Minute Maid Juice Dispenser Operation Manual PN: 28-0586/07
4 - Valve
2 - Valve
Lancer Corp. 85-3322 Two Valve, Push Button 115V/60 Hz 6655 Lancer Blvd. San Antonio, Texas 78219 85-3332 Two Valve, Portion Control 115V/60 Hz 800-729-1500 85-3324 Four Valve, Push Button 115V/60 Hz Technical Support/Warranty: 800-729-1550 85-3334 Four Valve, Portion Control 115V/60 Hz [email protected] lancercorp.com
Manual PN: 28-0586/07 FOR QUALIFIED INSTALLER ONLY MMJ-2 MMJ-4
“Lancer” is the registered trademark of Lancer © 2014 by Lancer, all rights reserved. ABOUT THIS MANUAL This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and site location of the unit.
The installation and relocation, if necessary, of this product must be carried out by qualified personnel with up-to-date safety and hygiene knowledge and practical experience, in accordance with current regulations.
TABLE OF CONTENTS
SPECIFICATIONS...... 4-5 PRE-INTALLATION CHECKLIST...... 6 WARNINGS/CAUTIONS...... 7-10
1. INSTALLATION...... 11 1.1 SELECTING A LOCATION FOR THE DISPENSER...... 11 1.2 UNPACKING...... 11 1.3 FILLING THE DISPENSER WITH WATER...... 11 1.4 ALTERNATE METHOD: SIGHT TUBE (4-VALVE ONLY)...... 12 1.5 CONNECTING THE WATER SUPPLY...... 12 1.6 ELECTRICAL REQUIREMENTS...... 12 1.7 GROUNDING INSTRUCTIONS...... 13-14 1.8 KEYLOCK SWITCH...... 14
2. SERVICE MENU OVERVIEW...... 14 2.1 ACCESSING THE SERVICE MENU...... 14 2.2 SERVICE MENU CONTROLS...... 14 2.3 CHANGING MENU LANUAGE...... 15 2.4 SOLD OUT LOCK OUT OPTIONS...... 15
3. OPERATING INSTRUCTION...... 15 3.1 PRODUCT LOADING/UNLOADING...... 15 3.2 PRIMING THE UNIT AT INSTALL OR WITH NEW MINUTE PAK...... 16 3.3 PRIMING THE UNIT AFTER DAILY FLUSH...... 16 3.4 PURGING THE WATER SYSTEM OF AIR...... 16 3.5 SOLD OUT OPERATIONS...... 16 3.6 SETTING RATIOS...... 16 3.7 CHECK/ADJUST RATIOS...... 17 3.8 DISPENSING CONFIGURATIONS...... 17-18
4. CLEANING AND SANITIZING...... 18 4.1 GENERAL INFORMATION...... 18 4.2 CLEANING AND SANITIZING SOLUTIONS...... 19 4.3 DAILY - CLEANING...... 20 4.4 EVERY TWO WEEKS - CLEANING AND SANITIZING...... 20-21
5. RELOCATING OR SHIPPING DISPENSER...... 21 5.1 REMOVING AN OPERATING DISPENSER...... 21 5.2 TRANSPORTING DISPENSER...... 21
2 6. REPAIR AND REPLACEMENT...... 22 6.1 LIGHTED FRONT DISPLAY...... 22 6.2 DOOR REMOVAL/REPLACEMENT...... 22 6.3 DOOR BOARD REMOVAL/REPLACEMENT...... 22 6.4 ELECTRONIC LIGHT BOARD REMOVAL/REPLACEMENT...... 22 6.5 DOOR LATCH SOLENOID REMOVAL/REPLACEMENT...... 23 6.6 DOOR SEAL REMOVAL/REPLACEMENT...... 23 6.7 GAS STRUT REMOVAL/REPLACEMENT...... 23 6.8 CONDENSER FAN MOTOR REMOVAL/REPLACEMENT...... 23 6.9 AGITATOR MOTOR REMOVAL/REPLACEMENT...... 23 6.10 ICE BANk CONTROLLER REMOVAL/REPLACEMENT...... 24 6.11 TOP COVER REMOVAL/REPLACEMENT...... 24 6.12 REFRIGERATION DECK REMOVAL/REPLACEMENT...... 24 6.13 SOLD OUT SENSOR REMOVAL/REPLACEMENT...... 25 6.14 PRODUCT CHAMBER CIRCULATION FAN REMOVAL/ REPLACEMENT...... 25 6.15 WATER CALIBRATIONS VALVE/FLOW WASHER REMOVAL/ REPLACEMENT...... 26 6.16 NOZZLE REMOVAL/REPLACEMENT...... 26 6.17 ELECTRONICS REMOVAL/REPLACEMENT...... 26-27 6.18 STEPPER MOTOR REMOVAL/REPLACEMENT...... 27 6.19 WRAPPER REMOVAL/REPLACEMENT...... 27
7. TROUBLESHOOTING...... 28 7.1 REFRIGERATION SYSTEM...... 28 7.2 RESET TO FACTORY DEFAULTS...... 28 7.3 TROUBLESHOOTING GUIDE...... 29
8. DISPENSER DISPOSAL...... 29
9. ILLUSTRATIONS, PARTS LISTINGS, WIRING AND WATER FLOW DIAGRAMS...... 30 9.1 2-VALVE INSULATED TANK ASSEMBLY...... 30 9.2 4-VALVE INSULATED TANK ASSEMBLY...... 31 9.3 2-VALVE PUMP PLATFORMS/FAN PLATE ASSEMBLY...... 32-33 9.4 4-VALVE PUMP PLATFORMS/FAN PLATE ASSEMBLY...... 34-35 9.5 2-VALVE ELECTRICAL COMPONENT DETAIL...... 36 9.6 4-VALVE ELECTRICAL COMPONENT DETAIL...... 37 9.7 2-VALVE CABINET ASSEMBLY...... 38 9.8 4-VALVE CABINET ASSEMBLY...... 39 9.9 2-VALVE PERIPHERAL COMPONENTS/FINAL ASSEMBLY...... 40 9.10 4-VALVE PERIPHERAL COMPONENTS/FINAL ASSEMBLY...... 41 9.11 2-VALVE COMPRESSOR DECK ASSEMBLY...... 42-43 9.12 4-VALVE COMPRESSOR DECK ASSEMBLY...... 44-45 9.13 2-VALVE AND 4-VALVE DOOR ASSEMBLY...... 46-47 9.14 2-VALVE TOP COVER ASSEMBLY, DETAIL...... 48 9.15 4-VALVE TOP COVER ASSEMBLY, DETAIL...... 49 9.16 2-VALVE WATER FLOW DIAGRAM...... 50 9.17 4-VALVE WATER FLOW DIAGRAM...... 51 9.18 2-VALVE WIRING DIAGRAM...... 52 9.19 4-VALVE WIRING DIAGRAM...... 53
3 2 - VALVE SPECIFICATIONS
DIMENSIONS WEIGHT PLAIN WATER SUPPLY Width: 10 1/8 inches (257 mm) Shipping: 125 lbs (56.7 kg) Min flowing pressure: Depth: 25 1/2 inches (648 mm) Empty: 112 lbs (50.8 kg) 35 PSIG (0.241 MPA) Height: 33 inches (838 mm) Operating: 160 lbs (72.6 kg) Max operating pressure: 90 PSIG (0.620 MPA) REFRIGERATION FITTINGS 1/4 horsepower (hp) Compressor, Plain water inlet: 3/8” barb ACCESSORY using R134-A refrigerant 82-3789 Drop Down Drip Tray 10.0 pounds (+/- 2.0 pounds) ELECTRICAL (4.54 kg) ice bank weight 115 VAC/60 Hz/7 Amps 4.5 gallon (17.0 liter) water bath capacity
4 4 - VALVE SPECIFICATIONS
DIMENSIONS WEIGHT PLAIN WATER SUPPLY Width: 18 1/16 inches (458 mm) Shipping: 170 lbs (77.3 kg) Min flowing pressure: Depth: 26 1/4 inches (667 mm) Empty: 140 lbs (109.1 kg) 35 PSIG (0.241 MPA) Height w/o legs: 29 5/8 inches Operating: 305 lbs (138.6 kg) Max operating pressure: (752 mm) 90 PSIG (0.620 MPA) Height with legs: 33 inches FITTINGS (838 mm) Plain water inlet: 3/8” barb ACCESSORY 82-3751 Drop Down Drip Tray REFRIGERATION ELECTRICAL 1/3 horsepower (hp) Compressor, 115 VAC/60 Hz/7 Amps using R134-A refrigerant 21.0 pounds (+/- 2.0 pounds) (9.55 kg) ice bank weight 6.5 gallon (24.6 liter) water bath capacity
5 PRE-INSTALLATION CHECKLIST
BEFORE GETTING STARTED Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the damage on the freight bill and file a claim with carrier. Responsibility for damage to the dispenser lies with the carrier.
TOOLS REQUIRED Oetiker Pliers Slotted Screwdriver Tubing Cutters Phillips Screwdriver Wrench Cordless Drill
BIB SYSTEM BIB Rack BIB Regulator Set BIB Syrup Boxes BIB Connectors - ensure you have the correct connectors for syrup lineup.
CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL Water supply lines Drain Is the countertop level? Heating and air conditioning ducts Grounded electrical outlet. Enough space to install the dispenser. Include space for a top-mounted ice machine, if necessary. Does the top-mounted ice machine have a minimum clearance on all sides? Located away from direct sunlight or overhead lighting. Can the countertop support the weight of the dispenser? Be sure to include the weight of an ice machine (if necessary) plus the weight of the ice. This unit is not suitable for use in an area where a water jet could be used.
6 ! WARNING/ADVERTENCIA/AVERTISSEMENT !
! The dispenser is for indoor use only. This unit is not a toy. Children should not be supervised not to play with appliance. It should not be used by children or infirm persons without supervision.This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Cleaning and user maintenance shall not be performed by children without supervision. This unit is not designed to dispense dairy products. The min/max ambient operating temperature for the dispenser is 40°F to 75°F (4°C to 41°C). Do not operate unit below minimum ambient operation conditions. Should freezing occur, cease operation of the unit and contact authorized service technician. Service, cleaning and sanitizing should be accomplished only by trained personnel. Applicable safety precautions must be observed. Instruction w!arnings on the product being used must be followed. ! El dispensador sólo debe usarse en interiores. Esta unidad no es un juguete. Los niños deben ser supervisados para no jugar con aparato. No la deben usar niños ni personas discapacitadas sin supervisión. Esta unidad no está destinada al uso por parte de personas (incluso niños) con capacidad física, sensorial o mental reducida, o sin experiencia y conocimientos suficientes, a menos que una persona responsable de su seguridad les haya dado supervisión o capacitación en el uso de la unidad. Limpieza y mantenimiento de usuario no deberá ser realizada por los niños sin supervisión. Esta unidad no ha sido diseñada para suministrar productos lácteos. La temperatura ambiente operativa mínima / máxima para el dispensador es de 40°F a 75°F (4°C a 41°C). No opere la unidad debajo de las condiciones de funcionamiento ambientales mínimos. En caso de congelación se produce, cesar la operación de la unidad y el contacto técnico de servicio autorizado. Servicio de limpieza y desinfección deben llevarse a cabo solamente por personal capacitado. Es necesario tomar medidas de seguridad aplicables. Advertencias de las instrucciones sobre el producto utilizado se deben seguir. ! Le distributeur est destiné à un usage à l’intérieur seulement. Cet appareil n’est pas un jouet. Les enfants doivent être surveillés afin de ne pas jouer avec l’appareil. Il ne devrait pas être utilisé par des enfants ou des personnes infirmes sans surveillance. Cet appareil n’est pas destiné à un usage par des personnes (y compris les enfants) ayant des capacités physiques, sensorielles ou mentales réduites, ou manquant d’expérience et de connaissances, à moins qu’elles obtiennent de la surveillance ou des instructions au sujet de l’utilisation de l’appareil de la part d’une personne chargée de leur sécurité. Nettoyage et entretien de l’utilisateur ne doivent pas être effectués par des enfants sans surveillance. Cet appareil n’est pas conçu pour distribuer des produits laitiers. La température de service ambiante minimum/maximum pour le distributeur est de 40°F à 75°F (4°C à 41°C). Ne pas utiliser l’appareil dans des conditions de performance environnementale minimale. En cas de gel, cesser l’exploitation de l’unité et contactez un technicien agréé. Nettoyage et désinfection doivent être effectuées uniquement par du personnel qualifié. Vous devez prendre des mesures de sécurité. Avertissements instructions sur le produit utilisé doivent être respectées.
