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Isothermal Crystallization Kinetics of Poly (Ethylene Terephthalate

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Isothermal Crystallization Kinetics of Poly (Ethylene Terephthalate applied sciences Article Isothermal Crystallization Kinetics of Poly(ethylene terephthalate) Copolymerized with Various Amounts of Isosorbide Nicolas Descamps 1, Florian Fernandez 1,2, Pierre Heijboer 3, René Saint-Loup 4 and Nicolas Jacquel 4,* 1 Functional Properties Analysis Department, Roquette Frères, Rue de la Haute Loge, 62080 Lestrem, France 2 École nationale supérieure de chimie de Lille, Avenue Mendeleiev, 59652 Villeneuve-d’Ascq, France 3 Analytical Research Department, Roquette Frères, Rue de la Haute Loge, 62080 Lestrem, France 4 Performance Materials and Cosmetic, Roquette Frères, Rue de la Haute Loge, 62080 Lestrem, France * Correspondence: [email protected] Received: 19 December 2019; Accepted: 25 January 2020; Published: 5 February 2020 Abstract: Poly(ethylene-co-isosorbide terephthalate) (PEIT) copolyesters could be used in various applications depending on their ability to crystallize. Moreover, the possibility to carry out solid-state post-condensation (SSP) is conditioned by its ability to sufficiently crystallize. The present study, thus, gives a systematic investigation of isothermal crystallization of these statistical copolyesters with isosorbide contents ranging from 4.8 to 20.8 mol.%. For each copolyester composition, the lowest isothermal half crystallization times and the highest Avrami constant (K) were obtained around 170 ◦C. Over the range of composition that was studied, both melting points and melting enthalpies decreased with increasing amounts of isosorbide (from 250 to 207 ◦C and from 55 to 28 J/g, respectively). On the contrary, half crystallization time displayed an exponential increase when increasing isosorbide contents in the studied range. Finally, structural and thermal analysis of PIT homopolyester are reported for the first time, showing that only ET moieties crystallized when PEIT was subjected to isothermal crystallization at 170 ◦C. Keywords: crystallization; kinetics; poly(ethylene-co-isosorbide terephthalate); isosorbide; copolyester 1. Introduction In recent years, several bio-based monomers were studied for the improvement of polycondensate properties or for the replacement of petrochemical monomers. The 1,4:3,6-dianhydrohexitols (DAHs), namely isomannide, isosorbide, and isoidide are produced in two steps: hydrogenation of glucose and dehydration of the corresponding hexitol. Of the three known isohexide isomers, only dianhydro-1,4:3,6-d-sorbitol (DAS) or isosorbide is currently produced with sufficient purity for polymerization on an industrial scale. Due to their rigidity and their harmlessness, these molecules are gaining more interest for their use as building blocks in various polymers in the field of thermoplastic materials and for curable resin applications [1,2]. As a diol, isosorbide found its place as a monomer suitable for polycondensate synthesis like polyesters, polycarbonates, and thermoplastic polyurethanes [3]. In polycarbonate, isosorbide not only allows the substitution of toxic bisphenol A (BPA), but offers a significant increase in the mechanical strength, heat resistance, UV resistance, and optical properties, with resulting properties between common BPA polycarbonate and PMMA. In polyesters, isosorbide was copolymerized in polymers such as poly(ethylene terephthalate) (PET) [4–6], poly(trimethylene terephthalate) (PTT) [7], poly(butylene terephthalate) (PBT) [8,9], and poly(cyclohexanedimethylene terephthalate) (PCT) [10] for its ability to increase the heat resistance Appl. Sci. 2020, 10, 1046; doi:10.3390/app10031046 www.mdpi.com/journal/applsci Appl. Sci. 2020, 10, x FOR PEER REVIEW 2 of 14 45 In polyesters, isosorbide was copolymerized in polymers such as poly(ethylene terephthalate) 46 (PET)Appl. Sci. [4–6],2020 ,poly(trimethylene10, 1046 terephthalate) (PTT) [7], poly(butylene terephthalate) (PBT) [8,9],2 and of 14 47 poly(cyclohexanedimethylene terephthalate) (PCT) [10] for its ability to increase the heat resistance 48 of the polymer. As an example, in the case of PET, isosorbide allows for an outstanding increase in 49 Tg.of theIn the polymer. 1990s, AsStorbeck an example, et al. [11] in the demonstrated case of PET, th isosorbideat the Tg allowsfollowed for a an linear outstanding increase increase with a slope in Tg. 50 ofIn 1.2 the °C 1990s, per 1 Storbeck mol.% of et isos al.orbide [11] demonstrated incorporated that in the the subs Tg followedtitution of a ethylene linear increase glycol. with a slope of 51 1.2 ◦CDepending per 1 mol.