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Werkstattinformation Informations D´Atelier Informazioni Di Officina Workshop-Information Información De Taller

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Werkstattinformation Informations D´Atelier Informazioni Di Officina Workshop-Information Información De Taller Werkstattinformation Informations d´atelier Informazioni di officina Workshop-information Información de taller Marke MB/TRAVEGO Gruppe 54.286 Verteiler D Datum 19.08.04 WI-Nr. 04/009 Marque Groupe Distribution Date WI-N°. Marchio SETRA/ Gruppo Distribuzione Data WI-N. Brand Group Distribution Date WI-No. Marca TopClass 400 Grupo Distribución Fecha WI-N°. ComfortClass 400 Replaces WI 02/002/3 – supplement to “Automated programming” item added, extended to include ComfortClass 400 bus model EvoBus-specific cables for Star diagnosis (SD) and their usage 1. Use of connection cable for Star diagnosis (SD) (diagnosis interfaces on vehicle) and use of replacement adapter (FPS self-sealing connector) 2. Job instructions for FPS download 3. Job instructions for DMUX download 4. Job instructions for "Automated parameter setting" 5. Job instructions for self-sealing 1.) Use of connection cable for Star diagnosis (SD) (diagnosis interfaces on vehicle) and use of replacement adapter (FPS self- sealing connector) Various connection cables are available as accessories for Star diagnosis. Their usage in the field is not always clear. 1.1 Download cable for the FPS download W 628 589 02 63 00 (refer to W number on download cable) This cable is intended for connecting to the 9-pin download socket (05X02) in the E box, driver's cab. The cable is used to download FPC electronics. 1.2 Combi download cable for the DMUX download W 000 589 838 63 00 (refer to W number on download cable) N DMUX (Display Multiplexer) combination instrument (driver's cab) EvoBus GmbH 1 – 54.286/4 AST This cable is required for the DMUX download and is also connected to the 9-pin download socket (05X02) in the E box, driver's cab. This cable can be recognised by its blue band. N After the DMUX download, it is essential that automated parameter setting of the combination instrument is undertaken. The automated parameter setting process is explained here taking the example of a combination instrument but can also be applied to other systems. 1.3 Diagnosis cable for Star diagnosis (W 6511 1220 99H) This cable is required for all other applications of Star diagnosis such as diagnosis, teach-in functions, automated parameter setting, etc. The cable is connected by means of the 14-pin diagnosis socket (05X01) in the E box, driver’s cab. This cable is included in the scope of supply of Star diagnosis and cannot be purchased by means of the normal method used for spare parts. 1.4 Replacement adapter (self-sealing connector) (W 628 589 01 63 00) This replacement adapter is required when replacing one set of FPS electronics. Again here, the cable is connected by means of the 9-pin download socket (05X02) in the E box, driver’s cab. N The cables W 628 589 02 63 00 and W 000 589 838 63 00, as well as the replacement adapter W 628 589 01 63 00 are not included in the scope of supply of Star diagnosis, but can be ordered quite normally as tools by specifying the material numbers. The material number is identical to the number on the relevant cable. The 05X01 and 05X02 designations can also be found in the electric circuit diagrams. EvoBus GmbH 2 – 54.286/4 AST 2.) Job instructions for FPS download A FPS download is only required when retrofitting a system or modifying a program. An FPS download cannot be used to repair a defective system because the system cannot be repaired by means of a download. N Preconditions for the FPS download All FPS electronics required for the FPS system are installed in the vehicle and the devices and cables required are connected up. The vehicle-specific program files are available (new vehicle CD with modified files). The following are required: Rollboy, Compact or Basic Star diagnosis + service license code CAESAR Part D (can be recognised by CAESAR type plate) Part D connection cable (automatically in conjunction with CAESAR Part D) Cable for the FPS download (W 628 589 02 63 00). The cable is connected by means of the 9-pin download socket (05X02) in the E box, driver's cab. N Warning! The batteries must be charged, the battery voltage must not fall below 24 volts during the download. N Warning! If FPS electronics are retrofitted, TI no. 54.00M024 MUST be noted (FPS repairs). 