7 ! DISPENSER INSTALLATION HIGHLIGHTS ! This unit has been factory sanitized per Lancer specifications. Listed below are six critical elements which will aid in a successful installation. 1. Fill water bath until water overflows from tank overflow tube. 2. The carbonator pump motor must be disconnected from the power supply (see Section 1.7) prior to connection to water .. supply for initial build up of ice bank. Failure to do so will result in automatic shut off of carbonator (see item 6 below) or damage to the pump. 3. If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage, consider installing a surge protector or similar protection device. 4. There is a five (5) minute delay which prevents the compressor and condenser fan from starting until the delay has lapsed. If electrical current is interrupted, there is always a five (5) minute delay before the compressor starts. 5. Supply Water Pressure: Minimum - 35 PSI (0.241 MPA); Maximum - 90 PSI (0.620 MPA); If pressure is over 90 PSIG (0.620 MPA), a water pressure regulator must be used. 6. On units with the built in water regulator, the regulator must be removed if inlet water pressure is less than 35 PSIG. (0.241 MPA)
! PUNTOS IMPORTANTES EN LA UNIDAD DISPENSADORA ! Esta unidad ha sido saneada en fabrica por las especificaciones de Lancer. A continuacion se relacionan 6 puntos importantes para una connecta instalacion. 1. Llene el bano-Maria hasta que el agua se desborde sobre el tubo que controla la derrama del tanque. 2. El motor de la bomba del carbonatador debe desconectarse electricamente (Ver Manual - Seccion 1.7) antes de conectar el suministro de agua para la formacion inicial del banco de hielo. De no hacerse esto resultaria en un bloqueo automatico del carbonatador (ver abajo el punto 6) o en danos a la bomba. 3. Si la unidad va a ser instalada en un area en la que puedan darse variaciones de voltage de + 6 - 10% de su valor nominal, se debe considerar la conveniencia de instalar un estabilizador de corriente o sistema de proteccion similar. 4. Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo. Si hay algun corte en la corriente electrica siempre se producira esa demora de 5 minutos antes de arrancar el compresor. 5. Presión de suministro del agua de red: Minimo 35 PSI (0.241 MPA); Maximo 90 PSI (0.620 MPA). En unidades sin regulador de presión incorporado, si la presión del agua es superior a 90 PSIG (0.620 MPA) se debe usar un regulador de presión. 6. En unidades con regulador de presión incorporado, el regulador debe der eliminado cuando la presión de entrada de agua sea inferior a 35 PSIG (0.620 MPA).
! REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS ! La proprètè da cet ensamable est assurè à I’usine sulvant les spècifications èmis par Lancer . Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil: 1. Remplir le bain-Maire jusqu’a ce que l’eau dèborde par le tuyau de trop-plein du rèservoir. 2. Le moteur de la pompe du carbonateur doit etre dèbranchè de l’alimentation èlectrique (Voir le manuel, Sec- tion 1.7) avant l’arrivèe de l’eau pour la formation initiale de la glace. Oublier ou nègliger cette opèration provoquera l’arret automatique du carbonateur (voir le point 6 cidessous) ou causera des dommages à la pompe. 3. Si le distributeur es installè dans une zone ou la tension èlectrique nominale est susceptible de variations de (+) 10%, il est conseillè d’installer un appaeil de protection contre les sautes de courant. 4. Un d’lai de 5 minutes empeche le compresseur et la ventilation du condesateur de se mettre en marche avant que ce lees de temps ne se soit ècoulè. Lorsque le courant èlectrique es interrompu, il y a toujours un dèlai de 5 minutes avant que le presseur ne se mette en. 5. Pression de l’eau: Minimum 35 PSI (0.241 MPA); Maximo 90 PSI (0.620 MPA). Sur les unitès qui n’ont pas de règulateur de pression d’eau incorprè, si la pression d’H2O est supèrieure à 90 PSIG (0.620 MPA), un règulateur de pression d’eau doit etre utilsisè. 6. Sur les unitès avec règulateur d’eau incorporè, le règulateur doit etre enlevè si la pression d’arrivve est inferièure à 35 PSIG (0.620 MPA)
8 ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/ F AVERTISSEMENT ÉLECTRIQUE F
F Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local electrical codes when making connections. Each dispenser must have a separate electrical circuit. Do not use extension cords with this unit. Do not ‘gang’ together with other electrical devices on the same outlet. The keyswitch does not disable the line voltage to the transformer primary. Always disconnect electrical power to the unit to prevent personal injury before attempting any internal maintenance. The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the unit. Only qualified personnel should service internal components of electrical control housing. Make sure that all water lines are tight and units are dry before making any electrical connections!
F Verifique la placa con el número de serie del dispensador, donde encontrará los requisitos eléctricos correctos de la unidad. No enchufe la unidad en un tomacorriente de pared a menos que la corriente indicada en la placa con el número de serie concuerde con la corriente local disponible. Al hacer las conexiones, respete todos los códi- gos eléctricos locales. Cada dispensador debe tener un circuito eléctrico independiente. No use extensiones con esta unidad. No la conecte junto con otros dispositivos eléctricos al mismo tomacorriente. El interruptor de llave no corta el voltaje de línea al transformador primario desconecte siempre la alimentación eléctrica a la unidad para evitar lesiones personales antes de tratar de realizar tareas de mantenimiento. El disyuntor de sobrecarga reseteable no se debe usar como sustituto para desenchufar el dispensador de la fuente de alimentación para realizar tareas de servicio de la unidad. El servicio de los componentes internos de la caja de control eléctrico debe confiarse exclusivamente a personal calificado. Asegúrese de que todas las líneas de agua estén ajustadas y las unidades estén secas antes de hacer conexiones eléctricas.
F Examinez la plaque de numéro de série du distributeur pour connaître les bonnes exigences en matière d’électricité pour l’appareil. Ne le branchez pas à une prise électrique murale à moins que le courant indiqué sur la plaque de numéro de série corresponde au courant local disponible. Respectez tous les codes électriques locaux lorsque vous faites des connexions. Chaque distributrice doit avoir un circuit électrique séparé. N’utilisez pas de cordons prolongateurs avec cet appareil. Ne pas le brancher avec d’autres appareils électriques sur la même prise. L’interrupteur à clé ne coupe pas la tension secteur au transformateur primaire. Débranchez toujours le courant électrique à l’appareil, afin de prévenir des blessures, avant de faire un entretien interne quelconque. Le disjoncteur réarmable ne devrait pas être utilisé au lieu de débrancher le distributeur de la source d’alimentation en électricité pour faire de l’entretien/une réparation de l’appareil. Seul le personnel qualifié devrait faire l’entretien/la réparation des composants internes dans le logement des commandes électriques. Assurez-vous que toutes les conduites d’eau sont étanches et que les appareils sont secs avant de faire des connexions électriques!
9 ! WATER NOTICE/AGUA AVISO/ PRÉAVIS DE L’EAU !
! Provide an adequate potable water supply. Water pipe connections and fixtures directly connected to a potable water supply must be sized, installed, and maintained according to federal, state, and local laws. The water supply line must be at least a 3/8 inches (9.525 mm) pipe with a minimum of 35 PSI (0.241 MPA) line pressure, but not exceeding a maximum of 90 PSI (0.620 MPA). Water pressure exceeding 90 PSI (0.620 MPA) must be reduced to 90 PSI (0.620 MPA) with the provided pressure regulator. Use a filter in the water line to avoid equipment damage and beverage off-taste. Check the water filter periodically, as required by local conditions. The water supply must be protected by means of an air gap, a backflow prevention device (located upstream of the CO2 injection system) or another approved method to comply with NSF standards. A leaking inlet water check valve will allow carbonated water to flow back through the pump when it is shut off and contaminate the water supply. Ensure the backflow prevention device complies with ASSE and local standards. It is the responsibility of the installer to ensure compliance. ! Proporcione un suministro adecuado de agua potable. La línea de suministro de agua debe ser de una tubería de por lo menos 3/8 pulgadas (9.525 mm) con una presión de línea mínima de 35 PSI (0.241 MPA) , pero sin superar el máximo de 90 PSI (0.620 MPA). La presión de agua que supere los 90 PSI se debe reducir a 90 PSI (0.620 MPA) con un regulador de presión. Use un filtro en la línea de agua para evitar daños al equipo y cierto sabor raro en las bebidas. Verifique periódicamente el filtro de agua de acuerdo con las condiciones imperantes. El suministro de agua debe estar protegido por una separación de aire, un dispositivo de prevención del contraflujo (situado antes del sistema de inyección de CO2) u otro método aprobado para cumplir las normas NSF. Si la válvula de retención de entrada de agua tuviera pérdidas, permitiría el contraflujo del agua carbonatada a través de la bomba cuando se la detiene y contaminaría el suministro de agua. Asegúrese de que el dispositivo de prevención del contraflujo cumpla con las normas locales y de ASSE. Es responsabilidad del instalador cumplir con estos requisitos. ! Fournissez une alimentation en eau potable adéquate. Les connexions et les dispositifs de conduite d’eau connectés directement à une alimentation en eau potable doivent être calibrés, installés et maintenus selon les lois fédérales, provinciales et locales. La conduite d’alimentation en eau doit être un tuyau d’au moins 3/8 pouces (9.525 millimètres) avec une pression de ligne minimum de 35 LPC (0.241 MPA) , mais ne doit pas dépasser un maximum de 90 LPC (0.620 MPA). Une pression d’eau de plus de 90 LPC (0.620 MPA) doit être réduite à 90 LPC (0.620 MPA) avec le régu- lateur de pression fourni. Utilisez un filtre dans la conduite d’eau pour éviter des dommages à l’équipement et un goût des boissons qui n’est pas juste. Vérifiez le filtre à eau périodiquement, selon les exigences des conditions locales. L’alimentation en eau doit être protégée au moyen d’un intervalle d’air, un disconnecteur hydraulique (situé en amont du système d’injection de CO2) ou une autre méthode approuvée pour se conformer aux normes de la NSF. Un clapet antiretour pour l’eau entrante qui fuie permettra à l’eau gazeuse de repasser par la pompe quand elle est fermée et de contaminer l’alimentation en eau. Assurez-vous que le disjoncteur hydraulique soit conforme aux normes de l’ASSE et locales. L’installateur est responsable d’assurer la conformité.
10 1. INSTALLATION 1.1 SELECTING A LOCATION FOR THE DISPENSER MAKE SURE THE LOCATION MEETS THESE REQUIREMENTS: A. Select a location close to a properly grounded electrical outlet and water supply that meets the requirements on the Specification page. B. Ensure the location provides a minimum of four inches clearance on the sides and back of dispenser.
WARNING ENSURE PROPER VENTILATION AS FOLLOWS: 2-VALVE: INSTALL ON SUPPLIED LEGS. DO NOT SEAL TO THE COUNTERTOP. CONDENSER AIR IS DRAWN UP THROUGH THE BOTTOM AND EXHAUSTED OUT THE BACK. 4-VALVE: INSTALL ON SUPPLIED LEGS OR SEALED TO THE COUNTERTOP USING CLEAR SILICONE R.T.V. SEALANT (NOT PROVIDED). CONDENSER AIR IS DRAWN IN THROUGH THE BACK AND EXHAUSTED OUT THROUGH THE TOP.
