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MDG 15 – Trucks and Loaders Open Cut Incidents

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MDG 15 – Trucks and Loaders Open Cut Incidents MDG 15 – Trucks and Loaders Open Cut Incidents Incident Agent of Events Recommendations Information Fatality COAL OPEN-CUT INCIDENTS 8/01/2008 Unintended Fatally injured while attempting to Maintain adequate berm United States operation of dump spoil. The truck travelled heights, monitor work Coal Equipment over the edge of the dump and practices, ensure correct task Open-Cut rolled down the spoil slope 140 training, conduct pre-op feet. checks and use seat belts. 16/11/2007 Drowning Driver was attempting to dump Ensure adequate berms and United States spoil when he reversed over a 70 that safe work procedures are Coal foot high slope and down to the followed. Ensure work areas Open-Cut mine floor. are illuminated at night and that Pre-op checks of equipment are performed. 2/07/2007 Other Dozer operator was standing by his Mine shall train all workers in United States machine when foreman told him to regards to pick-up trucks and Coal move it for a highwall shot. He to use all available safety Open-Cut was then run over by the foreman equipment within a truck. on his way to the dozer. 28/11/2006 Unintended Driver reported that the park brake Strengthened policy about United States Operation of was sticking and was then found at applying park brakes before Coal Equipment the base of hill crushed between exiting truck, ensure proper Open-Cut the truck and a berm. Was either machine maintenance. thrown from truck or got out and brakes released. 23/05/2006 Unintended Miner driving a Mack water truck Implement extensive driver United States Operation of lost control descending a steep training, implement Coal Equipment mine access road. Service brakes procedures for regular Open-Cut were not adequate, engine brake maintenance of machines inoperable and worker not task brakes and start pre- trained. operational checks o trucks. 6/12/2005 Unintended Driver lost control and slid over Overhaul of maintenance staff United States Operation of embankment while descending a and procedures, runaway truck Coal Equipment grade into the mines lower pit. safety procedures, seatbelt use Open-Cut policy and hazard recognition training. 8/11/2005 Unintended Driver lost control and slid over Maintain equipment in good United States Operation of embankment of mine haul road. working order, wear seatbelt Coal Equipment and follow speed limits. Open-Cut 7/08/2005 Uncontrolled Person suffered fatal injuries when Follow the standard for Australia Release of Energy changing a dual tyre and rim changing tyres, follow Queensland assembly on a drive axle bogey of manufacturers’ procedures and Coal a road train prime mover. ensure safe maintenance Open-Cut conditions. 21/04/2005 Contact with Moving Technician was standing in New written procedures to be United States or Rotating Plant articulating section of front end adhered to when entering the Coal (Guarding/Access to loader repairing it with engine on, articulating area of a loader. Open-Cut Danger Zone) when it articulated and crushed him. 1/10/2004 Fire Abrasion of a hose caused oil to All equipment should be United States leak into the cabin of loader which tested after purchase to ensure Coal ignited and the operator was it is in working order, Open-Cut unable to escape. installation of fire suppression systems and initiate the shut down of faulty equipment. Page 1 of 51 4/04/2004 Other Empty coal truck failed to Check equipment prior to United States negotiate a 90 degree turn and operation for any defaults, Coal overturned killing driver without check all guardrails for Open-Cut seatbelt. structural quality, ensure radios are used properly, ensure enough rest breaks for staff, and ensure road signs are marked properly. 10/02/2004 Drowning The brakes failed on a truck and it Initiate frequent checks of United States ran down a steep grade, through a equipment to ensure it is Coal berm and into water at the bottom. operational, pre-operational Open-Cut and tag out lock out procedures for faulty equipment. 17/09/2003 Other Van was run over by a rock truck Mine should use standardized United States due to a lack of communication signals on site, monitor work Coal between trucks habits to ensure compliance, Open-Cut conduct pre-operational inspections and make equipment highly visible. 9/09/2003 Other Using trucks in muddy conditions Hook was not attached to an United States to haul equipment, one of the anchored towing point, proper Coal hooks used to tow failed and towing rope was not used and Open-Cut swung back, striking one of the truck was too small to be drivers in the head. towing equipment of that size. 26/06/2003 Other Driver went straight past a Dumping practices and United States dumping pit and then rolled down location reviewed and check Coal an embankment to pit floor. up on staff when they are Open-Cut working. 