Brief Summary of the Project

1. Introduction

Bokaro Steel Plant (BSL) was set up and commissioned in the year 1972-73 for production of 1.7 Mtpa of flat rolled products. Subsequently, the plant was further expanded to 4.0 Mtpa for which EC was obtained in 1991.

BSL had obtained EC for expansion of crude steel production from 4 MTPA to 7 MTPA vide F.No. J-11011/99/2007-IA-II(I) dated 16.10.2008. However, BSL had amended the same for change in expansion capacity from 7.0 MTPA to 4.606 MTPA vide F.No. J-11011/99/2007-IA- II(I) dated 28.11.2014.

BSL is currently producing 4.606 MTPA crude steel. As part of modernization of the existing plant, Addition of a 2.0 Mtpa Pellet plant and 7m tall top charged Coke oven battery of 0.768 MTPA production capacity were also proposed within the same plant premises without increasing the approved production capacity of the existing plant. EC application for the same has been submitted to MoEFCC.

The required raw water for BSL plant operations and township is being drawn from Tenughat Dam which is built on upstream of at a distance of about 35 Km from Plant site. The maximum limit for drawal of water from Tenughat Dam is 23140 m3/hr. At present, the raw water drawal by BSL is about 17500 m3/hr.

Water is supplied through a Gravity Canal which is controlled by WRD, Govt. of ( canal which is about 35 km long from the dam). The canal discharges water into the Cooling Pond-l (which serves as the recirculating basin for the plant). The Canal is mainly built with earthen embankments, has PCC lining and has intermittent civil structures like RCC aqueducts or cross drainages over the nalas, small seasonal rivers, low lying land etc.

The canal is more than 50 years old. Its condition has deteriorated considerably. At many places the canal lining is damaged. The problem is more pronounced at junction points of aqueducts and canal. The canal's water discharge capacity has also reduced due to siltation over the entire length of the canal. There was a major breach in the canal, due to poor condition, causing complete disruption in water supply to BSL, which is effecting plant operations very often.

BSL is therefore, contemplating an alternate pipeline route for water drawl from Damodar River via Baidhmara Weir near (approx. 5 km), to meet the water requirements of the plant and the township as an alternate route (same source) of raw water, which is found out to be the most suitable and feasible solution. On completion of the proposed project, Tenu canal can be taken up for repair. In future, this will serve as a standby arrangement to Tenu canal during exigencies. The amount of water which is being released from Tenughat Dam will be diverted through Damodar River and same water will be drawn from the upstream of Baidhmara weir by creating a pumping facility with pipe lines up to cooling pond - 1 for which NOC from Govt. of Jharkhand, Ministry of Water Resource Deptt. has already been obtained on January 06,2017.

Central Water and Power Research Station, Pune (CWPRS) was consulted for studying the feasibility of drawing the required quantity of raw water from upstream of existing Baidhmara weir and installing requisite intake facilities. CWPRS opined that proposed site is suitable for creating an intake and pumping facilities.

2. Site Location

The existing BSL plant is located in , Sub-division Bokaro of in Jharkhand, between longitude 86o 02’ to 86o10’E and latitude 23o38’ to 23o42’ N near River Damodar. Baidhmara Weir is located North of the existing plant at a distance of about 5 Km. The exact GPS coordinated of the weir are 23o44’XX” N and 86o3’XX” E.

3. Environmental Setting

The route survey has already been carried out and the land of ROW (right-of way) does not involve any eco-sensitive area and forest land.

4. Land

The total land for the proposed route and facilities is already under possession of SAIL/ and no further acquisition of land is required.

5. Water

There shall be no change in the present water required for the existing Steel Plant complex and township.

6. Facilities Envisaged

For the intake and pumping facilities at Baidhmara weir following major facilities are envisaged-  Water intake facility  Water Pumping facility along with Electrical System  Pipeline and spillway from intake pump house to Cooling pond-1 of BSL.

7. Project Cost Estimates

The capital cost of the proposed project is estimated arounf Rs 118.45 Crores.

8. Project Implementation Period

The proposed project is envisaged to be completed in Nine(9) months.

Tenughat Dam

Proposed Pump House

Proposed New Pipeline Existing Tenu Canal (35 Km Long)

Bokaro Steel Plant

FEASIBILITY REPORT

DEVELOPMENT OF ALTERNATE SYSTEM FOR DRAWAL OF RAW WATER FROM DAMODAR RIVER FOR BOKARO STEEL PLANT AND TOWNSHIP

BOKARO STEEL PLANT

STEEL AUTHORITY OF LIMITED CENTRE FOR ENGINEERING & TECHNOLOGY RANCHI - 834002

CET/02/RN/4264/FR/CE/01/R=0 MARCH, 2017

Experience that delivers

This document has been prepared for Bokaro Steel Plant by: Centre for Engineering & Technology

R. M. Chattopadhyay – HOD Lead section H. Toppo, Civil (Task Force Leader) S. Mukherjee, Structural S. S. Biswal, Civil V. Bharti, Mechacnical Neeraj, Electrical Suman Saurabh, Electrical P. K. Mishra, Cost Techno-Economics & Budget S. P. Das, PFC S. K. Verma , BOSC -Utilities S.K. Kachhap, BOSC -Process Control & Automation R.K. Sokey, BOSC -Electrical R. Hemrom, BOSC -Civil Rajiv Ranjan, BOSC -Civil

Document Identification No. CET/02/RN/4264/FR/CE/01

REVISION HISTORY

Revision No. Brief Description Revision Date

R0 NA NA

Disclaimer This documeent is the property of CET and is exclusively for the use of the intended client. This document has been prepared based on the inputs provided by the client. No part of this report shall be reproduced or transmitted in any form whatsoever without the written permission from the owner.

Experience that delivers

UPSHOT

Water requirement of BSL plant & township is fulfilled from Tenughat dam on Damodar River. Water is supplied through Tenu canal from the dam approx. 35 km away. To arrange an alternate system of supply of raw water from Damodar river to BSL, in addition to the existing Tenu canal which is the only supply route for raw water, a new Intake Facility near Baidhmara Weir along with necessary pipeline has been proposed. This project will be commissioned in 9 months from the date of stage II approval. The estimated capital cost is Rs.118.45 crores.

BSL i CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

CONTENTS - CHAPTERS

Chapter no. Description Page no.