ADVERTENCIA ASEGURARSE DE UNA VENTILACIÓN ADECUADA DE LA SIGUIENTE MANERA: 2-VÁLVULA: INSTALAR EN LAS PIERNAS SUMINISTRADOS. NO SELLE A LA ENCIMERA. AIRE DEL CONDENSADOR SE ELABORA A TRAVÉS DE LA PARTE INFERIOR Y AGOTADO EL ESPALDA. 4-VÁLVULA: INSTALAR EN LAS PIERNAS SUMINISTRADOS O SELLADA A LA SUPERFICIE DE TRABAJO CON ! CLARA R.T.V. SILICONA SELLADOR (NO INCLUIDO). AIRE DEL CONDENSADOR ES ASPIRADO A TRAVÉS LA PARTE DE ATRÁS Y AGOTADO POR LA PARTE SUPERIOR.
AVERTISSEMENT VEILLER À ASSURER LA VENTILATION APPROPRIÉE DE LA MANIÈRE SUIVANTE: 2-CLAPETS: FIXER SUR LES PATTES FOURNIES. NE JAMAIS SCELLER AU COMPTOIR. L’AIR DU CONDENSATEUR EST TIRÉ VERS LE BAS ET ÉVACUÉ PAR L’ARRIÈRE. 4-CLAPETS: FIXER SUR LES PATTES FOURNIES OU SCELLER AU COMPTOIR À L’AIDE DE SCELLANT DE SILICONE RÉSISTANT AUX VARIATIONS DE TEMPÉRATURE. L’AIR DU CONDENSATEUR EST TIRÉ VERS L’ARRIÈRE ET ÉVACUÉ PAR LE DESSUS. 1.2 UNPACKING A. Remove outer packaging. B. Slide a corner of the dispenser (on plywood shipping base) over the edge of the counter and remove shipping screw and washer. C. Replace shipping screw and washer with a 3/8” x 16 stainless phillips truss head from installation kit. D. Repeat for remaining corners. E. Slide dispenser off of plywood shipping base. 1.3 FILLING THE DISPENSER WITH WATER The dispenser is fitted with a filling tube on the compressor deck.The 4-Valve dispenser (only) has a water bath drain located on the left side of the inner plate behind the splash plate. The water bath overflow is located in the back center of the product compartment, behind the front panel plate. A. Remove the two screws securing the grill over the compressor deck. B. Remove the grill. C. Remove the filling tube plug from the filling tube. D. Open the front doors to the product compartment 4-VALVE ONLY - Check that the drain is closed by gently turning the drain outlet clockwise. The drain fitting threads in and out, and seals with o-rings. E. Use a funnel or tubing and add water through the filling tube until you observe a trickle from the overflow. you can see the overflow hole by looking through the peephole in the front plate with the aid of a flashlight. The overflow will drain to the drip tray. F. Replace the plug on the filling tube. G. Replace the grill on the compressor deck and secure with the two screws.
11 1.4 ALTERNATE METHOD: SIGHT TUBE (4-VALVE ONLY) A. Connect a short length of the appropriate-sized clear tubing over the hose barbed end of the drain fitting (see Illustration 44 at end of manual). B. Rotate the fitting counterclockwise to open the drain. C. Open the doors, add water and hold the clear tube until the water level rises to the center of the hole on the pump platforms sheet metal. D. Close drain by gently rotating the fitting clockwise. The drain fitting threads in and out and seals with o-rings. E. Remove length of tubing. 1.5 CONNECTING THE WATER SUPPLY - See WATER NOTICE on page 9 Install the dispenser with adequate backflow protection to comply with applicable federal, state and local codes. This is an NSF requirement. A. Install the dispenser with the water and electric supply entering through an access plate in the back of the wrapper, or through a hole in the countertop, directly into the dispenser. B. Flush the water supply line thoroughly. C. Remove drip tray by pulling up slightly, while lifting away from the dispenser. D. Remove splash plate by pulling the bottom up slightly, then out from the dispenser. E. The installation kit contains both a straight connector (for through the countertop) and an elbow connector (for through the back of the dispenser). Use the appropriate connector for the preferred set-up and securely attach to the included tubing with clamp. F. Lubricate the o-rings on the fitting and insert into the 1/4 turn shutoff valve and secure with sliding clip. (On installations going through the back of the wrapper, remove the cover plate on the back of the dispenser and thread the tubing through the lower section of the machine and out the back.) 1.6 ELECTRICAL REQUIREMENTS
WARNING WHEN USING ELECTRIC APPLIANCES, BASIC PRECAUTIONS SHOULD ALWAYS BE FOLLOWED, INCLUDING THE FOLLOWING: A. READ ALL THE INSTRUCTIONS BEFORE USING THE APPLIANCE. B. DO NOT USE OUTDOORS. C. DO NOT UNPLUG BY PULLING ON THE CORD. D. FOR A GROUNDED APPLIANCE, CONNECT TO PROPERLY GROUNDED OUTLET ONLY. SEE GROUNDING INSTRUCTIONS. E. UNPLUG FROM OUTLET BEFORE SERVICING OR CLEANING.
ADVERTENCIA CUANDO SE UTILIZAN APARATOS ELÉCTRICOS, LAS PRECAUCIONES BÁSICAS SIEMPRE SE DEBEN SEGUIR, INCLUYENDO LAS SIGUIENTES: A. LEA TODAS LAS INSTRUCCIONES ANTES DE USAR EL APARATO. B. NO USAR EN EXTERIORES. C. NO DESENCHUFE TIRANDO DEL CORDÓN. F D. PARA UN APARATO CON CONEXIÓN A TIERRA, CONEXIÓN A TIERRA ADECUADA TOMA SOLAMENTE. VEA CONEXIÓN A TIERRA INSTRUCCIONES. E. DESCONECTE DEL TOMACORRIENTE ANTES DE REPARAR O LIMPIAR.
AVERTISSEMENT DES PRÉCAUTIONS DE BASE DOIVENT TOUJOURS ÊTRE SUIVIES LORSQUE DES APPAREILS MÉNAGERS ÉLECTRIQUES SONT UTILISÉS, NOTAMMENT : A. LIRE TOUTES LES INSTRUCTIONS AVANT D’UTILISER L’APPAREIL. B. NE PAS UTILISER À L’EXTÉRIEUR. C. NE JAMAIS TIRER SUR LE CORDON POUR DÉBRANCHER L’APPAREIL. D. BRANCHER TOUT APPAREIL DEVANT ÊTRE MIS À LA TERRE UNIQUEMENT SUR UNE PRISE AVEC MISE À LA TERRE. VOIR LES INSTRUCTIONS DE MISE À LA TERRE. E. DÉBRANCHER L’APPAREIL DE LA PRISE AVANT DE LE RÉPARER OU DE LE NETTOYER.
12 1.7 GROUNDING INSTRUCTIONS
GROUNDING WARNING THIS APPLIANCE MUST BE PROPERLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT. IN THE EVENT OF MALFUNCTION OR BREAKDOWN, GROUNDING PROVIDES A PATH OF LEAST RESISTANCE FOR ELECTRIC CURRENT TO REDUCE THE RISK OF ELECTRIC SHOCK. THIS APPLIANCE IS EQUIPPED WITH A CORD HAVING AN EQUIPMENT-GROUNDING PLUG. THE PLUG MUST BE PLUGGED INTO AN APPROPRIATE OUTLET THAT IS PROPERLY INSTALLED AND GROUND- ED IN ACCORDANCE WITH ALL LOCAL CODES AND ORDINANCES. THIS APPLIANCE IS FOR USE ON A NOMINAL 120V (OR 230V, AS APPLICABLE) CIRCUIT, AND HAS A GROUNDING PLUG THAT LOOKS LIKE THE PLUG ILLUSTRATED BELOW.
ADVERTENCIA, PUESTA A TIERRA ESTE APARATO DEBE ESTAR CORRECTAMENTE CONECTADO A TIERRA PARA EVITAR POSIBLES DESCARGAS ELÉCTRICAS MORTALES O LESIONES GRAVES AL OPERADOR. EL CABLE DE ALIMENTACIÓN ESTÁ DOTADO DE UN TRES PUNTAS TOMA DE TIERRA. SI UN AGUJERO DE TOMA DE CORRIENTE CON CONEXIÓN A TIERRA DE TRES NO ESTÁ DISPONIBLE, UTILICE UN MÉTODO APROBADO PARA LA UNIDAD. EN CASO DE MAL FUNCIONAMIENTO O AVERÍA, CONEXIÓN A TIERRA PROPORCIONA UNA VÍA DE MENOR RESISTENCIA PARA LA CORRIENTE ELÉCTRICA PARA REDUCIR EL RIESGO DE DESCARGA ELÉCTRICA. ESTE APARATO ESTÁ EQUIPADO CON UN CABLE QUE TIENE UN TIERRA DEL EQUIPO DE ENCHUFE. EL ENCHUFE DEBE CONECTARSE A UN TOMACORRIENTE ADECUADO QUE ESTÁ INSTALADO Y F CONECTADO A TIERRA DE ACUERDO CON TODOS LOS CÓDIGOS LOCALES Y ORDENANZAS. ESTE APARATO ES PARA USO EN UN NOMINAL DE 120V (O 230V, SEGÚN EL CASO) DE CIRCUITO, Y TIENE UN ENCHUFE DE CONEXIÓN A TIERRA QUE SE PARECE AL ENCHUFE ILUSTRADO A CONTINUACIÓN.
EXIGENCES DE MISE À LA TERRE CET APPAREIL DOIT ÊTRE MIS À LA TERRE DE LA MANIÈRE APPROPRIÉE AFIN D’ÉVITER DES CHOCS ÉLECTRIQUES MORTELS OU DES BLESSURES GRAVES À L’OPÉRATEUR. LE CORDON D’ALIMENTATION EST FOURNI AVEC UNE FICHE À TROIS BROCHES POUR LA MISE À LA TERRE. UTILISER UNE AUTRE MÉTHODE APPROUVÉE POUR METTRE L’APPAREIL À LA TERRE LORSQU’UNE PRISE DE COURANT DE MISE À LA TERRE (TROIS TROUS) N’EST PAS DISPONIBLE. ADVENANT UNE DÉFAILLANCE OU UN BRIS, LA MISE À LA TERRE FOURNIT UN TRAJET DE MOINDRE RÉSISTANCE POUR LE COURANT ÉLECTRIQUE AFIN DE RÉDUIRE LE RISQUE DE CHOC ÉLECTRIQUE. CET APPAREIL EST ÉQUIPÉ D’UN CORDON AYANT UNE FICHE DE MISE À LA TERRE. LA FICHE DOIT ÊTRE BRANCHÉE SUR UNE PRISE APPROPRIÉE CORRECTEMENT INSTALLÉE ET MISE À LA TERRE CONFORMÉMENT AUX CODES AUX RÈGLEMENTS LOCAUX. CET APPAREIL DOIT ÊTRE UTI LISÉ SUR UN C IRCUIT DE 120 V (O U 230V EST D”APPLICATION) NOMINAL ET COMPORTE UNE FICHE QUI RESSEMBLE À LA FICHE ILLUSTRÉE CI-DESSOUS.
