Energy, Infrastructure & Defence Corporate Presentation
November 2018 An Overview • A global US$ 857 million EPC conglomerate, founded in 1988
• Providing services in Energy, Infrastructure and Defence sectors • Present across Middle East & Africa, Asia Pacific, South Asia, the Caspian, UK and China
• International offices in 15 countries
• Listed on the BSE and NSE in India
• Multicultural workforce of 9,951 employees
• Equipment assets worth US$ 95 million • Listed in the ENR Global Ranking of Top 250 International Contractors consequently for 11 years
• Revenues : US$ 857 million
• Order Backlog : US$ 970 million Punj Lloyd Group
Providing EPC Services for ENERGY
OIL & GAS PROCESS RENEWABLES • Pipelines • Refineries • Solar • Tanks & Terminals • Chemicals • Biofuels • Onshore Field • Polymers & • Water Treatment Development Petrochemicals Punj Lloyd Group
Providing EPC Services for INFRASTRUCTURE
BUILDINGS INFRASTRUCTURE POWER • Commercial, Industrial • Subway & Metro Systems • Nuclear Institutional & Residential • Airports • Thermal Complexes • Highways & Expressways • Solar • Healthcare • Bridges, Flyovers & Interchanges • Transmission & • Railways Distribution • Tunnels & Caverns • Landside Development of Seaports • Water Treatment Facilities Punj Lloyd Group
Providing Services for DEFENCE
• Small Arms • Homeland Security • Land Systems • Aerospace • Component Manufacturing Skills and Capabilities
Total Delivery Capability
Engineering Procurement Construction Post Completion
. Feasibility Study . Procurement Services . Project Management . Ongoing technical . Master Plan . Material Management . Construction support . . Technology Management Turnaround support Packages . Construction . O&M . Concept Design / Services . Technology FEED . Commissioning improvements . Cost Estimates . Start-up / Training . De-bottlenecking . Detailed Multi- . Plant Expansions disciplinary Design . Validation Post Completion
• Ongoing technical support • De-bottlenecking • Turnaround support • Plant Expansion • O&M • Statutory inspection • Technology improvements
POST ENGINEERING PROCUREMENT CONSTRUCTION COMPLETION
LIFE TIME SUPPORT Value Drivers
Experience & Quality Resources
Responsive to Market Multi-Cultural Challenges Teams Manpower – Punj Lloyd Group
Punj Lloyd boasts of a rich multicultural team from different nationalities, adapting to the local customs and traditions of the region. It is the people of Punj Lloyd responsible for the creation of many global iconic landmarks. Readily mobilised, they are willing to take up the challenges of execution in diverse geographies, often in tough terrain and hostile weather.
Punj Lloyd PL Engineering Total
PROJECT MANAGEMENT 417 1 418
PROJECT SERVICES / Execution 8212 4 8216
ENGINEERING 289 12 301
MANAGEMENT 30 0 30
SUPPORT SERVICES 983 3 986
Grand Total 9931 20 9951 Beating Deadlines
Belgaum - Maharashtra Highway 5 months ahead of schedule
Vadodara - Halol Expressway 4 months ahead of schedule
Dahej Vijaipur Pipeline 42” x 506 km in 9 months
South Sumatra to West Java Pipeline, Indonesia 32” x 26.62 km of lowering in 1 day
OGC Pipeline, Oman 32” x 25.5 km of lowering in 1 day
Gas Export Pipeline, Oman 48” x 21 km of lowering in 1 day
LNG Storage & Regasification Facilities, Dabhol Early completion
Jamnagar - Loni LPG Pipeline 8 months ahead of schedule
Balongan - Jakarta Pipeline 2 months ahead of schedule
Motor Spirit Quality Upgradation, Haldia Refinery Completion in 18 months Global Clientele INTERNATIONAL OIL & GAS COMPANIES Global Clientele
NATIONAL OIL & GAS COMPANIES
INFRASTRUCTURE & OTHERS Global Presence Global Experience
Bahrain Bangladesh China Georgia Hong Kong India
Kazakhstan Kenya Kuwait Libya Myanmar Malaysia
Oman Qatar Indonesia Saudi Arabia Singapore Thailand
Turkey UAE UK Yemen Organisational Structure
Group Finance Chairman’s Office MD & Chairman Re-structuring
Corp Affairs CEO’s Office Group CEO MIS & Process Internal Audit
Dotted line reporting to MD