2.1 Establish connection between Star diagnosis, CAESAR and vehicle. Switch off workshop switch 01S01 (red) and switch back on. Activate range selector setting, level II. N During the download, battery charging devices must not be connected to the vehicle and activities must not be undertaken on the vehicle. (no switches pressed, no flaps opened, etc.) N If the FPS system is in download mode, "IT CAN Timeout" appears on the display and the red and yellow warning lights in the combination instrument light up permanently. EvoBus GmbH 3 – 54.286/4 AST 2.2 Start the Star diagnosis and the DAS (Diagnosis Assistance System) with subsequent selection of vehicle type and the "Download FPS flexibly programmed control" menu item. Enter chassis number in "VIN" box Continue by pressing "F2" key 2.3 Insert vehicle-specific CD in CD-ROM drive. Once the telltale on the CD-ROM drive has gone out, in the next screen again select the “Download FPS flexibly programmed control" menu item and confirm by pressing the “F3” key. 2.4 Enter password (evobus) in lowercase and as one word. EvoBus GmbH 4 – 54.286/4 AST 2.5 Start the download program. The following screen is now opened: EvoBus GmbH 5 – 54.286/4 AST 2.6 Confirm by pressing the “F1” function key or move on to the next display via "Open file". The program file intended for the vehicle (can be recognised by vehicle identification number or VIN) must be available. This file now has to be selected. The appropriate file is now displayed in the file name box. Move to the next display by pressing the "OK" key. N In each case, only one (1) program file is displayed per vehicle CD. 1 2.7 Once the FPS file has been successfully downloaded, the vehicle identification number (VIN) must be entered for monitoring purposes. To do this, press the “F2” function key. N This number MUST be entered in capital letters and without any spaces (e.g. WEB62901213520026). The safety concept compares the chassis numbers (VINs). EvoBus GmbH 6 – 54.286/4 AST FPS download safety concept FIN: WEB62901213520026 1. VIN no. comparison, programe entry with vin no. of FPS pack (on vehicle CD). FPS-BIN files 2. VIN no. of FPS pack with vin no. from vehicle (in the FPS electronics) Comparison Vehicle chassis number This prevents an incorrect program from being downloaded onto the vehicle. EvoBus GmbH 7 – 54.286/4 AST 2.8 Start the FPS download Once the vehicle identification number check is complete, the download can be started by pressing the “F3” function key. At the start of the download, a FPS system comparison is undertaken. The program checks whether all the FPS modules provided are fully functional. During this test, it is possible that a FPS module will not register. This results in the download function being ended. The device structure and voltage supply on the vehicle must be checked. For safety reasons, deactivate voltage on the vehicle then reactivate (red workshop switch 01S01). Restart download. Firstly, all data from the FPS electronics is deleted. Data is loaded first to the program memory and then duplicate data is loaded into the duplicate memory unit on each FPS electronics are then downloaded. The characteristics memory data of all FPS electronics are only written one after another at the end. The following data can be found in the characteristics memory data of the FPS electronics: Time of download Vehicle identification number (VIN) Name of configuration (FPS socket) Version of compilation tool Date of compilation CAESAR ID number CAESAR ID Nummer A new set of characteristics is downloaded into the characteristics memory after each download. EvoBus GmbH 8 – 54.286/4 AST 2.9 End the download Once the data has been successfully downloaded, the following message appears: Press “OK” to confirm and quit the download menu by pressing the “F5” function key. The cable can now be disconnected from the download socket (05X02): The FPS system is now again fully functional. 2.10 Errors during the FPS download (special download) If the download has to be aborted for whatever reason once the FPS electronics have been deleted, the download process has to be repeated. Since however, the characteristics memory data of the FPS electronics are empty, the vehicle identification numbers cannot be compared. The following message appears: N This message must be confirmed by pressing "Yes" otherwise the vehicle will not function. EvoBus GmbH 9 – 54.286/4 AST This window then appears: The following information must be noted down: FPS file name VIN Code Now call the after-sales service hotline. Once you have contacted the employee responsible, give them the information noted down from the special downloading process.. After-sales service hotline, Ulm: tel. (+49)-731-181-8873 After-sales service hotline, Mannheim: tel. (+49)-621-740-3280 Hotline can be reached: Monday to Thursday 8.00 a.m.– 5.00 p.m. Friday 8.00 a.m.– 4.00 p.m. Outwith of these hours, the authorisation code can be requested from the plant fire services in Mannheim: tel. (+49)-621-740-0 The after-sales service authorisation code must now be entered into the appropriate box.
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