Geyser C-Series 2019

The Nyle Systems Geyser C-Series product line is a High Efficiency Air-to-Water or Water-to Water Water . Heat Pump Water Heaters provide the most efficient way to heat water , drawing energy from the ambient air or available source water and thereby saving up to 75% in costs when compared to electric water heaters. Upon using the air source models, air surrounding the C-Series is cooled and dehumidified, which can be ducted to an alternate location, while heating potable water. In utilizing the water source models, we are cooling source water on one side while heating potable water on the other. We are reducing load as well as reducing heating costs.

The C-Series are designed and manufactured in our state How does the GEYSER C-Series work? of the art facility located in Brewer, Maine. These units use various options to meet your application needs. They are The Geyser Heat Pump Water Heater captures heat and suitable for drinking water applications with the standard from the surrounding air, or heat from source double wall . water, and transfers that heat energy into a storage tank. In basic terms, Heat Pump Water Heaters move Energy Efficiency heat from where it is not needed, to where it is desired. Performance is expressed in Coefficient of Performance The Geyser C-Series provides low cost water heating (COP). In typical installations, the Geyser C-Series and supplemental cooling that can be directed where achieve COP’s ranging from 3-5. This means it creates needed. The ability to the conditioned air provides 3-5 units of from the air, for every 1 unit even greater savings by possibly eliminating the need for of electricity required for operation. This 300% to 500% air conditioning. efficiency compares with efficiencies of traditional water heaters of approximately 70% for gas and oil, to 90% for Suitable Applications electric water heaters. For all heat pumps, performance is impacted by a number of factors including the ambient The Geyser C-Series range in capacity from 25,000 air and water temperatures. The investment payback BTUH to 250,000 BTUH, generating from 50 to 500 period is typically 1-3 years (based on energy prices). gallons of hot water per hour. These units can heat water efficiently up to 150° F and are ideally suited for restaurants, hotels, apartment buildings, laundry facilities, health care facilities, schools, sports arenas / gyms, military barracks and manufacturing facilities to name a few.

Tailored to meet your needs The Geyser C-Series has a range of base model Heat Pump Water Heaters that can be customized to meet your application needs. Available options include, centrifugal blowers, programmable logic controllers reversing defrost cycles, and 304 or 316 stainless cabinets.

Nyle Systems www.nyle.com 12 Stevens Rd [email protected] Brewer, ME 04412 800-777-6953 Geyser C-Series Water Source

Key Features and Benefits

Leaving water temperatures up to 150° F allows for consistent tank temperatures above 140° F

Can be used as preheat system when higher temperatures are desired

Typically operating at COP’s from 3.0 to 5.0, meaning it is expected to save 60% - 75% versus the costs of running an electric water heater

Can be connected to most storage tanks and water heaters, including: Electric, Oil, Natural Gas, Propane and Solar tanks

Painted aluminum as well as optional stainless steel cabinet provides superior protection against corrosion. Coated coils for further protection come standard.

Uses environmentally friendly R-134a .

Water- to -Water Heat Pumps can be used to pre-chill water as well.

Optional Programmable Logic Control (PLC) allows integration into your existing mechanical system * GPM reflects multi pass - Single pass is lower Water Flow Performance Model (GPM) Number Water Heating Cooling Capacity Combined Source Heated Btu/hr C.O.P Btu/hr C.O.P C.O.P. Water Water C25W 28,600 5.48 22,275 4.55 10.03 4 5.4 C60W 57,423 4.8 43,025 3.83 8.63 9.6 12 C90W 111,175 5.00 85,225 4.00 9.00 15 20 C125W 146,792 5.28 110,775 4.28 9.55 20 25 C185W 222,950 4.80 171,750 3.88 8.68 30 40 C250W 272,375 5.68 208,050 4.65 10.33 36 50 * Performance rating based on 75° F entering air temperature at 60% relative humidity * Water heated from 50°F to 150°F Standard voltage on C25A &C60A models - 208/230 V, 1-phase, 60Hz. Standard voltage on C90A - C250A models - 208/230 V, 3-phase. 60Hz. Other power options are available upon request.

Note: In view of ongoing product improvements, design and specification are subject to change without notice. Nyle Systems can accept no responsibility for possible errors in catalogs, brochures or any other printed material.

Nyle Systems www.nyle.com 12 Stevens Rd [email protected] Brewer, ME 04412 800-777-6953 Dimensions C90W Specifications

Model Number C90W Recovery Rate * 135 Gal/hr Type Scroll Refrigerant R134a Max Water Temp (°F) 150°F

Operating Conditions Source Water Range 40°F - 100°F

Water Connections 1 1/2" FPT Copper Condenser Water Flow Rate 20 GPM Condenser Pressure Drop 10.44 ft Head Water Flow Rate 15 GPM Pass Unit Sizing - Evaporator Pressure Drop 9.50 ft Head

Multi External Heated Water Head Pressure Allowed by Unit 2.29 ft Head / 50ft run of 1 1/2" pipe

Water Connections 1" FPT Copper Average Condenser Water Flow Rate 9 GPM Condenser Pressure Drop 2.12 ft Head Evaporator Water Flow Rate 15 GPM Pass Unit Sizing - Evaporator Pressure Drop 9.50 ft Head

Single External Heated Water Head Pressure Allowed by Unit 3.75 ft Head / 50ft run of 1" pipe

Dimensions (LxWxH) (in) 38 7/8" x 26" x 28 7/8" Weight 350 lbs

* Water heated from 50°F to 150°F with 75°F entering source water temperature Note: Pump provided for heated side, customer provided pump for source side Power Requirements Wire and Disconnect Sizing Voltage Compressor LRA RLA MCA MOCP / MFS Unit Specifications 208-230/3/60 239 37.2 46 50 440-480/3/60 125 19.8 25 30 575/3/60 80 13.4 17 20

LRA: Locked Rotor Amps RLA: Rated Load Amps MCA: Maximum Current Ampacity (used for wire sizing) MOCP: Minimum Overcurrent Protection (minimum disconnect size to be used) C90W Dimensions

DIMENSIONS - C60W - SDNN

1'-6" 1 38 8 "

1 1 26 8 " 27 4 "

2'-0" 2'-0"

2'-0"

1 HOT WATER OUT SOURCE WATER IN 38 8 "

7 28 8 "

1 HOT WATER IN SOURCE WATER OUT 2 2 "

3 21 4 "

1 23 8 "

REFRIGERATIONELECTRICAL ELECTRICALREFRIGERATION ACCESSACCESS PANEL PANEL ACCESSACCESS PANEL PANEL Dimensions C90W Performance Graph

60°F EWT Heating Capacity vs Air Temperature 120°F EWT 90°F EWT 160000

150000

140000

130000

120000

110000

100000

90000 Heating capacity(Btu/hr)

80000

70000

60000 30 40 50 60 70 80 90 100 110 Air Temperature(°F)

60°F EWT Cooling Capacity vs Air Temperature 120°F EWT 90°F EWT 140000

130000

120000

110000

100000

90000

80000

Cooling capacity(Btu/hr) 70000

60000

50000

40000 30 40 50 60 70 80 90 100 110 Air Temperature(°F)

Water heated from 50°F to 150°F with 75°F entering source water temperature 2.10 HEAT PUMP WATER HEATER A. Cabinet: 1. The entire cabinet of the heat pump water heater shall be corrosion resistant epoxy coated aluminum (12 Gauge) with stainless steel fasteners. The complete frame and structure shall be prefabricated and shall not require any field welding.

B. Compressor: 1. One R134a Copeland . The heat pump shall have a heating capacity of 102,200BTUH and Cooling Capacity of 77,500BTUH at 100°F EWT and 70°F ESWT.

C. Condenser: 1. The unit shall include one double wall brazed plate refrigerant-to-water heat exchanger. The plates are AISI Type 316 stainless steel and copper brazed. The double wall design shall conform to UL standards for use with potable water. External Heated Water Head Pressure Allowed by Unit (Single-Pass), 3.75 ft Head / 50ft run of 1" pipe.

D. Evaporator: 1. This unit has one single wall brazed plate water-to-refrigerant heat exchanger. The plates are AISI Type 316 stainless steel and copper brazed.

2. Piping: All piping inside the unit shall be factory assembled and shall not require any field brazing.

E. Controls: 1. The controls on the heat pump shall be a factory installed PLC Controls w/4” HMI & BacNet DDC, with NEMA Type 4 Indoor/Outdoor Enclosure. F. Electrical: 1. This heat pump shall be shipped with all internal components pre-wired to a control box located inside the unit. Provide wiring for external circulator pumps. Provide unit with 230V or 460v, 3 phase, 60Hz power. The electrical panel shall be UL compliant by QPS.

G. Circuit: 1. In addition to the above equipment, each system shall include a completely pre-piped and tested refrigeration circuit including: a. b. Liquid Solenoid Valve c. Sight Glass d. Filter Dryer e. Liquid Receiver f. Suction Accumulato

g. Stainless Steel Fasteners h. Crankcase Heater i. Silver Brazed Piping in Accordance with the Best Practice of Trade 3.08 HEAT PUMP WATER HEATER A. Examine areas and conditions under which equipment is to be installed. Do not proceed with work until unsatisfactory conditions have been corrected. B. Orient the heat pump so controls and devices needing service and maintenance have adequate access. C. Install equipment in accordance with manufacturer's installation instructions. Install units plumb and level, firmly anchored in locations indicated, and maintain manufacturer's recommended clearances. D. Ensure the power supply voltage and phase at the jobsite matches the power supply ratings listed on the Heat Pump data sticker before the installation begins. E. Ensure the power supply breaker or the fuses disconnect switch are within the requirements for the unit as shown on the heat pump data sticker. F. System water pressure should be maintained between 40 and 60 PSI. The manufacturer recommends installing a pressure reducing valve in the cold water supply to the building to maintain consistent water pressure. G. All water piping installed between the heat pump and buffer tanks must be insulated. H. Ensure the outlet, (supply), and inlet, (return), water piping connected to the heat pump are not less than the connection size on the unit. I. Ensure all storage/buffer tanks are equipped with properly rated and sized Temperature and Pressure (T&P), relief valves. J. The heat pump’s inlet and outlet lines to the storage/buffer tanks shall be dedicated. No other line, (such as a building re-circulating loop or cold water supply), shall be connected to the heat pump’s inlet or outlet water lines. K. Certificates: Submit appropriate documents of Shop Inspection and Data Report as required by provisions of ASME and Pressure Vessel Code. L. Connect water piping to units with shutoff valves and unions. M. Equipment Start-Up: 1. Start-up, test, and adjust equipment in accordance with manufacturer's start-up instructions. Check and calibrate controls. 2. Start-up performed by authorized manufacturer's representative or agent. Provide credentials of start-up personnel to Architect and Owner's Representative for approval. 3. Commissioning Agent and Owner's Representative will be notified 10 days prior to start-up and will be present at start-ups. 4. Provide written report from manufacturer's representative on results of start-up within 48 hours. 5. Technical Training of maintenance staff includes two hours minimum per each piece of equipment. N. Seismic Verification: 1. Contractor will retain structural engineer who will submit stamped and signed anchoring and restraint details on plumbing equipment with submittal data in accordance with Division 22, Plumbing requirements. 2. Contractor's Structural Engineer will test and verify in writing that seismic restraints have been installed in accordance with their details. C90W CRITICAL COMPONENTS DESCRIPTION MANUFACTURER MRG. P/N: COMPRESSOR COPELAND ZB76K5E-TFC EVAPORATOR SWEPS SINGLE PLATE B80 CONDENSER SWEP B16DWHx52/1P-SC-S PLC IDEC FC6A CIRCULATING PUMP TACO 2400-30-3P FLOW SENSOR GRORG FISCHER SIGNET 3-2536-P0 ACCUMULATOR REFRIGERATION RESEARCH 3698 RECIEVER Westermeyer Industries RV816 TXV SPORLAN EBSJE-7-JCP60 FILTER DRIER SPORLAN C415S SIGHT GLASS SPORLAN SA-15S SOLENOID VALVE SPORLAN B10S2-HP PLC CPU SIEMENS CPU 1212C DC/DC/RLY PRODUCT SHEET B80 The B80 is our medium-size high-capacity model. It is the perfect choice for most types of low-capacity applications and high-performance heat pumps. It covers a wide capacity range in substations and is a proven oil cooler for and hydraulics.

Basic specifications

Maximum number of plates (NoP) 140 Max flow 16.9 m³/h (74.41 gpm) Channel volume 0.107 dm³ (0.0038 ft³) Material 316 stainless steel plates, copper brazing Weight excl. connections 2.09+(0.164*NoP) kg 4.61+(0.362*NoP) lb

Standard dimensions

# MM IN

A 526 20.71 B 119 4.69 C 470 18.5 D 63 2.48 F 4.00+2.24*(NoP) 0.16+0.09*(NoP)

G 6 0.24 R 23 0.91

E_1 27.10 1.07

www.swep.net | Product No. 100000712, B80H/1P-SC-M | This PDF was generated 2018.05.24 Available connections

Solder Connection Threaded Connection Weld Connection Victaulic Connection Combo Connection Threaded Ultra High O-Ring Connection Approved

*For specific dimensions, or information about other types of connections, please contact your SWEP sales representative.

PED Pressure / Temperature Product concept

The Brazed Plate Heat Exchanger (BPHE) is constructed as a plate package of corrugated channel plates with a filler material between each plate. During the vacuum brazing process, the filler material forms a brazed joint at every contact point between the plates, creating complex channels. The BPHE allows media at different temperatures to come into close proximity, separated only by channel plates that enable heat from one media to be transferred to the other with very high efficiency. The concept is similar to other plate and frame technology, but without the gaskets and frame parts.

3rd party Approvals

Most SWEP products are approved by below listed certification organizations: Europe, Pressure Equipment Directive (PED) America, UL Pressure / Temperature Underwriters Laboratories Inc (UL) Japan, Kouatsu-Gas Hoan Kyoukai (KHK) Additionally SWEP holds approvals from a vast variety of other certification organizations. For more details please contact your local SWEP representative. SWEP reserves the right to make changes without prior notice.

Find product solution - SSP

With SWEP’s unique SSP, the SWEP Software Package, you can do advanced calculations yourself. It’s also easy to choose connections and generate drawings of the complete product. If you would like advice, SWEP offers all the service and support you need. Several SWEP accessories are also available to fulfill additional needs.

Disclaimer

The information and recommendations in regards to the products are presented in good faith, however, SWEP makes no representations or warranties as to the completeness or accuracy of the information. Information is supplied upon the condition that the purchasers will make their own determination as to the products’ suitability for their purposes prior to use. Purchasers should note that the properties of the products are both application and material selection dependent and that products containing stainless steel are still object to corrosion if used in unsuitable environments. Standard data is presented, product variants with different data may exist. Contact your SWEP sales representative for more details. SWEP may change any data without notice.

www.swep.net | Product No. 100000712, B80H/1P-SC-M | This PDF was generated 2018.05.24 SWEP B16DW

This double-wall product is designed for applications requiring high thermal efficiency, minimal leakage, and improved leak detection. The design offers the same compactness and thermal performance as other SWEP BPHEs.