METAL SCREW
COVER OF GROUNDED OUTLET BOX GROUNDING PIN
VIS METALLIQUE COUVERCLE DU COFFRET DE PRISE DE COURANT MIS BROCHE DE MISE A LA TERRE A LA TERRE
13 GROUNDING WARNING IMPROPER CONNECTION OF THE EQUIPMENT-GROUNDING CONDUCTOR CAN RE- SULT IN A RISK OF ELECTRIC SHOCK. THE CONDUCTOR WITH INSULATION HAVING AN OUTER SURFACE THAT IS GREEN, WITH OR WITHOUT YELLOW STRIPS, IS THE EQUIPMENT-GROUNDING CONDUCTOR. IF REPAIR OR REPLACEMENT OF THE CORD OR PLUG IS NECESSARY, DO NOT CONNECT THE EQUIPMENT GROUNDING CONDUCTOR TO A LIVE TERMINAL. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICEMAN IF THE GROUND- ING INSTRUCTIONS ARE NOT COMPLETELY UNDERSTOOD, OR IF IN DOUBT WHETHER THE APPLIANCE IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE APPLIANCE. IF IT WILL NOT FIT THE OUTLET, HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.
ADVERTENCIA, PUESTA A TIERRA LA CONEXIÓN INCORRECTA DEL CONDUCTOR DE TIERRA DEL EQUIPO PUEDE OCASIONAR UN RIESGO DE DESCARGA ELÉCTRICA. EL CONDUCTOR CON AISLAMIENTO QUE TIENE UNA SUPERFICIE EXTERIOR VERDE, CON O SIN FRANJAS AMARILLAS, ES EL CONDUCTOR DE PUESTA A TIERRA. SI LA REPARACIÓN O REEMPLAZAR EL CABLE O EL ENCHUFE ES NECESARIO, NO CONECTE EL EQUIPO CONDUCTOR A TIERRA A UN TERMINAL CON CORRIENTE. CONSULTE A UN ELECTRICISTA CALIFICADO O TÉCNICO DE SERVICIO SI LAS INSTRUCCIONES DE CONEXIÓN A TIERRA NO SE ENTIENDEN F COMPLETAMENTE, O SI EN DUDAN DE SI EL APARATO ESTÁ CORRECTAMENTE CONECTADO A TIERRA. NO MODIFIQUE EL ENCHUFE QUE SE PROPORCIONA CON EL APARATO. SI NO ENTRA EN LA TOMA, PIDA A UN ELECTRICISTA QUE INSTALE UNA ELECTRICISTA CALIFICADO.
EXIGENCES DE MISE À LA TERRE UN BRANCHEMENT INAPPROPRIÉ DU CONDUCTEUR DE MISE À LA TERRE PEUT CAUSER UN RISQUE DE CHOC ÉLECTRIQUE. LE CONDUCTEUR DE MISE À LA TERRE EST CELUI DONT L’ISOLANT A UNE SURFACE EXTÉRIEURE VERTE (AVEC OU SANS BARRES JAUNES). S’IL EST NÉCESSAIRE DE RÉPARER OU DE REMPLACER LE CORDON OU LA FICHE, NE PAS BRANCHER LE CONDUCTEUR DE MISE À LA TERRE SUR UN TERMINAL SOUS TENSION. FAIRE APPEL À UN ÉLECTRICIEN OU UN RÉPARATEURQUALIFIÉ SI LES INSTRUCTIONS DE MISE À LA TERRE NE SONT PAS COMPLÈTEMENT COMPRISES OU SI L’APPAREIL NE SEMBLE PAS ÊTRE MIS À LA TERRE DE LA MANIÈRE APPROPRIÉE. NE JAMAIS MODIFIER LA FICHE FOURNIE AVEC L’APPAREIL. SI ELLE NE S’INSÈRE PAS DANS LA PRISE, DEMANDER À UN ÉLECTRICIEN QUALIFIÉ D’INSTALLER UNE PRISE APPROPRIÉE. A. Thread the power cord through the cutout in the back of the dispenser and plug the female end of the power cord into the outlet on the transformer box. B. Connect the other end to the appropriate grounded outlet. The agitator motor will start running immediately and will run continuously. There is a five minute delay timer on the compressor circuit. After that time, the compressor/condenser fan will start and run continuously until a complete ice bank is built. This will take about two hours for the 2-Valve and four hours for the 4-Valve, depending on ambient air and the supplied water temperatures. 1.8 KEYLOCK SWITCH The keylock switch, located on the lower right side of the dispenser, has three positions. These positions are:
The refrigeration system remains on but the door latch release solenoids are disabled. The merchandising panels are not lit and no OFF product can be dispensed.
The refrigeration system remains on, the door latch release solenoids are disabled, the front merchandising panels are lit, and product can ON be dispensed.
The refrigeration system remains on, the door latch release solenoids are enabled, the front merchandising panels are lit, and product cannot RINSE dispense. Set-up and Diagnostics are performed in this position.
2. SERVICE MENU OVERVIEW 2.1 ACCESSING THE SERVICE MENU The service menu is accessed by switching the DIP switch (found between the rear soldout indicator connector and the door connectors or on the bottom part of the board) from position 1 to ON. Normal operating mode is restored by switching DIP switch to OFF. When in service mode, the rightmost display will show the service menu, and the other displays will flash “SERVICE MODE”. 2.2 SERVICE MENU CONTROLS Navigate the service menu by pressing the and # buttons to move up or down the list. press the (POUR/CANCEL) button to accept the current* selection. When presented with a Yes/No option, the * button will select No and the # button will select yes.
14 2.3 CHANGING MENU LANUAGE The “Change Language” item allows the user to change the active language. The selected language will be used for all text displayed on the LCDs. 2.4 SOLD OUT LOCK OUT OPTIONS The SOLD OUT LOCKOUT item allows the user to change the sold out system features.
STOP DISPENSE: When sold out is detected, product cannot be dispensed. ONLY DISPLAY SO: When sold out is detected, the operator is notified, but product can still be dispensed. DISABLE ALL: unit overrides and ignores when a sold out is detected.
3. OPERATING INSTRUCTION 3.1 PRODUCT LOADING/UNLOADING A. Thaw the Minute Pak ® in a 40°F (4.4°C) cooler for 48-72 hours. B. Shake the Minute Pak ®.
C. Turn key to FLUSH mode.
D. Open dispenser door by pressing # button on door panel, then lifting door.
E. Install the Minute pak® into the appropriate flavor slot. Insert check valve into the Minute Pak ® opening.
F. Close door.
15 3.2 PRIMING THE UNIT AT INSTALL OR WITH NEW MINUTE PAK A. Prime pump using the key. Dispense concentrate until* product appears consistent.
B. Turn key back to the to (ON) position.
3.3 PRIMING THE UNIT AFTER DAILY FLUSH A. Prime pump using the key. Prime for one (1) second. B. Turn key back to the to (ON) position. 3.4 PURGING THE WATER SYSTEM OF AIR A. Turn key from the (ON) position to the (FLUSH) position. B. Place a cup beneath the left most (when facing the machine) dispensing nozzle and press the PUSH button until a clear stream is observed. C. Purge the remaining valves the same way, progressing to your right. D. Turn the key back to the (ON) position. E. Dispense a small amount from each valve until product is visible in the stream. The dispenser is ready to operate. 3.5 SOLD OUT OPERATIONS When the display shows SOLD OUT or CHANGE PACKAGE, follow the loading procedures to change the package. Priming will reset the SOLD OUT feature. It is important to prime completely for the SOLD OUT feature to work correctly. 3.6 SETTING RATIOS A. This process should only be performed during startup, pump replacement or changing of brand. B. Turn key to (FLUSH). C. Enter juice selection programming mode by simultaneously pressing the and # buttons. D. Toggle up or down to select juice* type. Press to scroll up. press # to scroll down. E. Press *PUSH button to set. F. For non-standard brands, toggle to “Other Custom” (*see below) and simultaneously press the and # buttons. * • The display will default to 5:1. • The left button will decrease ratio by .25 ratio units. • The right button will increase by .25.
* Other Custom
16 3.7 CHECK/ADJUST RATIOS A. To check and/or adjust the ratio separately, measure the amount of water and finished product dispensed into a graduate cylinder. Adjust the finished product to equal the volume of water dispensed. To do this: Hidden Ratio Check/Adjust • Turn keyswitch to (FLUSH). Buttons • Press the and # buttons on outside edge of door panel* at the same time to access the Ratio Mode. B. Press and release the PUSH button. Water will pour automatically. use a 500 ml graduate cylinder to collect dispensed water. Note level of water. 450 ml should pour
into cylinder. Each band is 5 ml. If off more than two POUR / CANCEL bands, troubleshoot water sub-system. Discard water sample. C. Replace cylinder under nozzle and press PUSH. Discard first sample. Finished product will dispense. Discard finished product. D. Replace cylinder under nozzle and press PUSH. Finished product will dispense - the target is the same as “water only” level in that was measured in Step B. If within 5 ml, return to operation. E. If finished product volume does not qual water volume, adjust the ratio by pushing and # buttons. • Press PUSH and check volume* again. • Repeat until correct. For example: • If the ratio is four bands below, toggle down to -4 using the and # buttons. If the ratio* is three bands above water level, toggle up to +3. Press PUSH and check volume again. When the volume of finished product matches the water level, turn key to (ON) position to return dispenser to service. 3.8 DISPENSING CONFIGURATIONS The dispenser has two different dispensing configurations, depending on the model. These configurations are: PUSH and HOLD The touch sensor switch is pressed to start dispensing and released to stop dispense.
• Place a vessel on the target located on the cup rest. • Press and hold the PUSH (on select models)button to start the flow of product. • Release the pressure on the button to stop the flow of product.
17 PORTION CONTROL In this option, each valve can be individually programmed to dispense four different volumes. The valve will dispense the programmed volume amounts when the corresponding button on the touch sensor switch is activated. • Place a vessel on the target located on the cup rest. • Activate the program mode for that valve by simultaneously pressing the ”Small” and “Extra Large” buttons.
• Place a glass on the target on the cup rest and press the corresponding button. • Continue holding the button until the proper fill level is obtained. • Use the same procedure to set the fill volume for other sizes. • Push the PUSH button to exit the program mode.
The program will automatically store the last fill volume that was dispensed through the selected button size before the program was exited. • Follow the same procedures to set the fill volume for the remaining valves. Since the volume setting are unique to each valve, each valve can have four different dispense volumes. For example, Lemonade in valve position one could have a different dispense volume (i.e. “Small”, “Medium”, etc) than Orange juice in valve position two.
4. CLEANING AND SANITIZING 4.1 GENERAL INFORMATION Lancer equipment is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. After installation, it is the responsibility of the installer to clean and sanitize the dispenser again. The operator of the equipment must provide continuous maintenance as required by this manual and state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.
For optimum dispenser performance and highest drink quality, follow the instructions listed for cleaning your dispenser. The instructions are also on the inside front cover of the dispenser. Cleaning and sanitizing should be accomplished only by trained personnel.
18 4.2 CLEANING AND SANITIZING SOLUTIONS
USE SANITARY GLOVES. OBSERVE APPLICABLE SAFETY PRECAUTIONS. x DO NOT USE A WATER JET TO CLEAN OR SANITIZE THE UNIT x DO NOT DISCONNECT WATER LINES WHEN CLEANING AND SANITIZING SYRUP LINES, TO AVOID CONTAMINATION. x DO NOT USE STRONG BLEACHES OR DETERGENTS; THESE CAN DISCOLOR AND CORRODE VARIOUS MATERIALS.
x DO NOT USE METAL SCRAPERS, SHARP OBJECTS, STEEL WOOL, SCOURING PADS, ABRASIVES, OR SOLVENTS ON THE DISPENSER.
x DO NOT USE HOT WATER ABOVE 140º F (60º C). THIS CAN DAMAGE THE DISPENSER.
x DO NOT SPILL SANITIZING SOLUTION ON ANY CIRCUIT BOARDS. INSURE ALL SANITIZING SOLUTION IS REMOVED FROM THE SYSTEM.