1 Summary 1.1

2 Background 2.1-2.3

3 Selection of Alternatives 3.1

4 Project Description 4.1-4.15

5 Implementation Schedule & Strategy 5.1-5.3

6 Capital Cost & Financial Analysis 6.1-6.2

7 Recommendations 7.1

Annexures

Drawings

BSL ii CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

ANNEXURES

Annexure No. Description No. of pages

2.2.1-1 Central Water Recirculation Scheme of BSL 01

2.2.9-1 Changes in water levels of Cooling ponds vis a 02 vis break down of Tenu canal

2.5-1 Client’s Assignment Letter 01

2.6-1 CET’s Assignment Acceptance Letter 01

2.8-1 Minutes of Meeting Between BSL, CET & 03 CWPRS

2.9-1 Permission Letter from Govt. of Jharkhand 02

5.1.2-1 Implementation Schedule of Pre-ordering 01 activities after Stage-I Approval

5.1.2-2 Implementation Schedule for Post-Ordering 01 Activities after Stage-II Approval

6.1.1-1 Capital Cost Estimate - Summary 01

BSL iii CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

DRAWINGS

Sl. No. Drawing No. Description

1. CET BK 4264 UT0 00 001 Alternate Raw Water Supply Arrangement - R=0 Pumping Scheme from Pump House to Cooling Pond # 1

2. CET BK 4264 UT0 00 002 Alternate Raw Water Supply Arrangement - R=0 Typical General Arrangement of Pump, Rotary Screen, Sealing Gate & Bar Screen

3. CET RN 4264 CE0 00 004 Alternate Raw Water Supply Arrangement - R=0 Proposed Intake Works - Layout

4. CET RN 4264 CE0 00 005 Alternate Raw Water Supply Arrangement - SH 1 R=0 Proposed Pump House - General Arrangement

5. CET RN 4264 CE0 00 005 Alternate Raw Water Supply Arrangement - SH 2 R=0 Proposed Pump House - General Arrangement

6. CET RN 4264 CE0 00 005 Alternate Raw Water Supply Arrangement - SH 3 R=0 Section-1-1

7. CET RN 4264 CE0 00 005 Alternate Raw Water Supply Arrangement - SH 4 R=0 Section-2-2

8. CET RN 4264 CE0 00 005 Alternate Raw Water Supply Arrangement - SH 5 R=0 Section- 3-3

9. CET RN 4264 CE0 00 006 Alternate Raw Water Supply Arrangement - R=0 Key Plan

10. CET RN 4264 CE0 00 007 Alternate Raw Water Supply Arrangement - R=0 Proposed Electrical Substation, MCC & Panel Room - GA

11. CET RN 4264 CE0 00 008 Alternate Raw Water Supply Arrangement - R=0 GA Office Room Cum Control Room

12. CET RN 4264 CE0 00 009 Alternate Raw Water Supply Arrangement - R=0 Route Map of Tenu Canal

BSL iv CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

13. CET RN 4264 EE0 00 001 SLD for Power Distribution for R=0 Development for Drawal of Raw Water from Damodar River for Steel Plant & Township

BSL v CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

1. SUMMARY

1.1. Bokaro steel plant (BSL) has only one source of raw water for running the plant & township i.e. Tenughat Dam, built over the river Damodar. From the dam, the water is drawn through a canal about 35 km long in gravity to the Bokaro steel plant.

1.2. Canal is about 50 years old and is poor condition. Also due to siltation capacity of SUMMARY the canal has reduced. 1.3. Recently, in the month of November, 2016 there was a major breach in the canal, due to poor condition, causing disruption in water supply resulting into keeping down plant operation for 9 days. 1.4. In order to repair the canal and to eliminate dependency on single route, BSL has requested CET to study an alternate route for raw water supply to Cooling Pond-I, BSL. 1.5. On completion of the proposed system, Tenu canal can be taken up for repair. In future, this will serve as a standby arrangement to Tenu canal during exigencies. 1.6. The project is envisaged to be implemented within a period of nine (09) months from the date of Stage-II approval. Pre-ordering activities are envisaged to be completed within ten (10) weeks from the date of Stage-I approval. Implementation strategy has been detailed in Chapter 5. 1.7. The indicative requirement of manpower for the entire facility is 15. Supervisor will be redeployed from existing manpower of BSL, other persons will be hired on contractual basis. 1.8. The capital cost of the project is estimated as Rs. 118.45 crore net of CENVAT Credit of Rs. 7.56 crore including IDC of Rs. 3.97 crore 1.9. The project is a technical requirement and technically feasible, hence recommended for consideration.

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experiene ce that delivers

SUMMARY

BSL Page no. 1.2 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

2. BACKGROUND 2.1. WATER SUPPLY ARRANGEMENT OF BOKARO STEEL PLANT 2.1.1. Bokaro Steel Plant is the fourth integrated plant in the Public Sector and started production in 1972. It is located in Bokaro district of Jharkhand. 2.1.2. For fulfilment of raw water requirement, BSL has an agreement with Government of Jharkhand for withdrawal from the river Damodar. 2.1.3. Water requirement of BSL plant & township is fulfilled by Tenughat dam on

Damodar River. Water is supplied through a gravity canal (Tenu canal) about 35 km BACKGROUND long from the dam. 2.2. EXISTING RAW WATER DRAWAL SYSTEM 2.2.1. Water from Tenughat Dam is released through a separate exclusive gate into the Tenu canal. This canal discharges into Cooling Pond-I of BSL which serves as a recirculating basin for the plant. The central water recirculation scheme of BSL is shown in Annexure no 2.2.1-1. 2.2.2. The ownership of the Tenu canal and also maintenance responsibility lies with Jharkhand government. 2.2.3. Canal is mainly built with earthen embankments, has PCC lining along the full length and has intermittent civil structures like RCC aqueducts or cross drainages over the nalas, small seasonal rivers, low lying land etc. 2.2.4. It also caters to the irrigation as well as public needs of the adjoining areas. 2.2.5. The salient features of the existing system are a follows.

Sl. No. Feature Quantity (m3/hr)

1 Maximum withdrawal permission 23140

2 Original capacity of canal 23000

3 Requirement of BSL Plant & Township 19500

4 Present flow received at Cooling Pond - I 17500

5 Minimum withdrawal permission 15291

2.2.6. The canal is more than 50 years old. Its condition has deteriorated considerably. At many places the canal lining is damaged. The problem is more pronounced at junction points of aqueducts and main canal. 2.2.7. Heavy siltation has taken place over the entire length of the canal leading to lowering in withdrawal capacity.

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

2.2.8. The long stretch of the canal makes continuous monitoring difficult leaving the stretch open to potential threat of unnoticed breaches. This has happened on several occasions in the past. 2.2.9. A table showing changes in water levels of cooling ponds vis a vis break down of Tenu canal is attached as Annexure- 2.2.9-1. 2.3. REVIVAL OF EXISTING SYSTEM 2.3.1. The canal urgently needs major repair including strengthening of embankment, relining of damaged parts, repair of aqueduct joints and other such deficiencies.

