Electromagnets in Synchrotron Design and Fabrication
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3rd ILSF Advanced School on Synchrotron Radiation and Its Applications September 14-16, 2013 Electromagnets in Synchrotron Design and Fabrication Prepared by: Farhad Saeidi, Jafar Dehghani Mechanic Group ,Magnet section, Institute for Research in Fundamental Sciences ILSF 1 References • S.Fatehi, M.khabazi, “2nd ILSF school on synchrotron radiation and its applications” October2012. • Th.Zickler, CERN Accelerator School , Specialized Course on Magnets, Bruges, Belgium, 16‐25 June 2009. • D. Einfeld, ‘’Magnets’’, CELLS CAS, Frascati, Nov. 2008. • Jack Tanab, “Iron Dominated Electromagnets Design, Fabrication, Assembly and Measurements”, January 6, 2005. • G.E.Fisher,”Iron Dominated Magnets”, Stanford Linear Accelerator Center, 1985. • H.Ghasem, F.Saeidi, first ILSF school on synchrotron radiation and its applications. Sepember 2011. • H. Wiedemann, Particle Accelerator Physics I, Springer, 1999. ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd • K.Wille, The physics of Particle Accelerators, Oxford University, 2000. 3 ILSF-IPM, Sep. 2013 2 OutLine Light sources and magnets Magnet types Dipoles Quadrupoles Sextupoles Combined magnets Design Procedure ILSF Prototype magnets Fabrication Procedure ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep. 2013 3 Light sources and magnets Storage ring Booster LTB BTS Linac Diamond Accelerator Complex ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep. 2013 4 Magnet types Use in medium energy ALBA,TPS, PAL, SLS,… light sources (≈ 3 GEV), magnetic field ≤ 2 T Use in high energy light CERN sources (>3 GEV), magnetic field > 2 T Brazilian light source Rarely used because of high prices, aging & etc ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep. 2013 5 Electromagnet types ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep. 2013 6 Each magnet has 2 main parts : 1. Iron yoke( includes back leg , pole root, pole ,…) 2. Coils ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep. 2013 7 Dipole magnet(Bending magnet) •Has 2 poles,2 coils •Bends the electrons in a single curved trajectory. •Injection of particles into the accelerator •Extraction of particles from the accelerator •Production of synchrotron radiation B (magnetic field at center) Pole profile eq.: y=h Dipole main L (length) parameters h (half gap height) GFR (good field region), By = ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF By (x) const rd 3 x ILSF-IPM, Sep. 2013 8 Standard Dipole Geometries C‐core H‐type Window frame High ampere turn ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF High ampere turn rd 3 ILSF-IPM, Sep. 2013 9 Normal Conducting Dipole Magnet B magnetic flux h (gap height) ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd µo air permeability 3 ILSF-IPM, Sep. 2013 10 Magnetic length Coming from ∞, B increases towards the magnet center (stray flux) ‘Magnetic’ length > iron length +∞ ∫ B dz − ∞ Lmagnetic = Magnetic length: B0 = + For a dipole: L magnetic Liron 2*(2h) * K 2h: gap height k: geometry specific constant (≈ 0.56) Pole width < gap height Beam direction K gets smaller in case of: Saturation ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep. 2013 11 Quadrupole magnet • 4 poles, 4 coils • Focus the beam and prevent deviating • Zero field in center • Strong gradient g (T/m) • Placed in straight sections between bending magnets R 2 Pole profile eq.: xy = g (magnetic gradient field ) 2 Quadrupole main L ( length) parameters R (Aperture) GFR (good field region) By By (x) = g x ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 x ILSF-IPM, Sep. 2013 12 Standard Quadrupole Geometries ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep. 2013 13 Normal Conducting Quadrupole Magnet integration path split in 3 sections field defined by gradient g along s1: along s3: along s2: & ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF g field gradient rd 3 ra Aperture µoair permeability ILSF-IPM, Sep. 2013 14 Magnetic length ‘Magnetic’ length > iron length Magnetic length For a Quadrupole: Lmagnetic = Liron + 2RK R: Aperture k: geometry specific constant (≈ 0.45) Beam direction ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep. 