Table of Contents

Plenary Session

Cold fire: how living organisms use bioluminescence and what we can learn from this Dr. S. Kircher, Institut fur Biologie II, Albert-Ludwigs-Universitat Freiburg, Freiburg im Breisgau 1

project i - the BMW Group's response to the future challenges of sustainable and personal mobility Dr. J. Topker, BMW Group, Munchen 5

Use of fiber-reinforced plastics in the sports industry: trends and challenges Dipl.-lng. F. Huber, KTM Technologies GmbH, Salzburg/Anif, Austria 9

Polymer nanocomposites: their potential for the Prof. Dr.-lng. K. Schulte, Institut fur Kunststoffe und Verbundwerkstoffe, Technische Universitat Hamburg-Harburg 23

Future vehicle concepts: plastics in a supporting role Univ.-Prof. Dr.-lng. L. Eckstein, Dipl.-lng. L. Ickert, Institut fur Kraftfahrzeuge (ika), RWTH Aachen University 31

Plenary Session - Electromobility

Polymers in the Ampera Rechargeable Energy Storage System M. E. Carroll, D. A. Okonski, K. Sonta, General Motors Company, Warren, Michigan, USA; Dr. R. Langendorf, Dr. M. Kueppers, Adam Opel AG, Russelsheim 43

Plastics for electromobility - Charging plugs for electric vehicles Dipl.-lng. B. Deutschen, Dipl.-Wirt.-lng. B. Horrmeyer, Phoenix Contact GmbH & Co. KG, Blomberg 61

Interior

The future cockpit concept as exemplified in the BMW 1 Series and 3 Series Dipl.-lng. (FH) T. Reisch, Dr.-lng. T. Pflamm-Jonas, BMW Group Landshut; Dipl.-lng. T. Radlewitz, Dipl.-lng. R. Steiger, BMW Group Munich 71

Components with an acoustic effect in vehicles and the corresponding technologies Prof. Dr. N. Nicolai, HP Pelzer Group, Witten 83

http://d-nb.info/1021524514 Transparent liquid silicone rubbers for lighting applications in automotive engineering Dipl.-lng. H. Bayeri, Dipl.-lng. O. Franssen, Momentive Performance Materials GmbH, Leverkusen 103

The cockpit in the new Actros - Dolphin technology: Soft touch in the two- component method - first series production application in the new -Benz Actros Dipl.-lng. T. Batz, Dipl.-lng. M. Dettinger, Daimler AG, ; Dipl.-lng. M. Fischer, Engel Austria GmbH, Schwertberg, Austria 119

Design and surfaces in and coach interiors - Material challenges in public transport Dipl.-Designer V. Thess, EvoBus GmbH, Neu- 129

Exterior

Breaking new ground in SMC technology - SMC hybrid trunk lid: in-house manufactured at Mercedes-Benz Dipl.-lng. S. Sauren, Daimler AG, Sindelfingen 133

Thermoplastic structural foam molding in combination with painting to Class A quality - The wheel arch moldings of the Cayenne Dipl.-lng. (FH) R. Muller, Kunststofftechnik Scherer & Trier GmbH & Co KG, Michelau; Dipl.-lng. (FH), Dipl.-Wirt.-lng. (FH) F. Wolfle, Dr. Ing. h.c. F. Porsche AG, Weissach 141

Conflicts in the development of components with quantity factors of 20 Dipl.-lng. (FH) H. Haberle, MAN Truck & Bus AG, Munich 159

Mass colored plastics for automotive application O. Durand, PolyOne, Tossiat, ; J. P. Macheteau, , Guyancourt, France; T. Weyland, BASF, Basel, Switzerland 173

Plastic glazing - the match to meet the OEM's expectations and the polycarbonate opportunities G. Liraut, Renault, Guyancourt, France; M. Terragni, SABIC Innovative Plastics, Milan, Italy; S. Gasworth, SABIC Innovative Plastics, Wixom, Michigan, USA 185 Light/Lighting

Trends in the plastics-oriented development of innovative LED lighting systems in the premium automobile segment - Styling requirements, functional possibilities, applications of plastics, modern engineering methods Ing. C. Jungwirth, Dipl.-lng. F. Bauer, Zizala Lichtsysteme GmbH, Wieselburg, Austria 193

Requirements applicable to plastics for lighting components on commercial vehicles Dipl.-lng. (FH) W. Gottwald, MAN Truck & Bus AG, Munich 203

The influence of plastics on styling trends and functional innovations in automotive lighting S. Berlitz, AG, ingolstadt 211

Plastics technologies for the exterior lighting of the Porsche 911 Dipl.-lng. (FH) S. Majocco, Dipl.-lng. (FH) V. Freitag, Dr. Ing. h.c.F. Porsche AG, Weissach 227

Development of a New Generation Interior & Ambient Lighting Dipl.-lng. (FH) MBA A. Bock, BSc (Hons) C. Eardley, Ford-Werke GmbH, Cologne 253

Technologies

CFRP material validation for whole-vehicle FEM simulations Dipl.-lng. M. Sandfort, VW Osnabruck GmbH, Osnabruck 267

High-throughput compounding - Properties beyond conventional blends and compounds Dr. G. Maier, Polymaterials AG, Kaufbeuren 279

Anisotropic behavior of thermoplastics due to injection molding Prof. Dr.-lng. S. Kolling, Technische Hochschule Mittelhessen, Giessen; Deutsches Kunststoff-lnstitut, Darmstadt; Dr.-lng. S. Frik, Adam Opel AG, Russelsheim; Dr.-lng. F. Becker, Dipl.-lng. F. Kunkel, Deutsches Kunststoff-lnstitut, Darmstadt 285 Powertrain

Fully electronic thermostat made of plastic as the key actuator in an innovative thermal management system Dipl.-Ing.(FH) A. Hahn, Schaeffler Technologies GmbH & Co. KG, Herzogenaurach; Dipl.-lng. M. Staiger, Audi AG, Ingolstadt 297

Plastic in RENAULT - PSA PEUGEOT CITROEN power train applications Dipl.-lng. L. Bechu, PSA PEUGEOT CITROEN, Velizy Villacoublay, France; Dr. G. Liraut, RENAULT, Guyancourt, France 311

Foam injection molding - Technology and applications Dr.-lng. C. Starke, Ford Forschungszentrum Aachen GmbH, Aachen; Dr. E.C. Lee, Ford Motor Company, Dearborn, Michigan, USA; Dipl.-Wirt.-lng. D. Sander, Institut fur Kunststoffverarbeitung, RWTH Aachen 319