BACKGROUND 2.3.2. A repair of such magnitude will require shutdown for minimum six (06) months whereas the emergency storage available at BSL in cooling ponds- I & II for 7 days onlly. 2.3.3. In this condition it is imperative to create an alternate facility for supply of raw water from Damodar to Cooing Pond – I. Laying a suitable pipeline parallel to the existing Tenu canal, as a probable alternative, has not been considered due to the following reasons:  Approx. 35 km long pipeline from Tenughat Dam up to BSL.  High capital cost involvement.  New land has to be acquired.

 The system shall not be under the control of BSL and shall remain under State government similar to the Tenu canal.  Difficult to monitor and maintain due to location away from Plant. 2.4. Hence, drawing water from Baidhmara weir near Bokaro, as an alternate source of raw water, was found out to be most suitable and feasible for the following reasons.  Supply assurance: The amount of water which was being released from Tenughat Dam can be diverted through Damodar River. Same water can be drawn from the upstream of Baidhmara weir.  Existing weir: There will be no need to construct new impounding structures as the existing Baidhmara weir can be utilised. This will considerably reduce the implementation cost and period.  Availability of land: The land near Baidhmara Weir and the proposed pipeline route belongs to BSL. There will be no need for additional acquisition of land.  Proximity: Baidhmara weir is approx. 3.5 km away from cooling pond- I. 2.5. In view of the above, BSL vide letter Ref No. GM(P)/PPM/82/213 dated 18.11.2016 appointed CET as a consultant for detailed study of scheme related to Development of alternate system for drawal of raw water from Damodar River. Copy of this letter is attached at Annexure – 2.5-1.

BSL Page no. 2.2 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

2.6. CET accepted the assignment vide letter no CET-17(3)/018/16/435 dated 19.12.2016. The acceptance letter is attached at Annexure 2.6-1. 2.7. BSL has also consulted Central Water and Power Research Station, Pune (CWPRS) for studying the feasibility of drawing required quantity of raw water from upstream of Baidhmara weir and installing intake facilities. In this regard, a team comprising of BSL and CET visited CWPRS on 24.11.2016. 2.8. A team of CWPRS scientists have also visited the proposed site, Tenu canal, Tenughat Dam and cooling pond I on 07-08.02.2017. The minutes of meeting held

between BSL, CET and CWPRS is attached at Annexure 2.8-1. BACKGROUND 2.9. BSL has already obtained permission from Jharkhand government for drawal of water from Baidhmara weir and release of corresponding quantity from Tenu dam to Damodar river. Copy of permission letter is attached at Annexure 2.9-1. 2.10. CET gratefully acknowledges the co-operation and assistance extended by BSL in preparation of this feasibility report.

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

3. SELECTION OF ALTERNATIVES 3.1. ALTERNATIVES CONSIDERED 3.1.1. Drawal of water from Baidhmara weir to BSL through new pipeline has only been considered for study and no other alternatives were studied.

SELECTION OF ALTERNATIVES

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

4. PROJECT DESCRIPTION 4.1. Design Conditions The design parameters for the proposed raw water drawal system are as follows:

Sl. No. Feature Proposed

1 Capacity of system 19500 m3/hr Baidhmara weir on 2 Intake source Damodar river 3 River bed level at weir 159.75 m 4 Weir crest level 164.00 m

5 Minimum water level 164.00 m

6 Maximum water level 184.00 m

7 Discharge point level 219.00 m

8 Water depth in river in dry weather 4-5 m

9 Dry weather flow 40-50 cumec PROJECT DESCRIPTION

Fore bay (200 m) + Sump (10m x 30m) + 10 Intake type Suction Chamber (10m x 30m) Minimum 20 m long from 11 RCC Side wall for sump protection sump Two parallel pipe line of dia 1000 mm & 1400 mm approx. 5 kms each. 12 Pipeline Out of total 5 km 4.5 kms shall be buried & 0.5 kms on trestles 33 kV line from DVC at 13 Power supply doorstep

14 Railway Crossing One (01)

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

15 Energy dissipator at discharge point Spillway

4.2. LOCATION Location of BSL is shown below: DESCRIPTION PROJECT

4.3. PROPOSED SCHEME 4.3.1. The major facilities and functions are as follows.  Fore bay: To guide river water up to the sump.  Sump: To act as a buffer and keep the sediment out of the suction chamber.  Suction chamber: Provide clear water intake point for pumps

BSL Page No. 4.2 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

 Pump house: House the pumps and electrical LT panel room  Handing facilities inside pump house for pump maintenance – EOT crane  Cleaning facility for sump: Grab bucket crane, sludge pump and sludge pit  Maintenance facility for cranes  Electrical HT Substation  Electrical Metering room for DVC  Office Building  Pipeline from intake pump house up to cooling pond – I.  Spillway near the dyke of cooling pond – I i.e. discharge point. 4.4. UTILITY AND SERVICES

The scope under utility & services are as follows: 4.4.1. Scope of supply The scope of supply shall consist of the following items:

Sl. No. Description Technical Parameters Quantity

Vertical turbine pump along 6500 m3/hr @ 90 5 nos. 1 with motor mWC differential (3 W + 2 S) PROJECT DESCRIPTION bowl head

2 Motorized gate valve Class 150, 2000 NB 6 nos.

3 Motorized gate valve Class 150, 1400 NB 1 no.

4 Motorized gate valve Class 150, 1000 NB 6 nos.

5 Motorized butterfly valve Class 150, 1400 NB 1 no.

6 Motorized butterfly valve Class 150, 1000 NB 1 no.

7 Non return valve Class 150, 1000 NB 5 nos.

Air release / vacuum valve / ---- Lot 8 surge arrestor / drain valve Dredge pump 600 m3/hr @ 40 2 nos. 9 mWC Rotary net / Travelling band 6500 m3/hr capacity, 5 nos. 10 screen including spray wash 4 mm x 4mm system screening size

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

Mechanical sealing gate & MS, IS 2062 2 nos. 11 bar screen at inlet of intake well Motorized stage gate at MS, IS 2062 5 nos. 12 inlet of suction chamber Pipe CRLA, 2000 NB, IS 50 m (approx.) 13 3589 Pipe * CRLA, 1400 NB. IS 5000 m (approx.) 14 3589 Pipe * CRLA, 1000 NB, IS 5000 m (approx.) 15 3589 Pipe IS 1239, IS 3589, Lot 16 Variable sizes Air conditioning, ventilation ---- Lot 17 & firefighting system Mechanical sealing gate, MS, IS 2062 2 nos. 18 emergency gate & bar screen at inlet of intake well

DESCRIPTION PROJECT Motorized stage gate at MS, IS 2062 5 nos. 19 inlet of suction chamber

* Pipes of 1400 NB & 1000 NB shall be supplied by BSL. Some quantity (approx. 3000 m of each size) is already available with BSL. Balance quantity to be made available by BSL. 4.4.2. Design consideration 4.4.2.1. Pump house will be provided with 5 nos. suitable wet pit vertical turbine pumps. Pumps will have above floor discharge and motor will be mounted on stool of suitable height considering easy accessibility of stuffing box, thrust bearing & coupling. Out of 5 pumps, 3 shall be in operation, 1 shall be kept as standby & 1 shall be under maintenance reserve. 4.4.2.2. Suitable intake arrangement will be made comprising of intake channel, intake well, suction chamber etc. for diverting water from river to the proposed pump house. 4.4.2.3. Sealing gates & bar screens have been envisaged at the entry of Intake well for isolation & screening purpose. 4.4.2.4. Between intake well & individual suction chamber of pumps, flow passages at different levels have been envisaged which shall be opened/closed through stage gates as per river water level. This will help in reducing the siltation of suction chambers.