Strategic Finance & Operations Operations HR & Admin Supply Chain Defence Initiatives/ Biz Commercial Infra Oil & Gas Development** CFO Country Corporate Country Manufacturing Engineering Roads Mgr Communication Mgr Banking & IT Saudi & Oman Treasury Bahrain Aero Euro Legal & CS Procurement Railways Pipeline & HDD Accounting and QHSE Buildings Control Plant & equipment Tankage Power
Contract & Sub Contract Bridges & Plant, Process & Claims Management special Strs. Nuclear Power
BD, Estimatio BD, Estimation & n & Tendering Tendering Order Backlog (Consolidated)
USD Mn
Order backlog Mar-18
Process Defence Offshore PLE 6% 1% 0% 0% B&I * 750.73 Power 12% Pipeline & Tankage 379.74
Power 168.54 B&I * 54% Process 82.50 Pipeline & Tankage 27% Defence 18.98
Offshore -
PLE - Total 1,400.48
Order Backlog comprises unexecuted orders as on Mar 31, 2018 plus new orders received after that date. * Excluding orders of Libya worth Rs. 6,845 crores which are not seeing traction. Segment Revenue (Consolidated) – FY18 USD Mn Revenue FY18
Offshore PL Infra PLE Pipeline & Tankage 464.52 Others 2% 1% Power 4% 1% 7% B&I 127.46 Process 9% Process 74.43
Power 56.55
B&I Others 29.05 16% Pipeline & Tankage 60% Offshore 16.50
PL Infra 6.24
PLE 4.66
Total 780.40 Safety Statistics
Particulars 2012 2013 2014 2015 2016
Total Manhours Worked 69,713,135 50,514,022 33,895,642 1,88,88,711 16,479,382
Fatalities 0 0 0 0 0
Lost Time Injuries 1 0 3 4 0
Frequency Rates 0.00 0.00 0.02 0.04 0.00
Lost Workdays 10 0 47 54 0
Severity Rate 0.03 0.00 0.28 0.57 0.00 25 17 5 13 No. of LTI Cases Frequency Rate = x 2,00,000 Total Manhours worked Formula Mandays Lost due to LTI Severity Rate = x 2,00,000 Total Manhours worked Safety Milestones
Safety is Paramount : Recognition and Awards : • in design • ISO 9001 : 2015 • in construction • OHSAS 18001 • inside / outside the workplace • ISO 14001 : 2015
Achieving Safety Targets through : • safety audits • training • safety records / benchmarking
Man-hours without lost time injury :
21.5 million Polysilicon Project, Qatar 9 million SGI/SGP Project, Kazakhstan
20 million Paradip LSTK Project, India 8 million Fuel Systems, NDIA, Qatar
20 million J3 Project, Jamnagar, India 7.5 million LNG Expansion Project, Dahej, India
13 million Dabhol-Bangalore, India 7 million OGD III Abu Dhabi
12.9 million HCU/HGU, Haldia Refinery, India 5 million Habshan 3, Abu Dhabi
12 million Dabhol Power/LNG Terminal, India 5 million ISPRL, Mangalore, India
11.2 million Dahej-Vijaipur, India 4.5 million Oman Gas Company
10 million Shah Gas Gathering, Abu Dhabi 4 million BTC, Turkey
10 million Sabah Sarawak, Malaysia 4 million Peciko Field Dev., Indonesia
10 million YLNG , Yemen 2.5 million BTC, Georgia Safety Milestones Buildings & Infrastructure
Buildings Transportation Buildings
Hospitality & Leisure Commercial Complexes
Healthcare Residential Complexes Buildings & Infrastructure Cumulative Data
Structural Work - RCC - Cu MT, 140016 Reinforce Earth Wall Mtr, 2159491 - Sq Mtr, 1684635
DLC and PQC - Cu Excavation - Cu Mtr, 1913996 Mtr, 10825000
Bituminous Course - Cu Mtr, 2195951
Aggregate Base Course - Cu Mtr, 6192828
Subgrade - Cu Mtr, 9128387
Emabankment - Cu Mtr, 37364431 Buildings - Landmark Projects
RESIDENTIAL / COMMERCIAL COMPLEXES
• Capitol Heights, residential & retail complex, TRIF Real Estate & Development, India: Excavation and auxiliary work across 10 acres, construction of four residential towers – two 23 storeyed and two 20 storeyed along with a retail complex • Residential Built-up Area : 0.952 million sft. • Retail Built-up Area : 0.64 million sft.
HEALTHCARE
Medical College and Hostel Complex, AIIMS, Raipur, India: Construction of medical, dental and nursing colleges, six hostel buildings, warden residence, auditorium etc. Built-up Area : 800,000 sft.
Medanta, The Medicity, India: Construction of 21 storeyed OPD block, two 18 storeyed IPD block, nine storeyed OT blocks, seven storeyed admin and night lounge blocks. • Built-up Area : 215,200 sft. Transportation
• Total Road Length built by Punj Lloyd - 3,637 lane km • We have delivered over 19 highway projects, some falling under the prestigious Golden Quadrilateral in India.