Connections*

Externally Soldering threaded

*For specific dimensions, or information about other types of connections, please contact your SWEP sales representative.

Pressure classes S Standard, evaluated per EN 13345. M Medium, evaluated per EN 13345. H High, evaluated per EN 13345.

Max number of plates (NoP) 140 Port size F1/P1 27 mm (1.063 in) Port size F2/P2 27 mm (1.063 in) Port size F3/P3 27 mm (1.063 in) Port size F4/P4 27 mm (1.063 in) Max volume flow 11,3 m³/h (49.7 gpm) 3 119,5 (4.7) Channel volume (SI) 0,061 dm Channel volume (US) 0.00215 ft3 72 (2.83)

F1 F2

Materials Channel plate Brazing 377 (14.84) 329 (12.95) SC Stainless steel Copper

Size Height of plate pack Total weight

SC H 4+(1,96×NoP) mm 1,55+(0,22×NoP) kg SC S F3 F4 SC M 0.157+(0.077×NoP) in 3.42+(0.485×NoP) lb

www.swep.net CHALLENGE EFFICIENCY CHALLENGE PED (PS)(bar) MPressre HPressre SPressre 900 60 800 50 700 600 40 500 30 400 300 20 200 10 SWEP B16DW 100 0 0 196 20 50 100 135 150 175 200 225 (C) Third party approvals 320.8 68 122 212PED 275 302 347 392 437 () SWEP BPHEs are generally approved by listed below SC PED certifi cation organizations: (PS)(bar) M Pressre H Pressre S Pressre Europe, Pressure Equipment Directive (PED) 900 60 America, Underwriters Laboratories Inc (UL) 800 Japan, Kouatsu-Gas Hoan Kyoukai (KHK) 50 700 Additionally SWEP holds approvals from a vast variety of 600 40 other certifi cation organizations. For approval information 500 30 regarding a specifi c product please contact your local SWEP 400 representative. SWEP reserves the right to make changes 300 20 without prior notice. 200 10 100 0 0 The BPHE concept 196 20 50 100 135 150 175 200 225 (C) The Brazed Plate Heat Exchanger (BPHE) is constructed 320.8 68 122 212 275 302 347 392 437 () as a plate package of corrugated channel plates with a fi ller material between each plate. During the vacuumbrazing process, the fi ller material forms a brazed joint at every contact point between the plates, creating complex channels. UL The BPHE allows media at different temperatures to come UL SC-M into close proximity, separated only by channel plates that enable heat from one media to be transferred to the other (PS) (bar) with very high effi ciency. The concept is similar to other plate 46 690 and frame technology, but without the gaskets and frame 670 parts. 650 45 630 610 44 590 570 Cover plate 550 43 Plate package 196 204 (C) 320.8 400 () Connections

UL

(PS) (bar) 46 Zero hole 690 channel plate 670 Channel plates 650 45 Cover plate 630 610 44 590 570 550 43 SSP calculation software 196 204 (C) 320.8 400 () With SWEP’s unique SSP, the SWEP Software Package, you can do advanced heat transfer calculations yourself, and choose the product solution that suits your application best. It’s also easy to choose connections and generate drawings of the complete product. If you would like advice, or you would like to discuss different product solutions, SWEP offers all the service and support your need. Material disclaimer The information and recommendations in regards to the products are presented in good faith, however, SWEP makes no representations or warranties as to the completeness or accuracy of the information. Information is supplied upon the condition that the purchasers will make their own determination as to the products’ suitability for their purposes prior to use. Purchasers should note that the properties of the products are both application and material selection dependent and that products containing stainless steel are still subject to corrosion if used in unsuitable environments.

www.swep.net CHALLENGE EFFICIENCY CHALLENGE CERTIFICATE OF COMPLIANCE

Certificate Number 20130904-MH49784 Report Reference MH49784-20130904 Issue Date 2013-SEPTEMBER-04

Issued to: SWEP INTERNATIONAL AB BAVERGATAN 9, PO BOX 49, SE-261 22 LANDSKRONA SWEDEN

This is to certify that DRINKING WATER SYSTEM COMPONENTS representative samples of Brazed (Copper) Plate Heat Exchangers: E5T, E5AS, E6T, E6AS, E8T, E8AS, 5T, 5AS, 8T, 8AS, X8T, 9, 10T, 12, 15, 16DW, 17, 25, 25T, 26, 120T, 200T, D200, & D300

Have been investigated by UL in accordance with the Standard(s) indicated on this Certificate.

Standard(s) for Safety: ADD DRINKING WATER SYSTEM COMPONENTS- HEALTH EFFECTS, NSF 61 Additional Information: See the UL Online Certifications Directory at www.ul.com/database for additional information

Only those products bearing the UL Classification Mark should be considered as being covered by UL’s Classification and Follow-Up Service.

The UL Classification Mark includes: UL in a circle: with the word “CLASSIFIED” (as shown); a control number (may be alphanumeric) assigned by UL; a statement to indicate the extent of UL’s evaluation of the product; and the product category name (product identity) as indicated in the appropriate UL Directory.

Look for the UL Classification Mark on the product.

William R. Carney, Director, North American Certification Programs

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please contact a local UL Customer Service Representative at www.ul.com/contactus

Page 1 of 1 MicroSmart FC6A Plus PLC CPU Modules

PRODUCT DESCRIPTION

This next-generation IDEC MicroSmart FC6A Plus PLC performs beyond micro PLC limits. With its 2,060 I/O capacity, it can control large machines or entire small-scale manufacturing facilities, providing more capabilities for the most demanding applications.

KEY FEATURES

FC6A PLUS CPU MODULES • Dual Ethernet ports • iOS and Android app High-speed Counter Power Input Output Interface I/O Points Part No. • Maximum 2,060 digital I/O & Pulse Output • Maximum 511 analog I/O

Relay Output 2A (240V AC-2A, FC6A–D16R1CEE • Bluetooth communication 30V DC-2A) • High-speed 16 points counter Transistor Source Output 0.5A (8/8) FC6A–D16P1CEE Maximum input Port 1 (USB) frequency: 24V DC Port 2 100kHz 24V DC (Sink/ Transistor Sink Output 0.5A (Ethernet) FC6A–D16K1CEE • Pulse output (*1) Source) Port 3 Maximum output (Ethernet) frequency: Transistor Source Output 0.1A FC6A–D32P3CEE 100kHz 32 points (16/16) ClassI Div2 Transistor Sink Output 0.1A FC6A–D32K3CEE Hazardous Location

SPECIFICATIONS General Specifications

FC6A–D16R1CEE Part No. FC6A–D16P1CEE FC6A–D32P3CEE FC6A–D16K1CEE FC6A–D32K3CEE

Rated Power Voltage 24V DC Allowable Voltage Range 20.4 to 28.8V DC (including ripple)

FC6A–D16R1CEE: 2.88W (24V DC) Maximum Power FC6A–D16P1CEE: 2.88W (24V DC) Consumption FC6A–D16K1CEE: 2.88W (24V DC) (CPU module) FC6A–D32P3CEE: 3.36W (24V DC) FC6A–D32K3CEE: 3.36W (24V DC)

Inrush Current 35A maximum Allowable Momentary Power Interruption 10ms (at rated voltage) Operating Temperature –10 to +55ºC (no freezing) Storage Temperature –25 to +­70ºC (no freezing) Relative Humidity Level RH1 (IEC 61131-2) 10 to 95% (no condensation) Altitude Operation: 0 to 2,000m, 795 to 1,013hPa, Transport: 0 to 3,000m, 701 to 1,013hPa Pollution Degree 2 (IEC 60664-1) Corrosion Immunity Free from corrosive gases Between power and FE terminals: 500V AC, 1 minute Between input and FE terminals: Between transistor output and FE terminals: 500V AC, 1 minute 500V AC, 1 minute Between relay output and FE terminals: Dielectric Strength Between power and input terminals: 2,300V AC, 1 minute 500V AC, 1 minute Between power and transistor output terminals: 500V AC, Between power and relay output terminals: 2,300V 1 minute AC, 1 minute Between input and transistor output terminals: 500V AC, Between input and relay output terminals: 1 minute 2,300V AC, 1 minute

1 GENERAL SPECIFICATIONS (CON'T) USB PORT SPECIFICATIONS

Between power and FE terminals: USB Type USB mini-B 100MΩ or higher (500V DC megger) Between input and FE terminals: Between transistor output and FE terminals: 100MΩ or higher (500V DC megger) USB Standard USB 2.0 100MΩ or higher (500V DC megger) Between relay output and FE terminals: Not isolated from the internal Insulation Resistance Between power and input terminals: 100MΩ or higher (500V DC megger) Isolation 100MΩ or higher (500V DC megger) Between power and transistor output terminals: circuit Between power and relay output terminals: 100 MΩ 100 MΩ or higher (500V DC megger) Communication Function Maintenance communication to or higher (500V DC megger) Between input and transistor output terminals: PC Between input and relay output terminals: 100 MΩ or higher (500V DC megger) 100MΩ or higher (500V DC megger)

Noise Resistance AC/DC power terminals: 1kV, 50ns to 1μs I/O terminals (coupling clamp): 1.5kV, 50ns to 1μs coupling adapter ETHERNET PORT 1 SPECIFICATIONS 5 to 8.4Hz amplitude 3.5mm Communication Type IEEE802.3 compliant Vibration Resistance 8.4 to 150Hz acceleration 9.8m/s2 (1G), 2 hours per axis on each of three mutually perpendicular axes (IEC 61131-2) Communication Speed 10BASE-T, 100BASE-TX 2 Shock Resistance 147m/s (15G), 11ms duration, 3 shocks per axis on three mutually perpendicular axes Connector RJ45 Degree of Protection IP20 (IEC 60529) Cable CAT.5STP Power Supply Wire UL1007 AWG24-16, UL2464 AWG24-16, UL1015 AWG20-16 Maximum Cable Length 100m Grounding Wire UL1007 AWG16 Isolation Pulse trans isolation Ground D-type ground (Class 3 ground) Maintenance communication (server), Mounting DIN rail or panel mounting Communication user communication (server/client), Function user communication UDP, Modbus TCP FC6A-D16R1CEE: 290g FC6A-D32P3CEE: 255g (server/client), Email, Web Server, PING, Weight (approx.) FC6A-D16P1CEE: 275g SNTP, FTP server/client FC6A-D16K1CEE: 275g FC6A-D32K3CEE: 255g

ETHERNET PORT 2 SPECIFICATIONS FUNCTION SPECIFICATIONS Communication Type IEEE802.3 compliant

FC6A–D16R1CEE FC6A–D32P3CEE (*4) Communication Speed 10BASE-T, 100BASE-TX Part No. FC6A–D16P1CEE (*4) FC6A–D32K3CEE (*4) FC6A–D16K1CEE (*4) Connector RJ45

Control System Stored program system Cable CAT.5STP Basic 42 Maximum Cable Length 100m Instruction Words Advanced 130 Isolation Pulse trans isolation Program Capacity (*1) 800KB (100,000 steps) Maintenance communication (server), User Program Storage Serial Flash Memory (100,000 times rewritable) user communication (server/client), Communication Function Basic Instruction 21μs/1,000 steps user communication UDP, Modbus Processing Time END Processing (*2) 1ms maximum TCP (server/client), PING Input 8 points 16 points I/O Points Output 8 points 16 points Expandable Modules 7 modules (*3) Expandable I/O Points with Expansion Modules 224 points Expandable Modules with Unibody Type Expansion Modules 8 modules Expandable I/O Points with Unibody Type Expansion Modules 256 points Expandable Modules with Separate Type Expansion 63 modules (separate type master: 1 module maximum, separate type slave: 10 Modules (*5) modules maximum) Expandable I/O Points with Separate Type Expansion Modules (*5) 2,016 points Internal Relay 15,400 points Special Internal Relay 1,600 points Shift Register 256 points Data Register 60,000 points Non-Retentive Data Register 200,000 points Special Data Register 900 points Counter 512 points Timer (1ms, 10ms, 100ms,1s) 2,000 points Clock Clock accuracy: ±30 sec/month (typical) at 25°C Backup Data Internal relay, shift register, counter, data register, timer, special data register, special internal relay, clock data RAM Backup Battery Lithium primary battery (BR2032) Battery Life Approx. 4 years Replaceability Possible Keep data, user program sum check (serial flash memory), user program sum check (RAM), timer/counter preset value sum check, user program syntax check, user Self-diagnostic Function program execution check, WDT check, user program write check, power failure, clock error, data ink connection check, I/O bus initialization check Input Filter 0 ms (without filter), 3 to 15ms (selectable in increments of 1ms) I14, I15, I16, I17: 3ms Six inputs Catch Input/Interrupt Input I0, I1, I3, I4, I6, I7 (Minimum turn on pulse width: 5μs max./Minimum turn off pulse width: 5μs max.)

2 FUNCTION SPECIFICATIONS (CON'T) Maximum Counting Frequency and High- Total 6 points Single/two-phase selectable: 100kHz (single-phase: 6 points, two-phase: 3 points) speed Counter Points High-speed Counter Counting Range 0 to 4,294,967,295 (32 bits) Operation Mode Rotary encoder mode, adding counter mode, frequency measurement mode Quantity 1 point Analog Potentiometer Data Range 0 to 1,000 Quantity 1 point Input Voltage Range 0 to 10V Analog Voltage Input Input Impedance Approx. 100KΩ Digital Resolution Approx. 4,000 steps (12 bits) Quantity 4 points Maximum Output Pulse Pulse Output Frequency Q0, Q2, Q4, Q6: 100kHz (transistor output model only) Reversible Control Single-pulse output mode: 4 axis (Q0-Q7), Dual-pulse output mode: 4 axis (Q0-Q7) PWM Output Duty cycle 0.1 to 100.0% (increments of 0.1%), Output pulse frequency 15 to 5,000 Hz (increments of 1 Hz): 4 points (Q0, Q2, Q4, Q6) (Adjust 5µs minimum as ON time and 15µs minimum as OFF time.) USB Port USB mini-B (maintenance communication)

Ethernet Port 1 Maintenance communication (server), user communication TCP (server/client), user communication UDP, Modbus TCP (server/client), Email, Web Server, PING, SNTP, FTP server/client

Ethernet Port 2 Maintenance communication (server), user communication TCP (server/client), user communication UDP, Modbus TCP (server/client), PING Cartridge (option) Two cartridges can be added (when using FC6A–HPH1)/One cartridge can be added (when using FC6A–PH1) SD Card Slot Embedded HMI Module (option) Yes

*1: 1 step equals 8 bytes. *2: Not including expansion I/O service time, counter timer processing time, data link processing time, and interrupt processing time. *3: A maximum of 5 modules can be connected when using the expansion interface module separate type master. *4: Transistor output model *5: Communication module cannot be connected.