BSL Page No. 4.4 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

4.4.2.5. For de-siltation of intake well, dredge pumps have been envisaged & for suction chambers, grab bucket arrangement has been provided. 4.4.2.6. Pipeline from proposed pump house to Colling Pond # 1 of BSL shall be laid underground as far as feasible. Wherever, underground laying is not feasible due to land profile, pipeline shall be laid on trestles. 4.4.2.7. All motorized valves will be operated with local as well as remote operation facility. 4.4.2.8. Suitable water supply arrangement has been envisaged for drinking & general application comprising of bore well, overhead tank, water purifier etc. 4.4.2.9. Suitable flow measurement device will be installed in each supply pipeline (1400 NB & 1000 NB) at both pump house side & cooling pond side for record & billing purpose. 4.4.2.10. Provision of air release valves, vacuum valves and drain valves to made as per

design requirement. Detailed overview of the pumping scheme from proposed pump house to Cooling Pond # 1 of BSL is depicted in Drawing No. CET BK 4264 UT0 00 001. Typical general arrangement of wet pit vertical turbine pump, rotary screen, sealing gate & bar screen is shown in Drawing No. CET BK 4264 UT0 00 002. 4.4.3. Air conditioning & Ventilation system

 Window air conditioners have been considered for office cum control room. PROJECT DESCRIPTION  Pressurized ventilation has been considered for metering room, substation & electrical control room.  Exhaust ventilation has been considered for cable floor, battery room & toilet.  Heavy duty man coolers for pump house. 4.4.4. Fireefighting facilities

 Portable fire extinguishers (CO2 & DCP type) have been considered for metering room, substation, electrical control room & office cum control room. 4.5. CIVIL 4.5.1. The scope of civil works covered are as follows:  Construction of RCC framed intake structure including sump, suction chamber, pump house, channel protecting RCC wall, indoor electrical control room etc.  Construction of fore bay (approx. 200 m) from river up to intake pump house with necessary protection features like boulder pitching and silt control provision.  Construction of RCC framed 33Kv Breaker cum metering room (approximately 12.0m (L) x 7.0m (W) x 4m (H.)) for DVC.

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

 Construction of RCC framed HT switchgear room substation (Approximately 20.0m (L) x 14.0m (W) x 4m (H.))  Construction of RCC framed office building (Approximately 20.0m (L) x 12.0m (W) x 4m (H.))  Construction of RCC Cable trenches with precast RCC/chequered plate covers. (Total length approx.. 200 m)  Construction of foundation for equipment like indoor and outdoor transformers, isolators, Neutral Grounding Resistors, NIFPS, high mast light, street light etc.  Laying of pipe lines below the ground.  Construction of foundations for pipe bridge trestles.  Construction of road culverts for passing the pipe line.  Construction of approach road (500m approx.) and internal roads for intake pump house complex.  Construction of boundary wall, security goomty and other miscellaneous structures as per requirement.  Bore well for drinking and sanitary purpose.  Water supply, sewerage, area drainage and other such facilities as per

DESCRIPTION PROJECT requirement.  Development of inspection road along the pipeline.  Area development for route to facilitate movement of men, machine and materials to the construction site.  Construction of spillway at discharge point i.e. near the existing dyke of cooling pond-1. 4.5.2. General 4.5.3. Including the scope specific to the packages, area cleaning, finishing etc. are also part of scope. 4.5.4. Design Consideration 4.5.4.1. Open foundations has been envisaged for the proposed units and equipment. 4.5.4.2. For the purpose of this report it is assumed that the allowable bearing capacity of soil is 10 t/m2 at founding level i.e. -2 m is available and no piling work has been envisaged. 4.5.4.3. Since the execution of the proposed project will take place in and around the running plant, all possible care shall be taken to ensure no disruption to production.

BSL Page No. 4.6 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

4.5.4.4. All RCC structures shall be designed as per IS: 456-2000. In general, cast-in-situ concrete shall be used for all RCC works and the minimum grade of concrete shall be M-25C. 4.5.4.5. The cable bridge foundations and other related works like cable trenches etc. will be of RCC construction. All inserts for pipes and cables will be provided as necessary. 4.5.4.6. Any underground or over ground facilities infringing up on the proposed facilities shall suitably be protected/rerouted/diverted. 4.5.4.7. Grouting will be done as per requirement with M30D grout. 4.5.4.8. Broadly, the materials of construction will be as follows. Sl. No. Item of Worrk Specification 1 Plain cement concrete M10 B grades

2 Reinforced cement concrete M25 C grade 3 Reinforcing bars TMT bars Fe 500 as per IS: 1786-1985 4 Brickwork Designation 5 bricks in 1:6 CM 5 Cement Plaster 1:4/1:6 in cement mortar as required Whitewash / colourwash / external 6 Finishes weatherproof painting as per requirement. PROJECT DESCRIPTION 7 Flooring As per technological requirement. M30D / Non-shrink grout as per 8 Grouting technological requirement. 9 Bore well 100 mm dia with 2 hp submersible pump Through PVC water tank over the roofs and 10 Water supply PVC piping network and sanitary fittings. The top of pipe will be minimum 1 m below 11 Pipe line lying the existing ground.

4.6. ELECTRICAL 4.6.1. Powwer Requirement The tentative power requirement of the proposed system is as under: Voltage level Connected Load Max Demand 11 kV 10500 kW 6300 kW 415 V 500 kW 350 kW

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

4.6.2. Powwer Distribution Scheme It is envisaged that the power at 33kV voltage level will be made available by DVC in the proposed pump house area on right bank of Damodar River. For the purpose DVC will construct double circuit 33kV line from thermal power station to new pump house. Power line will be tapped from the DVC cum metering room in proposed pump house through OH lines, which will be connected to metering panel being provided by DVC. Eleectrical power will be tapped from the above metering panels to feed too proposed 2 nos. 33/11 kV ONAN transformer through 33kV VCB. Secondary of this transformer will feed 11 kV switchboard envisaged as per single line diagram no: CET RN 4264 EE1 00 001 R=0 in main substation. This 11 kV switchboard will feed raw water intake pump motors &1 no. double ended 11/0.433 kV transformers. Secondary of these transformers will supply power to PMCC panel in pump house. PMCC panel will feed auxiliary LT motors, valve actuators MLDB, WDB & other LT equipment. 4.6.3. The following major electrical equipment have been considered: 4.6.3.1. 33 kV Vacuum Circuit Breaker (VCB) panels: Two 33 kV VCB are envisaged to be installed in main substation in proposed new Pump house.

