Range Rover Classic Parts Section & Design Modification History
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Range Rover Classic Parts Section & Design Modification History Welcome to our ALL NEW parts section for Range Rover Classic. Here you will find an expanded array of available hard parts (1991 model year continued) for Range Rover Classic vehicles including many helpful part explosion drawings designed to not only help you identify · Glass tilt and slide sunroof replacing steel type. · Five spoke alloy wheels replace three spoke designs. parts but easily understand parts assembly. Below, you will also find a thorough North American spec. design modification · Mid-model year introduction: new steering shaft design. history that highlights all major vehicle changes for Classics in North America. VIN Suffix NA Engine Identification: (1992 model year) VIN Model Year Vehicle Identification Information Displ. Number Comp. Ratio App. Years SALHV114*HA 1987 3.5 31D 8.13:1 1987-88 · Mid-model year introduction: new steering cross rod and drop arm designs. Range Rover Classic model years are easily SALHV114*JA 1988 3.9 38D 8.12:1 1989-92 · Mid-model year introduction: air conditioning system revised. identified by the two-letter suffix at the end SALHV124*KA 1989 3.9 36D 9.35:1 1993-94 · Mid-model year introduction: front turn/side and rear turn/stop/tail lamp SALHV124*LA 1990 of the vehicle’s identification number (VIN.) 4.2 40D 8.94:1 1993LWB connectors revised. SALHV124*MA 1991 With your VIN # and model year identified, SALHV124*NA 1992 Gearbox & Transfer Case: you can easily identify your engine, gearbox SALHV124*PA 1993 Gearbox Identification: (1987-1994) ZF 4 spd. auto.(1995) 4HP-24 auto. VIN Suffix PA and transfer case to the right. SALHV124*RA 1994 Transfer Case: (1987-88) LT230 30D00001C (1989-94) Borg-Warner (1993 model year) SALHV124*SA 1995 (1995) 44-62-003 - pink label auto. D · Long Wheelbase (LWB) variant introduced. · Air suspension introduced. e s Design Modifications: i · 4.2 liter (‘40D’) engine introduced, alongside revised 3.9 liter unit (‘36D’). g · New radiator and oil cooler systems for new power units. n The North American spec. Range Rover Classic went through a number of design modifications through its history. The following design P · Alternator drive changed from vee belt to 4 groove belt. M change information is prepared by VIN suffix/model year break and highlights the major vehicle design changes for the given model year. a · ABS, traction control (ETC) and anti-roll bars now standard on all models. o r d · Traction control available on LWB models only t s VIN Suffix HA (1989 model year continued) i · Revised headlamp mountings introduced. f S i · Tailgate lock now incorporated into central locking system. c (1987 model year) · Mid-model year change: manufacturing design of rear axle revised. e a · Mid-model year introduction: concealed, internal door hinges replace c t · Range Rover introduced to North American market, incorporating as standard a external type. Redundant hinge cut outs in front wings deleted. VIN Suffix RA i t features the 3.5 liter V8 catalyst engine (‘31D’ unit), automatic transmission o i n and air conditioning. (1994 model year) o VIN Suffix LA n · Air suspension now standard on all models. & VIN Suffix JA (1990 model year) H i (1988 model year) · (ABS) brake system introduced, along with ventilated rotors. This feature VIN Suffix SA s t was standard on all North American spec. vehicles. (1995 model year) o · Girling brake master cylinder and servo replace Lockheed designs. r · Non-ABS axle assembly design modified, denoted by suffix B instead · Mid-model year introduction: new expansion tank set up in cooling system. · New oil cooler system. y of A after axle number (suffix B axle phased in gradually over period · Tilt and slide steel sunroof introduced as option (roof panel has ribs removed · Radiator from 4.2 liter model now also fitted to 3.9 liter. of several months). from forward section to accommodate sunroof). · Polyvee belt drive for alternator, cooling, and steering systems. · Another new expansion tank set up in the cooling system. · New steering pump fitted. · New design of two catalyst exhaust system. VIN Suffix KA · 3.9 liter given 100 amp alternator from 4.2 liter (replaces 85 amp unit). · New air conditioning receiver drier, condenser and pump. (1989 model year) · New induction system (square air filter in place of round). · New instrument cluster with electronic speedometer introduced. · Ignition coil moved—H.T. lead set changes as a result. · 3.9 liter engine (‘38D’ unit) introduced. Other changes as a result include a · Leather trim standardized. · New design of automatic transmission selector. new oil cooler system, radiator, engine controls and fuel injection control · Self-dipping rear view mirror introduced. · New front spoiler, along with crush cans on the front chassis rail ends and