INPUT SPECIFICATIONS

FC6A–D16R1CEE Part No. FC6A–D16P1CEE FC6A–D32P3CEE FC6A–D16K1CEE FC6A–D32K3CEE Input Points 8 (8/1 common) 16 (16/1 common) Rated Input Voltage 24V DC: 24V DC sink/source input signal Input Voltage Range 0 to 28.8V DC Rated Input Current High speed input port 5mA/pt, middle/normal speed input port 7mA/pt Input Impedance High speed input port 4.9kΩ, middle/normal speed input port: 3.4kΩ High speed input port: 5μs + filter value Turn ON Time Middle speed input port: 35μs + filter value Normal speed input port: 35μs + filter value Input Delay High speed input port: 5us + filter value Turn OFF Time Middle speed input port: 35us + filter value Normal speed input port: 100us + filter value Isolation Between input terminals: Not isolated Internal circuit: Optocoupler-isolated Input Type Type1 (IEC 61131-2) External Load for I/O Interconnection Not needed Signal Determination Method Static Effect of Improper Input Connection Both sinking and sourcing input signals can be connected, therefore reverse connection does not cause damage. If any input exceeding the rated value is applied, permanent damage may be caused. Cable Length 3m in compliance with electromagnetic immunity Insertion Durability 100 times minimum Connector Applicable Ferrule 1-wire: AI 0.5-8 WH (Phoenix Contact) 2-wire: AI-TWIN 2×0.5-8 WH (Phoenix Contact)

RELAY OUTPUT SPECIFICATIONS

Part No. FC6A-D16R1CEE Relay Output Points 8

Output Points per Common COM1 4 Line COM2 4 Output Type 1NO Per Point 2A Maximum Load Current Per Common COM1: 7A COM2: 7A Minimum Switching Load 1mA/5V DC (reference value) Initial Contact Resistance 30mΩ maximum

3 RELAY OUTPUT SPECIFICATIONS (CON'T)

Electrical Life 100,000 operations minimum (rated resistive load 1,800 operations/hour) Mechanical Life 20,000,000 operations minimum (no load 18,000 operations/hour)

Rated Load Resistive load: 240V AC 2A, 30V DC 2A Inductive load: 240V AC 2A (cos ø = 0.4), 30V DC 2A (L/R =7 ms) Insertion/Removal Durability 100 times minimum Connector Applicable Ferrule 1-wire: AI 0.5-8 WH (Phoenix Contact) 2-wire: AI-TWIN 2×0.5-8 WH (Phoenix Contact)

TRANSISTOR OUTPUT SPECIFICATIONS

Part No. FC6A-C16P1CEE FC6A–D32P3CEE FC6A-C16K1CEE FC6A–D32K3CEE

Transistor Output Points 8 (8/1 common) 16 (16/1 common) Transistor Sink FC6A–D16K1CEE/FC6A–D32K3CEE Output Type Transistor Source FC6A–D16P1CEE/FC6A–D32P3CEE Rated Load Voltage 24V DC Voltage Tolerance 19.2 to 28.8V DC

Rated Load Per Point 0.5A 0.1A Current Per Common 4.0A 1.6A

Turn ON Time High speed input port: 5μs Normal speed input port: 300μs Output Delay Turn OFF Time High speed input port: 5μs Normal speed input port: 300μs Isolation Between output terminal and Internal circuit: Optocoupler-isolated Between output terminals: Not isolated Voltage Drop (ON Voltage) 1V max (voltage between COM and output terminal when output is on.) Inrush Current 1A 0.2A Leakage Current 0.1mA maximum Clamping Voltage 39V ±1V Maximum Lamp Load 12W 2.4W Inductive Load L/R=10ms (28.8V DC, 1Hz)

Overcurrent Protection Transistor Sink Output: No Transistor Source Output: Overcurrent is detected by current limit resistance. (*1) External Current Draw 100mA maximum, 24V DC (power voltage at the +V terminal, -V terminal at source) Insertion Durability 100 times minimum Connector Applicable Ferrule 1-wire: AI 0.5-8 WH (Phoenix Contact) 2-wire: AI-TWIN 2×0.5-8 WH (Phoenix Contact) —

*1: This overcurrent signals consist of one signal per 4 point outputs. When microprocessor gets this overcurrent signal by interrupt input, microprocessor turns off 4pt outputs of this category at fixed time (approx. 1sec).

DIMENSIONS (mm)

Plus CPU Modules

FC6A–D16R1CEE 130.9 FC6A–D32K3CEE 130.9 FC6A–D16K1CEE 114.3 FC6A–D32P3CEE 114.3 FC6A–D16P1CEE 45.4 70.0 12.6 73.0 45.4 70.0 8.2 73.0

4.0 4.0 90.0 90.0 13. 3 15.4 13. 3 15.4

IDEC Corporation • 1175 Elko Drive • Sunnyvale, CA 94089 • 800-262-IDEC (4332) • Fax: 408-745-5258 • www.IDEC.com/usa ©2017 IDEC Corporation. All Rights Reserved. FC9Y-DS300-0e 10/17 PDF Only Water Circulation Pumps & Circulators

2400 Series High Capacity Circulators Taco 2400 Series High Capacity Circulators are specifically designed for quiet, efficient, dependable operation in a wide range of medium to high flow/head hydronic heating, cooling and hot water recirculation applications. The space saving, close-coupled, maintenance free motor with permanently lubricated, sealed-for-life bearings, Noryl® impeller and durable, carbon/silicon-carbide mechanical seal provide unmatched reliability. Available in Cast Iron or Stainless Steel construction.

Low-Lead Compliant Stainless Steel models only

©Taco Catalog # 100-72 Effective Date: 05/17/16 Supersedes: 03/02/15 Printed in USA Features & Benefits 2400 Series High Capacity Circulators

Features Application • Compact, space saving design The compact 2400 Series High Capacity Circulators are designed • Powerful close-coupled, maintenance free motor for quiet, efficient, maintenance-free operation in a wide range •  Superior efficiency, high starting torque of larger residential and commercial hydronic systems. Typical •  Permanently lubricated, sealed for life bearings applications include hydronic heating, in-floor radiant, snow melt, high pressure drop , outdoor wood boilers, chilled • Rugged 1/2" Stainless Steel Shaft water cooling, geothermal heat pumps, primary/secondary • Carbon/Silicon-Carbide mechanical seal for long life loops and hydro air coils. The Stainless Steel 2400 Series • Universal flange to flange dimensions — Ideal for retrofits should be used for open, domestic water recirculation systems. • Anti-Condensate design for chilled water The carbon/silicon-carbide mechanical seal is easy to service in only a few minutes. •  Dual electrical knock-outs • Dual pressure taps, suction/discharge

PRESSURE TAPS (2) ELECTRICAL KNOCKOUTS (2)

HIGH PERFORMANCE MOTOR, SUPERIOR EFFICIENCY AND STARTING TORQUE

CASING-CAST IRON OR STAINLESS STEEL

PERMANENTLY NORYL® IMPELLER, LUBRICATED STAINLESS STEEL BALL BEARINGS, INSERTS SEALED FOR LIFE MAINTENANCE-FREE

MECHANICAL SEAL 1/2" STAINLESS STEEL SHAFT CARBON/SILICON-CARBIDE FOR MAXIMUM STRENGTH AND CORROSION RESISTANCE STAINLESS STEEL SEAL PLATE Performance Curves 2400 Series High Capacity Circulators

2400 Series igh Capacity Circlators Flow (m 3/h) 02468 10 12 14 16 18 20 22 54 52 16 50 15 48 1 2400-10 -3P 46 2 2400-20 -3P 14 44 3 2400-30 -3P 13 42 4 2400-40 -3P 40 5 2400-45 -3P 12 38 6 2400-50 -3P 36 6 11

34 7 2400-60 -3P ) 5 2400-65 -3P 10 r s 32 8 e t (ft ) 30 9 2400-70 -3P e

9 m ( ea d 28 d a l H 8

26 e a H

24 l

7 a To t 22

20 6 To t 9 18 5 16 2 3 14 8 1 4 12 4 10 3 8 7 6 2 4 1 2 0 0 0 10 20 30 40 50 60 70 80 90 100 Flow (gpm) Submittal Data # 101-134 Effective: 05/17/16 Submittal Data Information Supersedes: 03/02/15 2400 Series High Capacity Circulators

Materials of Construction Pump Dimensions & Weights All dimensions and weights are approximate. Casing: Cast Iron or Stainless Steel Cast Stainless A B C D E F Ship Wt. Seal Face Plate: Stainless Steel Iron Steel in. mm in. mm in. mm in. mm in. mm in. mm lbs. Kg 2400-10 -3P 2400-10S -3P 6-3/8 162 4-1/2 114 3-3/16 82 6-7/8 175 5 127 3-3/4 95 11.5 5.3 Motor Housing: Aluminum 2400-20 -3P 2400-20S -3P 6-3/8 162 4-1/2 114 3-3/16 82 6-7/8 175 5 127 3-3/4 95 12.0 5.5 Impeller: 30% Glass-filled Noryl® 2400-30 -3P 2400-30S -3P 8-1/2 216 4-3/4 121 4-1/4 108 8 203 5-1/4 133 3-3/4 95 14.5 6.6 2400-40 -3P 2400-40S -3P 8-1/2 216 4-3/4 121 4-1/4 108 8 203 5-1/4 133 3-3/4 95 14.5 6.6 Impeller Insert: Stainless Steel 2400-45 -3P 2400-45S -3P 6-3/8 162 4-5/8 119 3-3/16 82 8-3/4 222 6-7/8 175 3-3/4 95 15.0 6.8 Shaft: Stainless Steel 2400-50 -3P 2400-50S -3P 6-3/8 162 4-5/8 119 3-3/16 82 8-3/4 222 6-7/8 175 3-3/4 95 16.0 7.3 2400-50/2 -3P 2400-50S/2 -3P 6-3/8 162 5-1/4 133 3-3/16 82 8-3/4 222 6-7/8 175 3-3/4 95 16.5 7.5 Mechanical Seal (3-piece rotating): 2400-60 -3P 2400-60S -3P 8-1/2 216 5-3/16 132 4-1/4 108 7-7/8 200 5-1/4 133 3-3/4 95 18.0 8.2 Carbon/Silicon-Carbide 2400-65 -3P 2400-65S -3P 8-1/2 216 5-1/2 140 4-1/4 108 9-7/8 251 7-1/4 184 3-3/4 95 22.0 10.0 Motor Bearings: 2400-70 -3P 2400-70S -3P 8-1/2 216 5-1/2 140 4-1/4 108 9-7/8 251 7-1/4 184 3-3/4 95 23.0 10.4 6-5/8 168 4-1/4 108 10-1/2 267 7-1/4 184 3-3/4 95 29.0 13.2 Permanently lubricated ball bearing 2400-70/3 -3P 2400-70S/3 -3P 8-1/2 216 O-Ring/Flange Gaskets: EPDM B Electrical Data Model Nomenclature Model No. Hz Ph 115V 230V RPM HP S — Stainless Steel, Flanged Amps Amps Y — 230V/60/1 Motor 2400-10 -3P 60 1 1.4 .54 3450 1/10 2400-20 -3P 60 1 1.9 1.0 3450 1/6 Performance Data A 2400-30 -3P 60 1 1.9 1.0 3450 1/6 Maximum Flow: 90 GPM 2400-40 -3P 60 1 1.9 1.0 3450 1/6 Maximum Head: 46 Feet 2400-45 -3P 60 1 3.6 1.7 3450 1/3 2400-50 -3P 60 1 4.9 2.4 3450 1/2 Minimum Fluid Temp: 40°F (4°C) 2400-60 -3P 60 1 1.9 1.0 3450 1/6 D Maximum Fluid Temp: 225°F (107°C) 2400-65 -3P 60 1 3.6 1.7 3450 1/3 E 2400-70 -3P 60 1 4.9 2.4 3450 1/2 Maximum Working Pressure: 150 psi Motor Open Drip Proof, Permanent Split Type F Capacitor, Thermally Ptotected Noryl® is a registered trademark of General Electric Co. FOR INDOOR USE ONLY Low-Lead Compliant C Stainless Steel models only RECOMMENDEDRECOMMENDED NOT RECOMMENDEDNOT RECOMMENDED Mounting Positions 2400 Series Companion Flange Sets Recommended Not recommended Models Connection 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 2400-10/10S -3P Iron NPT 110-251F 110-252F 110-253F 110-254F ------2400-20/20S -3P S. Steel NPT 110-251SF 110-252SF 110-253SF 110-254SF ------2400-45/45S -3P Bronze SWT 110-523BSF 110-524BSFL 110-525BSF 110-526BSFL ------2400-50/50S -3P Shut-Off NPT SF-075T SF-100T SF-125T SF-150T ------2-Bolt Shut-Off SWT SF-075S SF-100S SF-125S SF-150S ------2400-50/50S/2 -3P Iron NPT ------194-2124F ------2-Bolt S. Steel NPT ------194-2124SF ------2400-30/30S -3P Iron NPT ------194-1540F 194-1542F ------2400-40/40S -3P S. Steel NPT ------194-1540SF 194-1542SF ------Shut-Off NPT ------SF-125T-0012 SF-150T-0012 ------2-Bolt Shut-Off SWT ------SFL-125S-0012 SF-150S-0012 ------2400-60/60S -3P Iron NPT ------185-086C ------FLOW FLOW 2400-65/65S -3P 2400-70/70S -3P S. Steel, NPT ------185-086S ------4-Bolt --- 2400-70/70S/3 -3P Iron NPT ------185-112C 185-113C 4-Bolt S. Steel, NPT ------185-112S 185-113S

Taco Inc., 1160 Cranston Street, Cranston, RI 02920 / (401) 942-8000 / Fax (401) 942-2360 Taco (Canada) Ltd., 8450 Lawson Road, Unit #3, Milton, Ontario L9T 0J8 / (905) 564-9422 / Fax (905) 564-9436 www.TacoComfort.com Signet 2536 Rotor-X Paddlewheel Flow Sensors

Features • Operating range 0.1 to 6 m/s (0.3 to 20 ft/s)

• Wide turndown ratio of 66:1

• Open-collector output

• Highly repeatable output

• Simple, economical design

• Installs into pipe sizes DN15 to DN900 (½ to 36 in.) PVC Standard Integral Wet-Tap Sensor Sensor Sensor Sensor (gray body (blue cap) • PVC 2536 version DN15 to DN100 (½ to 4 in.) for and cap) concentrated Sodium Hypochlorite 12.5% applications

• High resolution and noise immunity

• Test certifi cate included for -X0, -X1 Simple to install with time-honored reliable performance, Signet 2536 Rotor-X Paddlewheel Flow • Chemically resistant materials Sensors are highly repeatable, rugged sensors that off er exceptional value with little or no maintenance. The Model 2536 has a process-ready open collector signal with a wide dynamic fl ow range of 0.1 to 6 m/s (0.3 to 20 ft/s). The sensor measures liquid fl ow rates in full pipes and can be used in low pressure systems.