DESCRIPTION PROJECT VCB panels will be complete with CTs, PTs numerical protection relay, control gear, metering and audio visual alarm annunciation system. The circuit breakers will be electrically operated, stored energy type and will be operated on 240 V DC control power supply. 4.6.3.2. 33/11 kV power transformer Two 10 MVA, 33/11 kV outdoor ONAN transformers, 3-phase, Dyn11 outdoor distribution type transformers with NGR & NIFPS system will be installed for catering the power requirement of various HT loads. 4.6.3.3. 11 kV switchboard One 11 kV switch board is envisaged in main substation in proposed pump house. The switchboard will be of 2-incomer, 1-buscoupler type. Switchboard will be indoor type sheet steel metal clad, draw out type with VCBs as per single line diagram no: CET RN 4264 EE1 00 001 R=0. It will be provided with numerical protection system, control gear, metering and audio visual alarm annunciation system. 4.6.3.4. DC Distribution Board, Battery and Battery Charger Distribution Board (DCDB) has been considered for control, protection, indication & annunciation of 11kV switchboard and Relay & control panel of 33kV incoming panel.

BSL Page No. 4.8 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

4.6.3.5. 11/0.433 kV distribution transformer Two dry type 11/0.433 kV, 630 KVA, ANAN, 3-phase,Dyn11 cast resin type transformers will be installed for catering the power requirement of various LT loads. Transformers shall be located in main substation. 4.6.3.6. Power cum Motor Control System (PMCC) PMCC comprising of 2 air circuit breaker incomers, 1 bus coupler & requisite no. of outgoing MCCB/MPCB feeders is consideredd. Feeders will have non draw out design and will be arranged in multi-tier formation. 4.6.3.7. HT & LT AC Motors Suitably rated HT motors with matching characteristic to driven equipment are envisaged for raw water pumps. The motors will be air cooled squirrel cage induction motors suitable for 11kV, 3 phase, 50Hz DOL start.

Suitably rated LT motor with mating characteristic to driven equipment are envisaged for auxiliary pumps, cranes, motorised valve actuators, All other motors will be IE2 class TEFC squirrel cage induction motors suitable for 415 V, 3 phase , 50Hz, suitable for DOL start. 4.6.3.8. Crane Electrics  Power Supply Arrangement For Cranes

One MCCB panel with one no. incomer MCCB will draw power from PMCC. PROJECT DESCRIPTION  Trolley Travel Cable Arrangement For feeding power to crane motors, flexible cable arrangement will be provided. The flexible trailing cable will be of multi-strand copper conductors. 4.6.3.9. Local Control Stations Local Control stations with Emergency stop & start pushbutton & LED indications have been considered. LCS will be provided with selector switch matching with operational philosophy. 4.6.3.10. Illumination system Illumination of proposed Pump house, DVC metering room, HT substation buildings, like transformer rooms, office building & guard room, pump house, area illumination etc. are considered. The illumination scheme includes lighting board, sub lighting distribution boards, lighting fixtures, switches, sockets, lighting wires, exhaust fans, welding socket, emergency lighting etc. One 30 meters high mast with 12 nos. of 350W each LED luminaries is envisaged for illumination of premises of RWPH.

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

4.6.3.11. Earthing & lighting protection Earth strips from the proposed equipment/ items will be connected to the new earth pits through earth grid at two points. Earthing system will be in accordance with the code of practice for earthing in IS: 3043-1987 and will also comply with the relevant clause of Indian electricity rules - 1956. 4.6.3.12. Uninterrupted Power Supply (UPS) Two Uninterruptible Power Supply (UPS) of minimum 5 kVA capacity with automatic smooth change over arrangement & with adequate battery backup for emergency illumination are considered. 4.6.3.13. Cables and Accessories  33kV HT Power Cable 3 cores, 33 kV (E) grade Aluminium conductor, XLPE insulated, armoured HT power cables confirming to IS-7098(Part-2) -1985 are considered for supplying electrical power to double circuit 33kV VCB and Power Transformer has been considered.  11 kV HT power cable 3 cores, 11 kV (E) grade Aluminium conductor, XLPE insulated, armoured HT power cables confirming to IS-7098(Part-2) -1985 are considered for DESCRIPTION PROJECT supplying electrical power to 11kV HT board and Distribution Transformer.  LT power cable 3/3.5 cores, 1.1kV grade aluminium conductor, XLPE insulated, armoured power cables confirming to IS-7098(Part-1) -1988 are considered for supplying LT power to LT equipment like PMCC, Motors, LDBs etc.  Control cable 1100V grade, 2.5 sq. mm copper conductor, PVC insulated control cables confirming to IS-1554-1988 are considered for control supply purposes. 4.7. STRUCTURAL WORKS 4.7.1. The scope of structural steelworks involved are envisaged as below: 4.7.1.1. Supply, fabrication, erection, painting, testing and commissioning of all structural steel works for the following as per technological requirement a) New crane girders along with crane rail, crane level walkway, gable end platform and hoist supporting structures, access stair, ladder & handrails etc. for the pump house and sump. b) Pipe supporting trestles, bridges, walkway all along with access ladder/ staircase and platforms at suitable locations.

BSL Page No. 4.10 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

c) Miscellaneous platforms, access stairs/ ladders, structures for handling facilities, safety handrails etc. 4.7.2. Design Considerations 4.7.2.1. All steel structures will be designed with due consideration to the existing plant and facilities. 4.7.2.2. Apart from technological loads to be supported on steel structures, self-weight and superimposed loads for the design will be according to IS 875:1987. Structures will be designed either for wind or seismic forces as applicable. Due allowance for impact, vibration & temperature loads will be kept. 4.7.2.3. Design of steel structures will be as per IS 800:1984. 4.7.3. Specifications 4.7.3.1. Material for structural steel will be as per IS: 2062-2011, grade as applicable.