Enhancing commuter’s travel experience in :
Subway and metro Airports Highways & Bridges, Flyovers & Tunnels & systems Expressways Interchanges Caverns Transportation – Landmark Projects Subway & Metro Systems • Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation
• Construction of elevated structures – viaducts and ramp for Delhi Metro Rail Corporation
• Construction of eight stations and viaduct for Bangalore Metro Rail Corporation
Airports • Greenfield airport project in Sikkim, India – Construction of a high altitude airport at a height of 1,410 m sea level. The scope of work involve excavation of 100 m depth and earth filling of slopes of 80 m height, stabilised with Geogrid Reinforced Retaining Wall. A large volume of earthwork, 65 lac m3, involved blasting in hard rock apart from excavation in soft rock and soil Transportation – Landmark Projects Highways & Expressways
Major Projects - India
• Four/six laning of Raipur - Simga section of NH 31, Chhattisgarh, India • Four laning of Simaria - Khagaria section of NH 31, Bihar, India • Rehabilitation and upgradation of Talebani - Sambalpur section of NH 6, Odisha, India • Four laning of Tallewal - Barnala section of NH 71, Punjab, India • Four laning of the Gorakhpur - Gopalganj section of NH- 28, Bihar, India • Rehabilitation and upgradation of two and four laning of Bhutan border at Pasakha to Bangladesh border - Asian Highway contract, Ministry of Road Transport & Highways, India • Upgradation of National Highway No. 9, GMR Hyderabad Vijayawada Expressways, India • Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka, India Major Projects - Overseas • Upgradation of 2 lane, Yargi-Kalewa Road section on EPC mode, Myanmar for NHAI Oil & Gas
Onshore & Offshore Onshore Field Pipelines Tanks & Terminals Development & Gas Process Processing Pipelines
• Acknowledged as one of the leading pipeline contractors in the world Welding (inch • Laid more than 12,775 km pipeline world over dia), 96657324 Trench (Cu • Known as ‘All terrain experts’ with experience of laying pipelines in Mtr), 36424793 mountains, deserts, swamps and shallow water • Owns and maintains 10 spreads of pipeline equipment upto 56” dia ROW (Cu Mtr), 38319378
• Owns 18 automatic welding machines. Punj Lloyd introduced this Total Number of technology in India Joints, 1277513 • Owns HDD equipment upto 400 MT Total Pipeline laid in KM, 12775 • Owns a flotilla of pipelaying barges capable of laying pipe in varying depths Major Pipeline Projects
Large Dia Projects - Overseas
• EPCC of 48” dia, 265 km gas pipeline, Oman Gas Export Line, Petroleum Development Oman • Construction of 46” dia, 53 km crude oil pipeline and 42” dia 53 km gas pipeline, BTC and South Caucasus pipeline, Spie Capag - Petrofac International, Georgia • EPCC of 42” dia, 207 km and 34” dia, 124 km, Baku Tbilisi Ceyhan Crude oil pipeline, Botas/BTC Co., Turkey • EPCC of 40” dia, 205 km Myanmar China oil pipeline, South East Asia Crude Oil Pipeline Company, Myanmar • EPCC of 36” dia, 512 km Sabah Sarawak Gas pipeline, Petronas Carigali Sdn Bhd, Malaysia • EPCC of 36”, 12” and 8” dia, 97.2 km Doha Urban Relocation Gas pipelines, Qatar Petroleum, Qatar • EPC of 36” dia, 124 and 87 km twin pipeline, Strategic Gas Transmission, Qatar Petroleum, Qatar • EPCC of 32” dia, 301 km Fahud Sohar Gas pipeline of Oman Gas Company, Oman • Design and construction of 32” dia, 270 km and 28” dia, 4 km South Sumatra to West Java gas pipeline, PT Perusahaan Gas Negara, Indonesia Major Pipeline Projects Overseas Projects Large Dia Projects - Overseas
• EPC of 32” dia, 270 km South Sumatra to West Java onshore pipeline, PT Perusahaan Gas Negara, Indonesia • EPC of 24” dia, 40 km looplines, 32” dia, 252 km loopline, Oman Gas Co., Oman • EPCC of 22” dia, 183 km Myanmar China oil pipeline, South East Asia Crude Oil Pipeline Company, Myanmar • EPC of 20”/16” dia, 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000 m3, Falcon Jetfuel Pipeline and Bulk Terminal Facilities, UAE • Construction of 16” dia, 210 km Balongan Jakarta multi product pipeline, PT Trihasra Bimanusa, Indonesia • Construction of 16” dia, 177 km crude oil KAM pipeline, PetroKazakhstan, Kazakhstan • Construction of 16” dia, 128 km multi product pipeline, Kumpunan Juri Teknik Sdn Bhd, Malaysia • Construction of 16”, 20 dia, 105 km Onshore Gas Development Phase II pipeline, Easter Bechtel Co., UAE • Construction of 16” dia, 82 km Asab Gas Development Phase II pipeline, Easter Bechtel Co., UAE • EPC of 14” dia, 300 km Natural Gas Liquid (NGL) pipeline, ORPIC, Oman • EPCC of 14” dia, 129 km, 10” dia, 5 km dense phase ethylene pipelines and 3” dia, 5 km butane pipeline from Ras Laffan to Mesaieed pipelines, Ras Laffa Olefins Co., UAE Major Pipeline Projects