The Signet 2536 sensors are off ered in a variety of materials for a wide range of pipe sizes and insertion (3-2536-PX confi gurations. The many material choices including version only) PP and PVDF make this model highly versatile and chemically compatible to many liquid process solutions. Applications

Sensors can be installed in DN15 to DN900 (½ to 36 in.) • Pure Water Production pipes (except the 2536 PVC versions, which can be • Filtration Systems installed in DN15 to DN100 (½ to 4 in.) pipes), using • Chemical Production Signet’s comprehensive line of custom fi ttings. These • Liquid Delivery Systems custom fi ttings, which include tees, saddles, and • Pump Protection weldolets, seat the sensor to the proper insertion depth • Scrubber/Gas Stacks into the process fl ow. The sensors are also off ered in • Gravity Feed Lines confi gurations for wet-tap installation requirements. • Not suitable for gas • Sodium Hypochlorite transfer/ injection/batching (3-2536-U0)

www.gfsignet.com Specifi cations

General Operating Range 0.1 to 6 m/s 0.3 to 20 ft/s Pipe Size Range DN15 to DN900 ½ to 36 in. PVC DN15 to DN100 ½ to 4 in. Linearity ±1% of max. range @ 25 °C (77 °F) Repeatability ±0.5% of max. range @ 25 °C (77 °F) Min. Reynolds Number Required 4500 Wetted Materials Sensor Body Glass-fi lled PP (black), PVDF (natural) or PVC (gray) O-rings FKM (std) optional EPR (EPDM) or FFKM Rotor Pin Titanium, Hastelloy-C or PVDF; optional Ceramic, Tantalum or Stainless Steel Rotor Black PVDF or Natural PVDF; optional ETFE, with or w/o carbon fi ber reinforced PTFE sleeve for rotor pin Electrical Frequency 49 Hz per m/s nominal 15 Hz per ft/s nominal Supply Voltage 5 to 24 VDC ±10%, regulated Supply Current <1.5 mA @ 3.3 to 6 VDC <20 mA @ 6 to 24 VDC Output Type Open collector, sinking 10 mA max. Cable Type 2-conductor twisted pair with shield, 22 AWG Cable Length 7.6 m (25 ft) can be extended up to 305 m (1000 ft) maximum Max. Temperature/Pressure Rating - Standard and Integral Sensor PP 12.5 bar @ 20 °C 180 psi @ 68 °F 1.7 bar @ 85 °C 25 psi @185°F PVDF 14 bar @ 20 °C 200 psi @ 68 °F 1.7 bar @ 85 °C 25 psi @ 185 °F PVC 12.5 bar @ 20 °C 180 psi @ 68 °F 6.9 bar @ 60 °C 100 psi @ 140 °F Operating Temperature PP -18 °C to 85 °C 0 °F to 185 °F PVDF -18 °C to 85 °C 0 °F to 185 °F PVC 0 °C to 50 °C 32 °F to 122 °F Max. Temperature/Pressure Rating - Wet-Tap Sensor PP 7 bar @ 20 °C 100 psi @ 68 °F 1.4 bar @ 60 °C 20 psi @ 140 °F Operating Temperature -18 °C to 60 °C 0 °F to 140 °F Max. Wet-Tap Sensor Removal 1.7 bar @ 22 °C 25 psi @ 72 °F Rating Shipping Weight 3-2536-X0 0.454 kg 1.00 lb 3-2536-X1 0.476 kg 1.05 lb 3-2536-X2 0.680 kg 1.50 lb 3-2536-X3 0.780 kg 1.72 lb 3-2536-X4 0.800 kg 1.76 lb 3-2536-X5 0.880 kg 1.94 lb 3-8512-X0 0.35 kg 0.77 lb 3-8512-X1 0.37 kg 0.81 lb Standards and Approvals CE, FCC, NSF (3-2536-PX only) RoHS compliant, China RoHS Manufactured under ISO 9001 for Quality and ISO 14001 for Environmental Management and OHSAS 18001 for Occupational Health and Safety

See Temperature and Pressure Graphs for more information www.gfsignet.com Temperature/Pressure Graphs

(bar)(psi) Note: 210 14.5 The pressure/temperature graphs are specifically 200 13.8 for the Signet sensor. During system design the 190 13.1 specifications of all components must be considered. In 180 12.4 Polypropylene the case of a metal piping system, a plastic sensor will 170 11.7 reduce the system specification. When using a PVDF 160 11.0 PVDF sensor in a PVC piping system, the fitting will reduce the 150 10.3 system specification. 140 9.7 130 9.0 120 8.3 110 7.6 100 6.9 90 6.2 80 5.5 70 4.8 60 4.1 50 3.4

PVC 40 2.8 30 2.1 20 1.4 10 .7 0 °C -20 0 20 40 60 80 100 °F -4 32 68 104 140 176 212

Ordering Notes

1) Most common part number combinations shown. For 2) Other rotor and pin materials are available for all other combinations contact factory. purchase from the factory and can be easily replaced in the fi eld. See Accessories section.

Ordering Information Model 2536 Standard Mount Paddlewheel When choosing this style of sensor, the instrument can be mounted nearby on a pipe or wall or in a remote location up to 305 m (1000 ft) by connecting the sensor through a standard 3-8050-1 universal junction box. Standard cable length is 7.6 m (25 ft). Use Signet fi ttings for proper seating of the sensor into the process fl ow.

Mfr. Part No. Code Body Rotor Pin Material Flow Sensor for use with remote mount instrument DN15 to DN100 - ½ to 4 in. 3-2536-P0 198 840 143 Polypropylene Black PVDF Titanium 3-2536-T0 198 840 149 Natural PVDF Natural PVDF Natural PVDF 3-2536-U0 159 001 843 PVC Sleeved ETFE Titanium 3-2536-V0 198 840 146 Natural PVDF Natural PVDF Hastelloy-C DN125 to DN 200 - 5 to 8 in 3-2536-P1 198 840 144 Polypropylene Black PVDF Titanium 3-2536-V1 198 840 147 Natural PVDF Natural PVDF Hastelloy-C DN250 - DN900 - 10 to 36 in. 3-2536-P2 198 840 145 Polypropylene Black PVDF Titanium www.gfsignet.com TO FROM COMPRESSOR COIL METAL The ORIGINAL, TIME TESTED “IN” STRAINER ELEMENTS PLATE “B” DIA. The following are a few of the more popular SUCTION special strainer elements supplied to O.E.M. accounts in quantities. These strainer elements “A” “E” PATENTED INLET may be pressed into tubes or can be furnished DEFLECTOR in cartridges as shown below. PRICES “C” ACCUMULATOR “D” AVAILABLE ONLY ON SPECIAL QUOTATIONS - - THE COMPLETE LINE - - 3680 3816 3670 AND IN QUANTITIES. Will Not 3684 3817 3732 Trap Oil For Exact Selection 3685 3701 3734 TO PRESS ...... 3689 3702 3827 STR. INTO A TUBE APPROX. Air conditioning, heat pump, truck refrigeration NO. OF A B C D E AREA BINDING Protects 3703 3732 3738 and many other applications require intermittent 3736 3731 3700 161 3/8 x .032 .311 - .313 .121 - .123 1/4 1-1/4 1/4 .7 Machined Brass operation of the refrigeration compressor. Especially the 3837 3733 3706 2586 3/4 x .035 .685 - .688 .430 1/2 3-5/8 9/16 6.0 Stamped in remote applications, the suction line may trap or Compressor 3737 3698 3704 178 1 x .035 .936 - .939 .687 1/4 1-9/16 3/4 3.0 Stamped hold quantities of liquid which are suddenly dumped 3743 3707 3832 into the compressor as it starts up. This is frequently 2487 1 x .035 .936 - .939 .687 1/4 2-1/2 3/4 6.0 Stamped 3708 the cause of broken valves, pistons, broken or bent 179 1-1/4 x .035 1.187 - 1.189 .812 5/16 3-5/8 7/8 9.0 Stamped connecting rods, blown gaskets and bearing washout. 2582 1-1/4 x .035 1.187 - 1.189 .812 5/16 4-5/8 7/8 12.0 Stamped Proper installation of the Refrigeration Research suction accumulator in the suction line, 2587 2 x .035 1.934 - 1.936 1.437 5/16 2-5/8 1.50 12.0 Stamped just before the compressor, eliminates damage. If 3826 2588 2 x .035 1.934 - 1.936 1.437 5/16 6-1/2 1.50 30.0 Stamped “LEEK PRUF”® 3831 correctly sized, relatively large quantities of liquid FUSIBLE PLUG refrigerant may return through the suction line METERING ORIFICE INSTALLED, 3836 TESTED and the suction accumulator prevents damage AND REMOTE 3810 SECURE, STABLE BASE MOUNTING. CARTRIDGE OR PENCIL TYPE STRAINERS FROM LINE STUD COPPER BRAZED IN ADDITION to the compressor. Liquid is temporarily held in CONNECTIONS. 3838 These strainers, made from copper tubing, contain strainer elements shown above. Several hundred special TO SPOT WELD. the suction accumulator and metered back to the 3839 assemblies may be made from the combinations below and general types only are illustrated. ADDITIONAL compressor along with any oil, at a controlled rate, CUSTOMER INFORMATION IS REQUIRED TO DEFINE A PARTICULAR STRAINER. QUOTATIONS ARE MADE through the metering orifice. Therefore, damage to the compressor is prevented and the ONLY UPON SPECIAL APPLICATION AND IN PRODUCTION QUANTITIES. compressor immediately and quietly goes to work. ASME code models below SPECIFY: OUTLET ENDS (1) Catalog Number AVAILABLE THE ORIGINAL, YET IMPROVED, SUCTION ACCUMULATOR BY REFRIGERATION (2) Inlet Diameter (3) Outlet Type & Size RESEARCH PROVIDES ALL OF THE IMPORTANT FEATURES. ALL 3/8 5/8 3/4 3/4 7/8 1. Exclusive (patented) inlet deflector for improved performance. Deflector permits SIZES & UP & UP & UP & UP & UP tangential entry of fluid. 2. Marking of inlet with a metal plate is an exclusive feature and helps prevent errors “D” A = Area “O” in hook up. 3. All Refrigeration Research suction accumulators of 4” through 6” diameter have fusible plugs included and installed to comply with latest and requirements. 3639 “L” 4. Copper nipples are standard on vertical and models. 3641 5. Controlled hydrogen copper brazing process provides the ultimate in cleanliness 3640 Clearance is allowed to provide proper fit for nominal capillary or tube sizes. and uniform strength. CAT. STRAINER STRAINER INLET ID’s † OUTLET 6. All Refrigeration Research suction accumulators are and listed or built to CARTRIDGE LGTH. ELEMENT ELEMENT Screen AVAILABLE ID’s † ASME code, CE documentation also available. Suction accumulators by Refrigeration TYPE OD & WALL “L” NO. AREA Mesh BINDING “D” “O” Research have been field proven in hundreds of thousands of installations. 3841 3873 37B 3/8 x .032 3 161 .7 150 Machined Brass 3/16, 1/4, 5/16 & 3/8 SELECTION OF SUCTION ACCUMULATOR – The suction accumulator should not 3840 3874 necessarily be selected to have the same size inlet and outlet as the compressor suction 75S 3/4 x .035 3-5/8 4764 3 100 Stamped 1/4, 3/8, 1/2, 5/8, & 3/4 standard Mounting Brackets line. It is more important to select the suction accumulator well within the limits of (1) RR 7187 (8 5/8” Dia.) 75SL 3/4 x .035 5-7/8 2586 6 100 Stamped 1/4, 3/8, 1/2, 5/8, & 3/4 cap pressure drop, (2) oil return as shown on the following page and (3) total amount of charge RR 7188 (10 3/4” Dia.) 100S 1 x .035 3-5/16 178 3 100 Stamped 1/4, 3/8, 1/2, 5/8, & 3/4 to be held. These brackets can be 100SL 1 x .035 5-1/4 2487 6 100 Stamped 1/4, 3/8, 1/2, 5/8, & 3/4 The actual refrigerant holding capacity needed for a suction accumulator is governed used to hold horizontal by the requirements of the particular application. There is a great variation in refrigeration accumulators securely 125S 1-1/4 x .035 5-5/16 179 6 100 Stamped 3/8, 1/2, & 5/8 in position. systems and this must be considered. Where possible the capacity selected should be 125L 1-1/4 x .035 6-1/2 177 9 100 Stamped 3/8, 1/2 & 5/8 checked by actual test. Normally the accumulator should not be sized for less than 50% of the total system 200S 2 x .035 6-1/2 2587 12 100 Stamped 3/8, 1/2 & 5/8 capacity. If in doubt, consult the compressor manufacturer. Steel nipples are available on special order. 200SL 2 x .035 10 2588 30 100 Stamped 3/8, 1/2 & 5/8 PATENTED NO. 5,076,313 AND PATENTS APPLIED FOR. † NOMINAL OUTLETS AVAILABLE FOR STANDARD CAPILLARY. RECOGNIZED 2 File No. SA 2401 Vol. 2 31

WITH NEW IDEAS ™ ™ CAPILLARY STRAINER-ASSEMBLIES SUCTION ACCUMULATOR APPLICATION DATASUCTION ACCUMULATOR APPLICATION DATA CAPILLARY STRAINER-ASSEMBLIES † RECOMMENDED TONS OF REFRIGERATION † RECOMMENDED TONS OF REFRIGERATION MAXIMUM REFRIGERANT HOLDING MAXIMUM REFRIGERANT HOLDING SUCTION INLET/ EVAP REFRIGERANTREFRIGERANT CAPACITY (LBS.)CAPACITY (LBS.) SUCTION INLET/ EVAP OUTLET I.D. SIZE TEMP OUTLET I.D. SIZE TEMP R‐410AR‐410A R‐134R‐134aa R‐22R‐22 R‐404R‐404aa WEIGHT (INCHES)

WEIGHT CODE (INCHES) # LENGTH

DIAMETER CODE # LENGTH DIAMETER HORIZONTAL VERTICAL OR HORIZONTAL VERTICAL OR

18 Applications PART NUMBER R‐410A R‐134 R‐22 R‐404 MAX MIN MAX MIN MAX MIN MAX MIN

18 Applications PART NUMBER a a R‐410A R‐134a R‐22 R‐404a IDENTIDENT MAX MIN MAX MIN MAX MIN MAX MIN FROMFROM 36803680 VV 3.0 3.0 8.2 8.2 2.3 2.3 1.3 1.3 1.5 1.5 1.5 1.5 1.3 1.3 HN HN +40°F+40°F 0.94 0.94 0.17 0.17 0.45 0.45 0.11 0.11 0.90 0.90 0.160.16 0.80 0.80 0.13 0.13 38163816 VV 4.0 4.0 7.1 7.1 3.0 3.0 1.9 1.9 2.2 2.2 2.1 2.1 1.9 1.9 KNKN +20°F+20°F 0.65 0.65 0.15 0.15 0.31 0.31 0.09 0.09 0.62 0.62 0.140.14 0.58 0.58 0.10 0.10 8 Assemblies 38173817 VV 4.0 4.0 11.1 11.1 4.6 4.6 3.7 3.7 4.2 4.2 4.2 4.2 3.7 3.7 KNKN 1/21/2 0°F0°F 0.47 0.47 0.11 0.11 0.22 0.22 0.08 0.08 0.45 0.45 0.110.11 0.40 0.40 0.08 0.08 8 Assemblies 38153815 HH 3.0 3.0 7.9 7.9 2.1 2.1 1.3 1.3 1.5 1.5 1.5 1.5 1.4 1.4 HN HN }} {{‐20°F‐20°F 0.31 0.31 0.09 0.09 0.13 0.13 0.06 0.06 0.30 0.30 0.090.09 0.25 0.25 0.06 0.06 36733673 HH 3.0 3.0 10.9 10.9 2.7 2.7 2.0 2.0 2.2 2.2 2.2 2.2 1.9 1.9 HN HN ‐40°F‐40°F 0.19 0.19 0.07 0.07 0.08 0.08 0.04 0.04 0.18 0.18 0.070.07 0.14 0.14 0.05 0.05