4.7.3.2. Chequered plates will be as per IS 3502: 2009. 4.7.3.3. All steel structures will be of welded construction. The welding procedure will conform to IS 816: 1969 and IS 9595: 1996. Electrodes shall conform to IS 814: 2004. Fabrication and erection of steel structures will be as per IS 800: 1984. Tolerances of fabrication will be as per IS 7215: 1974. Tolerances for erection will be as per IS 12843: 1989

4.7.3.4. Paint specification PROJECT DESCRIPTION All structures shall be given two coats of single pack air drying phenolic modified alkyd composition with zinc phosphate as a primer (DFT/coat 40 micron); and two coats of single pack air drying high gloss phenolic alkyd modified synthetic enamel paint as finishing coat (DFT/ coat=25 micron). One intermediate coat of a single pack high built phenolic based paint with micacious iron oxide (DFT=75 micron) shall be provided for all open structures. One coat of primer shall be applied before erection and one coat after erection 4.8. MECHANICAL 4.8.1. The following mechanical facilities are envisaged for the project: 4.8.1.1. 30/5t EOT crane Broad technical parameters of 30/5t EOT crane will be as per the list given below: Sl. No. Technical Parameters Data for 30/5t EOT crane 1 Type Cabin operated double girder EOT crane 2 Quantity (no) 01 3 Lifting capacity

a) Main hoist 30t (minimum) or weight of single heaviest

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

component to be lifted. b) Auxiliary hoist 5t 4 Height of lift 7 m (approx.) 5 Span 12 m (approx.) 6 Length of travel 31 m (approx.) 7 Lifting device Hook 8 Speed a) Main hoist (m/min) 05 b) Auxiliary hoist (m/min) 10 c) Cross travel (m/min) 10 d) Long travel (m/min) 20 9 Operating device Cabin operated Class II (M5) as per IS 3177:1999 and IS 10 Duty Class 807:2006 11 Power Supply 415 V± 10 %, 50 Hz,3Ph

DESCRIPTION PROJECT Hoisting- Rotary + Gravity type; CT & LT - 12 Limit Switch Two Way Lever Type 13 Platform/ Walkway Full length platform on Both side of girder

4.8.1.2. 2t Electric Hoist The broad technical specification of the electric hoists will be as follows Sl. No. Nomenclature Description Motorized, trolley suspended pendant 1 Type operated electric hoist Pump House building for maintenance of 2 Location EOT crane 3 Purpose Maintenance purpose 4 Quantity 01 Nos. 5 Capacity (t) 2t 6 Lift (m) 12 m (approx.) 7 Hoisting speed (m/min) 5.0 (approx.)

BSL Page No. 4.12 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

8 Travel speed (m/min) 10.0 (approx.) 9 Hoisting and travel All motorized 10 Duty class II as per IS 3938:1983 11 Control Pendant operated 15 Power Supply 415 V± 10 %, 50 Hz,3Ph

4.8.1.3. 5t EOT crane with Grab Bucket Broad technical parameters of 5t EOT crane with grab bucket for cleaning of sump will be as per the list given below: Sl. No. Technical Parameters Data for 5t EOT crane Cabin operated double girder EOT crane 1 Type equipped with 4-rope grab bucket operating in open area 2 Quantity (no) 01 Main hoist Lifting 5t (minimum) on rope (i.e. 2t grab capacity + 3 capacity 3t self-weight of grab) 33 m (i.e. 28m sump depth + 5m clear height 4 Height of lift approx.) PROJECT DESCRIPTION 5 Span 10 m (approx.) 6 Length of travel 31 m (approx.) 7 Lifting device 4 rope grab bucket 8 Speed a) Main hoist (m/min) 10 b) Cross travel (m/min) 10 c) Long travel (m/min) 20 9 Operating device Cabin operated Class II (M5) as per IS 3177:1999 and IS 10 Duty Class 807:2006 11 Power Supply 415 V± 10 %, 50 Hz,3Ph 12 Platform/ Walkway Full length platform on Both side of girder

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

4.9. INSTRUMENTATION & AUTOMATION SYSTEM 4.9.1. The proposed system covers design, engineering, documentation, manufacture, testing and inspection at manufacturer’s works, packaging, insurance, supply, transportation, unloading, storage at site, erection, testing, commissioning and putting into satisfactory operation of the proposed Instrumentation & Automation system along with field instruments, Vibration sensing system, Power supply system, Erection, testing and commissioning of Instrumentation and Automation control system. 4.9.2. The proposed process, centralized monitoring and control system, shall be an integrated system comprising of Field instruments back-up Instrument and control panels. 4.9.3. The proposed Instrumentation and Control System shall be a state of art based and fail safe system and shall comprise of smart instrumentation system. 4.9.4. The following works are also envisaged:  All Panels including Instrument Panel with alarm and display of all parameters etc. to be installed in the Control Room of Pump house.  Development of logics for sequential, safety alarm & interlocks, process control based on the requirement. 4.9.5. Design and specification consideration

DESCRIPTION PROJECT 4.9.5.1. The proposed system shall be utilised for monitoring and operation of pumps of Pump House from operator control room along with Field Instruments and Indicating back-up Instrument panel etc. 4.9.5.2. The proposed system shall have all Power Supply for Instrumentation and Automation system. 4.9.5.3. Vibration Monitoring system for each Pump and Motor are envisaged. 4.9.5.4. Hooking of Pressure and Flow Signals at consumer ends to control system. (Operator room of pump house) using Fiber Optic cables are envisaged. 4.9.6. The proposed system for Instrumentation and Automation shall be broadly as described below:  Temperature Scanners.  Vibration sensing systems.  Panel mounted instruments including Indicators, digital indicators, Multi- channel paperless recorders, Annunciators etc.  Field process instruments including pressure, DP transmitters, Flow Meters with Totalizers, RTDs, Pressure, flow and level switches, local gauges etc. and Vibration sensors for motor and pump vibration, Signal isolators, interposing

BSL Page No. 4.14 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

relays, and interface units etc. required as per processor parameters with complete accessories.  Fiber optic cables.  Instrument power supply systems.  Cables and Cable Accessories, tools and testing equipment etc.  Erection Hardware  Local Control Station and Junction boxes.  Power & Control cables  Earthing pits and Earthing network  Electrical hardware and erection hard ware  Tools & Testing equipment.

4.10. MAN POWER 4.10.1. The total indicative manpower requirement for the proposed facilities would be 15 as indicated in the table below. A SHIFT B SHIFT C SHIFT OFF / LEAVE G SHIFT SUPERVISOR 1 OPERATOR/FITTER 1 1 1 1 1 HELPER 1 1 1 1 1 PROJECT DESCRIPTION SECURITY 1 1 1 1 TOTAL 3 3 3 3 3 4.10.2. Supervisor will be redeployed from existing manpower of BSL, other personnel will be hired on contractual basis.