system. · High-level stop lamp introduced on modified upper tailgate. · New exhaust system with two catalysts (previously three). crush can covers (‘overriders’). · Borg Warner transfer box replaces LT230 type; new handbrake design to VIN Suffix MA · New wiper motor with integral linkage. match new transfer box. (1991 model year) · Air conditioning system revised and new heater unit introduced. · New front spoiler design. · New fascia and center console introduced, along with fascia and column · Plastic fuel tank introduced, accompanied by new sender unit, fuel pump, · New heater unit. switches, gauges (now all sensor type), steering wheel and heater controls. filler pipework and filler flap. · Heated windscreen introduced. · Mid-model year change: New design of window regulator and motor · Front and rear anti-roll bars standardized (except Hunter model)—spring · Interior mirror now attached to windscreen. introduced. rates softened as a result. · New interior door trims with integrally moulded armrests and new lock · Introduction: oil pump now driven from crankshaft (previously camshaft). · Heated door locks introduced. handles etc. As a result, engine front cover, water pump and fan also change. y s r q TO ORDER, CALL 1-800-533-2210 1 Ill. Qty. Ill. Qty. TABLE OF CONTENTS No.Part No. Description Rqd. No.Part No. Description Rqd. Air Filters & Manifolds . 7 CYLINDER BLOCK 1 - Engine, Short, O.E. Air Suspension . 17 REMARKS LEGEND - Complete Kit #9020 Body Panels . 32 Engine (e) numbers: 15 PISTON ASSEMBLY 1 31D = 3.5 liter; 38D = 3.9 liter through 1992; #RTC2186S ENGINE 3 Brake Systems & Pedals . 22 #RTC218620 #9257 PLUG 36D = 3.9 liter from 1993; 40D = 4.2 liter. KIT REBUILD KIT #154545 Cooling System . 6 #9021 4 #9020 5 Vehicle i.d. (v) numbers: #902120 BEARING SET OIL SEAL Cylinder Block . 2, 3 PISTON ASSEMBLY #RTC5918 #ERR2640 RA = 1994 model year; SA = 1995 model year. #STC908S Cylinder Head. 4 #STC64620 MONEY-SAVING KITS NOTED IN RED TYPE KIT #902220 Decals . 38 PISTON ASSEMBLY Differential . 18 #STC64720 1 10 Door Fittings. 33 ENGINE MAIN BEARING SET #RTC1718 #9257 #RTC171810 Engine Controls . 8 #RTC171820 Engine Electrics. 25 REBUILD KIT #STC3724G 6 #9020 16 WASHER Exhaust Systems . 10-11 PISTON RINGS #FTC5413G #RTC2408 12 #RTC6066SG BOLT Front & Rear Brakes . 23 #RTC6066S s #602609 t Front & Rear Suspension . 14-15 11 7 n CONNECTING Front Axle & Drive Shafts. 19 1 9257 ENGINE, short, new unit, O.E. 1 SPIGOT BUSH Replacement for (e) 38D, 36D engines ROD ASSEMBLY e #602082 #549911 t Front External Body Fittings . 35 9257A ENGINE, short, new unit, O.E. 1 14 Replacement for [Same as 9257] ROD BEARING SET 13 #RTC2117 NUT n Fuel System . 9 9257ABPK1 ENGINE KIT, head bolt & gasket package 1 #RTC211710 #602061G Includes head gasket set, head bolts, hydraulic #RTC211720 o Handbrake, Battery & Rotating Electrics . 24 lifters, and gasket conversion set. 9 KEY C (fits # 9257 and 9257A engines.) 8 #90602025G Heating & Air Conditioning. 31 9020 REBUILD KIT, engine 1 TIMING SPROCKET f Includes main, big end and cam bearings, 2 #ERR2958 Hood, Tailgate and Fuel Filler Fittings . 34 connecting rod nuts, oil pump repair kit plus GASKET SET o gasket sets for cylinder block and cylinder head #STC1639 Injection Equipment . 10 2 STC1639 GASKET SET, cylinder block 1 #STC2823 e Up to (v) RA647649 l Instruments & Switches . 28, 29 STC2823 GASKET SET, cylinder block 1 b Interior Trim . 37 From (v) SA647650 on a Lighting. 26 T 2 Miscellaneous Electrics . 30 GASKET SET Oil Coolers . 5 #STC1639 11 602082 CONNECTING ROD ASSEMBLY 8 #STC2823 12 602609 BOLT, connecting rod 16 Propeller Shafts . 18 13 602061G NUT, connecting rod 16 14 RTC2117 ROD BEARING SET, standard 1 Range Rover Classic Design MOdification History . 1 RTC211710 ROD BEARING SET, + 0.010 1 Rear Axle & Drive Shafts . 20 RTC211720 ROD BEARING SET, + 0.020 1 15 RTC2186S PISTON ASSEMBLY, standard 8 Rear External Body Fittings & Glazing. 36 (e) 31D engines RTC218620 PISTON ASSEMBLY, + 0.020 8 Steering. 13 3 154545 PLUG, breather hose 1 (e) 31D engines 4 RTC5918 BEARING SET, camshaft 1 9021 KIT, pistons, standard, set of 8 1 Suspension Upgrades. 16 (e) 31D engines 5 ERR2640 OIL SEAL, crankshaft, rear 1 902120 KIT, pistons, + 0.020, set of 8 1 6 FTC5413G WASHER, special, starter ring gear bolt 10 (e) 31D engines Table of Contents. 2 7 549911 PILOT BUSH, crankshaft 1 STC908S PISTON ASSEMBLY, standard 8 Transmission . 12 8 ERR2958 TIMING SPROCKET, crankshaft 1 (e) 38D engines 9 90602025G KEY, woodruff, timing sprocket 1 STC64620 PISTON ASSEMBLY, + 0.020 8 Wheels & Tires. 21 10 RTC1718 MAIN BEARING SET, standard 1 (e) 38D engines (e) 31D, 38D, 36D engines 902220 KIT, pistons, + 0.020, set of 8 1 (e) 38D engines Wipers & Washers . 27 RTC171810 MAIN BEARING SET, + 0.010 1 STC64720 PISTON ASSEMBLY, + 0.020 (e) 31D, 38D, 36D engines (e) 36D engines RTC171820 MAIN BEARING SET, + 0.020 1 16 RTC2408 PISTON RINGS, piston set, standard 8 PRICES SUBJECT TO CHANGE.