WARNING IF A POWDER SANITIZER IS USED, DISSOLVE IT THOROUGHLY WITH HOT WATER PRIOR TO ADDING TO THE SYRUP SYSTEM. ENSURE SANITIZING SOLUTION IS REMOVED FROM THE DISPENSER AS INSTRUCTED. AVOID GETTING SANITIZING SOLUTION ON CIRCUIT BOARDS. DO NOT USE STRONG BLEACHES OR DETERGENTS; THESE CAN DISCOLORAND CORRODE VARIOUS MATERIALS. DO NOT USE METAL SCRAPERS, SHARP OBJECTS, STEEL WOOL, SCOURING PADS, ABRASIVES, OR SOLVENTS ON THE DISPENSER. DO NOT USE HOT WATER ABOVE 140° F (60° C). THIS CAN DAMAGE THE DISPENSER.
ADVERTENCIA SI SE USA UN HIGIENIZADOR EN POLVO, DISUÉLVALO BIEN EN AGUA ANTES DE AGREGARLO AL SISTEMA DE CONCENTRADO. EL USO DE AGUA CALIENTE CONTRIBUYE A DISOLVER LOS HIGIENIZADORES EN POLVO. ASEGÚRESE DE HABER ELIMINADO LA SOLUCIÓN DE ESTERILIZACIÓN DEL DISPENSADOR DE ACUERDO CON LAS INSTRUCCIONES. LOS RESIDUOS DE LA SOLUCIÓN DE ESTERILIZACIÓN REPRESENTAN UN PELIGRO PARA LA SALUD. EVITE QUE LA SOLUCIÓN DE ESTERILIZACIÓN LLEGUE A LAS PLACAS DE CIRCUITOS. NO USE LAVANDINAS NI DETERGENTES QUE PODRÍAN QUITAR EL COLOR Y CORROER DISTINTOS MATERIALES. NO USE RASPADORES METÁLICOS, OBJETOS FILOSOS, LANA ! DE ACERO, ESTROPAJOS, ABRASIVOS NI SOLVENTES EN EL DISPENSADOR. NO USE AGUA CALIENTE A MÁS DE 140 ºF (60 ºC). PODRÍA DAÑAR EL DISPENSADOR.
AVERTISSEMENT AVANT L’INJECTION DANS LE SYSTÈME, IL FAUDRA QUE LA POUDRE SEPTIQUE SOIT DISSOLUE ENTIÈREMENT DANS CHAUDE. L’EAU CHAUDE PERMETTRA UN MEILLEUR PROCÈS DE DISSOLUTION. SUIVANT LES INSTRUCTIONS JOINTES, IL EST IMPÉRATIF QUE LA SOLUTION SEPTIQUE SOIT ENTIÈREMENT ENLEVÉE. EVITEZ DE METTRE LA SOLUTION EN CONTACT AVEC LES CIRCUITS. N’UTILISEZ PAS DE JAVELLISANTS OU DEDÉTERGENTS FORTS; CEUX-CI PEUVENT DÉCOLORER ET CORRODER DIVERS MATÉRIAUX. N’UTILISEZ PAS DE RACLEURS EN MÉTAL, D’OBJETS POINTUS, DE LAINE D’ACIER, DE TAMPONS À RÉCURER, D’ABRASIFS OU DE SOLVANTS SUR LE DISTRIBUTEUR. N’UTILISEZ PAS DE L’EAU CHAUDE DE PLUS DE 140 DEGRÉS F (60 DEGRÉS C). CECI PEUT ENDOMMAGER LE DISTRIBUTEUR. CLEANING SOLUTION: Mix a mild, non-abrasive detergent with clean, potable water at a temperature of 90 to 110°F (32 to 43°C). The mixture ratio is one ounce of cleaner to two gallons of water. prepare a minimum of five gallons of cleaning solution. Do not use abrasive cleaners or solvents because they can cause permanent damage to the unit. rinsing must be thorough, using clean, potable water at a temperature of 90 to 110°F (32 to 43°C). Extended lengths of product lines may require that an additional volume of cleaning solution be prepared.
SANITIZING SOLUTION: Prepare sanitizing solutions in accordance with the manufacturer’s written recommendations and safety guidelines. The solution must provide 50 to 100 parts per million (ppM) chlorine. A minimum of five gallons of sanitizing solution should be prepared. Any sanitizing solution may be used as long as it is prepared in accordance with the manufacturer’s written recommendations and safety guidelines, and provides 50 to 100 parts per million (ppM) chlorine. Extended lengths of product lines may require that an additional volume of sanitizing solution be prepared.
Other Supplies Needed: • Sanitary gloves • Clean cloth towels • Extra nozzle • Bucket • Small brush (pN 22-0017), included with installation kit
19 4.3 DAILY - CLEANING A. Turn the key to (FLUSH) position. B. Flush each valve until only clear water is dispensed. C. Remove and wash drip tray and cup rest in cleaning solution. rinse thoroughly with warm water and reinstall drip tray and cup rest to dispenser. D. Wipe down any areas where concentrate may have spilled or beverages splashed. E. If doors were opened to wipe soiled areas, close the doors. F. Ensure the drain tube into the drip tray is properly seated. G. Follow the product Loading procedures in the (ON) Mode. 4.4 EVERY TWO WEEKS - CLEANING AND SANITIZING A. Turn key to (FLUSH) position. Flush each valve of dispenser until clear water flows from the nozzle. B. Open door and lift up the check valve (yellow elbow) to remove it from the Minute Pak ® container. C. Remove Minute Pak ® container from dispenser and refrigerate. D. Remove Nozzles.
E. Wash thoroughly with cleaning solution.
CAUTION DO NOT SOAK NOZZLES IN CHLORINE SOLUTION OVERNIGHT. THIS WILL CAUSE THE NOZZLES TO SWELL AND THE PLASTIC TO DETERIORATE.
PRECAUCIÓN NO SE MOJE BOQUILLAS EN SOLUCIÓN DE CLORO DE NOCHE. ESTO QUE LOS INYECTORES ! SE OLEAJE Y EL PLÁSTICO SE DETERIORAN. ATTENTION DÉFENSE DE TREMPER LES NOZZLES DANS UNE SOLUTION DE CHLORE. CE PRODUIT ENDOMMAGERA LE PLASTIC ET FERA GONFLER LES NOZZLES. F. Rinse thoroughly with warm water and replace. G. Using a funnel, fill the specially-marked sanitizing container to the top with cool sanitizing solution. place sanitizing container in dispenser. H. Place check valve in sanitizing container. I. Press button for two minutes ensuring concentrate lines are full of solution. Let solution stand for five* minutes without dispensing. J. For each valve, perform a second two-minute dispense and let stand for an additional five minutes. K. Press * button until the sanitizing solution empties from the sanitizing container.
20 L. Remove check valve from sanitizing container, remove sanitizing container, and pour out any sanitizing solution that remains in the container. M. Repeat for each valve. N. Reinstall Minute paks®, and connect check valves in containers. replace nozzles. O. Using the button, run the pump until only concentrate is dispensed,* to remove traces of sanitizing solution from the dispenser.
CAUTION FOLLOWING SANITIZATION, RINSE WITH END-USE PRODUCT UNTIL THERE IS NO AFTERTASTE. DO NOT USE A FRESH WATER RINSE. THIS IS A NSF REQUIREMENT. RESIDUAL SANITIZING SOLUTION LEFT IN THE SYSTEM CREATES A HEALTH HAZARD.
PRECAUCIÓN DESPUÉS DE LA ESTERILIZACIÓN, ENJUAGUE CON EL PRODUCTO FINAL HASTA QUE ELIMINAR EL SABOR QUE QUEDA. NO ENJUAGUE CON AGUA FRESCA. ÉSTA ES UNA EXIGENCIA DE NSF. SI ! QUEDA SOLUCIÓN DE ESTERILIZACIÓN EN EL SISTEMA, GENERA UN PELIGRO PARA LA SALUD. ATTENTION DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF. P. Remove drip tray and cup rest. Wash thoroughly with cleaning solution. Rinse thoroughly with warm water. Q. Wipe the dispenser with a clean, damp cloth, taking care to remove all product residue. R. Replace drip tray, and cup rest. S. Return key to (ON) position. T. Pour approximately two ounces of finished drink product to fill nozzle.
5. RELOCATING OR SHIPPING DISPENSER 5.1 REMOVING AN OPERATING DISPENSER A. Remove concentrate packages. B. Turn water supply OFF at the source. Activate one of the valves to drain the water from the system. C. Remove the splash plate. Slide the locking clip on the shut off valve to release the inlet fitting. D. Remove the inlet fitting from the valve, leaving the valve connected to the dispenser. E. Remove the water inlet line either through the access plate in the back of the dispenser or through the bottom, depending on how the dispenser was installed. F. Turn the key to (OFF) and disconnect the power cord from the electrical outlet. G. Attach a suitable length of drain tubing to the drain outlet. H. Place the free end of the drain tubing in a suitable receptacle (i.e. a floor drain or a five gallon container) and rotate the barbed section counterclockwise approximately 2.5 turns. The fitting has a hexagonal section at the base to facilitate rotation. I. Turn the barbed end clockwise approximately 2.5 turns to close drain and remove drain tubing. J. The dispenser will have up to 21 pounds (9.5 kg) of ice attached to the evaporator coils. If the dispenser is to be shipped, remove the ice first by refilling the dispenser with moderately hot water through the filling tube on the compressor deck (to melt the ice).Then drain the water from the dispenser. 5.2 TRANSPORTING DISPENSER If a dispenser is to be shipped, it must be secured to the plywood shipping base and repacked in the original carton with the inner packing material.
WARNING DO NOT LAY DISPENSER ON ITS SIDE OR BACK.
ADVERTENCIA NO COLOQUE DISPENSADOR DE LADO O HACIA ATRÁS.
! AVERTISSEMENT DÉFENSE DE BOUGER L’OUTIL VERS LE DOS OU LE CÔTÉ.