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

5. IMPLEMENTATION SCHEDULE AND STRATEGY 5.1. IMPLEMENTATION SCHEDULE 5.1.1. The project is envisaged to be implemented within a period of nine (09) months from the date of Stage-II approval. Pre-ordering activities are envisaged to be completed within 10 weeks from the date of Stage-I approval. 5.1.2. Implementation schedules, in the form of bar charts, for pre-ordering and post- ordering activities are shown at Annexure – 5.1.2-1 & 5.1.2-2 respectively. 5.2. IMPLEMENTATION STRATEGY 5.2.1. Mode of execution and number of packages: The project is proposed to be executed through three (03) packages as follows: 1. Soil Investigation and Survey Works – on Non-turnkey basis and through LTE mode as per empanelment 2. Hydrographic Survey Works (Package-II) – on Non-turnkey basis 3. Main Package (Package-III) – on Turnkey basis

CET has already issued Tender Specification for Package I and II and these are under execution. 5.2.2. Pre-requisites/ clearances: 5.2.2.1. Finnalisation of Site and Basic Engineering BSL has engaged CWPRS for hydrographic study of Damodar River, suggesting suitable location of intake structure and basic engineering of the project. CWPRS is the sole agency in India for conducting such studies and their recommendation is

primary necessity for such projects. IMPLEMENTATIONPROJECT During joint site visit, based on site observation and past projects, CWPRS indicated a probable site for Intake structure and also indicated some basic data as indicated in MOM annexed at Annexure 2.8-1. However based on the data from Packages I and II, CWPRS will study the proposal in detail and submit the study report. Present report is based on the location and data indicated by CWPRS in MOM referred above. However, detail engineering shall be based on final study report of CWPRS. 5.2.2.2. Consent of Central Water Commission The proposed source of water, i.e. river Damodar passes through a number of states. In such situations, permission has to be sought from both State government and Central Water Commission. BSL has already been accorded water withdrawal permission from Department of Water Resources, Government of Jharkhand. Hence BSL has to sought clearance from CWC immediately.

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

5.2.2.3. Consent of Damodar Valley River Regulation Committee The concerned stretch of the river Damodar comes under the control of Damodar Valley Corporation (DVC). Decision regarding water allocation for different uses and optimum utilisation of water resources available in the Damodar basin are taken by Damodar Valley River Regulation Committee (DVRRC) which comprises of members from the riparian states of & Jharkhand, CWC and DVC. BSL shall take necessary action for grant of approval from DVRRC for this project. 5.2.2.4. Consent of Ministry of Environment, Forest and Climate Change Ministry of Environment, Forest and Climate Change (MoEFCC) is the nodal agency for grant of permission for matter related to lakes and rivers, its biodiversity, forests and wildlife. BSL shall take necessary action for grant of approval from MOEFCC for this project. 5.2.2.5. Permission from Indian Railway Authorities for Railway crossing The proposed pipeline route crosses Bokaro steel city – – Adra railway branch line. Permission has to be obtained from South Eastern Railways, Adra Division for passing the pipe either under the railway line or over it.

5.2.2.6. Power Supply Agreement with DVC BSL is taking up with DVC for power supply at door step on depositary basis separately which shall be finalised at the earliest. 5.2.2.7. Help from State Government for evacuation of encroachment This land lies outside the existing boundary wall of BSL and there are encroachments, which are to be evacuated for execution of the project. 5.2.2.8. Procurement of pipes by BSL PROJECT IMPLEMENTATION BSL will supply pipe for this project. 5.2.3. Implementation sequencing 5.2.3.1. The pipeline is proposed to pass through BSL acquired land presently not within the boundary wall. 5.2.3.2. It is suggested to start construction of the pipeline from the middle of the route towards Damodar River first and also simultaneously area development/site preparation work at proposed site near weir. 5.2.3.3. It will help understanding the level of resistance of the locals towards the project and accordingly planning the strategy by BSL. 5.3. DETAILS OF PRE-SHUTDOWN ACTIVITIES WITH DURATION Not applicable. 5.4. DETAILS OF SHUTDOWN ACTIVITIES WITH DURATION Not applicable.

BSL Page No. 5.2 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

PROJECT IMPLEMENTATIONPROJECT

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

6. CAPITAL COST & FINANCIAL ANAYLSIS 6.1. CAPITAL COST ESTIMATES 6.1.1. The capital cost of the project is estimated at Rs. 118.45 crore including IDC of Rs. Rs. 4.13 crore. The summary capital cost estimate is appended at Annexure 6.1.1-1. 6.1.2. The Capital Cost is based on budgetry quotations and engineering estimates for equipment, structural and civil works. Base date for the estimate is 1st Quarter 2017. 6.1.3. Neecessary provisions have been made in the estimates as per the details given below: i) Excise duty: @ 12.5% on basic cost of equipment. ii) CST: @ 2% on basic cost of equipment and on excise duty. iii) VAT: @ 12.5% on 60% of erection jobs. iv) Service tax: @ 15% on Engg. & construction (C), freight & insurance and 40% of civil & erection jobs. 6.1.4. Freight & Insurance charges @ 2% of basic cost of equipment. 6.1.5. Erection & commissioning charges have been taken @ 12% on basic cost of equipment. 6.1.6. Engineering & Construction (E&C): E&C (Contractor) @ 5% and E&C (Owner) @ 2.5 % on basic cost of equipment, civil work and erection & commissioning charges

have been considered. 6.1.7. Contingencies: @ 5 % on overall basis has been considered. 6.1.8. MODE OF FINANCING The total capital requirement of the project is proposed to be provided from 100% debt with an interest rate @ 10% per annum on loan. 6.1.9. PHASING OF CAPITAL EXPENDITURE With the project duration of 9 months from the date of Stage – II approval, the

phasing of capital expenditure is proposed as indicated below: Rs. in crore Year Plant cost Equity Loan IDC Total incl. IDC 9 Months 110.09 110.09 4.13 114.22 CAPITALFINANCIAL COST & ANALYSIS Post Comm. 12.23 12.23 12.23 Capital cost 122.32 122.32 4.13 126.45 CENVAT credit 8.00 Capital cost net of CENVAT 118.45

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

6.1.10. INTEREST DURING CONSTRUCTION (IDC) Based on the mode of financing and phasing of capital expenditures indicated above, the total IDC has been worked out to be Rs. 4.13 crore. 6.1.11. COST BENEFIT ANALYSIS The project is a technical necessity. Hence, techno-economics for the project has not been worked out.

CAPITAL COST & FINANCIAL ANALYSIS FINANCIAL & COST CAPITAL

BSL Page No. 6.2 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

7. RECOMMENDATIONS 7.1. The project is an urgent requirement considering the dependence on single unreliable, maintenance prone route of raw water supply. The project is a technical necessity and technically feasible, hence recommended for implementation.

