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Report on Developing Baseline Specific Energy Consumption in Petrochemicals Industry in India

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Report on Developing Baseline Specific Energy Consumption in Petrochemicals Industry in India Report on Developing Baseline Specific Energy Consumption in Petrochemicals Industry in India April 2013 www.deloitte.com/in Disclaimer The views expressed in this document do not necessarily reflect the view of Shakti Sustainable Energy Foundation. The organization also does not guarantee accuracy of any data included in this publication nor does it accept any responsibility for the consequences of its use. Contents CONTENTS .............................................................................................................................................................3 EXECUTIVE SUMMARY ...................................................................................................................................... 10 OVERVIEW OF GLOBAL PETROCHEMICALS INDUSTRY.............................................................................. 12 TRENDS OF GLOBAL PETROCHEMICAL INDUSTRY............................................................................................... 13 ENERGY CONSUMPTION TRENDS IN PETROCHEMICAL INDUSTRY ........................................................................ 14 TECHNOLOGY TRENDS IN PETROCHEMICAL INDUSTRY ....................................................................................... 15 GLOBAL DEMAND SUPPLY AND CAPACITY ......................................................................................................... 16 OVERVIEW OF INDIAN PETROCHEMICALS INDUSTRY ................................................................................ 20 TRENDS IN INDIAN PETROCHEMICAL SECTOR .................................................................................................... 23 BUILDING BLOCKS (ETHYLENE, PROPYLENE, BUTADIENE, BENZENE, TOULENE, P-XYLENE, O XYLENE AND M- XYLENE) .......................................................................................................................................................... 23 FIBRE INTERMEDIATES (CAPROLACTUM, ACRYLONITRILE, MEG, DMT AND PTA) ............................................... 24 POLYMERS (HDPE, LDPE, LLDPE, POLYSTYRENE, POLYPROPYLENE, POLYVINYL CHLORIDE AND EXPANDABLE POLYSTYRENE) ................................................................................................................................................ 24 SYNTHETIC FIBRES/YARN (PFY, NYLON FILAMENT YARN, POLYPROPYLENE FILAMENT YARN, ACRYLIC FIBRE, PSF, POLYPROYLENE STAPLE FIBRE, POLYESTER STAPLE FIBREFIL) ................................................................ 25 SYNTHETIC RUBBER/ELASTOMERS (SBR, PBR, NBR, EPDM AND EVA) .......................................................... 25 SYNTHETIC DETERGENT INTERMEDIATES (LAB AND EO) ................................................................................... 26 TRENDS IN IMPORT-EXPORT OF PETROCHEMICAL PRODUCTS ............................................................................ 27 DEMAND SUPPLY SITUATION IN INDIA ................................................................................................................ 28 CATEGORY-WISE DEMAND-SUPPLY SCENARIO IN INDIA ....................................................................................... 28 KEY PETROCHEMICALS TRADE MOVEMENTS ..................................................................................................... 30 PETROCHEMICALS USES AND APPLICATIONS IN INDIA ......................................................................................... 33 PROCESSES AND TECHNOLOGIES IN USE FOR MANUFACTURING OF PETROCHEMICALS PRODUCTS ........................ 36 PRIMARY BUILDING BLOCKS ............................................................................................................................. 38 ETHYLENE & PROPYLENE ................................................................................................................................. 40 BUTADIENE ...................................................................................................................................................... 42 LOW DENSITY POLY ETHYLENE (LDPE) ............................................................................................................ 44 HIGH DENSITY POLY ETHYLENE (HDPE) .......................................................................................................... 45 LINEAR LOW DENSITY POLY ETHYLENE (LLDPE) .............................................................................................. 47 POLYPROPYLENE (PP) .................................................................................................................................... 48 POLY VINYL CHLORIDE ( PVC) ......................................................................................................................... 49 POLY STYRENE ( PS) ....................................................................................................................................... 50 XYLENE ........................................................................................................................................................... 53 PURIFIED TEREPHTHALIC ACID (PTA) ............................................................................................................... 54 MONO ETHYLENE GLYCOL ............................................................................................................................... 55 POLY ETHYLENE TEREPHTHALATE (PET) .......................................................................................................... 55 CAPROLACTUM ................................................................................................................................................ 56 POLYESTER CHIPS ........................................................................................................................................... 57 NYLON-6 (POLYCAPROAMIDE) CHIPS ................................................................................................................ 58 LINEAR ALKYL BENZENE (LAB)......................................................................................................................... 59 ETHYLENE OXIDE (EO) .................................................................................................................................... 60 BENZENE ......................................................................................................................................................... 61 TOLUENE ......................................................................................................................................................... 62 ACRYLONITRILE (ACN) .................................................................................................................................... 63 PHTHALIC ANHYDRIDE (PAN) ........................................................................................................................... 64 ACRYLONITRILE BUTADIENE STYRENE (ABS) .................................................................................................... 65 STYRENE ACRYLONITRILE (SAN) ...................................................................................................................... 66 ELASTOMERS ( SYNTHETIC RUBBER) ................................................................................................................. 67 POLY BUTADIENE RUBBER (PBR) ..................................................................................................................... 67 STYRENE BUTADIENE RUBBER (SBR) ............................................................................................................... 68 ENERGY CONSUMPTION IN INDIAN PETROCHEMICAL INDUSTRY .......................................................................... 68 ENERGY EFFICIENCY IMPROVEMENT INITIATIVES ACROSS PETROCHEMICAL SECTOR IN INDIA ................................ 70 REVIEW OF INTERNATIONAL BENCHMARKING PRACTICES ...................................................................... 73 1 SPECIFIC ENERGY CONSUMPTION PER TON OF ETHYLENE (SECE) ................................................................... 73 1 RATIO OF THE ACTUAL SEC TO THE REFERENCE SEC ...................................................................................... 74 2 INDIVIDUAL PLANT SPECIFIC ENERGY CONSUMPTION (SEC) ............................................................................. 74 2 ENERGY INTENSITY ......................................................................................................................................... 75 3 BENCHMARKING CURVES ................................................................................................................................ 76 3 BENCHMARK DATA SUPPLEMENTED BY EFFICIENCY INDICATOR DATA ................................................................. 77 4 HYPOTHETICAL BENCHMARKING ...................................................................................................................... 78 4 VOLUNTARY PERFORMANCE GOALS ................................................................................................................ 79 4 MARKET-BASED APPROACHES ........................................................................................................................ 79 4 BENCHMARK-BASED ALLOWANCE ALLOCATION ................................................................................................ 80 4 EMISSIONS PERFORMANCE STANDARDS .........................................................................................................
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