21 6. REPAIR AND REPLACEMENT 6.1 LIGHTED FRONT DISPLAY A. Turn key to (FLUSH). B. Open dispenser door (press # button on each door to open left and right doors). Lift the door. C. Turn the lens release handles on the lower part of the door liner 1/4 turn from the LOCKED position to the OPEN position. D. Lift front lens, graphic insert, and backing sheet out from the bottom edge of the lens. rotate on the top edge until the locking tabs at the bottom clear the door shell and the hold tabs on the top edge can be disengaged. E. Place the graphic insert and backing sheet in the recess in the back of the door lens. Be sure that these pieces are properly seated. F. Grasp the lens on the lower portion of both sides with the exterior surface of the lens closest to your body, while keeping the graphic insert and backing plate properly seated with your fingertips. G. Insert the tabs on the top edge in their mating slots, and rotate the bottom edge until the locking tabs are seated in the door (this operation is easier if the door is closed). Be sure that the graphic insert and backing plate are in position and have not slipped down. If this occurs, the lens will bind at the top and could break the top tabs. H. Open door and turn lens release handles to the locked position. 6.2 DOOR REMOVAL/REPLACEMENT A. Turn key to (FLUSH). press # key. B. Open door. Turn key to (OFF) and disconnect the harness at the top of the door. NOTE: Each door has an emergency release, in the event of a power outage or door malfunction, located in the bottom plate between the two product outlets. To release the latch, insert a small 5/16” diameter object into the release hole and gently push upward to open the door. C. Gently push upward on the door to relieve the door’s weight from the gas spring and slide the pin out of the clevis that anchors the gas spring to the door. rotate the gas spring down and out of the way. D. While supporting the door with one hand, lift the hinge pin tabs up out of the retaining slots and slide the tabs toward the center of the door. E. Remove the door. 6.3 DOOR BOARD REMOVAL/REPLACEMENT A. Follow Door removal instructions above. B. Remove the lens. C. Remove the four screws on the back side of the door that secure the liner to the door shell. Lift the front door shell enough to disconnect the door board to light board harness. The door shell can now be removed. D. Remove the screws that secure the spiders onto the door board. Remove the door board by lifting the back end up first, so it slips out of the front tabs holding it down. NOTE: Door boards must be set prior to install for portion control or push button. E. Replace the door board and secure the spiders. F. While supporting the bottom of the door shell with one hand, reconnect the door board to the light board harness. This is best accomplished with the door closed and the top of the door shell angled away from the dispenser. G. Secure door shell to the door liner with the four screws. H. Install the door lens. 6.4 ELECTRONIC LIGHT BOARD REMOVAL/REPLACEMENT A. Turn key to (FLUSH). Press # key. B. Remove the lens and door shell. C. Remove the two screws securing the light board to the inner door assembly. D. Remove light board by unplugging the door board to light board harness. E. Replace board and secure with screws. F. Reconnect the light holder harness and secure the light holder/reflector assembly to the door liner with the four screws. G. Replace the door shell and secure with four screws. H. Replace lens assembly. 22 6.5 DOOR LATCH SOLENOID REMOVAL/REPLACEMENT A. Turn key to (FLUSH). Press # key. B. Open door and remove the four screws that secure the solenoid mounting bracket to the interior surface of the door liner. C. Gently slide the bracket out of the door liner and unplug the connector. D. Connect harness and slide door latch assembly into slots in back of door liner. Secure with mounting screws. 6.6 DOOR SEAL REMOVAL/REPLACEMENT A. Grasp lip of door seal and gently pull the seal from the retaining slot in the back of the door liner. B. Lubricate the new seal with soapy water and insert the retaining section of the seal (starting first at each corner) into the slot in the door liner. C. Slowly work the remaining sections of the gasket until the gasket is completely seated. 6.7 GAS STRUT REMOVAL/REPLACEMENT A. Turn key to (FLUSH). Press # key. B. Open door. C. Gently push upward on the door to relieve the door’s weight from the gas spring and slide the pin out of the clevis that anchors the gas spring to the door. rotate the gas spring down and out of the way. D. Remove the pin that secures the gas spring to the top clevis in a similar way. E. Align the hole in the large end of the gas spring with the clevis that is mounted to the top of the dispenser’s interior. F. Insert the retaining pin. G. Open the door fully to align the hole at the shaft end of the gas spring with the door mounted clevis and insert the retaining pin. 6.8 CONDENSER FAN MOTOR REMOVAL/REPLACEMENT 2-VALVE A. Unplug dispenser. B. Remove drip tray, cup rest and splash plate. C. Remove thumbscrew on control box and swing out of the way. D. Disconnect fan from bulkhead connector. E. Remove two screws that mount the fan to the condenser shroud and remove the finger guard and fan. F. Replacement is the reverse of removal. 4-VALVE A. Unplug dispenser. B. Remove the two screws that secure the top grill to the top cover. Remove grill. C. Unplug harness connecting condenser motor to the ice bank control box. D. Remove the four screws that mount the condenser fan to the deck. Remove the motor/fan assembly. E. Replacement is the reverse of removal. 6.9 AGITATOR MOTOR REMOVAL/REPLACEMENT A. Unplug dispenser and remove the grill from the top cover. 4-VALVE ONLY: Remove the four screws that mount the condenser fan to the deck, and move the motor/fan assembly out of the way. B. Unplug harness connecting agitator motor to the ice bank control box. C. Remove screws securing the motor bracket to the deck plate. Withdraw the agitator motor vertically until the propeller clears the deck. D. Replacement is the reverse of removal.
23 6.10 ICE BANk CONTROLLER REMOVAL/REPLACEMENT A. Unplug dispenser and remove the grill from the top cover. B. Remove the screw that secures the cover of the ice bank controller box and remove the cover. C. The ice bank controller is contained on the printed circuit board. To remove the board, grasp the top edge of the board and pull up. D. Replace the printed circuit board by aligning the edges of the board with the slots in the guides. E. Push the card straight down, seating the board firmly in the edge connector. F. Slide the cover into position on the controller box, with the bottom tabs engaged in the slots on the deck and secure with the screw. 6.11 TOP COVER REMOVAL/REPLACEMENT A. Remove the doors. B. Remove the two outer screws on the top face of each door frame. C. 2-Valve only: remove the three screws on the back of the top cover that secure the top cover to the frame. 4-Valve only: there are six screws on the top face of the door frame; however, the middle screw above each door opening is not used to secure the top cover. D. Gently work the top cover up and off of the unit, starting at the front and alternating to the back, until the tabs holding the front of the top cover clear the top to the door frame. E. Remove the top cover. F. Replacement is the reverse of removal. Be careful to align the tabs in their respective slots and work the top cover down into position. 6.12 REFRIGERATION DECK REMOVAL/REPLACEMENT 4-VALVE ONLY (2-VALVE IS NOT REMOVABLE) A. Unplug dispenser. B. Remove the top cover. C. Remove the four screws that secure the deck to the insulated tank assembly (a 3/8” socket and a long extension are required). D. Unplug the main power harness from the ice bank control box. E. Locate a suitable location to place the deck once it is removed, considering that the melting ice will allow the deck to slide easily. F. Position yourself on the counter, secure your weight lifting belt, and grasp the lifting handles on the deck. G. Using proper lifting techniques, lift the deck straight up until the evaporator and ice bank clear the top of the wrapper. place the deck on the suitable location selected, resting it on the bottom surface of the ice. NOTE: Obtain assistance - if necessary - in order to lift the deck straight up. This will prevent the ice bank from wedging against the sides of the tank. H. Check that the main power harness is secured and out of the way, and replace the deck by lowering the assembly straight down into the water bath compartment. Check to ensure the guide pins on the tank line up with the holes in the deck. I. Secure the deck to the tank with the four screws. J. Connect the main power harness to the ice bank control box. L. Replace the top cover.
24 6.13 SOLD OUT SENSOR REMOVAL/REPLACEMENT A. There is one sensor for each valve. B. Remove the concentrate packages. C. Turn key to (OFF). D. Remove nozzle from water fitting and concentrate delivery tube. E. Remove the platform base(s). F. Remove the screws that secure the pump assembly platform to the cabinet. G. Tilt the pump assembly platform base forward. H. Remove the screws that secure the sold out sensor to the pump assembly platform base. I. Disconnect the waterproof connector. J. Replacement is the reverse of removal. Lubricate o-rings on install to avoid air bubbles. K. Calibrate the Sold Out using the following procedure: • Securely close both doors. • On the control box, switch position 1 of SW3 (found between the back soldout indicator and the door connectors) to ON. • Turn key to (FLUSH). The right display will show the service menu. All others will flash “SERVICE MODE”. • The display will show “Calibrate SO” to calibrate a sold out module. Make sure the soldout(s) are empty and contain only air. • The display will ask if you want to calibrate all or an individual valve. • The decision will be confirmed and “Calibrating” will show on the display. • When calibration is complete, the results “OK” or “Fail” will show on the display. • If any of the modules fail, make sure the sold out is empty and properly connected, then repeat calibration for that module. If it fails a second time, replace the sold out. • Turn dispenser off. • Switch position 1 of SW3 to OFF. • Turn dispenser on. 6.14 PRODUCT CHAMBER CIRCULATION FAN REMOVAL/ REPLACEMENT A. Remove the concentrate product. B. Turn key to (OFF). C. Remove nozzle from the water fitting and concentrate delivery tube. D. Remove the platform base(s). E. Remove the screws that secure the pump assembly platform base to the cabinet. F. Tilt the pump assembly platform base forward. G. Rotate the assembly to provide access to the connector. unplug the connector and remove the assembly. H. Remove the four screws that secure the fan assembly to the back plate. I. Replacement is the reverse of removal.
25 6.15 WATER CALIBRATIONS VALVE/FLOW WASHER REMOVAL/ REPLACEMENT A. Remove the concentrate product. B. Turn key to (OFF). C. Remove nozzle from the water fitting and concentrate delivery tube. D. Remove the platform base(s). E. Remove the screws that secure the pump assembly platform base to the cabinet. F. Tilt the pump assembly platform base forward. G. Disconnect waterproof connectors on solenoid and flowmeter. H. Slide the two retainers on the top and bottom of the water calibrations valve assembly to the “disengage” position. I. Push the water calibrations valve assembly down until the outlet connector tube telescopes into the base of the unit. J. While holding the outlet connector tube, lift up on the water calibrations valve assembly to disengage it from the outlet connector tube. K. Remove the water calibrations valve assembly, being careful not to lose the flow washer that is fitted in the top end of the outlet connector tube. L. Replacement is as follows: • Place the flow washer in the end of the connector tube, being careful to place the concave side of the flow washer down. • Position the outlet end of the water calibrations valve assembly on the outlet connector tube and fasten secure, by sliding the retainer on the water calibrations valve assembly to the locked position. • Lift up on the water calibrations valve assembly to withdraw the outlet connector tube from the base of the dispenser, and fit the assembly to the manifold outlet. • Secure the water calibrations valve assembly to the manifold outlet by sliding the retainer to the locked position. • Replacement is the reverse of removal. 6.16 NOZZLE REMOVAL/REPLACEMENT A. Remove nozzle from water fitting and concentrate delivery tube. B. Install the nozzle in the dispenser, use caution to avoid damaging the o-ring. 6.17 ELECTRONICS REMOVAL/REPLACEMENT When removing or replacing control box power supply, electronic board, refer to STEP 6.13 K to calibrate SOLD OUT feature.
WARNING DISCONNECT POWER BEFORE REMOVING POWER BOX.
ADVERTENCIA DESCONECTE LA ALIMENTACIÓN ANTES DE RETIRAR LA CAJA DE ALIMENTACIÓN. F AVERTISSEMENT DÉBRANCHEZ L’ÉLECTRICITÉ AVANT LE DÉMONTAGE DE LA BOÎTE ÉLECTRIQUE AINSI QUE POUR L’ENLÈVEMENT DES CIRCUITS ÉLECTRONIQUES. 2-Valve Control Box Removal/Replacement A. Remove drip tray, splash plate and thumb screw. B. Disconnect power cord. C. Lift control box of studs and remove. D. Replacement is the reverse of removal.
26 4-Valve Power Supply Removal/Replacement A. Remove the drip tray by gently lifting the drip tray up and away from the dispenser. B. Remove the splash plate by pulling the bottom up slightly, then out from the dispenser. If there is a drop down drip tray, first remove the two screws holding the drip tray. C. Remove the drain tube from the bracket (mounted on the side of the power supply box) by pulling up until it clears the bracket. D. Disconnect the main power feed lead and the harness to the compressor deck from the transformer box. E. Disconnect the power feed harness at the electronics box screws that exit from the power supply box. F. Remove the two screws that secure the power supply box to the power supply bracket and remove the power box. G. Replacement is the reverse of removal. 4-Valve Electronics Board Removal/Replacement A. Remove drip tray, splash plate and thumb screw. B. Unplug the power harness from the power supply, the two door harnesses, the keyswitch, and the back LED harness from the CPU. C. Remove pin. 6.18 STEPPER MOTOR REMOVAL/REPLACEMENT There is one stepper motor for each valve. A. Remove the concentrate product. B. Turn key to (OFF). C. Remove nozzle from the water fitting and concentrate delivery tube. D. Remove the platform base(s). E. Remove the screws that secure the pump assembly platform base to the cabinet. F. Tilt the pump assembly platform base forward. G. Remove the four screws that secure the stepper motor to the pump assembly platform base. H. Unplug the waterproof connector. I. Remove the motor by pulling out the pump assembly. J. Replacement is the reverse of removal. 6.19 WRAPPER REMOVAL/REPLACEMENT A. Unplug dispenser. B. Remove drip tray and splashplate. C. If dispenser is plumbed through wrapper hole at the back of the unit, turn water supply OFF. D. Turn water ball valve to OFF position. remove water supply, including ball valve (this will prevent water from draining from the water supply), from the dispenser. remove power cord from dispenser. E. Remove doors. F. Remove top cover. G. Unplug keyswitch from electrical box. H. All wrapper screws are located on the left and right vertical faces on the front of the dispenser. • Splash plate area: remove all six screws. • Door area: There are five screws on each side. Loosen the second and fourth screws. I. Spread the wrapper apart at the front of the dispenser, and then carefully remove wrapper. J. Replacement is reverse of removal.