Indian Projects Large Dia Projects - India
• Construction of 48” dia, 145 km Dahej Vijaipur upgradation, GAIL India • Construction of 48” dia, 186 km East West Gas pipeline, Reliance Gas Transportation Infrastructure • Construction of 48” dia, 120 km East West Gas pipeline, Reliance Gas Transportation Infrastructure • EPCC of 42” dia 506 km Dahej Vijaipur gas pipeline, GAIL India • Laying and Construction of Steel Pipeline, 36” dia, 206 km Dhamra Angul pipeline Ph II, Odisha, GAIL India • EPCC of 36” dia, 825 km Dabhol Bangalore gas pipeline, GAIL India • EPCC of 36” dia, 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline, GAIL India • Construction of 30” dia, 144 km Dahej Uran pipeline gas pipeline, GAIL India • EPCC of 30” dia, 113 km Dabhol Panvel pipeline gas pipeline, GAIL India • EPC of 24” dia, 103 km Darod Jafrabad oil pipeline, Gujarat State Petronet Ltd, India • EPC of 24” dia, 57 km crude oil pipeline and 8” dia, 57 km gas pipeline, Mangla Development pipeline I & II, Cairn Energy India • Construction of 24/20” dia, 363 km Mangalore Bangalore pipeline, Petronet MHB, India • Construction of 22” dia, 339 km and 14” dia, 218 km Kandla Bhatinda product pipeline, Skoda Export/Indian Oil Corp., India Major Pipeline Projects
Indian Projects Large Dia Projects - India
• Construction of 18” dia, 434 km, 16” dia, 73 km and 8” dia, 36 km pipelines, Mundra Delhi, HPCL • Construction of 18”, 253 km Mumbai Manmad multi product pipeline, BPCL • Construction of 18” dia, 75 km Hazira Ankleshwar gas pipeline, Gujarat Gas • Construction of 18” dia, 55 km and 18” dia, 57 km Vijaipur Kota gas pipeline, GAIL India • Construction of 16”/12” dia, 435 km Jamnagar Loni LPG pipeline, GAIL India • Construction of 16” dia, 332 km Mumbai-Manmad-Manglya oil pipeline, BPCL • Construction of 14” dia, 189 km Mumbai Manmad multi product pipeline, BPCL • EPCC of 14” dia, 182 km and 12” dia, 161 km Pune-Solapur oil pipeline, HPCL • Construction of 14” dia, 160 km Mumbai Pune product pipeline, HPCL • Construction of 14” dia, 80 km Kalol Navagam oil pipeline, ONGC Offshore Pipelines
• EPCC of 30” dia, 3.5 km and 36” dia, 28 km oil pipeline for ONGC, India
• EPCC of 20" dia, 40 Km Offshore crude transmission line for Al Khafji, Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)
• EPCC of 20” dia, 24 km gas pipeline from Uran to Trombay for ONGC, India
• EPCC of 28” dia, 30 km gas pipeline and two terminal stations having scraper receivers, scraper launchers for PT Perusahaan Gas Negara, Indonesia
• EPCC of 20” dia, 25 km and 10” dia 15 km pipeline for Gujarat State Petroleum Corporation, India
• EPCC of 8/12/14” dia 122 km rigid submarine pipeline for ONGC, India
• Construction of 10” dia, 18 km pipeline for Bharat Petroleum Corporation, India Tanks & Terminals
Achievements & Highlights
Built 10.5 million m3 of Storage Capacity Crude / Cryogenic LNG & LPG Tanks
Only Indian Contractor to have executed LPG/Cryogenic tanks on EPC basis including mechanical, civil and insulation work
Constructed India’s first LNG Storage & Regasification Terminal
Involved in the construction of 3 LNG terminals in India – Dabhol, Hazira & Dahej
One of the few Companies in India to have In-House LPG Tanks / Refrigerated Tanks Design Capability Tanks & Terminals Engineered & Constructed by Punj Lloyd
Double Wall, Full Containment, Refrigerated Tanks – LTCS Steel Construction
- Double Wall, Double Containment, LNG Tanks*
External Double Deck & Single Deck Floating Roof Tanks
- Internal Single Deck Floating Tank - Fixed Roof Dome / Cone, C.S Floating Roof Internal Single Deck Floating Tank - Fixed Roof Dome / Cone, Aluminium Floating Roof
- Fixed Dome / Cone / Column Supported Cone Roof Tanks
- Aluminium Geodesic Dome Roof Tanks*
* Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced. Tanks & Terminals Competence on Engineering Codes :
American Codes: API 650, API 620, API 625, API 653 etc.
European Code: EN 14015
Indian Code : IS 803, IS 875, IS 1893 etc..
