Access to knowledge Base. Previous Projects done at the space.

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 12/2212 Makerspace Basic Machinery Digital Fabrication Equipments: Additive CNCs like 3D printers. Subtractive CNCs like CNC routers , Lathe, Laser Cutting. Woodworking Equipment. Metal Working Equipment.

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 13/1322 Fab Lab

 3D Printers

 Vinyl cutter

 Hand tools

 Papercraft tools

 Jewelry making tools

 Digital creation

 Electronics

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 14/2214 TechShop Case study

What is TechShop? A growing chain of membership- based, open-access, DIY machine shops and fabrication studios (maker spaces) • Commercial business model • Opened first location in 2006 • 6,500+ active members at 8 locations

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 15/1522 8 TechShop Locations Now Open • TechShop Menlo Park CA • TechShop San Francisco CA • TechShop San Jose CA • TechShop Detroit MI • TechShop Austin Round Rock TX • TechShop Pittsburgh PA • TechShop Chandler AZ • TechShop Washington DC

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 16/2216 TechShop Locations Under Development • TechShop Brooklyn NY • TechShop Los Angeles CA • TechShop Chicago IL • TechShop Munich Germany • TechShop Dublin Ireland • Several Other Cities in Early Development • In Discussions on Other Locations Outside of US

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 17/1722 TechShop’s Mission Drive global innovation by engaging, enabling and empowering the “Creative Class” so they can build their dreams.

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 18/2218 TechShop’s Goal Open TechShop locations in every community in the United States and other countries,

Give everyone access to the tools of innovation!

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 19/1922 What Does TechShop Provide to its Members?

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 20/2220 Machine Tools

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 21/2122 Machine Tools

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 22/2222 Machine Tools - CNC

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 23/2322 Sheet Metal

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 24/2224 Welding Shop

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 25/2522 Water Jet

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 26/2226 Wood Working

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 27/2722 Plastics

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 28/2228 Textiles

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 29/2922 Software and Electronics Studios

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 30/2230 3D Printers and 3D Scanners

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 31/3122 Laser Cutters and Engravers

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 32/2232 Community

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 33/3322 What Are People Making at TechShop?

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 34/2234 Ken Hawthorn Co-Inventor World’s record holder for fastest electric motorcycle (218.637 MPH)

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 35/3522 Andy Filo Entrepreneur Jet pack and jet pack training simulator

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 36/2236 Danny Fukuba Entrepreneur Scratch-built 2- wheeled self- balancing human transport

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 37/3722 Michael Pinneo Desktop Diamonds Desktop diamond- making machine

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 38/2238 TechEdSat Cube Satellite Built at TechShop San Jose by the TechEdSat team from San Jose State University, launched into space from the ISS on Dec 10, 2012.

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 39/3922 David Lang & Eric Stackpole OpenROV OpenROV is an open-source underwater robot for exploration and education. Funded on Kickstarter (raised $111,622 of $20,000 goal!)

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 40/2240 MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 41/4122 James McKelvey Entrepreneur Square, Inc. Mobile Payments Device

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 42/2242 Naganad Murty Entrepreneur Embrace infant warmer

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 43/4322 MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 45/2245 MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 46/4622 3D printers In Robotics Case study inmoov open source 3D Printers widely used to directly transfer mechanical designs to parts. • A humanoid robot, controlled by gestures. Project started by Gael Langevin. Licensed under the Attribution - Non-Commercial - Creative Commons license (BY-NC. )

• Started: 2 years ago

MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 47/2247 MUSES_SECRET:How to build a real ORF robot:-RE 2016 Project-2017 - ©© IEEE PAMI RAS Research – Egypt Group Chapter – University of Waterloo 48/4822 Makerspace In Robotics Case study iCub open source • iCub is a 1 metre high humanoid robot testbed for research into human cognition and artificial intelligence. • In its final version, the robot has 53 actuated degrees of freedom organized as follows: • 7 in each arm • 9 in each hand (3 for the thumb, 2 for the index, 2 for the middle finger, 1 for the coupled ring and little finger, 1 for the adduction/abduction) • 6 in the head (3 for the neck and 3 for the cameras) • 3 in the torso/waist • 6 in each leg

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