27 7. TROUBLESHOOTING 7.1 REFRIGERATION SYSTEM
WARNING THE COMPRESSOR DECK IS FED BY LINE VOLTAGE. DISCONNECT POWER BEFORE ATTEMPTING TO REPAIR ANY COMPONENTS ON THE DECK.
ADVERTENCIA LA CUBIERTA DEL COMPRESOR ES ALIMENTADO POR LA TENSIÓN DE LÍNEA. DESCONECTE F LA ENERGÍA ANTES DE INTENTAR PARA REPARAR TODOS LOS COMPONENTES DE LA CUBIERTA. AVERTISSEMENT LE COMPRESSEUR EST ALIMENTÉ EN DIRECT PAR UN VOLTAGE EN LIGNE. DÉBRANCHEZ L’ÉLECTRICITÉ AVANT LA RÉPARATION D’UN DES COMPOSANTS DU DECK. The refrigeration system consists of a compressor, condenser, evaporator, fan, and control box. The components are mounted on a common base or deck. The fan and compressor are electrically connected in parallel. The ice bank control module, located in the control box, is connected to a probe that is mounted to the evaporator coils. The probe senses the presence of ice and signals the controller to turn the compressor/fan off. The probe must be in water for the compressor to run. The module also has a delay (approximately five minutes) to prevent the motor from starting under load. This would occur if the power were interrupted, as well as on initial start-up.
The ice bank control module (inside the control box) has a red and a green LED mounted on the board. The green light indicates that line voltage is being supplied to the module. The red LED will be on when the controller instructs the compressor to run. 7.2 RESET TO FACTORY DEFAULTS The “Factory Defaults” item will restore the settings to the defaults. you will be asked to confirm this action. When you select YES, the dispenser will reset and start up with the defaults. On older units, if the unit is a 2-Valve unit, you will need to set it back to 2-Valve, as the default setting is 4-Valve.
28 7.3 TROUBLESHOOTING GUIDE
TROUBLE CAUSE REMEDY Possible relay failure on ice bank control Check LEDs on PCB. board. If green light is on and red light is off, replace printed circuit board.
Compressor does not turn off. Dispenser Probe moved out of proper location. Check leds on PCB. “frozen” up. Faulty probe. If both lights are on, disconnect probe harness from board. If red light turns off and compressor stops running, pull deck and check probe.
Dispenser not connected to electrical Connect dispenser power cord to outlet. electrical outlet.
Power supply electrical breaker tripped or Reset circuit breaker or replace fuse. fuse blown. If problem persists: - Check dispenser for electrical short. - Electrical circuit overloaded. Compressor will not run. No water in water bath. Check water bath and add until overflow is observed. Note: The ice bank controller has a delay on Faulty thermal overload on compressor. Check overload on compressor. start of initial power up or after replace if required. interruption of power. Wait at least five minutes before troubleshooting. Compressor deck not plugged into power Plug compressor deck in. supply. Ice bank not plugged in to ice bank Plug probe in to ice bank control pcb. control PCB. Faulty ice bank control PCB. Replace ice bank control pcb.
Faulty compressor. Replace compressor deck.
8. DISPENSER DISPOSAL To prevent possible harm to the environment from improper disposal, recycle the unit by locating an authorized recycler or contact the retailer where the product was pur chased. Comply with local regulations regarding disposal of the refrigerant and insulation.
29 9. ILLUSTRATIONS, PARTS LISTINGS, WIRING AND WATER FLOW DIAGRAMS 9.1 2-VALVE INSULATED TANK ASSEMBLY
2 2
1
16 15 4 14 5 13 6
7
12 3
Item Part No. Description 1 48-3158 Water Coil Assy, 2V, FCOJ 2 05-0017 Washer Seal, FLR, Nylon, 3/8 (5/8) 8 3 02-0155 O-Ring 4 19-0422 Valve Assy, Water, Calibration 9 5 02-0371 Flow Washer 6 02-0089 O-Ring 11 7 48-1162 Tube Assy, Interface, Short 10 8 17-0512 Valve Assy, Ball, Water Inlet 9 02-0089 O-Ring 10 48-1053 Water Inlet, Elbow 11 01-1589 Water Inlet, Straight 12 48-1163 Tube Assy, Interface, Long 13 01-0789 Cap 14 02-0005 O-Ring 15 02-0110 Umbrella Check Valve 16 17-0408 Vacuum Breaker Assy
30 9.2 4-VALVE INSULATED TANK ASSEMBLY
Item Part No. Description 1 48-3208 Tube, Water Coil 2 05-0017 Washer Seal, Nylon, 3/8 (5/8) 3 19-0422 Valve Assy, Water, Calibration 4 02-0371 Flow Washer 5 02-0089 O-Ring 6 48-1062 Tube Assy, Interface, Water OUT 7 17-0512 Valve Assy, Ball, Water Inlet 8 02-0089 O-Ring 1 9 48-1053 Water Inlet, Elbow 2 10 01-1589 Water Inlet, Straight 11 01-0789 Cap 12 02-0005 O-Ring 13 02-0110 Umbrella Check Valve 14 17-0408 Vacuum Breaker Assy (includes items 11-14)
3
4 14
13 12 5 11 6
7 8 9 OR
10
31 9.3 2-VALVE PUMP PLATFORMS/FAN PLATE ASSEMBLY 5 6 8 1 23 7 4 2 12 3 10 19 20 13 14 21 15 22 11 16 9 17 24 18
32 9.3 2-VALVE PUMP PLATFORMS/FAN PLATE ASSEMBLY (CONTINUED)
Item Part No. Description 1 81-0650 Fan Assy, Pump Housing, FCOJ 2 04-0741 Screw, 6-32 x .375, PHP, Pan HD 3 04-1290 Screw, 10-14 x .375, PH, PH, PL, SS 4 30-9658 Plate, Product Support, FCOJ 5 01-2042 Water Connector, Compass 6 02-0005 O-Ring, 2-010 7 30-9654/01 Platform, Base, Pump Assy 8 91-0167 Motor Assy 9 17-0370 Check Valve Assy 10 08-0004 Concentrate Tube 11 52-3092-01 Sold Out Assy 12 04-0166 Seal, Radial, Lip, 0.250 Shaft, SS 13 82-0179 Body Assy, Pump, Juice (Complete) 14 04-0548 Screw, 8 - 16 x 0.750, PHP, PH 15 05-0132 Impeller, Pump, Juice Assy 16 02-0090 O-Ring, 2-026 17 05-0134 Cap, End, Pump, Juice 18 04-1557 Screw, 8 - 32 x 0.375, THMB, BR, BT NI 19 05-2403 Fitting, Base, Pump 20 02-0089 O-Ring, 2-012 21 05-2402 Base, Package 22 02-0047 O-Ring, 2-110 23 05-2404 Tube Delivery 24 54-0414 Nozzle Assy
33 9.4 4-VALVE PUMP PLATFORMS/FAN PLATE ASSEMBLY 3 4 1 7 6 5 20 9 2 18 10 11 23 19 12 15 8 13 22 14 21 17 24 16
34 9.4 4-VALVE PUMP PLATFORMS/FAN PLATE ASSEMBLY (CONTINUED)
Item Part No. Description 1 81-0650 Fan, Pancake, 24VDC, 14.1 CFM 2 04-1290 Screw, 10-14 x .375, PH, PH, PL, SS 3 01-2042 Water Connector, Compass 4 02-0005 O-Ring, 2-010 5 30-9637/01 Platform, Base, Pump Assy 6 91-0167 Motor Assy 7 04-0397 Screw, 8 - 16 x 0.500, PHP, PH, SS 8 17-0370 Check Valve Assy 9 08-0004 Concentrate Tube 10 52-3092-01 Sold Out Assy, Calib. CPU 11 04-0166 Seal, Radial, Lip, 0.250 Shaft, SS 12 82-0179 Body Assy, Pump, Juice (Complete) 13 04-0548 Screw, 8 - 16 x 0.750, PHP, PH 14 05-0132 Impeller, Pump, Juice Assy 15 02-0090 O-Ring, 2-026 16 05-0134 Cap, End, Pump, Juice 17 04-0207 Screw, 8 - 32 x 0.375, THMB, BR, BT NI 18 05-2403 Fitting, Base, Pump 19 02-0089 O-Ring, 2-012 20 05-2402 Base, Package 21 02-0047 O-Ring, 2-110 22 05-2404 Tube Delivery 23 30-9639 Platform, Base, Package, LFT 24 54-0414 Nozzle Assy
35 9.5 2-VALVE ELECTRICAL COMPONENT DETAIL
1 2
6
8
4 3 7
5 Item Part No. Description 1 82-3706 Deck Assy, Refrig., 115V/60hz 2 04-1638 Screw, 1/4 - 20 x 1.000, Hex Hd with Washer 3 08-0315 Tube, Drain, Front 4 02-0047 O-Ring 5 82-3717/02 Control Box Assy, CPU, FCOJ 6 52-1738 Door Harness Assy 7 52-3087 Assy, Harness, Product 8 52-2963 Harness
36 9.6 4-VALVE ELECTRICAL COMPONENT DETAIL
1 2
14 12
9 8 7 6 4 5 13 15 17 3 10 11 16 (3x)
Item Part No. Description Item Part No. Description 1 82-1542 Deck Assy, Refrig., 8 02-0221 O-Ring 115V/60Hz 9 02-0089 O-Ring - 82-1827 Kit, Deck Assy, Refrig., 10 30-9570 Cover, Control Box, CPU, 115V/60Hz FCOJ 2 04-1638 Screw, 1/4 - 20 x 1.000, Hex 11 52-2950 Control Box Assy, CPU, FCOJ Hd with Washer 12 52-2981 Power Supply Assy, FCOJ 3 08-0315 Tube, Drain, Front 13 52-1664 Wire Harness Assy 4 02-0047 O-Ring 14 52-1478 Wiring Harness, Compressor 5 04-0470 Screw, 6 -19 x 0.500, Pan Hd Deck 6 05-0679 Retainer, Drain 15 52-1738 Door Harness, Right 7 05-0677 Plug, Drain 16 52-3087 Assy, harness, product 17 52-2963 Harness
37 9.7 2-VALVE CABINET ASSEMBLY
1
2
4
3
Item Part No. Description 1 04-0750 Screw, 6 - 32 x 2.812, Pan HD 2 82-3707 Top Cover Assy 3 52-1668 Key Switch Assy 4 82-3762 Wrapper Assy
38 9.8 4-VALVE CABINET ASSEMBLY
7
1 2
6
4
3
5