RECOMMENDATIONS

BSL CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River Experience that delivers

RECOMMENDATIONS

BSL Page 2 of 3 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

ANNEXURE – 2.2.1-1

Drawal of raw water from Damodar River Page 1 of 3 CET/02/RN/4264/FR/CE/01/R=0

Experience that delivers

ANNEXURE – 2.2.9-1

CHANGES IN WATER LEVELS OF COOLING POND-I VIS A VIS BREAK DOWN OF TENU CANAL

Sl. BREACH RESUMPTION Date CP-I LOWEST REASON No. Date LEVEL CP-I LEVEL 1 02.03.2008 217.560 09.03.2008 216.995 2 15.02.2010 21.02.2010 planned shutdown of canal 3 01.08.2011 05.08.2011 planned shutdown of canal 4 27.04.2012 217.860 02.05.2012 217.355 Flow stopped for repair of concrete lining at CH. 495 & 5 10.01.2013 217.915 16.01.2013 217.485 Fall at 1015. Repair carried out by WRD Gate closed for repair of 6 12.02.2013 217.725 16.02.2013 217.525 leakage at CH 31. Shutdown of canal for annual 7 10.06.2013 15.06.2013 repair Repair of T-B canal 8 13.08.2013 217.830 17.08.2013 217.495 (unplanned) flow restricted to attend problem in operation of 9 21.12.2013 217.895 24.12.2013 217.83 reservoir gate for T-B canal at Tenughat flow in canal reduced for 10 26.09.2014 26.09.2014 foundation work of SLR bridge. flow in canal restricted for 11 02.03.2015 04.03.2015 rectification of leakage at 1st aqueduct flow in canal restricted for 12 05.04.2015 06.04.2015 rectification of leakage at 1st aqueduct wing wall of T-B canal 13 25.05.2015 217.735 27.05.2015 217.64 collapsed at CH. 886 T-B canal gate closed at 4:00 pm for repairing of emergency/ service gate & 14 09.07.2015 217.915 13.07.2015 217.66 construction of coffer dam for avoiding back flow taking place due to siltation T-B canal under S/D dor 3rd & 15 03.09.2015 217.660 06.09.2015 217.37 4th sept. 15 for repair of gates

Drawal of raw water from Damodar River Page 1 of 3 CET/02/RN/4264/FR/CE/01/R=0 Experience that delivers

at Tenughat dam T-B canal gate closed for 16 30.12.2015 217.840 01.01.2016 217.745 repairing of rathole T-B canal cut by local displaced 17 30.03.2016 217.775 03.04.2016 217.41 agitators at CH. 1019 T-B canal breached at CH.23. As soon as repair work completed, canal 18 02.11.2016 217.225 02.12.2016 further breached and leakage observed from weep hole, aqueduct etc.

RECOMMENDATIONS

BSL Page 2 of 3 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

ANNEXURE – 2.5-1

ASSIGNMENT LETTER FROM BSL

Drawal of raw water from Damodar River Page 1 of 3 CET/02/RN/4264/FR/CE/01/R=0

Experience that delivers

ANNEXURE – 2.6-1

LETTER OF ACCEPTANCE FROM CET

Drawal of raw water from Damodar River Page 1 of 3 CET/02/RN/4264/FR/CE/01/R=0

Experience that delivers

ANNEXURE – 2.8-1

MINUTES OF MEETING BETWEEN BSL, CET & CWPRS

Drawal of raw water from Damodar River Page 1 of 3 CET/02/RN/4264/FR/CE/01/R=0 Experience that delivers

RECOMMENDATIONS

BSL Page 2 of 3 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

Drawal of raw water from Damodar River Page 3 of 3 CET/02/RN/4264/FR/CE/01/R=0

Experience that delivers

ANNEXURE – 2.9-1 PERMISSION LETTER FROM GOVT. OF JHARKHAND

Drawal of raw water from Damodar River Page 1 of 3 CET/02/RN/4264/FR/CE/01/R=0 Experience that delivers

RECOMMENDATIONS

BSL Page 2 of 3 CET/02/RN/4264/FR/CE/01/R=0 Drawal of raw water from Damodar River

Experience that delivers

ANNEXURE – 5.1.2-1

SCHEDULE OF PRE-ORDERING ACTIVITIES AFTER STAGE I APPROVAL

(Duration in Weeks)

SL. Activity 2 4 68 10 No. 1. Stage I approval of the project 2. Issue of Tender & Receipt of Offers 3. Evaluation of offers and submission of TER 4. Opening of Price Bids / RA, Price Bid Evaluation 5. Stage II approval

Drawal of raw water from Damodar River Page 1 of 1 CET/02/RN/4264/FR/CE/01/R=0

Experience that delivers

ANNEXURE – 5.1.2-2

SCHEDULE OF ACTIVITIES AFTER STAGE II APPROVAL

Time → in month 1 2 3 4 5 6 7 8 9 Activity ↓ Stage II approval

Placement of order & contract finalization Design & engineering Area development & site preparation including making site approachable for men, machines and materials. Earth works & construction of civil works Supplying & laying of pipe lines Manufacturing & supply of all equipment Erection of equipment Trial, testing & commissioning

Drawal of raw water from Damodar River CET/02/RRN/4264/FR/CE/001/R=0

Experience that delivers

ANNEXURE – 6.1.1-1

CAPITAL COST ESTIMATE - SUMMARY

ANNEXURE 6.1.1-1 S T E L A U T H O R I T YN D OF I A I L I M I T E D Base date: 1st Qtr 2017

Bokaro Steelnt Pla Figures in Rs. Crore Development of alternatef orsystem drawal of raw wateramodar for D river for Bokaroel plant Ste & Township

**CAPITAL COST ESTIMATE**SUMMARY

ED CSTVAT Ser. TaxCContingn E& 12.5% 2%12.5% 15.00%0%10% 7.5 Sl.No SHOP/FACILITY/PACKAGEEQUIPMENT SPARES STRUCTURALSEFRACTORIES R CIVILRECTION E ENGG & CONSTNFRT. & INSURANCEDUTIES & TAXES OTHERS CONTINGENCY TotalCAPITAL COST Incl. Cost FC Total Incl. Total Incl.Total Incl. TotalIncl. Totaltal To TotalTotal Incl. Incl. TotalIncl. TotalIncl. Total Incl.wx Cost FC Cost FCCost FC Cost Cost FC CostFC CostFC Cost FC FC Costost C Cost FC c de FCghI op qrstuv ab jk lmn

1 Development of alternate53.7 4 2.16 26.77 6.88 6.73 1.46 11.46 2.00 11.12 122.32 system for drawal of raw waterfor Damodar river for Bokar o Steel plant & 122.32 Township 2 TotalPlant cost 4.13

3IDC 126.45 4 CAPI TAL COST 8.00

5CENVAT Credit 118.45

6 Capital Cost net of CENVAT

Drawal of raw water from Damodar River CET/02/RRN/4264/FR/CE/001/R=0

Experience that delivers

0

0