CapillaryCapillary Strainer Strainer Assemblies Assemblies have have oversized oversized 36843684 VV 3.0 3.0 8.3 8.3 2.2 2.2 1.4 1.4 1.6 1.6 1.6 1.6 1.4 1.4 HN HN 37013701 VV 4.0 4.0 7.1 7.1 3.0 3.0 1.9 1.9 2.2 2.2 2.1 2.1 1.9 1.9 KNKN +40°F+40°F 2.10 2.10 0.19 0.19 0.90 0.90 0.13 0.13 2.00 2.00 0.180.18 1.55 1.55 0.15 0.15 monelmonel strainer strainer elements elements of of 150 150 mesh mesh screen screen for for 3689 V 3.0 10.8 2.8 1.9 2.2 2.2 1.9 HN +20°F 1.31 0.17 0.54 0.11 1.25 0.16 1.00 0.12 3689 V 3.0 10.8 2.8 1.9 2.2 2.2 1.9 HN 5/85/8 +20°F 1.31 0.17 0.54 0.11 1.25 0.16 1.00 0.12 maximummaximum filtrationfiltration andand dirtdirt retention.retention. TheyThey havehave beenbeen 36853685 VV 3.0 3.0 12.6 12.6 3.1 3.1 2.4 2.4 2.7 2.7 2.7 2.7 2.4 2.4 HN HN }} {{ 0°F0°F 0.89 0.89 0.13 0.13 0.36 0.36 0.10 0.10 0.85 0.85 0.130.13 0.70 0.70 0.10 0.10 engineeredengineered to to provide provide accurate accurate refrigerant refrigerant metering metering 37023702 VV 4.0 4.0 11.1 11.1 4.6 4.6 3.6 3.6 4.2 4.2 4.1 4.1 3.6 3.6 KNKN ‐20°F‐20°F 0.58 0.58 0.11 0.11 0.22 0.22 0.08 0.08 0.55 0.55 0.110.11 0.45 0.45 0.08 0.08 for specific applications without field adjustment or 38203820 HH 3.0 3.0 7.9 7.9 2.4 2.4 0.8 0.8 1.5 1.5 1.5 1.5 1.4 1.4 HN HN ‐40°F‐40°F 0.36 0.36 0.09 0.09 0.13 0.13 0.06 0.06 0.35 0.35 0.090.09 0.25 0.25 0.07 0.07 for specific applications without field adjustment or 38213821 HH 3.0 3.0 11.8 11.8 3.0 3.0 2.1 2.1 2.4 2.4 2.4 2.4 2.1 2.1 HN HN cutting.cutting. +40°F+40°F 3.15 3.15 0.23 0.23 1.62 1.62 0.14 0.14 3.0 3.0 0.220.22 2.8 2.8 0.22 0.22 EvaporatorEvaporator TTemperatureemperature 37033703 VV 4.0 4.0 11.4 11.4 5.2 5.2 3.5 3.5 4.1 4.1 4.0 4.0 3.7 3.7 KNKN +20°F+20°F 2.21 2.21 0.19 0.19 1.03 1.03 0.11 0.11 2.1 2.1 0.180.18 2.0 2.0 0.18 0.18 Compressor 3731 V 5.0 10.2 6.0 5.5 6.2 6.1 5.3 DN 3/43/4 0°F 1.57 0.17 0.63 0.10 1.5 0.16 1.4 0.16 Compressor AssembliesAssemblies areare graduatedgraduated accordingaccording toto aa uniformuniform 3731 V 5.0 10.2 6.0 5.5 6.2 6.1 5.3 DN 0°F 1.57 0.17 0.63 0.10 1.5 0.16 1.4 0.16 HorsepowerHorsepower Low Low Medium Medium High High 37333733 VV 5.05.0 12.712.7 7.77.7 6.96.9 8.08.0 7.97.9 6.96.9 DNDN }} {{‐20‐20°F°F 1.151.15 0.130.13 0.430.43 0.090.09 1.11.1 0.130.13 0.80.8 0.130.13 patternpattern withwith “A”“A” havinghaving thethe highesthighest filtration,filtration, thenthen “B”“B” ‐40‐40°F°F 0.600.60 0.100.10 0.250.25 0.060.06 0.60.6 0.100.10 0.50.5 0.100.10 “C”,“C”, etc.,etc., throughthrough “H”,“H”, whichwhich hashas thethe lowestlowest restrictionrestriction 36703670 VV 4.0 4.0 11.3 11.3 5.2 5.2 3.5 3.5 4.0 4.0 4.0 4.0 3.5 3.5 KNKN ofof all.all. The The firstfirst numbernumber oror numbersnumbers followingfollowing thethe letterletter 37323732 VV 5.0 5.0 10.5 10.5 6.0 6.0 5.5 5.5 6.2 6.2 6.1 6.1 5.3 5.3 DN DN +40°F+40°F 4.20 4.20 0.55 0.55 2.25 2.25 0.35 0.35 4.0 4.0 0.530.53 4.0 4.0 0.53 0.53 1/101/10 -- 1/91/9 -- 1/81/8 A-1631 A-1631 B-831 B-831 C-836 C-836 37383738 VV 5.0 5.0 13.2 13.2 7.7 7.7 7.0 7.0 8.0 8.0 7.9 7.9 6.9 6.9 DN DN +20°F+20°F 3.15 3.15 0.47 0.47 1.62 1.62 0.30 0.30 3.0 3.0 0.450.45 3.03.0 0.450.45 indicateindicate thethe capillarycapillary tubetube lengthlength inin feet–thefeet–the lastlast twotwo 37343734 VV 5.0 5.0 14.8 14.8 8.7 8.7 8.0 8.0 9.0 9.0 8.9 8.9 7.8 7.8 DN DN 0°F0°F 2.41 2.41 0.41 0.41 0.87 0.87 0.25 0.25 2.3 2.3 0.390.39 2.0 2.0 0.39 0.39 1/6 - 1/5 B-831 C-836 D-842 7/87/8 1/6 - 1/5 B-831 C-836 D-842 numbersnumbers indicateindicate thethe insideinside diameterdiameter ofof thethe capillarycapillary 37103710 VV 5.0 5.0 18.0 18.0 11.0 11.0 9.0 9.0 10.2 10.2 10.1 10.1 8.8 8.8 DN DN }} {{‐20°F‐20°F 1.57 1.57 0.34 0.34 0.63 0.63 0.20 0.20 1.5 1.5 0.330.33 1.3 1.3 0.33 0.33 tubetube inin thousandthsthousandths ofof anan inch.inch. 38273827 VV 6.0 6.0 14.0 14.0 11.3 11.3 10.0 10.0 11.3 11.3 11.1 11.1 9.8 9.8 MN MN ‐40°F‐40°F 0.94 0.94 0.28 0.28 0.36 0.36 0.16 0.16 0.9 0.9 0.270.27 0.70.7 0.270.27 1/31/3 -- 1/41/4 C-836 C-836 D-842 D-842 E-1050 E-1050 38253825 HH 6.0 6.0 10.0 10.0 8.9 8.9 8.5 8.5 9.7 9.7 9.6 9.6 8.4 8.4 MN MN 38263826 HH 6.0 6.0 13.5 13.5 12.0 12.0 11.7 11.7 13.3 13.3 13.1 13.1 11.6 11.6 MN MN 1/21/2 D-842D-842 E-1050 E-1050 F-855 F-855 InletInlet fittingfitting isis suppliedsupplied withwith 3/8”3/8” brassbrass flareflare nut.nut. 38323832 VV 6.0 6.0 11.0 11.0 10.0 10.0 7.6 7.6 8.6 8.6 8.5 8.5 7.5 7.5 MN MN 37353735 VV 5.0 5.0 15.6 15.6 8.7 8.7 8.0 8.0 9.0 9.0 8.9 8.9 7.8 7.8 DN DN +40°F+40°F 9.45 9.45 0.80 0.80 4.35 4.35 0.48 0.48 9.0 9.0 0.760.76 9.09.0 0.530.53 3/43/4 E-1050E-1050 F-855 F-855 G-870 G-870 37363736 VV 5.0 5.0 19.1 19.1 10.5 10.5 10.1 10.1 11.3 11.3 11.1 11.1 9.8 9.8 DN DN +20°F+20°F 6.51 6.51 0.68 0.68 2.88 2.88 0.43 0.43 6.2 6.2 0.650.65 6.0 6.0 0.45 0.45 37003700 VV 6.0 6.0 15.0 15.0 13.0 13.0 11.5 11.5 13.1 13.1 12.9 12.9 11.4 11.4 MN MN 1‐1/81‐1/8 0°F0°F 4.51 4.51 0.59 0.59 1.83 1.83 0.36 0.36 4.3 4.3 0.560.56 4.0 4.0 0.39 0.39 11 F-855F-855 G-870 G-870 H-780 H-780 37073707 VV 6.0 6.0 18.1 18.1 14.5 14.5 14.4 14.4 16.3 16.3 16.1 16.1 14.2 14.2 MN MN }} {{‐20°F‐20°F 2.94 2.94 0.49 0.49 1.21 1.21 0.29 0.29 2.8 2.8 0.470.47 2.52.5 0.330.33 38303830 HH 6.0 6.0 13.5 13.5 11.3 11.3 13.2 13.2 15.0 15.0 14.8 14.8 13.0 13.0 MN MN ‐40°F‐40°F 1.89 1.89 0.39 0.39 0.78 0.78 0.15 0.15 1.8 1.8 0.380.38 1.41.4 0.270.27 38313831 HH 6.0 6.0 16.5 16.5 13.2 13.2 16.0 16.0 18.1 18.1 17.9 17.9 15.7 15.7 MN MN 38373837 VV 5.0 5.0 13.5 13.5 11.8 11.8 9.4 9.4 10.7 10.7 10.6 10.6 9.3 9.3 MN MN CAPILLARYCAPILLARY STRAINERSSTRAINERS 37373737 VV 55.0.0 18.5 18.5 10.5 10.5 10.1 10.1 11.3 11.3 11.1 11.1 9.8 9.8 DN DN +40°F+40°F 17.80 17.80 2.10 2.10 7.20 7.20 1.35 1.35 17.0 17.0 2.02.0 15.015.0 0.760.76 37083708 VV 6.0 6.0 15.0 15.0 13.0 13.0 11.5 11.5 13.1 13.1 12.9 12.9 11.4 11.4 MN MN +20°F+20°F 11.50 11.50 2.00 2.00 5.40 5.40 1.16 1.16 11.0 11.0 1.91.9 10.0 10.0 0.65 0.65 IllustratedIllustrated areare capillarycapillary strainersstrainers whichwhich areare mostmost commoncommon inin refrigerationrefrigeration use.use. Construction Construction isis coppercopper 37063706 VV 6.0 6.0 20.3 20.3 17.0 17.0 15.6 15.6 17.8 17.8 17.5 17.5 15.4 15.4 MN MN 1‐3/81‐3/8 0°F0°F 8.08 8.08 1.68 1.68 3.42 3.42 0.97 0.97 7.7 7.7 1.61.6 7.0 7.0 0.56 0.56 with monel cloth strainer. 37433743 VV 6.0 6.0 24.8 24.8 18.0 18.0 20.1 20.1 22.9 22.9 22.6 22.6 19.9 19.9 MN MN } {‐20°F‐20°F 5.25 5.25 1.36 1.36 2.16 2.16 0.87 0.87 5.0 5.0 1.31.3 4.54.5 0.470.47 with monel cloth strainer. } { 38353835 HH 6.0 6.0 13.5 13.5 11.5 11.5 13.2 13.2 15.0 15.0 14.8 14.8 13.0 13.0 MN MN ‐40°F‐40°F 3.15 3.15 1.15 1.15 1.26 1.26 0.68 0.68 3.0 3.0 1.11.1 2.5 2.5 0.38 0.38 RTRT PAPA OVERALLOVERALL TUBETUBE “A” “A” 38363836 HH 6.0 6.0 22.5 22.5 17.1 17.1 15.2 15.2 17.3 17.3 17.1 17.1 15.1 15.1 MN MN NUMBERNUMBER LENGTH LENGTH “A”“A” “B” “B” IDID “C” “C” IDID O.D.O.D. 36983698 VV 6.0 6.0 17.1 17.1 14.4 14.4 12.6 12.6 14.4 14.4 14.2 14.2 12.5 12.5 MN MN +40°F+40°F 29.40 29.40 2.10 2.10 11.70 11.70 1.35 1.35 28.0 28.0 2.02.0 25.025.0 2.02.0 1.9 1 .0 1.9 20762076 33 .253 .253 -- .257.257 .127 .127 -- .131.131 3/8 3/8 37043704 VV 6.0 6.0 24.8 24.8 20.5 20.5 20.1 20.1 22.9 22.9 22.6 22.6 19.9 19.9 MN MN +20°F+20°F 19.90 19.90 2.00 2.00 8.10 8.10 1.16 1.16 19.0 19.0 1.9 188.0 1.9 38093809 HH 6.0 6.0 18.0 18.0 15.6 15.6 11.3 11.3 12.9 12.9 12.7 12.7 11.2 11.2 MN MN 1‐5/81‐5/8 0°F0°F 13.60 13.60 1.68 1.68 5.40 5.40 0.97 0.97 13.0 13.0 1.61.6 12.0.0 1.6 1.6 2611 2-1/4 .190 - .194 .083 - .087 1/4 12 2611 2-1/4 .190 - .194 .083 - .087 1/4 38103810 HH 6.0 6.0 30.0 30.0 22.0 19.019.0 21.6 21.6 21.3 21.3 18.8 18.8 MN MN } {‐20°F‐20°F 8.40 8.40 1.36 1.36 3.60 3.60 0.87 0.87 8.0 8.0 1.31.3 7.07.0 1.31.3 22.0 } { 26122612 2-1/4 2-1/4 .190 .190 -- .194.194 .087 .087 -- .091.091 1/4 1/4 ‐40°F‐40°F 5.25 5.25 1.15 1.15 1.80 1.80 0.68 0.68 5.0 5.0 1.11.1 4.04.0 1.11.1 +40°F 61.90 5.09 28.8 3.57 59.0 5.8 55.0 5.8 26132613 2-1/8 2-1/8 .253 .253 -- .257.257 .087 .087 -- .091.091 5/16 5/16 “B” “C” +40°F 61.90 5.09 28.8 3.57 59.0 5.8 55.0 5.8 “B” “C” 36393639 VV 8‐5/8 8‐5/8 20.0 20.0 44.0 44.0 ∆ ∆ 31.3 31.3 30.9 30.9 27.2 27.2 * * +20°F+20°F 43.00 43.00 5.46 5.46 18.9 18.9 3.09 3.09 41.0 41.0 5.25.2 39.0 39.0 5.2 5.2 26322632 2-1/8 2-1/8 .253 .253 -- .257.257 .101 .101 -- .105.105 5/16 5/16 38383838 HH 6.0 6.0 36.0 36.0 28.0 28.0 27.5 27.5 31.3 31.3 30.9 30.9 27.2 27.2 MN MN 2‐1/82‐1/8 0°F0°F 28.30 28.30 4.51 4.51 12.6 12.6 2.51 2.51 27.0 27.0 4.34.3 26.0 26.0 4.3 4.3 38393839 HH 6.0 6.0 48.0 48.0 35.5 35.5 36.8 36.8 41.3 41.3 41.0 41.0 36.4 36.4 MN MN }} {{‐20°F‐20°F 18.50 18.50 3.88 3.88 7.2 7.2 2.03 2.03 18.0 18.0 3.73.7 16.0 16.0 3.7 3.7 ‐40°F‐40°F 12.60 12.60 2.83 2.83 4.5 4.5 1.64 1.64 12.0 12.0 2.72.7 10.0 10.0 2.7 2.7 +40°F+40°F ∆ ∆ ∆ ∆ 45.0 45.0 5.70 5.70 90.0 90.0 9.59.5 85.0 85.0 9.5 9.5 CAPILLARYCAPILLARY TUBINGTUBING 36413641 VV 10‐3/410‐3/4 20.020.0 57.0 57.0 ∆ ∆ 51.4 51.4 50.7 50.7 44.7 44.7 * * +20°F+20°F ∆ ∆ ∆ ∆ 29.7 29.7 5.02 5.02 62.0 62.0 8.48.4 60.0 60.0 8.4 8.4 CapillaryCapillary tubingtubing listedlisted belowbelow isis ofof uniformuniform plugplug drawndrawn quality.quality. ShippedShipped inin coilscoils ofof approximatelyapproximately 100100 ft.ft. 38413841 HH 8‐5/8 8‐5/8 24.0 24.0 48.0 48.0 ∆ ∆ 45.2 45.2 44.6 44.6 39.3 39.3 * * 2‐5/82‐5/8 0°F0°F ∆ ∆ ∆ ∆ 19.8 19.8 4.06 4.06 42.0 42.0 7.07.0 40.0 40.0 7.0 7.0 }} {{‐20°F‐20°F ∆ ∆ ∆ ∆ 11.7 11.7 3.28 3.28 28.0 28.0 6.06.0 25.0 25.0 6.0 6.0 CACATALOGTALOG APPROX.APPROX. WT.WT. CACATALOGTALOG APPROX.APPROX. WT.WT. ‐40°F‐40°F ∆ ∆ ∆ ∆ 7.2 7.2 2.70 2.70 18.0 18.0 4.24.2 15.0 15.0 4.2 4.2 NUMBERNUMBER I.D. I.D. O.D.O.D. PER PER 100’100’ COILCOIL NUMBERNUMBER I.D. I.D. O.D.O.D. PER PER 100’100’ COILCOIL +40°F+40°F ∆ ∆ ∆ ∆ 63.0 63.0 9.66 9.66 130.0 130.0 15.015.0 125.0 125.0 15.0 15.0 3640 V 10‐3/410‐3/4 26.0 75.0 ∆ 72.7 72.5 63.9 * +20°F ∆ ∆ 48.6 8.40 90.0 13.0 90.0 13.0 03181 .031 .081 1.7 06025 .060 .125 3.6 3640 V 26.0 75.0 ∆ 72.7 72.5 63.9 * +20°F ∆ ∆ 48.6 8.40 90.0 13.0 90.0 13.0 03181 .031 .081 1.7 06025 .060 .125 3.6 38403840 HH 10‐3/410‐3/4 24.024.0 63.063.0 ∆∆ 71.371.3 70.470.4 62.062.0 ** 3‐1/83‐1/8 00°F°F ∆∆ ∆∆ 33.333.3 6.576.57 60.060.0 11.011.0 60.0 60.0 11.0 11.0 38733873 HH 10‐3/410‐3/4 48.048.0 114 114 ∆ ∆ 151.5 151.5 149.5 149.5 131.7 131.7 * * }} {{‐20°F‐20°F ∆ ∆ ∆ ∆ 20.7 20.7 5.89 5.89 40.0 40.0 9.39.3 40.0 40.0 9.3 9.3 0368703687 .036 .036 .087 .087 1.91.9 0642506425 .064 .064 .125 .125 3.53.5 38743874 HH 10‐3/410‐3/4 60.060.0 120 120 ∆ ∆ 191.6 191.6 189.1 189.1 166.5 166.5 * * ‐40°F‐40°F ∆ ∆ ∆ ∆ 11.7 11.7 4.64 4.64 28.0 28.0 7.57.5 25.0 25.0 4.5 4.5 0429304293 .042 .042 .093 .093 2.02.0 0702507025 .070 .070 .125 .125 3.33.3 SuctionSuction AccumulatorsAccumulators ofof 6”6” diameterdiameter oror smallersmaller areare andand LISTEDLISTED FileFile No.No. SA2400SA2400 (Hydrogen(Hydrogen coppercopper brazedbrazed construction)construction) 0499904999 .049 .049 .099 .099 2.22.2 0804008040 .080 .080 .140 .140 4.04.0 SuctionSuction AccumulatorsAccumulators largerlarger thanthan 6”6” diameterdiameter areare mademade toto ASMEASME Code.Code. (Shielded(Shielded arcarc weldedwelded construction)construction) ASMEASME ##LengthLength inin inchesinches includesincludes nipplesnipples == MaximumMaximum andand minimumminimum recommendedrecommended tonstons basedbased onon pressurepressure dropdrop andand oiloil returnreturn throughthrough SuctionSuction Accumulators.Accumulators. 0492504925 .049 .049 .125 .125 3.93.9 0854508545 .085 .085 .145 .145 4.24.2 == MinimumMinimum recommendedrecommended tonstons basedbased onon oiloil returnreturn throughthrough SuctionSuction Accumulators.Accumulators. ∆∆ TheseThese ASMEASME modelsmodels areare notnot intendedintended forfor useuse withwith R-410AR-410A refrigerant.refrigerant. SeeSee alternatealternate lineline forfor R-410AR-410A ASMEASME Models.Models. 0552505525 .055 .055 .125 .125 3.83.8 0905009050 .090 .090 .150 .150 4.44.4 ElectricElectric floatfloat notnot availableavailable onon HXHX models.models. Suction Accumulators rated for 450 PSI (UL); 350 PSI (ASME) ToleranceTolerance == +/–+/– .002.002 onon O.D.;O.D.; +/–+/– .001.001 onon I.D.I.D. Suction Accumulators rated for 450 PSI (UL); 350 PSI (ASME) 3030 33

