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Minute Maid Juice Dispenser Operation Manual PN: 28-0586/07

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Minute Maid Juice Dispenser Operation Manual PN: 28-0586/07 Minute Maid Juice Dispenser Operation Manual PN: 28-0586/07 4 - Valve 2 - Valve Lancer Corp. 85-3322 Two Valve, Push Button 115V/60 Hz 6655 Lancer Blvd. San Antonio, Texas 78219 85-3332 Two Valve, Portion Control 115V/60 Hz 800-729-1500 85-3324 Four Valve, Push Button 115V/60 Hz Technical Support/Warranty: 800-729-1550 85-3334 Four Valve, Portion Control 115V/60 Hz [email protected] lancercorp.com Manual PN: 28-0586/07 FOR QUALIFIED INSTALLER ONLY MMJ-2 MMJ-4 “Lancer” is the registered trademark of Lancer © 2014 by Lancer, all rights reserved. ABOUT THIS MANUAL This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and site location of the unit. The installation and relocation, if necessary, of this product must be carried out by qualified personnel with up-to-date safety and hygiene knowledge and practical experience, in accordance with current regulations. TABLE OF CONTENTS SPECIFICATIONS............................................................................................................................4-5 PRE-INTALLATION CHECKLIST........................................................................................................6 WARNINGS/CAUTIONS.................................................................................................................7-10 1. INSTALLATION...........................................................................................................................11 1.1 SELECTING A LOCATION FOR THE DISPENSER............................................................11 1.2 UNPACKING........................................................................................................................11 1.3 FILLING THE DISPENSER WITH WATER.........................................................................11 1.4 ALTERNATE METHOD: SIGHT TUBE (4-VALVE ONLY)...................................................12 1.5 CONNECTING THE WATER SUPPLY................................................................................12 1.6 ELECTRICAL REQUIREMENTS........................................................................................12 1.7 GROUNDING INSTRUCTIONS.....................................................................................13-14 1.8 KEYLOCK SWITCH............................................................................................................14 2. SERVICE MENU OVERVIEW.....................................................................................................14 2.1 ACCESSING THE SERVICE MENU..................................................................................14 2.2 SERVICE MENU CONTROLS...........................................................................................14 2.3 CHANGING MENU LANUAGE...........................................................................................15 2.4 SOLD OUT LOCK OUT OPTIONS....................................................................................15 3. OPERATING INSTRUCTION......................................................................................................15 3.1 PRODUCT LOADING/UNLOADING...................................................................................15 3.2 PRIMING THE UNIT AT INSTALL OR WITH NEW MINUTE PAK......................................16 3.3 PRIMING THE UNIT AFTER DAILY FLUSH.......................................................................16 3.4 PURGING THE WATER SYSTEM OF AIR.........................................................................16 3.5 SOLD OUT OPERATIONS.................................................................................................16 3.6 SETTING RATIOS..............................................................................................................16 3.7 CHECK/ADJUST RATIOS..................................................................................................17 3.8 DISPENSING CONFIGURATIONS...............................................................................17-18 4. CLEANING AND SANITIZING.....................................................................................................18 4.1 GENERAL INFORMATION.................................................................................................18 4.2 CLEANING AND SANITIZING SOLUTIONS.......................................................................19 4.3 DAILY - CLEANING.............................................................................................................20 4.4 EVERY TWO WEEKS - CLEANING AND SANITIZING.................................................20-21 5. RELOCATING OR SHIPPING DISPENSER...............................................................................21 5.1 REMOVING AN OPERATING DISPENSER.......................................................................21 5.2 TRANSPORTING DISPENSER..........................................................................................21 2 6. REPAIR AND REPLACEMENT...................................................................................................22 6.1 LIGHTED FRONT DISPLAY................................................................................................22 6.2 DOOR REMOVAL/REPLACEMENT...................................................................................22 6.3 DOOR BOARD REMOVAL/REPLACEMENT......................................................................22 6.4 ELECTRONIC LIGHT BOARD REMOVAL/REPLACEMENT..............................................22 6.5 DOOR LATCH SOLENOID REMOVAL/REPLACEMENT....................................................23 6.6 DOOR SEAL REMOVAL/REPLACEMENT.........................................................................23 6.7 GAS STRUT REMOVAL/REPLACEMENT..........................................................................23 6.8 CONDENSER FAN MOTOR REMOVAL/REPLACEMENT.................................................23 6.9 AGITATOR MOTOR REMOVAL/REPLACEMENT..............................................................23 6.10 ICE BANk CONTROLLER REMOVAL/REPLACEMENT.....................................................24 6.11 TOP COVER REMOVAL/REPLACEMENT.........................................................................24 6.12 REFRIGERATION DECK REMOVAL/REPLACEMENT......................................................24 6.13 SOLD OUT SENSOR REMOVAL/REPLACEMENT............................................................25 6.14 PRODUCT CHAMBER CIRCULATION FAN REMOVAL/ REPLACEMENT.......................25 6.15 WATER CALIBRATIONS VALVE/FLOW WASHER REMOVAL/ REPLACEMENT.............26 6.16 NOZZLE REMOVAL/REPLACEMENT................................................................................26 6.17 ELECTRONICS REMOVAL/REPLACEMENT...............................................................26-27 6.18 STEPPER MOTOR REMOVAL/REPLACEMENT...............................................................27 6.19 WRAPPER REMOVAL/REPLACEMENT............................................................................27 7. TROUBLESHOOTING................................................................................................................28 7.1 REFRIGERATION SYSTEM...............................................................................................28 7.2 RESET TO FACTORY DEFAULTS.....................................................................................28 7.3 TROUBLESHOOTING GUIDE...........................................................................................29 8. DISPENSER DISPOSAL.............................................................................................................29 9. ILLUSTRATIONS, PARTS LISTINGS, WIRING AND WATER FLOW DIAGRAMS...................30 9.1 2-VALVE INSULATED TANK ASSEMBLY...........................................................................30 9.2 4-VALVE INSULATED TANK ASSEMBLY...........................................................................31 9.3 2-VALVE PUMP PLATFORMS/FAN PLATE ASSEMBLY...............................................32-33 9.4 4-VALVE PUMP PLATFORMS/FAN PLATE ASSEMBLY...............................................34-35 9.5 2-VALVE ELECTRICAL COMPONENT DETAIL.................................................................36 9.6 4-VALVE ELECTRICAL COMPONENT DETAIL.................................................................37 9.7 2-VALVE CABINET ASSEMBLY..........................................................................................38 9.8 4-VALVE CABINET ASSEMBLY..........................................................................................39 9.9 2-VALVE PERIPHERAL COMPONENTS/FINAL ASSEMBLY.............................................40 9.10 4-VALVE PERIPHERAL COMPONENTS/FINAL ASSEMBLY.............................................41 9.11 2-VALVE COMPRESSOR DECK ASSEMBLY...............................................................42-43 9.12 4-VALVE COMPRESSOR DECK ASSEMBLY...............................................................44-45 9.13 2-VALVE AND 4-VALVE DOOR ASSEMBLY..................................................................46-47 9.14 2-VALVE TOP COVER ASSEMBLY,
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