23/06/2003 Other Mechanic was operating on All raised equipment to be United States excavator when loader moved and blocked against motion and Coal he was crushed between loader train staff in blocking Open-Cut holding it steady and excavator. procedures. 9/04/2003 Other Truck driver had inoperable brakes Management to establish United States when he lost control and jumped brake testing guidelines, Coal from the cabin, only to be hit by ensure seatbelts are worn and Open-Cut one the tray of the truck. perform pre-operational checks on equipment. 17/03/2003 Other Truck driver had inoperable brakes Make sure workers are United States when he lost control and jumped wearing seat belts, grade of Coal from the cabin, only to be hit by hill was too steep for Open-Cut one of the tyres and killed. equipment being used, and truck differentials should all be locked before ascending this steep road. 28/12/2002 Contact with Moving Victim was pinned between inside Increased safety and task United States or Rotating Plant wall of truck bed and basket of training for staff present in the Coal (Guarding/Access to hydraulic excavator while welding mine. Open-Cut Danger Zone) a steel plate into truck. 30/08/2002 Unintended Driver in truck rolled down road Improvement of the berm in United States Operation of and 700 feet over berm and down the area of the accident would Coal Equipment to mine floor. have prevented the low speed Open-Cut crash. 10/07/2002 Other Driver was attempting to free a Block motion to equipment United States locked axle, and while using a pry- before performing Coal bar to free this, the truck moved, maintenance on it, initiate Open-Cut crushing him. procedures for truck maintenance and give training on hazard recognition. Page 2 of 51 26/04/2002 Unintended A mechanic/welder was fatally Don’t leave mobile equipment United States Operation of injured fuelling a bulldozer in pit unattended unless brakes are Coal Equipment of a surface coal mine. While set. When mobile equipment is Open-Cut fuelling bulldozer, victim's service left unattended turn wheels truck began to roll away. Victim into bank or block them. ran after truck and jumped on, Emphasize proper methods of however slipped off and was run blocking wheels in task over. training. Perform tasks such as refuelling on level ground. 1/11/2001 Unintended A truck driver was fatally injured Perform pre-start safety United States Operation of when he was run over by a tractor. inspections of your equipment. Coal Equipment Victim returned from dumping a Follow safe operating Open-Cut load and parked behind other procedures. Park brakes to be trucks, near a tractor. Due to faulty set before exiting equipment. air lines, trailer brakes weren’t De-energize equipment, set activated and truck rolled forward brake and be sure it is blocked hitting tractor. against motion, before repair or maintenance work 3/10/2001 Unintended A fuel truck driver was critically Haul equipment be examined United States Operation of injured when he apparently lost for safety defects before it is Coal Equipment control of the Mack DM600 fuel placed in service. Equipment Open-Cut truck while descending down a operators should immediately 15% grade, and jumped from the report defects affecting safety vehicle. He died the following day to management. Preventive from the injuries received in the maintenance programs to be accident. implemented for all haul equipment. 19/12/2000 Other A truck driver was fatally injured Trucks dumping side by side United States preparing to dump his load along should stay a distance of at Coal side another truck in process of least the height of trailer apart. Open-Cut dumping a load. Coal in other Trucks dumping side by side truck was frozen and wouldn’t to be positioned so that drivers discharge when bed was raised. As can see each other. If possible, trailer reached maximum height it agents to be used to keep fell, crushing the cab of truck. materials from freezing in bed of haul truck. 9/12/2000 Fall From Heights A truck driver sustained fatal Truck drivers should assure United States injuries after falling from a loaded material is properly loaded Coal coal truck. Victim had parked his into truck bed to eliminate Open-Cut loaded truck, climbed into the back need to manually distribute and began throwing out some rock. material in truck. When The victim lost his balance and fell working in elevated work some 10ft to the ground. areas, always use a safety harness and line. 29/07/2000 Unintended A haul truck operator was Perform pre-operational safety United States Operation of operating a coal truck when he lost inspections of your equipment.
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