WITHWITH NEWNEW IDEASIDEAS ™™ ™™ ASME Receivers Maximum Working Pressure-450 psig ASME Receivers

Diameter ASME receivers have been desigM!d CRN to confonn to the many requirements 6-518" MS0135643JU7913.2 of the system designer. All receivers are ASME certified and are either 8-518" M34955C i.ror-UM-stamped in accordance with ASME Section VIII code. Catalog M34925C 10-3/4" models are provided in both vertical 12-3/4" and horizontal designs. Inlet and M34915C outlet connections may be modified M4353.567890134YTN/ to other connection styles such as ,.. V5857.2 rotolock spuds or pipe threads. A receiver should be selected 16" M42975C based on the operating charge M46nsc of the entire system, induding all ur liquid lines. Pump-down capacities 2rr 003060..67890 I 345YTN shown are calcUated based on 9006 US\90.l at 90"F fot R-22. All receivers are M41095C powder painted to PfO\lide cooosion 24" proteetion. Vessels are manufactured using code Rgure I cases I 518.8 and 214&. Ordering Options Rotolock connections and valves Sight glasses Mounting btaekets Various pipe threaded coMections Liquid level indicator flanges 450 psig maximum wotking pressure

Inlet nB J (ID [@) Figure2 B c-, Inlet ,c Relief Conn.,.._

I I A I I I I I I D I I I I \ I

26 Yo'estermeyer industries inc I customer driven-results oriented WY.w.westenneverind.com (217) 754--3277 ASME Receivers Maximum Working Pressure-450 psig Dimensions Catalog Figure 00S Relief Conn. Holding Capacity Inlet ODS Outlet FPT (lbs of R-22) Number Number A 8 C D R'l/615 I 6.63 IS 4.63 9.12 S/ll SIS 318 16 R'l/812 I 8.63 12 4.63 11.12 S/ll SIS 318 21 R'l/816 I 8.63 16 4.63 11.12 S/ll SIS 318 29 I RVIOIS 10.75 18 6.5 13.lS 1-1/8 1-1/8 112 49 I RV1218 12.75 18 6.5 15.2S 1-1/8 1-1/8 112 70 RV1220 I 12.75 20 6.5 15.2S 1-1/8 1-1/8 112 79 RV1224 I 12.75 24 6.5 15.2S 1-1/8 1-1/8 112 97 RV1236 I 12.75 36 6.5 15.2S 1-318 1-1/8 112 150 RVl248 I 12.75 48 6.5 15.2S 1-318 1-1/8 112 204 RV1446 I 14 46 8 16.6 1-S/ll 1-S/ll 112 246 RV1660 I 16 60 8 18.6 2-S/ll 2-118 112 350 RV1862 I 18 62 10 20.6 2-S/ll 2-118 112 447

RH636 2 6.63 36 4.63 NIA 718 718 318 41 RH836 2 8.63 36 4.63 NIA 1-1/8 1-1/8 112 69 RH842 2 8.63 42 4.63 NIA 1-1/8 1-1/8 112 81

RH848 2 8.63 48 4.63 NIA 1-1/8 1-1/8 112 94

RH860 2 8.63 60 6.00 NIA 1-1/8 1-1/8 112 118

RH872 2 8.63 72 4.63 NIA 1-1/8 1-1/8 112 142

RH1036 2 10.75 36 6.36 NIA 1-318 1-318 112 105 RHI048 2 10.75 48 6.50 NIA 1-318 1-318 112 142 RH1060 2 10.75 60 6.50 NIA 1-318 1-318 112 180 RH1072 2 10.75 72 6.50 NIA 1-318 1-318 112 217 RHI084 2 10.75 84 6.50 NIA 1-S/ll 1-S/ll 112 255 RHI096 2 10.75 96 6.50 NIA 1-S/ll 1-S/ll 112 292 RH1248 2 12.75 48 8.00 NIA 1-S/ll 1-S/ll 112 204 RH1260 2 12.75 60 8.00 NIA 1-S/ll 1-S/ll 112 258 RH1272 2 12.75 72 8.00 NIA 2-1/8 1-318 112 311 RH1296 2 12.75 96 8.00 NIA 2-1/8 1-318 112 418 RH1472 2 14 72 8.00 NIA 2-1/8 1-318 112 375 RH1672 2 16 72 9.00 NIA 2-S/ll 2-1/8 112 480 RH1872 2 18 72 10.00 NIA 3-1/8 2-1/8 112 622 RH2072 2 20 72 11.00 NIA 3-1/8 2-S/ll 112 760

RH.24120 2 24 120 13 NIA 4-118 3-S/ll 3/4 1815

RH30120 2 30 120 15 NIA 4-118 3-S/ll 3/4 3170 Multiply the R-22 capacity b)'0.90to Md R-404A capacity.

www.westermeyerind.com um 754-32.77 westermeyer industries inc I customer driven-results oriented 27 Page 4 — CATALOG 201