Item Part No. Description 1 04-0750 Screw, 6 - 32 x 2.812, Pan Hd 2 82-1726 Top Cover Assy 3 52-1668 Key Switch Assy 4 82-1503 Wrapper Assy 5 81-0415 Keyset 6 30-10019 Mount, Filter 7 23-1456 Filter
39 9.9 2-VALVE PERIPHERAL COMPONENTS/FINAL ASSEMBLY
5
1 4
3
2
6
7
Item Part No. Description 8 1 82-3696 Door Assy, FCOJ, 2V 2 54-0420 Grill, Drip Tray 3 04-0591 Screw, 6 - 19 x 0.563, Flat Hd, Plastite 4 02-0409 Seal, Spout 5 81-0405 Spring, Gas, 30# 6 82-3789 Drop-Cup-rest Assy 7 04-0477 Screw, 8 - 32 x 0.375, Pan Hd, ROLOK 8 05-1284 Drip Tray with Drain - 05-1284-01 Drip Tray without Drain
40 9.10 4-VALVE PERIPHERAL COMPONENTS/FINAL ASSEMBLY
5
4 3
1
2
7 9 8 8
Item Part No. Description 1 82-3677 Door Assy, Left, Retro, Push, FCOJ 2 82-3678 Door Assy, Right, Retro, Push, FCOJ 3 04-0591 Screw, 6 - 19 x 0.563, Flat Hd, Plastite 4 02-0409 Seal, Spout 5 81-0405 Spring, Gas, 30# 6 82-3751 Drop-Cup-Rest Assy 7 04-0477 Screw, 8 - 32 x 0.375, Pan Hd, ROLOK 8 05-1028 Drip Tray with Drain - 05-1038 Drip Tray without Drain 9 05-1032 Grill, Drip Tray
41 9.11 2-VALVE COMPRESSOR DECK ASSEMBLY
34 35
36 33
32 37 38 31 1 2 3 30 29 4 28 5 6 27 26 39 25 7 24 8 23 9 22
15 14 16 21 10 13 20 11 19 17
12 18
42 9.11 2-VALVE COMPRESSOR DECK ASSEMBLY (CONTINUED)
Item Part No. Description 1 30-9580 Plate, Agitator, Premia 2 50-0454 Insulation, Refrigeration Deck 3 82-1832 Evaporator Coil Assy 4 23-1052 Condenser 5 30-10014 Shroud, Fan 6 04-0504 Screw, 8 - 18 x 0.375 7 52-3175/01 Motor, Fan, 115V 8 23-1406 Grill, Condensor Fan 9 04-1512 Screw, 6 - 32 x 1.875, Pan Head 10 52-1882-01 Control Housing Assy, EIBC III 11 04-0148 Screw, 10 - 32 x 0.250, SS 12 30-8656 Bracket, EIBC 13 06-2991 Label, Wiring Diagram 14 83-0045 Compressor 15 03-0150 Retainer Clip 16 04-0537 Washer, Flat, 0.467 ID 17 47-3985 Tube, Comp, Long 18 23-0982 Dryer Cap Assy 19 47-4103 Tube, Process, 0.375, OD 20 02-0114 Grommet 21 50-0211 Boot 22 51-0543 Accumulator 23 47-3984 Tube, Compressor, Short 24 47-0344 Tube Process, 950 25 47-0725 Tube Process 26 47-4105 Tube, Discharge 27 52-1897 Probe, Ice Bank Control 28 04-0394 Screw, 6 - 32 x 0.500, SS 29 30-8241 Bracket, Probe Assy 30 04-1261 Screw, 6 - 32, Pan Head, SS 31 04-0062 Plug, Fill Cap 32 05-0377 Propeller 33 30-5113/01 Bracket, Agitator Motor 34 04-0504 Screw, 8 - 18 x 0.375, Pan Head 35 91-0175 Motor, Agitator, 115V 36 04-0059 Screw, 8 - 36 x 0.375, Pan Head 37 02-0032 Washer, Rubber 38 02-0426 Seal, Probe 39 30-10012 Fan, Mount, Condenser
43 9.12 4-VALVE COMPRESSOR DECK ASSEMBLY 42 16 . 26 COMP 7 TO 25 21 BOX WIRING BLK 22 24 23 43 20 N OR FA AT WHITE POWER 2 AGIT 53 ICE BANK CONTROL 35 36 33 40 29 31 30 38 1 39 18 19 4 3 19 11 5 49 12 49 52 45 19 15 17 13 37 18 47 50 10 14 34 46 32 6 27 28 51 18 19 43 48 19 53 54 7 44 19 8 9
44 9.12 4-VALVE COMPRESSOR DECK ASSEMBLY (CONTINUED)
Item Part No. Description Item Part No. Description 1 30-6000/01 Plate Assy, 29 47-1408 Tube, Suction Refrigeration Deck 30 51-0061 Accumulator 2 83-0040 Compressor 31 50-0211 Boot 3 82-1406 Evaporator Coil Assy 32 50-0082 Insulation, Tube 4 23-1008 Condenser 33 50-0268 Insulation, Tube 5 91-0094 Motor, Agitator, 115V 34 02-0040 Seal, Extrusion 6 91-0093 Motor, Fan, 115V 35 47-1406 Tube, Discharge 7 52-1882 Control housing Assy, 36 09-0127 Handle, Compressor Side EIBC III 37 09-0126 Handle, Fan Side 8 05-0990 Fill Tube, Water 38 50-0262 Insulation, Refrigeration 9 04-0062 Protector Closure Deck 10 30-6026 Bracket, Fan Motor 39 04-0754 Nut, Torq-Patch, 5/16 11 30-6010 Shroud, Fan, Top 40 04-0753 Nut, Torq-Patch, 1/4 12 30-6011 Shroud, Fan, Bottom 41 52-1631 Wire Harness Assy, Neu. 13 07-0354 Fan Blade 42 47-0344 Tube Process, 950 14 02-0034 Silencer 43 06-2972 Label, Wiring Diagram 15 04-0060 Nut 44 06-0211 Nameplate, Vinyl, 16 52-1632 Wire Harness Assy, Hot Refrigeration Deck 17 30-5113/01 Bracket, Agitator Motor 45 05-0141 Retainer 18 04-0059 Screw, 8 - 32 x 0.375, 46 02-0426 Seal, IBC probe Cord PHD, PH/SL 47 23-0982 Dryer Cap Assy 19 04-0504 Screw, 8 - 18 x 0.375 48 05-0502 Propeller, 2.250 Dia. 20 02-0114 Grommet 49 04-0110 Nut, 8 - 32 21 03-0150 Retainer Clip 50 04-0576 Washer, Int. Tooth 22 04-0537 Washer, Flat, 0.467 ID 51 89-0014 Cover, hole 23 12-0005 Relay 52 82-3710 Control Box Assy, 4V, FCOj 24 12-0004 Overload 53 30-6256/01 Cover, Ice Bank Control 25 13-0006 Cover, Terminal 26 03-0040 Bail Strap 27 54-0245 Probe, EIBC 28 04-0394 Screw, 6-32 x .500, PH, PH, MS, SS
45 9.13 2-VALVE AND 4-VALVE DOOR ASSEMBLY
46 9.13 2-VALVE AND 4-VALVE DOOR ASSEMBLY (CONTINUED)
Item Part No. Description 1 02-0417 Seal, Door, Premia 2 04-0470 Screw, 6 - 19 x 0.500, PH (x14) 3 04-0135 Screw, 6 - 32 x 0.312, PH (x 14) 4 05-1021/01 Hinge, Door, Premia (x 2) 5 24-0031/01 Latch Assy, Door 6 05-0716/01 Clevis, Door, ITA, Premia 7 04-0746/01 Washer, Spring, Wave Shape (x 2) 8 05-1046/01 Stem, Lock, Lens, Door 9 82-3695 Liner Assy, Door, (82-2914-left door / 82-2915 - right door, for 4 valves config.) 10 05-1140/01 Cap, Lock, Lens, Door (x 2) 11 52-2321 Harness Assy, Door, Juice 12 04-0618 Screw, 4 - 20 x 0.750, PH (x 2) 13 04-1073 WASHER, 171 x .427 x .032, NYLON (x 2) 14 64-2647/06 PCB Assy, FCOJ Door BD 15 64-2646/02 PCB Assy, Light Bd, FCOJ 16 52-1644 Harness Assy, Lamp, Solenoid, PCB 17 04-0477 Screw, 8 - 32 x 0.375, PH (x 2) 18 06-2955 Graphic, Panel, PU (x 2) 19 05-1045 Lens, Door, Premia 20 06-3030/01 Graphics, Film, Door, FCOJ, (06-2967 / 01 - left door / 06-2968 - right door for 4 valves config.) 21 27-0031/01 Lens, Inner, Premia 22 54-0416 Shell Assy, Door, Juice, (54-0382 Door Assy - left / 54-0383 Door Assy right for 4 vales config.) 23 52-2664 Harness, Door, PCB, Light, BD 2-Valve Option, Only 24 30-7886/01 Reflector, Light, Juice 25 04-0158/01 Screw, 4 - 20 x 0.375, PH (x 2) 26 05-1151 Bracket, Connector, Premia (x 2) 27 64-1458/01 PCB Assy, Connector 28 04-0742 Inset, 6-32 (x 4)
47 9.14 2-VALVE TOP COVER ASSEMBLY, DETAIL
8
7
1
2 9
10
4 5 11 3 6
12
Item Part No. Description 1 54-0226 Top Cover, Sub-Assy 2 05-1019 Cover, Hinge, LH 3 05-1018 Cover, Hinge, RH 4 82-1523 Hinge Pin Assy, Left 5 82-1524 Hinge Pin Assy, right 6 04-0135 Screw, 6 - 32 x 0.312, Pan Head 7 30-6346 Grid, Cover, Top 8 04-0747 Screw, 6 - 19 x 0.900, Flat Head 9 03-0245 Spring, Sold Out Light 10 05-1057 Retainer, Spring 11 52-2984 PCB, Back Panel, LED 12 52-1674 Wire Harness, Rear Panel, LED 48 9.15 4-VALVE TOP COVER ASSEMBLY, DETAIL
8
7
9 1 10
2 11 3 12
5
4 6
Item Part No. Description 1 54-0205 Top Cover, Sub-Assy 2 05-1019/01 Cover, Hinge, LH 3 05-1018/01 Cover, Hinge, RH 4 82-1523 Hinge Pin Assy, Left 5 82-1524 Hinge Pin Assy, Right 6 04-0135 Screw, 6 - 32 x 0.312, Pan Head 7 30-6158 Grid, Cover, Top 8 04-0747 Screw, 6 - 19 x 0.900, Flat Head 9 03-0245 Spring, Sold Out Light 10 05-1057 Retainer, Spring 11 52-1462 PCB, Back Panel, LED 12 52-1674 Wire Harness, Rear Panel, LED 49 9.16 2-VALVE WATER FLOW DIAGRAM
FOAMED TANK ASSEMBLY BALL VALVE
WATER IN
WATER COIL ASSEMBLY
UMBRELLA FOAMED TANK ASSEMBLY CHECK VALVE
S S O O F M L M E F L L E L E E T & T & O N O N W E O E R W O I R I D D
VALVE 2 VALVE 1
BASE ASSEMBLY
NOTE: WATER OUT WATER OUT 1. " " DENOTES SLIP FIT O-RING CONNECTION POINT.
50 9.17 4-VALVE WATER FLOW DIAGRAM
FOAMED TANK ASSEMBLY BALL VALVE
WATER IN
WATER COIL ASSEMBLY
UMBRELLA FOAMED TANK ASSEMBLY CHECK VALVE
S S S S O O O O F M L F M L F M L F M L L E E L E E L E L E T & T & & E & E O N O N O T N O T N WE O WE O WE O WE O R I R I R I R I D D D D
VALVE 4VALVE 3VALVE 2VALVE 1
BASE ASSEMBLY
NOTE: WATER OUT WATER OUTWATER OUTWATER OUT 1. " " DENOTES SLIP FIT O-RING CONNECTION POINT.
51 9.18 2-VALVE WIRING DIAGRAM
PWR SUPPLY BD
F1
GR AGITATOR WHT DECK BLK
GR AC IN WHT BLK CPU BOX FAN
CIRCUIT CAB FAN BREAKER 24 VD C
CAL SOL FM 1 1 1 CPU
SO MTR 1 1 SO MTR 2 2
CAL SOL FM P1 2 2 2 KEY SW P2
DR BD LT BD
REAR S/O DISPLAY DOOR SOLENOID
52 9.19 4-VALVE WIRING DIAGRAM
53 Lancer Corp. 800-729-1500 Technical Support/Warranty: 800-729-1550 [email protected] lancercorp.com