Tank Design Codes Tank In- House Engineering
American Codes: UBC, ASCE -07, AISC 360, API 650,
API 620 0.25
0.20 (g)
European Code: EN 14015, Indian Code: IS 800, IS 875, d Convective 0.15 Spectrum (at IS 1893 etc. 0.5% Damping) Impulsive 0.10 Spectrum (at 5% damping) Spectral Acceleration, S
0.05
Tank Roof Structure Tank Software: STADD Pro V8i
0.00 0 1 2 3 4 5 6 7 8 9 10 Spectral Period (s) Tanks & Terminals
Cryogenic Tank Capability LNG • LNG Tanks (2x180,000 m3) at IOCL terminal, Ennore, India for Mitsubishi Heavy Industries, Japan • LNG Storage (3x160,000m3) and Regasification Terminal Dabhol, India for Skanska • LNG Storage (2x148,000m3) Tank Expansion Dahej, India for IHI • Low Storage (2x160,000 m3) for Receiving Terminal Hazira, India for Shell
LPG • Propane / Butane / Propylene Storage Tanks (2x25000 MT i.e 48451 m3), for Mundra LPG Terminal Project, Mundra, Gujarat • Propane / Butane / LPG Storage (2 x 26,000 m3) LPG Terminal Project, Ennore, Tamil Nadu, India for Indian Oil Petronas Pvt. Ltd • Propylene Storage (2 x 13,000 m3) Panipat Naphtha Cracker Project, Panipat, Haryana, India for IOCL & IOTL • LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at Reliance Jamnagar Complex, Gujarat, India
Note: *Design of LNG Tanks is outsourced. Only Construction by PLL. Pressurized & Atmospheric Tanks - Major Projects
• Design and construction of 44 storage tanks of 13,40,272 m3 capacity including External DDFR, External SDFR, Dome Roof Tanks, Cone Roof Tanks, IFRTs with C.S IFR and Aluminium IFR etc - RAPID Project, Malaysia • Design and construction of 13 storage tanks of 2,42,852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot, KNPC, Kuwait • Design and construction of 7 storage tanks of 1,34,556 m3 capacity including 4 Aluminium Geodesic Roof and 3 C.S Dome Cone Roof Tanks - Project Falcon, UAE • Design and construction of 9 storage tanks of 15,800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks, 20 storage tanks including Aluminium, Column Supported Cone Roof Tanks & External SDFR Tanks - MSQ Up-gradation, IOCL Barauni Refinery, India • Design and construction of 20 storage tanks of 2,93,395 m3 capacity including IFRT (Aluminium), Column Supported Cone Roof Tanks & External SDFR Tanks - Singapore Parallel Train Project, Jurong Island, Singapore • Design and construction of 8 storage tanks of 1,54,591 m3 capacity including Dome Roof & 3 Column Supported Cone Roof & SDFR Tanks - Saudi Kayan Petrochemical Complex, Saudi Arabia Tanks & Terminals
• Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase – III, Abu Dhabi • Design and construction of 15 storage tanks of 2,40,000 m3 capacity including C.S Dome Roof & Geodesic Aluminium Dome Roof Tanks - Fuel Oil & White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island, Singapore • Design and construction of 59 IFRT storage tanks of capacity 12,23,700 m3 capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island, Singapore • Design and construction of 9 storage tanks of 4,40,000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip, Orissa, India • Design and construction of 9 Column Supported Cone Roof Tanks of capacity 6,36,332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project, UAE • Design and construction of 7 IFRT Storage Tanks, External SDFR and Cone Roof Tanks of 51,349 m3 capacity - Sulphur Block & Offsite / Utilities, IOCL, Guwahati, India • Design and construction of 19 storage tanks of 2,15,837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery, India • Design and construction of 7 Column Supported Cone Roof Tanks of 89,064 m3 capacity - Kochi Refinery, India Tanks & Terminals
• Design and construction of 21 storage tanks including C.S Dome Roof & Geodesic Aluminium Dome Roof Tanks of 4,52,000 m3 capacity - Fuel Oil & White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island, Singapore
• Design and construction of 12 storage tanks including External SDFR, IFRT (Aluminium) & Dome Roof Tanks of Tanks of 1,37,040 m3 capacity - Panipat Naphtha Cracker Project, India
• Design and construction of 23 External DDFR Tanks of 10,80,379 m3 capacity - Marine Tank Farm at Reliance Refinery, Jamnagar - India
• Design and construction of 11 storage tanks of 9,34,937 m3 capacity - External DDFR and Cone Roof Tanks Crude Oil Tank Farm at Essar Refinery, Vadinar, Gujarat - India Onshore Field Development & Gas Processing • EPC of Tie-ins for Abu Dhabi Company for Onshore Oil Operations, Abu Dhabi • EPC of Shah Gas Gathering – Package 1 for Abu Dhabi Gas Development Co. Ltd, Abu Dhabi • EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations, Abu Dhabi • Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations, Abu Dhabi • Construction of wellheads, flowlines, manifold, transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company, Abu Dhabi • EPC of Peciko Field Development Phase 4 for TotalFinaElf, Indonesia • EPC Service for Betara Complex Development, Sumatra, Indonesia • EPC of Gas Field Development for Oil India Limited, India Offshore Platforms
• EPC of three wellhead platforms and laying of three segments of 24” dia, 18 km offshore gas pipeline for Pertamina Hulu Energy, Indonesia
• Platform Deck Removal and installation of Well Head Platform for Pertamina Hulu Energy, Indonesia
• EPC of four wellhead platforms and laying of 57 km rigid pipeline and 10.5 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform, ONGC, India
• EPC of Betara Complex Development Project for Petro China International, Indonesia