2013 15 Sextupole magnet • Sextupole magnet correct chromatic aberration due to focusing errors on particles with different energy B‘‘ (Sextupole component) L ( length) Sextupole main R (Aperture) parameters GFR (good field region) Pole profile: 3yx2− y3=R3 2 ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF 1 By (x) = B′′x rd 2 3 x 0 0 ILSF-IPM, Sep. 2013 16 Normal Conducting Sextupole Magnet B´´ Sextupole component ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF R Aperture rd 3 µ0air permeability ILSF-IPM, Sep. 2013 17 Combined magnets Functions generated by pole shape (sum a scalar potentials): Amplitudes cannot be varied independently • Dipole + quadrupole h(0) y = gx 1+ B0 • Dipole + quadrupole + sextupole h(0) y = gx B′′x2 1+ + B0 2B0 ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF • Quadrupole + sextupole rd 3 3 y gxy + B′′(x2 y − ) = cte. 3 ILSF-IPM, Sep. 2013 18 Summary Bend the electron beam focuse the electron beam correct chromatic aberration ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep. 2013 19 Magnet Design ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep. 2013 20 Magnet Design Procedure Define Specifications ( by beam dynamics) Perform computer design a) obtain the needed c) profile designing b) choosing material current from the and pole d) Saturation test e) Checking field for the yoke defined parameters optimization tolerances in the good field region Electrical and Cooling Design ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 Mechanical Design ILSF-IPM, Sep. 2013 21 2D design: (Poisson Superfish ,FEMM, Opera2D …) •Use pre‐processor or modeler to build geometry •Profit from symmetries to reduce number of elements ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep. 2013 22 Yoke materials Today’s standard: cold rolled, non‐oriented electro‐steel sheets • Massive iron only for dc magnets •Magnetic and mechanical properties can be adjusted by final annealing in decarbonized atmosphere – the smaller carbon content results in better magnetic properties (Increase in permeability Decrease in hysteresis loss and aging) • Magnetic properties (permeability, coercivity) should be within small tolerances . • Homogeneity and reproducibility among the magnets of a series can be enhanced by selection, sorting or shuffling. • Organic or inorganic coating for insulation and bonding. • Material is usually cheaper, but laminated yokes are commonly used esp. in Booster rings. (Eddy current) • Packing factor should be kept bellow 98%. Common used materials: • AISI1010 (max 0.1 % carbon content & max 0.3% silicon content ) •1200-100A(less than 0.003% carbon content & less than 1.3% silicon content) ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd •M400-50A( 0.02% carbon content & 2.4 % silicon content) 3 •M800-50A( 0.01% carbon content & 1.7 % silicon content) ILSF-IPM, Sep. 2013 23 •Sheet thickness: 0.3 ≤ t ≤ 1.5 mm •Specific weight: 7.60 ≤ δ≤ 7.85 g/cm3 ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF •Coercivity: Hc< 70 (±10) A/m rd 3 •Electrical resistivity @ 20°C: 0.16 (low Si) ≤ ρ≤ 0.61 μΩm (high Si) ILSF-IPM, Sep. 2013 24 Pole Optimization Rising the amount of these multipoles ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF leads to BAD field quality i.e. more than rd 3 0.1% SHIMMING is needed ILSF-IPM, Sep. 2013 25 Pole Optimization‐Shimming process ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd Pole Optimization is an iteration process & should be continued till 3 one reaches the desire field quality i.e. < 10-4 ILSF-IPM, Sep. 2013 26 ILSF Dipole, Quadrupole & Sextupole shims Dipole Sextupole Quadrupole ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep. 2013 27 Field Quality Calculations B − B ∆B = 0 B0 Dipole Quadrupole Sextupole B = const central field B = g x B = 1 B′′x2 0 0 0 0 2 0 B(x) Is the field at each point calculated by simulation ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep. 2013 28 0.002 X[mm] 0 0.001 ‐40 ‐30 ‐20 ‐10 0 10 20 30 40 ‐0.005 0 ‐30 ‐20 ‐10 0 10 20 30 0 ‐0.001 0 ‐0.01 B'/B' B/B ∆ ∆ ‐0.002 ‐0.015 ‐0.003 ‐0.02 ‐0.004 ‐0.025 ‐0.005 X (mm) ILSF School on Synchrotron Radiation and Its Applications Its and Radiation Synchrotron on School ILSF rd 3 ILSF-IPM, Sep.