134a, 401A, 409A THERMOSTATIC EXPANSION VALVES Capacities for - Tons of Refrigeration Air Conditioning, Heat Pump and Commercial Refrigeration Applications REFRIGERANT 134a 401A 409A RECOMMENDED THERMOSTATIC CHARGE VALVE TYPES NOMINAL CAPACITY JC, JCP60 XC, XCP60 FC, FCP60 EVAPORATOR TEMPERATURE °F 40° 20° 0° 40° 20° 0° 40° 20° 0° F-EF-G-EG 1/8 0.15 0.15 0.14 0.16 0.16 0.15 0.15 0.15 0.14 F-EF-G-EG 1/6 0.25 0.28 0.26 0.27 0.30 0.29 0.25 0.28 0.27 F-EF-G-EG 1/4 0.31 0.35 0.33 0.34 0.37 0.36 0.32 0.35 0.33 F-EF-G-EG 1/2 0.60 0.60 0.55 0.65 0.65 0.60 0.61 0.60 0.56 F-EF-G-EG 1 1.21 1.20 1.10 1.29 1.29 1.20 1.21 1.21 1.12 F-EF-G-EG 1-1/2 1.93 1.91 1.76 2.07 2.07 1.92 1.94 1.93 1.79 F&EF(Ext)-G&EG(Ext)-C(Int)-S 2 2.41 2.39 2.20 2.59 2.59 2.40 2.42 2.42 2.23 C-S 2-1/2 3.01 2.99 2.75 3.23 3.24 3.00 3.03 3.02 2.79 C-S 3 3.62 3.59 3.30 3.88 3.88 3.60 3.63 3.62 3.35 C&S (Ext) 5 6.03 4.98 4.17 6.47 5.39 4.56 6.05 5.03 4.24 S (Ext) 6 7.23 5.98 5.01 7.76 6.47 5.47 7.26 6.04 5.09 H 1-1/2 1.93 1.91 1.76 2.07 2.07 1.92 1.94 1.93 1.79 H 3 3.62 3.59 3.04 3.88 3.88 3.31 3.63 3.62 3.08 H 4 4.82 4.79 4.05 5.18 5.18 4.42 4.84 4.83 4.11 H 5 6.03 5.98 5.06 6.47 6.47 5.52 6.05 6.04 5.14 H 8 9.04 8.97 7.59 9.70 9.71 8.29 9.08 9.06 7.71 H 12 14.1 14.0 11.8 15.1 15.1 12.9 14.2 14.1 12.0 M 15 18.7 18.5 15.1 20.1 20.1 16.5 18.8 18.7 15.3 M 20 24.1 23.9 19.5 25.9 25.9 21.3 24.2 24.2 19.8 M 25 30.1 29.9 24.3 32.3 32.4 26.6 30.3 30.2 24.7 BALANCED PORT THERMOSTATIC EXPANSION VALVES BF-EBF-SBF AAA 0.25 0.28 0.26 0.27 0.30 0.29 0.25 0.28 0.27 BF-EBF-SBF AA 0.54 0.54 0.50 0.58 0.58 0.54 0.55 0.54 0.50 BF-EBF-SBF A 1.21 1.20 1.10 1.29 1.29 1.20 1.21 1.21 1.12 BF-EBF-SBF B 2.05 2.03 1.87 2.20 2.20 2.04 2.06 2.05 1.90 BF-EBF-SBF C 3.62 3.59 3.30 3.88 3.88 3.60 3.63 3.62 3.35 EBS 5 6.12 5.60 4.82 6.57 6.06 5.26 6.15 5.66 4.89 EBS 7 8.44 7.72 6.64 9.06 8.36 7.25 8.47 7.80 6.74 O 9 10.8 10.8 9.33 11.6 11.7 10.2 10.9 10.9 9.48 O 12 14.1 14.0 12.1 15.1 15.1 13.2 14.2 14.1 12.3 O 16 18.7 18.5 16.1 20.1 20.1 17.6 18.8 18.7 16.3 O 23 27.7 30.0 24.7 29.8 32.4 27.0 27.8 30.2 25.1 O 32 38.6 41.7 34.4 41.4 45.1 37.6 38.7 42.1 34.9 O 40 48.2 52.1 43.0 51.8 56.4 47.0 48.4 52.6 43.7 V 35 42.2 41.9 33.2 45.3 45.3 36.3 42.4 42.3 33.7 V 45 54.2 53.8 42.7 58.2 58.3 46.6 54.5 54.3 43.3 V 55 66.3 65.8 52.2 71.2 71.2 57.0 66.6 66.4 53.0 W 80 102 102 75.3 110 110 82.2 103 103 76.4 W 110 137 —— 148 —— 138 —— VALVE TYPE CARTRIDGE NO.. REPLACEABLE CARTRIDGE THERMOSTATIC EXPANSION VALVES Q-EQ-SQ 0 1/6 0.24 0.24 0.22 0.26 0.26 0.24 0.24 0.24 0.22 Q-EQ-SQ 1 1/4 0.54 0.54 0.50 0.58 0.58 0.54 0.55 0.54 0.50 Q-EQ-SQ 2 1/2 0.78 0.78 0.72 0.84 0.84 0.78 0.79 0.79 0.73 Q-EQ-SQ 3 1 1.21 1.20 1.10 1.29 1.29 1.20 1.21 1.21 1.12 Q-EQ-SQ 4 1-1/2 1.69 1.67 1.54 1.81 1.81 1.68 1.69 1.69 1.56 Q-EQ-SQ 5 2 2.41 2.39 2.20 2.59 2.59 2.40 2.42 2.42 2.23 Q-EQ-SQ 6 2-1/2 3.25 3.23 2.97 3.49 3.50 3.24 3.27 3.26 3.02 BQ-EBQ-SBQ Balanced port replaceable cartridges, AAA, AA, A, B and C, have the same capacities as the matching nominal capacity of the standard balanced port valves above.

LIQUID TEMPERATURE ENTERING TEV °F These factors include corrections for liquid REFRIGERANT 0° 10° 20° 30° 40° 50° 60° 70° 80° 90° 100° 110° 120° 130° 140° refrigerant density and net refrigerating effect CORRECTION FACTOR, CF LIQUID TEMPERATURE and are based on an evaporator temperature of 134a 1.70 1.63 1.56 1.49 1.42 1.36 1.29 1.21 1.14 1.07 1.00 0.93 0.85 0.78 0.71 0°F. However, they may be used for any evapo- 401A 1.60 1.54 1.48 1.43 1.36 1.31 1.25 1.19 1.13 1.06 1.00 0.94 0.87 0.80 0.74 rator temperature from 0°F to 40°F since the 409A 1.55 1.50 1.45 1.39 1.34 1.28 1.23 1.17 1.12 1.06 1.00 0.94 0.88 0.82 0.76 variation in the actual factors across this range is insignificant.

TEV Capacity = TEV Rating x CF Liquid Temperature x CF Pressure Drop — Example: EVAPORATOR PRESSURE DROP ACROSS TEV (psi) TEMPERATURE 20 40 60 80 100 120 140 160 Actual capacity of a nominal 1-1/2 ton R-134a Type EG valve at 20°F evaporator, 100 psi °F CORRECTION FACTOR, CF PRESSURE DROP pressure drop across the TEV, and 60°F liquid temperature entering the TEV = 1.91 (from 40° 0.58 0.82 1.00 1.15 1.29 1.41 1.53 1.63 rating chart) x 1.29 (CF liquid temperature) x 1.12 (CF pressure drop) = 2.76 tons. 20° & 0° 0.50 0.71 0.87 1.00 1.12 1.22 1.32 1.41 CATALOG 201 — Page 3

THERMOSTATIC EXPANSION VALVES 10 Outstanding Features & Benefits of Sporlan Thermostatic Expansion Valves n Selective Thermostatic Charges Designed to provide opti- excellent control on applications with widely varying oper- mum performance for all applications—air conditioning and ating conditions. heat pump, medium and low temperature refrigeration. n Pin Carrier Design (Conventional Valves) Provides precise n Thermostatic Element Design Long lasting and field pin and port alignment, and tighter seating. proven stainless steel diaphragm and welded element n Accessible Internal Parts Durable, leakproof body joint construction. construction allows the valve to be disassembled, and the n Diaphragm Design Large flat diaphragm permits precise internal parts cleaned and inspected. valve control. n Materials of Construction Pin and port materials offer maxi- n Replaceable Thermostatic Elements Field replaceable ele- mum protection against corrosion and erosion. ments on all standard valves. n Silver Soldered Connections For leakproof, high strength n Balanced Port Design Provides perfect pin and port align- connection-to-body joints. ment, and prevents changes in pressure drop across n Adjustable Superheat Design All standard valves are the valve from influencing valve operation. Provides externally adjustable. Valve Nomenclature/Ordering Instructions Combine the letters and numbers in the following manner to obtain the complete valve designation. Also include all connection sizes and the capillary tube length.

EXAMPLE

3/8” ODF 1/2” ODF 1/4” ODF EG V E – 1 – C SOLDER x SOLDER x SOLDER x 5’

Sporlan Code – Refrigerant “E” Element Label Color Code specifies external F = R-12 Yellow V = R-407A Green equalizer. External Capillary Inlet Outlet E = R-13 Blue N = R-407C Lt. Brown Omission of Equalizer Tubing Nominal Connection Connection Body V = R-22 Green S = R-408A Purple letter “E” Thermostatic Connection Length Capacity Type G = R-23 Blue F = R-409A Yellow indicates Charge in Tons Size and Size and M = R-124 Blue R = R-502 Purple valve with Size and Inches or Style Style J = R-134a Blue W = R-503 Blue internal Style Feet X = R-401A Pink P = R-507 Teal equalizer. L = R-402A Sand W = R-508B Blue e.g. S = R-404A Orange EGV-1-C

Sporlan Selective Charges engineered for peak performance for each specific application Recommended Thermostatic Charges* REFRIGERANT ACTUAL APPLICATION 12 22 404A THERMOSTATIC 409A 407A 134a 401A 402A 408A 407C 502 507 CHARGES FCP60 — JCP60 XCP60 ————— FCP60 — VCP100 ———— NCP100 —— VCP100 Air Conditioning — VGA ———— NGA —— VGA ————— SCP115 — RCP115 — SCP115 FC — JC XC ————— FC Commercial — VC ———— NC —— VC Refrigeration 50°F to -10°F ————— SC — RC — SC ———— LC ——— PC PC FZ ———————— FZ FZP ———————— FZP Low Temperature — VZ ——————— VZ Refrigeration 0°F to -40°F — VZP40 ——————— VZP40 ———— LZ SZ — RZ PZ SZ ———— LZP SZP — RZP PZP SZP Extreme Low Temperature — VX ——————— VX Refrigeration -40°F to -100°F ———— LX SX — RX PX SX * APPLICATION FACTORS: 1. The Type ZP charges have essentially the same characteristics as the Type Z charge with one exception: they produce a pressure limit Maximum Operating Pressure (MOP). ZP charges are not intended as replacements for Z charges. Each should be selected for its own unique purpose. 2. All air conditioning and heat pump charges are intended for use with externally equalized valves. 3. Type L liquid charges are also available for most commonly used refrigerants in most element sizes. 4. If in doubt as to which charge to use, contact Sporlan, Washington, Missouri with complete system data. 5. The Type X charges are not to be used with “EBS” and “O” valves. RACE Catalogue 40-10 UK — Page 3

LIQUID LINE QUICK SELECTION RECOMMENDATIONS - Filter Dryer

SYSTEM SIZE FIELD REPLACEMENT AIR CONDITIONING REFRIGERATION LINE SIZE TONS R-22, R-407C R-12, R-134a, R-404A, Inches OD R-12 & R134a R-22 & R-410A* R-502 & R-507 SEALED TYPES - SPECIFY FLARE OR SOLDER CAP TUBE C-032-CAP C-032-CAP C-032-CAP C-032-CAP 1/4 - 1/3 1/4 C-032(-S) C-032(-S) C-032(-S) C-032(-S) 1/4 C-052(-S) C-052(-S) C-082(-S) C-082(-S) 1/2 - 1 5/16 C-0525-S C-0525-S C-0825(-S) C-0825-S 3/8 C-053(-S) C-053(-S) C-083(-S) C-083(-S) 5/16 C-0825-S C-0825-S C-1625-S C-1625-S 1-1/2 - 3/8 C-083(-S) C-083(-S) C-163(-S) C-163(-S) 2-1/2 1/2 C-084(-S) C-084(-S) C-164(-S) C-164(-S) 5/16 C-1625-S C-1625-S -- -- 3/8 C-163(-S) C-163(-S) C-303(-S) C-303(-S) 3 - 6 1/2 C-164(-S) C-164(-S) C-304(-S) C-304(-S) 5/8 C-165(-S) C-165(-S) C-305(-S) C-305(-S) 1/2 C-304(-S) C-304(-S) C-414(-S) C-414(-S) 7 - 9 5/8 C-305(-S) C-305(-S) C-415(-S) C-415(-S) 7/8 C-307-S C-307-S C-417-S C-417-S 1/2 -- C-414(-S) -- C-414(-S) 5/8 C-415(-S) C-415(-S) C-415(-S) C-415(-S) 10 - 12 7/8 C-417-S C-417-S C-417-S C-417-S 1-1/8 C-419S C-419S C-419-S C-419-S 5/8 -- C-415(-S) -- C-415(-S) 13 - 18 7/8 C-607-S C-607-S C-607-S C-607-S 1-1/8 C-609-S C-609-S C-609-S C-609-S REVERSIBLE HEAT PUMP FILTER DRIER 3/8 HPC-103-S / HPC-163-S-HH 1-5 1/2 -- HPC-104-S / HPC-164-S-HH -- -- 5/8 HPC-165-S-HH 3/8 1/2 HPC-303-S-HH / HPC-304-S-HH 4-12 ------5/8 HPC-305-S-HH / HPC-307-S-HH 7/8 REPLACEABLE CORE TYPES 5/8 C-485-G 4 - 9 C-485-G C-485-G C-485-G 7/8 C-487-G C-487-G C-487-G C-487-G 5/8 -- C-485-G -- C-485-G 10 - 15 7/8 C-487-G C-487-G C-487-G C-487-G 1-1/8 C-489-G C-489-G C-489-G C-489-G 7/8 C-967-G C-967-G C-967-G C-967-G 16 - 29 1-1/8 C-969-G C-969-G C-969-G C-969-G 1-3/8 C-9611-G C-9611-G C-9611-G C-9611-G 7/8 -- C-967-G -- C-967-G 30 - 39 1-1/8 C-1449-G C-969-G C-1449-G C-969-G 1-3/8 C-14411-G C-9611-G C-14411-G C-9611-G 1-1/8 C-1449-G C-1449-G -- C-1449-G 40 - 59 1-3/8 C-19211-G C-14411-G C-19211-G C-14411-G 1-5/8 C-19213-G C-14413-G C-19213-G C-14413-G 1-1/8 -- C-1449-G -- -- 60 - 75 1-3/8 C-19211-G C-19211-G C-19211-G C-19211-G 1-5/8 C-19213-G C-19213-G C-19213-G C-19213-G 1-3/8 -- C-19211-G -- C-19211-G 76 - 99 1-5/8 C-30013-G C-19213-G C-30013-G C-19213-G 2-1/8 C-40017-G C-19217-G C-40017-G C-19217-G 1-5/8 -- C-30013-G -- C-30013-G 100 - 130 2-1/8 C-40017-G C-40017-G C-40017-G C-40017-G

131 - 150 2-1/8 (2) C-30017-G C-40017-G (2) C-30017-G C-40017-G

CATCH-ALL SIZE NO. OF CORES CORE TYPE C-R420 Series Shell 1 RCW-42 C-280 Series Shell 1 C-960 Series Shell 2 RCW-48, RC-4864, C-14400 Series Shell 3 or RC-4864-HH C-19200 Series Shell 4 C-30000 Series Shell 3 RCW-100, RC-10098, C-40000 Series Shell 4 or RC-10098-HH

*C-30000 and C-40000 Series shells are not approved for R-410A. June 2010 / RACE Catalogue 70-10 UK

COMBINATION MOISTURE DDRYRY & LIQUID INDICATOR

CCAUTIONAUTION

THE SEE•ALL® IS THE SUREST WAY TO KNOW WWETET YOUR SYSTEM IS DRY...