• EPC of South Utility Platform for Total E&P Indonesie, Indonesia • Engineering, procurement, fabrication and loadout of a offshore six leg platform (Poleng Process Platform) for Korea Development Co., Indonesia Process
Refineries Refineries
• Specialized in LSTK / Composite and Up-gradation projects Total Excavation RCC (Cu Equipment (Cu Mtr) - Mtr) - Supply • Ability to work in live plants within restricted spaces and under tight erection - 772014 425382 (MT) - schedules, while maintaining highest standards of MT, 40133 59993 Erection health, safety, quality and environment (IM) - 67737 • Extensive Experience in almost all major Process Units including :
• Sulphur Recovery Block Welding • Delayed Coker (ID) - 5008756 • Visbreaker Erection (IM) - • Hydrocracker & Hydrogen 10638255
• Motor Spirit Up gradation
• Completed more than 17 refinery modernisation projects
• Expertise in Brownfield and Greenfield projects Refineries – Major Projects
• EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU - 80TPD), Amine Regeneration Unit (ARU – 260 TPH), the Sour Water Stripper (SWS – 65 TPH ), 132 KV Switchyard along with utilities & offsite facilities for Haldia Refinery, Indian Oil Corporation • EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter – 385,000 MT/YR, Naphtha Hydrotreater – 82,000 MT/YR, Reformer Splitter – 182,000 MT/YR, ISOM – 122,000MT/YR, Selective Hyrodegenration – 200,000 MT/YR, FCC Gasoline Splitter – 200,000 MT/YR, Hydrodesulphurization – 160,000 MT/YR) for Haldia Refinery, Indian Oil Corporation • EPCC of Hydrocracker Unit 1.7 MMTPA & Hydrogen Generation Unit 70 TTPA at Haldia Refinery, Indian Oil Corporation • EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit, 60 m3/hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery, Chennai Petroleum Corporation Ltd. • EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd Refineries
• EPCC of Kero Treatment Unit, Sulphur Recovery Unit, FCC LPG Treatment Unit, FCC light naphtha treatment unit, alkylation unit, butane isomerisation unit, spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the Paradip Refinery, India Oil Corporation Ltd • EPCC Package of 165KTPA Coker LPG treating unit, offsite & utility facility for Paradip Refinery, Indian Oil Corporation Ltd. • Installation of ISBL units, setting up of Crude and Vacuum Distillation units, Gasoline and saturated gas plant, Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd. The Cuddalore Refinery project will have a capacity of 6 MMTPA. • EPCC for CDSP Delayed Coker Unit Plant, capacity - 3 MMTPA. 4 Coke Drums – 2000 MT (Each 500MT, 10m dia. x 41m High) • EPCC of Delayed Coker Unit and LPG Merox Block for 3.7 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for Vadodara Refinery, Indian Oil Corporation Ltd • EPCC of Sulphur Block, Amine Regeneration Unit, Sour Water Stripper, Tail Gas Treating Unit and Sulphur Recovery Unit of Grassroot Refinery, Bharat Oman Refinery Ltd., India • EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274,000 TPA), Naphtha Hydrotreating Unit (NHDT 183,000 TPA), C5 – C6 Isomerization Unit (ISOM -126,000 TPA), Prime G+: 322,000 TPA (LCN) + 81,000 TPA (HCN). Nitrogen Generation Unit: 850 Nm³/hr capacity for Indian Oil Corporation Ltd. Refineries
• EPCC for Delayed Coker Unit (3.7 MMTPA) and Coker LPG Merox Block (150 TMTPA) for IOCL Vadodara Refinery
• EPCC for Sulphur Block (SRU - 360 TPD , ARU- 470 TPH, TGTU – 360 TPD, SWSU – 125 TPH & 49TPH) for BORL Bina Refinery
• EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)
• EPC for Visbreaker Unit (3,600 MT/SD), SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery
• EPC for Sulphur Block (SRU - 5TPD along with ARU,SWSU and offsite Utilities) of IOCL Guwahati Refinery
• EPCC for MTBE Plant (37,000 TPA) at Gujarat Refinery Power
Transmission & Nuclear Thermal Renewables Distribution Nuclear
Rajasthan Atomic Power Project (units 3 & 4) Supply, fabrication, erection, testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd
Rajasthan Atomic Power Project (units 3 & 4) Supply, fabrication, erection of piping, equipment and instrumentation of active process cooling water system for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd Nuclear
Primary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited, Mumbai KAPP, Surat (Gujarat) and RAPP, Kota (Rajasthan) • Supply, fabrication, erection & testing of equipment, pipes, fittings, valves, instrumentation items, structural steel and pre- commissioning support for Nuclear Island system
Salient Features Supply • 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm) • 70,000 Pipe fittings • 14,000 Valves with seismic, radiation and thermal qualifications • 5,000 Equipment Erection • 8,00,000 Inch-Dia of Fabrication work • 12,00,000 Inch-Mtr of Erection work • 6,000 MT of Equipment Erection Manufacture of Critical Components for Nuclear Power at MSID
Non Channel Venturimeteres Size : 20NB, 50NB, 65NB, 100NB, 200NB, 300NB & 400NB Material : A350LF2 C-1, SS304L Critical Operations : Machining of intricate ID profile and achieving surface roughness Ra 0.4 Description : Flow measuring device in moderator system, Customer : NPCIL
Channel Venturimeters Size: 50NB, 65NB & 100NB Material : A350LF2 C-1 Critical Operations : Machining of intricate ID profile and achieving surface roughness Ra 0.4 Description : Nuclear Reactor channel Flow measuring device, High precision inside surface machining Customer : NPCIL Fabrication of Structural Assemblies for Nuclear Power at MSID
Size : 5000Kg per assembly Material : MS/SS Critical Operations : Accurate welding, assembly and finishing surface treatment Description : Parts used in Nuclear Power Plants Customer : NPCIL Thermal