% on ofthe isosorbide amount of incorporated isosorbide introduced in the substitution in the polymer, of ethylene different glycol. final applications 52 can beDepending targeted. As on thean example amount offor isosorbide the lower introduced amounts of in isosorbide, the polymer, the di ffsemi-crystallineerent final applications properties can 53 ofbe the targeted. polymer As can an examplebe preserved, for the allowing lower amounts its modi offication isosorbide, via solid-state the semi-crystalline post-condensation properties (SSP), of the 54 followedpolymer canby its be use preserved, in injection allowing stretch its blow modification molding via(ISBM) solid-state of a bottle post-condensation or the melt spinning (SSP), of followed fibers. 55 Inby the its final use in shaped injection objects, stretch the blow gain molding in thermal (ISBM) stabil ofity a bottledue to or the the addition melt spinning of isosorbide of fibers. extends In the their final 56 rangeshaped of objects,applicability the gain (i.e., in hot thermal filling stability of bottles due or to making the addition heat-resistant of isosorbide fibers). extends When theirisosorbide range is of 57 usedapplicability in higher (i.e., proportions hot filling (>20 of bottlesmol.%), or it makinginduces heat-resistantlarger variations fibers). in the When crystallization isosorbide behavior is used of in 58 PET,higher thus proportions resulting ( >in20 amorphous mol.%), it induces copolymers larger variationswith a Tg in above the crystallization 100 °C. These behavior fully amorphous of PET, thus 59 polymersresulting incan amorphous then compete copolymers with transparent with a Tg above high 100-Tg◦ C.polymers These fully such amorphous as polycarbonates polymers can(PC) then or 60 poly(methylcompete with methacrylate) transparent high-Tg (PMMA). polymers such as polycarbonates (PC) or poly(methyl methacrylate) 61 (PMMA).The aim of this paper is to provide a deeper study of the crystallization kinetics of various PEITs 62 with isosorbideThe aim of molar this paper contents is to (0% provide to 20%) a deeper in a larg studye temperature of the crystallization range from kinetics 130 °C to of 190 various °C. These PEITs 63 datawith are isosorbide particularly molar of contents interest (0% in order to 20%) to inprec a largeisely temperatureidentify in which range fromrange 130 of ◦isosorbideC to 190 ◦ C.content These 64 coulddata are poly(ethylene- particularlyco of-isosorbide interest in order terephthalate) to precisely be identify used in insemi-crystalline which range of applications. isosorbide content could poly(ethylene-co-isosorbide terephthalate) be used in semi-crystalline applications. 65 2. Experimental Section 2. Experimental Section 66 2.1. Materials 2.1. Materials 67 Terephthalic acid (99%+) was purchased from Acros organics ( Geel, Belgium ), ethylene glycol Terephthalic acid (99%+) was purchased from Acros organics (Geel, Belgium), ethylene glycol 68 (99.8%) was purchased from Aldrich (Saint-Louis, MO, USA), and high-purity Polysorb® isosorbide (99.8%) was purchased from Aldrich (Saint-Louis, MO, USA), and high-purity Polysorb®isosorbide 69 (>99.5%) was obtained from Roquette (, Lestrem, France) was used. Each of these chemicals was used (>99.5%) was obtained from Roquette (Lestrem, France) was used. Each of these chemicals was used 70 as received without further purification. as received without further purification. 71 2.2. General Procedure for PEIT (and PET) Synthesis 2.2. General Procedure for PEIT (and PET) Synthesis 72 Polymer samples were synthesized via a two-step, melt polycondensation reaction Polymer samples were synthesized via a two-step, melt polycondensation reaction (esterification 73 (esterification and transesterification, see Figure 1) in a 7.5-L stainless-steel batch reactor equipped and transesterification, see Figure1) in a 7.5-L stainless-steel batch reactor equipped with a heating 74 with a heating system, a mechanical stirrer with torque measurement, a distillation column, a vacuum system, a mechanical stirrer with torque measurement, a distillation column, a vacuum line, and a 75 line, and a nitrogen-gas inlet. nitrogen-gas inlet. 76 FigureFigure 1. 1.General General scheme of of poly(ethylene- poly(ethylene-coco-isosorbide-isosorbide terephthalate terephthalate (PEIT) (PEIT) synthesis synthesis from from 77 terephthalic acid, isosorbide,terephthalic and ethylene acid, glycol.isosorbide, and ethylene glycol. 78 InIn the the firstfirst step,step, thethe reactor reactor was was charged charged with with 2656 2656 g (16 g (16 moles) moles) of terephthalic of terephthalic acid andacid 19.2 and moles 19.2 79 molesof diol of (comprising diol (comprising isosorbide isosorbide and ethylene and ethylene glycol). glycol). Other Other additives additives such as such anti-diethylene as anti-diethylene glycol, 80 glycol,antioxidants, antioxidants, and catalysts and catalysts were also were fed also into thefed paste.into the To paste. exclude To residual excludeoxygen residual from oxygen the isosorbide from
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