ANSYS Contact Technology Guide
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ANSYS Contact Technology Guide ANSYS Release 9.0 002114 November 2004 ANSYS, Inc. is a UL registered ISO 9001: 2000 Company. ANSYS Contact Technology Guide ANSYS Release 9.0 ANSYS, Inc. Southpointe 275 Technology Drive Canonsburg, PA 15317 [email protected] http://www.ansys.com (T) 724-746-3304 (F) 724-514-9494 Copyright and Trademark Information Copyright © 2004 SAS IP, Inc. All rights reserved. Unauthorized use, distribution or duplication is prohibited. ANSYS, DesignSpace, CFX, DesignModeler, DesignXplorer, ANSYS Workbench environment, AI*Environment, CADOE and any and all ANSYS, Inc. product names referenced on any media, manual or the like, are registered trademarks or trademarks of subsidiaries of ANSYS, Inc. located in the United States or other countries. ICEM CFD is a trademark licensed by ANSYS, Inc. All other trademarks and registered trademarks are property of their respective owners. ANSYS, Inc. is a UL registered ISO 9001: 2000 Company. ANSYS Inc. products may contain U.S. Patent No. 6,055,541. Microsoft, Windows, Windows 2000 and Windows XP are registered trademarks of Microsoft Corporation. Inventor and Mechanical Desktop are registered trademarks of Autodesk, Inc. SolidWorks is a registered trademark of SolidWorks Corporation. Pro/ENGINEER is a registered trademark of Parametric Technology Corporation. Unigraphics, Solid Edge and Parasolid are registered trademarks of Electronic Data Systems Corporation (EDS). ACIS and ACIS Geometric Modeler are registered trademarks of Spatial Technology, Inc. FLEXlm License Manager is a trademark of Macrovision Corporation. This ANSYS, Inc. software product and program documentation is ANSYS Confidential Information and are furnished by ANSYS, Inc. under an ANSYS software license agreement that contains provisions concerning non-disclosure, copying, length and nature of use, warranties, disclaimers and remedies, and other provisions. The Program and Documentation may be used or copied only in accordance with the terms of that license agreement. See the ANSYS, Inc. online documentation or the ANSYS, Inc. documentation CD for the complete Legal Notice. If this is a copy of a document published by and reproduced with the permission of ANSYS, Inc., it might not reflect the organization or physical appearance of the original. ANSYS, Inc. is not liable for any errors or omissions introduced by the copying process. Such errors are the responsibility of the party providing the copy. Table of Contents 1. Contact Overview ................................................................................................................................ 1±1 1.1. General Contact Classification ....................................................................................................... 1±1 1.2. ANSYS Contact Capabilities ........................................................................................................... 1±1 1.2.1. Surface-to-Surface Contact Elements .................................................................................... 1±2 1.2.2. Node-to-Surface Contact Elements ....................................................................................... 1±3 1.2.3. Node-to-Node Contact Elements .......................................................................................... 1±3 2. GUI Aids for Contact Analyses ............................................................................................................. 2±1 2.1. The Contact Manager ................................................................................................................... 2±1 2.2. The Contact Wizard ...................................................................................................................... 2±2 2.3. Managing Contact Pairs ................................................................................................................ 2±3 3. Surface-to-Surface Contact ................................................................................................................. 3±1 3.1. Using Surface-to-Surface Contact Elements ................................................................................... 3±1 3.2. Steps in a Contact Analysis ............................................................................................................ 3±1 3.3. Creating the Model Geometry and Mesh ....................................................................................... 3±2 3.4. Identifying Contact Pairs ............................................................................................................... 3±2 3.5. Designating Contact and Target Surfaces ...................................................................................... 3±3 3.5.1. Asymmetric Contact vs. Symmetric Contact .......................................................................... 3±4 3.5.1.1. Background ................................................................................................................. 3±4 3.5.1.2. Using KEYOPT(8) ......................................................................................................... 3±4 3.6. Defining the Target Surface .......................................................................................................... 3±4 3.6.1. Pilot Nodes .......................................................................................................................... 3±5 3.6.2. Primitives ............................................................................................................................. 3±5 3.6.3. Element Types and Real Constants ....................................................................................... 3±5 3.6.3.1. Defining Target Element Geometry .............................................................................. 3±5 3.6.4. Using Direct Generation to Create Rigid Target Elements ...................................................... 3±6 3.6.5. Using ANSYS Meshing Tools to Create Rigid Target Elements ................................................ 3±7 3.6.5.1. Some Modeling and Meshing Tips ............................................................................... 3±9 3.6.5.2. Verifying Nodal Number Ordering (Contact Direction) of Target Surface ..................... 3±10 3.7. Defining the Deformable Contact Surface .................................................................................... 3±11 3.7.1. Element Type ..................................................................................................................... 3±11 3.7.2. Real Constants and Material Properties ............................................................................... 3±12 3.7.3. Generating Contact Elements ............................................................................................. 3±13 3.8. Set the Real Constants and Element KEYOPTS .............................................................................. 3±14 3.8.1. Real Constants ................................................................................................................... 3±14 3.8.1.1. Positive and Negative Real Constant Values ............................................................... 3±16 3.8.2. Element KEYOPTS .............................................................................................................. 3±17 3.8.3. Selecting a Contact Algorithm (KEYOPT(2)) ......................................................................... 3±18 3.8.3.1. Background ............................................................................................................... 3±18 3.8.4. Determining Contact Stiffness and Allowable Penetration ................................................... 3±19 3.8.4.1. Background ............................................................................................................... 3±19 3.8.4.2. Using FKN and FTOLN ................................................................................................ 3±20 3.8.4.3. Using FKT and SLTO ................................................................................................... 3±20 3.8.4.4. Using KEYOPT(10) ...................................................................................................... 3±21 3.8.4.5. Chattering Control Parameters ................................................................................... 3±22 3.8.5. Choosing a Friction Model .................................................................................................. 3±22 3.8.5.1. Background ............................................................................................................... 3±22 3.8.5.2. Using TAUMAX, FACT, DC, and COHE ......................................................................... 3±23 3.8.5.3. Static and Dynamic Friction Coefficients .................................................................... 3±23 3.8.6. Selecting Location of Contact Detection ............................................................................. 3±25 3.8.6.1. Background ............................................................................................................... 3±25 ANSYS Contact Technology Guide . ANSYS Release 9.0 . 002114 . © SAS IP, Inc. ANSYS Contact Technology Guide 3.8.6.2. Using KEYOPT(4) and TOLS ........................................................................................ 3±25 3.8.7. Adjusting Initial Contact Conditions ................................................................................... 3±27