• EPC of 2 x 300 MW Power Plant, Haldia Energy Ltd., West Bengal • EPC of 2 x 300 MW Thermal Power Project, Dhariwal Infrastructure Pvt. Ltd., Chandrapur, Maharashtra • EPC of 2 x 270 MW Thermal Power Station, GVK Power (Goindwal Sahib) Ltd, Tarn Taran, Punjab • EPC of 2 x 250 MW Thermal Power Station, Rajasthan Rajya Vidhyut Utpadan Nigam Ltd., Chhabra, Rajasthan • Civil and structural work for 4 x 250 MW Jindal Power Plant, Chhattisgarh • Civil and structural work for 6 x 600 MW Thermal Power Plant, KSK Mahanadi Power Corporation, Chhattisgarh • EPC of 2 x 18 MW Coal Fired Power Project, PT. Citra Kusuma Perdana, Indonesia • EPC of 2x30 MW Coal Fired Power Project, Poyry Energy Ltd, Indonesia Renewables
• Punj Lloyd is capable of developing, engineering and executing renewable energy based projects • The company’s key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal) • The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon
Project Experience • Qatar’s first Polysilicon plant 7200 MTPY capacity from Qatar Technologies • Commissioned World’s largest wheat based ethanol plant in the UK • Solar PV Lighting, India - Reliance Industries • Five Turnkey Rooftop Solar Power Projects - Govt. of Punjab (2010-11) • 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17) • 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16) • 5 MW Solar PV Power Project in Bap, Jodhpur under Jawaharlal Nehru National Mission (2011-12) • 435 KWp, 495 kWp & 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy, Science & Technology Promotion Society (2012-15) Manufacture of Components for Hydro Electric Turbines at MSID
Spring Bar Size : 1402 x 69 x 68 (28Kg) Material : JIS G4053 SCM435 Critical Operations : Profile milling Description : Component used in Steam Turbines Customer : Toshiba
Pressing Plates Size : 1625 x 670 x 25 (200Kg) Material : S690 QL Critical Operations : Profile cutting using Water-jet machining and hole drilling Description : Component used in Hydroelectric Turbines Customer : AHPL Transmission and Distribution
NTPC • Supply and erection for rural electrification work for construction/ augmentation of substations, installation of distribution transformers and providing service connections to BPL consumers in Puri and Koraput
Power Grid Corporation of India Limited (PGCIL) • Augmentation of the existing 33/11 kV sub-station, construction of 11kV outgoing bay, construction of new 11kV line, LT lines, installation of distribution transformers and service connection to BPL consumers in districts of Odisha – Jajpur, Khorda and Ganjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna (RGGVY)
Madhya Pradesh Power Transmission Co Ltd • Won its first transmission project for construction of new 220 kV and 132 kV sub-stations, transmission lines and feeder bay work in Bhopal region Equipment Assets
• Large fleet of equipment for ready mobilisation
• Equipment assets valued at USD 263 million
• The company owns equipment to cater to every terrain and every project need:
Amphibian : including swamp excavators, dredgers, marsh buggies, flexiyoke work barges, swamp cranes Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment - 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T, 1 of 400 T capacity Other Onshore Piling Rigs – 6 of different capacities
• Young equipment fleet – minimum downtime with skilled and trained staff
• Single largest equipment lifted : 590 MT Asset Management
Maintenance
• Upgradation of two lanes, undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis, National Highways Authority of India
• Design, engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section, National Highways Authority of India
• Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam, Baap, Rajasthan Equipment Yard & Maintenance Facilities
Central India Middle East Facilities in Banmore spread over 20,000 sq mtr. Equipment yard in Track Repair and Engine Abu Dhabi Maintenance facility area - 7,000 sq mtr., equipped with 40 tonne EOT crane
Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management Defence
Small Arms Homeland Land Component Aerospace Manufacturing Security Systems Manufacturing Defence
Focus areas in Defence: Small Arms Homeland Security Land Systems : Air Defence and Artillery Aerospace Component Manufacturing • Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms • Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division, a Small Arms Manufacturing plant and a fabrication yard Holds seven licences for : . Small Arms . Guns, Rocket and Missile Artillery Systems and related Equipment . Electro optical systems, Fire control systems, C31 systems and power packs associated with armored fighting vehicles . Conversion of civilian aircraft into aircraft for defence application; Precision manufacture of aero structure and Dynamic Components for Aviation and Land System Products; Fabrication and manufacture of aero- structure, airframes and accessories using composites Journey in Defence
Lease of Land Manufacturing Component L1 ZU Upgrade Contract for Full for setting up plant Manufacturing, first L1 Home Land Body Truck Scanners Defence commissioned Export order, Bid for Security awarded by Ministry Manufacturing Artillery Upgrade IWI FDI of Home Affairs
2006 2009 2011 2012 2013 2014 2015 2016 2017
• Procurement of Bid on ZU ISO 9001 (Quality) Home PLR Small Arms the first Defence Upgrade ISO 14001 Land Manufacturing License Program as (Environment) Security, Unit • Opening up of prime ISO 18001(OHSAS) Small Established Defence for Private ISO 50001 (Energy) Arms JV sector participation AS 9100C (Aerospace)
Built capability from component manufacturing to full systems Manufacturing capability growth chart . Air Defence Guns . Mounted System . Nuclear Reactor Core (Artillery) Parts . Aero-structures . Structural Parts, Engine Parts, Jigs & Fixtures for . Full Body . 130 to 155 Aviation Truck upgrade Scanners Artillery . Defence Sub- ty
l Assembly . ZU 23 Air
icu Defence f Upgrade . Machining Dif
.Simple Fabrication
Component Manufacturing Up-Grade Programs Complete Systems
2013 2014 2015 2016-17 2017-20 Capability Built capability from component manufacturing to full systems Manufacturing & Systems Integration Division (MSID) Malanpur
• World class manufacturing facility, spread over 65 acres of land • Certified with AS 9100, ISO 9001-2008, ISO 14001-2004, OHSAS 18001-2007, ISO 50001-2011 • Capable of undertaking high speed and heavy duty machining • Capable of handling exotic metals • Lean and flexible Manufacturing Systems, ERP system • Machines include 5 Axes Double Column Gantry, Floor Type, and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy, France and USA • CAR Bottom Furnace for heat treatment • TIG and MIG welding facilities • Lab testing equipment includes CMM from Zeiss Germany • Full Fledged Metrology and Metallurgy labs Small Arms Manufacturing Facility Malanpur
• India’s first Private Sector Small Arms Manufacturing Facility in the support of “Make in India” initiative • World class manufacturing facility with a focus on state-of- the-art technology. • A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI) • Firearms range of : Assault Rifles Tavor and X95 Sniper Rifles Galil Light Machine Gun Negev Sub Machine Gun Uzi • The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF), Navy (MARCOS), Air Force (GARUD), CRPF (CoBRA) and multi state armed police forces. Component Manufacturing - Clients Energy • Hydro ( Andritz Hydro) • Wind ( Inox) • Gas ( Toshiba & BHEL) • Nuclear (NPCIL)
Aviation & Aerospace • Hindustan Aeronautics Ltd • Mahindra Aerospace • RRCAT
Defence • Gun Carriage Factory, Jabalpur • SAAB • Israel Weapon Industries Ltd
Transportation & Mining • Indian Railways • METSO
Shipping
• Fincantieri Corporate Social Responsibility (CSR)
• Regular community improvement activities including local infrastructure development, traffic awareness and safety meetings, medical and dental check-up camps
• Recruitment opportunities provided to many locals. New recruits exhaustively trained and empowered with skills required for future employment
• HIV/ AIDS, an integral part at all sites globally. Ongoing workshops on HIV/AIDS awareness at sites globally Corporate Social Responsibility (CSR)
Dayawanti Punj Model School, Sitamarhi - Allahabad
• Promoting education with Dayawanti Punj Model School in Sitamarhi, a backward region of north India
• Affiliated to the Central Board of Secondary Education (CBSE), the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life
Life Enrichment programme for construction workers • Stems from our belief that 'Each life is precious'. It is a programme which aims at the holistic welfare of workers with a special focus on wealth HIV/AIDS
• Creating awareness about HIV/AIDS and other diseases, providing medical facilities, first aid training, adopting safety practices at work, training in Yoga for health and relaxation
• Introduced first in 2007 at Medicity, Gurgaon, International Finance Corporation, a member of the World Bank Group, offered to support the programme
• With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely, Panipat, Haldia and Vadodara Awards
• ENR Rankings - Ranked no. 144 under International contractors category by ENR.com in 2017 • Excellence in Infrastructure by Economic Times - 2014 • Construction World – One of most admired company of the Year 2013 • D&B Axis Bank Infra Award for best project 2012 - East West Gas Pipeline • Construction Week - Engineering Company of the Year 2011 • Infrastructure Company of the year - 2010 (CNBC/Essar) • Infrastructure Excellence Award’ in association with in the Oil & Gas category for the Dahej- Vijaipur Gas Pipeline – 2009 • Chemtech Award – Outstanding contribution to Engineering – 2009 • Top Indian company ‘Construction – Infrastructure Development’ Dun & Bradstreet -Rolta Corporate Awards 2008 • Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008 Awards – Punj Lloyd 2003 - Safety Award - IPLOCA 2004 - Safety Award – BTC Pipeline Project 2016 – Runner-up for the Shah Gas Development Project Package 1 2017 - Best Contractor Award – RAPID, Malaysia
Greentech Awards: 2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum - Safety Gold 2009 - Environment Excellence - Gold 2010 - Safety Award - Gold
• 20 x Construction Excellence Awards (BCA, 1987 to 2005) • 138 x Safety Performance Gold / Silver / Merit Awards (MOM, 1985 to 2005) • British Safety Council 5 Star Award for last five years Engineering Construction Industry Association (ECIA) • Safe Working Award (1995)
• National Productivity Award (PSB, 1994)
• Overseas Enterprise Award (EDB, 1997) Accreditation
OHSAS 18001:2007 Health & Safety
ISO 14001:2015 Environmental Management
ISO 9001:2015 Quality Management Policies Our Pledge
• The Safety of People
• The Protection of the Environment
• The Assurance of Speed and the Control of your cost
• The Quality of our Service
• The Success of your Project Thank you
Punj Lloyd Group 78 Institutional Area, Sector 32, Gurgaon 122001, India T +91 124 2620123 l F +91 124 2620111 l [email protected] l www.punjlloydgroup.com