For use on Refrigerant 12, 134a, 22, 404A, 407C, 410A, 502, 507 and Other Refrigerants

See•All is a trademark owned by Sporlan Valve Division of Parker Hannifin and is registered in the U.S. Patent office. Bulletin 70-10, June 2010, supersedes Bulletin 70-10, July 2000, and all prior publications. Page 2 / RACE Catalogue 70-10 UK

indicator is tested for proper color change ability in the laboratory and twice more during assembly. MOISTURE & LIQUID INDICATOR Figure 1

The Sporlan See•All Moisture and Liquid Indicator com- bines the two functions of moisture and liquid indication into a single economical product. It takes the guess work out of servicing refrigeration and air conditioning equip- ment. The See•All assists the technician in determining the state of the circulating refrigerant at a particular location and if a safe moisture level exists in the system. Excessive moisture in refrigerant systems can cause unwanted chem- istries such as hydrolysis of lubricants and other materials, corrosion of metals, copper plating, ice formation at the meeting device and a chemical change in the motor insula- tion of a hermetic compressor. 8 OUTSTANDINGOUTSTANDING BENEFITSBENEFITS HHOWOW ITIT WORKSWORKS ONE INDICATOR for all REFRIGERANTS — provides a The indicator is a porous filter paper impregnated with a true moisture indication for Refrigerant 12, 134a, 22, 404A, chemical salt that is sensitive to moisture. The salt changes 407C, 410A, 502 or 507. color according to the moisture content (relative satura- tion) in the refrigerant. A dark green color indicates the RELIABLE and ACCURATELY CALIBRATED COLOR refrigerant is DRY and yellow indicates a WET condition. CHANGE POINTS — in parts per million of moisture for The indicator is formulated so that it changes color at the each refrigerant. moisture levels generally accepted as the safe operating range. REPLACEABLE INDICATOR ELEMENT — the color indica- tor paper can be changed on fused glass models manufac- The See•All calibration information in Table 1 is based on tured since 1984 without removing the See•All from the line. detailed experimental data for Refrigerants 12, 22, 134a, 404A, 407C, 410A, 502 and 507. The calibration informa- INDICATOR PROTECTED from DISCOLORATION tion on other refrigerants was obtained from a comparison and DIRT — by a filter pad and screen. This prevents wash- of their properties with these refrigerants. For Refrigerants ing of the indicator by the refrigerant and protects it from 123, 401A and 402A; Refrigerant 22 moisture calibration is system contamination and turbulence. suggested. For Refrigerant 11 use Refrigerant 12 data and for Refrigerants 113 and 114 use Refrigerant 502 values. For COLOR CHANGES ARE EASILY DISTINGUISHED and other refrigerants, contact Sporlan Valve. REVERSIBLE — indicator colors differ so widely between the wet and dry condition, there is no possibility of confu- FOR AIR — Tests on air show that the See•All changes sion. Colors reverse as often as moisture concentration in color in the range of 0.5% to 2.0% R.H. In ordinary air lines the system changes. this means that the See•All will change color at dew points in the range of minus 40°F to minus 60°F. LARGE FULL VIEW SIGHT GLASS — extra large crystal clear sight glass for viewing the refrigerant. Bubbles indicate BBRAZINGRAZING a shortage of refrigerant or a restriction in the liquid line. See•Alls with 1/4” through 1-1/8” ODF Solder connec- tions are constructed with long fittings made from either DISASSEMBLY FOR INSTALLATION IS UNNECESSARY heavily copper plated steel or copper. Both fitting types are — with extended fittings on small size solder models. suitable for soldering or brazing using any of the common See•Alls are easy to braze. alloys, such as silver solder, soft solder, Sta-Brite, or Sil-Fos or PhosCopper. These See•Alls do not require disassembly PLASTIC CAP — is supplied with See•All to keep the glass in the field for brazing because the extended fittings reduce free from dust, dirt and grease. the possibility of damaging the moisture indicator element when the See•All is brazed into the system. To prevent HHOWOW IT’SIT’S MADEMADE damaging the See•All ensure ample heat is supplied to the The plated steel and copper fittings are copper brazed fittings and point the torch tip away from the See•All body. to the heavily copper plated steel body. A glass disc is Proper brazing technique ensures proper capillary action inserted in the body and heated just to the melting point of the alloy. under carefully controlled conditions. This fuses the glass to the body in a permanent leak-free joint. The indicator The ODF Solder connections on the See•All are clean when paper (retained in a small brass ferrule) is inserted from shipped. Polishing the inside of the fittings before brazing the back and held in place with a slotted cylinder. The slot- is unnecessary, and could be harmful on the copper plated ted cylinder and indicator assembly is mounted on a post steel fittings if an excessive amount of copper plating is that screws into the bottom of the body, and seals with a removed. See•Alls with 1/4” through 1-1/8” ODF Solder fit- knife-edge joint. This overall construction is highly effec- tings stated in this publication are with copper plated steel tive in preventing refrigerant leakage. The unit is painted fittings. Contact Sporlan Valve if copper fittings are desired to protect it from corrosion. on these models.

Paper indicator elements are made in the Sporlan labora- The larger See•Alls with 1-3/8”, 1-5/8”, and 2-1/8” ODF Solder tory under the strictest quality control procedures. The connections utilize copper connections and require removal RACE Catalogue 70-10 UK / Page 3 Table 1

MOISTURE CONTENT - PPM

REGRIGERANT REGRIGERANT REGRIGERANT REGRIGERANT REGRIGERANT REGRIGERANT REGRIGERANT 12 22 134a 502 404A & 507 407c 407c SEE•ALL SHOWS LIQUID LINE TEMPERATURE 75° F 100° F 75° F 100° F 75° F 100° F 75° F 100° F 75° F 100° F 75° F 100° F

Below Below Below Below Below Below Below Below Below Below Below Below Green - DRY 5 10 30 45 50 80 10 20 15 30 120 75

Chartreuse - CAUTION 5-15 10-30 30-90 45-130 50-200 80-225 10-45 20-65 15-90 30-140 120-280 75-150

Above Above Above Above Above Above Above Above Above Above Above Above Yellow - WET 15 30 90 130 200 225 45 65 90 140 280 150

NOTE: Change or add Catch-All Filter-Drier when paper turns from green to chartreuse. of the cartridge from the brass saddle adaptor before brazing. The cartridge is shipped hand tight for easy removal. Figure 2 VERTICAL INSTALLATION The See•All may be installed anywhere in the the liquid line, but preferably after the Catch-All Filter-Drier and ahead of the metering device. AAPPLICATIONPPLICATION

The indicator element of the See•All prior to installation will be yellow, indicating a wet condition. This is a normal situation since the air in contact with the element is above 0.5% Relative Humidity. This does not affect the operation or calibration of the See•All. As soon as it is installed in a HORIZONTAL INSTALLATION system, the indicator element will begin to change accord- ing to the moisture content of the refrigerant. Some change may take place rapidly at the start-up of a new system or Kits of preformed 1/4” or 3/8” tubing are available as a after replacement of a drier on existing installations. In separate item at a nominal cost; application instructions some cases the See•All will change in as short a time as and a detailed template are included. The kits can be used 15 minutes. However, it is recommended that the equip- with either SAE Flare or ODF Solder type See•Alls. ment operate for about 12 hours to allow the moisture in the system and the See•All color to come to complete equi- Table 2 librium. The action of the indicator element is completely Tube Size Kit SAE ODF reversible and will change color as often as the moisture ODF No. Flare SOLDER content of the system varies. 1/4" AC-2 SA-12 SA-12S The drying of the system should be continued until the indicating element changes from chartreuse to green. The 3/8" AC-3 SA-13 SA-13S actual moisture content of the refrigerant will be in accor- dance with the above table. SSERVICEERVICE POINTERSPOINTERS

For best results with the nickel plated SAE flare fittings REPLACEMENT INDICATOR PAPER — Sporlan kit K-SA- that are used on See•Alls, lubricate the flare surface and 4 consisting of a slotted cylinder and indicator paper the back of the flare nut with refrigerant grade oil during assembly is available for replacing the indicator in the assembly. This is particularly necessary to avoid leaks if fused glass style Sporlan See•Alls (1/4” thru 1-1/8” sizes). the See•All is being assembled to another plated steel flare Replacement is through the bottom (see Figure 1). If the fitting, such as the Catch-All Filter-Drier. indicator becomes damaged, it is generally recommended that the entire See•All be replaced. However, the parts kit BBYPASSYPASS INSTALLATIONINSTALLATION can be used in situations where it is difficult to remove the On systems having liquid lines larger than 2-1/8’’ O.D., the See•All. See•All should be installed in a bypass line. During the oper- Figure 3 ating cycle this will provide sufficient flow to obtain a satis- Filter Brass factory reading for both moisture and liquid indication. Slotted Tube Pad Ferrule Best results will be obtained if the bypass line is parallel to the main liquid line and the take off and return tubes proj- ect into the main liquid line at a 45° angle. While satisfactory liquid and moisture indication will generally be obtained in any position, the preferred meth- Screen Indicator ods of installation are shown in Figure 2. Paper Page 4 / RACE Catalogue 70-10 UK

Table 3 LIQUID WATER — On occasion it is possible for large quantities of water to enter a refrigeration system. An SPECIFICATIONS Connections Overall example would be a broken tube in a water cooled con- Type Sizes Length denser. If this happens and free water comes in contact No. (Inches) (Inches) with the indicator element, the element will be damaged. Male Flare All moisture indicating elements use a chemical salt (see 1/4 SA-12 2.87 “How it Works”). These salts must be soluble in water in 3/8 SA-13 3.37 order to change color, If excessive water is present then 1/2 SA-14 3.82 the salts will dissolve causing permanent damage to the 5/8 SA-15 4.12 indicator. The indicator paper may remain yellow or turn white. Female X Male Flare 1/4 SA-12FM 2.56 HERMETIC MOTOR BURNOUTS — After a hermetic 3/8 SA-13FM 2.97 motor burnout, install a Catch-All Filter-Drier to remove 1/2 SA-14FM 3.44 the acid and sludge contamination. When the system has Male Flare X Swivel Nut operated for 48 hours, replace the Catch-All Filter-Drier and install a See•All. 3/8 SA-13U 3.15 1/2 SA-14U 3.68 Since the acid formed by the burnout may damage the 5/8 SA-15U 3.90 indicator element of the See•All, it is preferable to install it Swivel Nut X Swivel Nut after most of the contaminants have been removed. 3/8 SA-13UU 3.00 EXCESS OIL — When a system is circulating an excessive 1/2 SA-14UU 3.55 amount of oil, the See•All indicator paper may become 5/8 SA-15UU 3.68 saturated. This causes the indicator to appear brown or Female Flare X Swivel Nut translucent and lose its ability to change color, but does not permanently damage the See•All. Let the See•All remain 3/8 SA-13FU 2.81 in the system. The circulating refrigerant will remove 1/2 SA-14FU 3.31 the excess oil, and the indicator element will return to its Swivel Nut X ODF Solder proper color. 3/8 SA-13SU 3.81 1/2 SA-14SU 4.22 LEAK DETECTORS — Certain dye type liquid leak detec- tors may interfere with the color change of the indicator 5/8 SA-15SU 4.28 paper. If desired, many of these leak detectors can be ODF Solder removed by installing a Sporlan HH style Catch-All in the 1/4 SA-12S 4.63 liquid line. The See•All can then be installed on the system 3/8 SA-13S without risk of damaging the indicator paper. 1/2 SA-14S 4.88 5/8 SA-15S ALCOHOL — Do NOT install a See•All in a system that 7/8 SA-17S contains methyl alcohol or similar liquid dehydrating 6.32 agents. Remove the alcohol by using a Catch-All Filter- 1-1/8 SA-19S Drier, and then install the See•All. Otherwise the alcohol 1-3/8 SA-211 will damage the See•All color indicator. 1-5/8 SA-213 8.00 RREMOVABLEEMOVABLE CARTRIDGECARTRIDGE 2-1/8 SA-217

Types SA-211, 213 and 217 have AC-20 Most solder connections can be used as male fittings as well as female fit- copper connections and feature a tings. The 1/4" ODF is 3/8" ODM, the 3/8" ODF is 1/2" ODM, the 1/2" ODF is 5/8" ODM and the 5/8" ODF is 3/4" ODM. Models with female flare and/ removable cartridge containing the or swivel nut connections are supplied with a copper gasket in the fitting. moisture indicating element. The Overall width is: 1.31" for 1/4" and 3/8" sizes, 1.58" for 1/2" and 5/8" sizes, cartridge has a knife edge joint and and 1.38" for 7/8" and 1-1/8" sizes. Shipping weight is: 7 oz. for 1/4" and is available as a separate unit for field 3/8" sizes, 10 oz for 1/2" and 5/8" sizes, 15 oz for 7/8" and 1-1/8" sizes and replacement purposes if necessary. 1.5 Ibs. for the SA-200 series. It is designated as AC-20 and fits all UL and ULc Listed - Guide - SEYW - File No. SA-3182. Maximum Rated three sizes. Pressure is 650 psig.

FOR USE WITH AIR CONDITIONING and/or REFRIGERATION SYSTEMS ONLY

RACE Catalogue 70-10 UK - 06/2010 - Zalsman Parker Hannifi n Ltd Refrigeration and Air Conditioning Europe Cortonwood Drive, Brampton South Yorkshire S73 OUF United Kingdom phone +44 (0) 1226 273400 fax +44 (0) 1226 273401 www.parker.com/race April 2010 / RACE RACECatalogue Catalogue 30-10 30-10 UKUK / Página 1

22, 134a, 401A, 402A, 404A, 407C, 502, 507 Types B6 and E6 Series

Solenoid Valves

The right solenoid valve for any job RACE Catalogue 30-10 UK / Page 1

Sporlan Solenoid Valves Benefits

• Molded coil for most sizes.

• Class "F" temperature rating - Coil types MKC-1, MKC-2, and OMKC-2.

• Extremely rugged, simple design - few parts.

• "E" Series may be brazed without disassembly.

• Tight closing through use of synthetic seating material.

• Can be used with most commercially available CFC, HCFC and HFC refrigerants because of high MOPD ratings. Consult Sporlan, Washington, MO for refrigerants not listed.

• Synthetic coated metal gaskets minimize external leaks.

Bulletin 30-10, April 2007 supersedes Bulletin 30-10, February 2001, 30-10-3, August 1997 and all prior publications. © 2007 by Sporlan Division - Parker Hannifin Page 2 / RACE Catalogue 30-10 UK

Contents Sporlan Solenoid Valves

SELECTION ...... 3

CAPACITIES Liquid Line ...... 4 Suction Line ...... 6 Air & Water ...... 19 Steam...... 19 Discharge Gas ...... 6

SPECIFICATIONS Types A3, E3 and E5 Series ...... 8 Types B6 and E6 Series ...... 9 Types B9 and E9 Series ...... 10 Types B10 and E10 Series ...... 11 Types B14 and E14 Series ...... 12 Types B19 and E19 Series ...... 13 Types B25 and E25 Series ...... 14 Types E35 Series ...... 15 Type E42 Series ...... 16 Built-In Check Valve Series...... 17 Industrial Solenoid Valves ...... 19

GENERAL ...... 21

DESIGN ...... 22

CONSTRUCTION DETAILS ...... 23

NET and SHIPPING WEIGHTS...... 23

ELECTRICAL SPECIFICATIONS...... 24

IDENTIFICATION ...... 25

APPLICATION ...... 27

SOLENOID VALVES Installation and Service Instructions ...... Request Bulletin 30-11 3-Way Valves ...... Request Bulletin 30-20

NOT FOR USE WITH HAZARDOUS OR CORROSIVE FLUIDS RACE Catalogue 30-10 UK / Page 3

Sporlan Solenoid Valves Features

Experience Unsurpassed Reliability For more than sixty-five years Sporlan has pro- A combination of top quality materials used vided sound engineering principles and crafts- in both the internal and external construction manship to produce top quality solenoid valves ensures unsurpassed product reliability. This is and other flow control devices for the air condi- verified by periodic accelerated life tests. tioning and refrigeration industry. Top Quality Continuing Research Testing is performed during all phases of pro- Through continuing research Sporlan has duction followed by 100% testing for body and produced constant product improvements as seat tightness, electrical characteristics and well as innovative designs. Examples of Sporlan’s valve operation. research developments include: synthetic coated Sporlan packaging protects this quality for the metal gaskets; solenoid pilot control; synthetic ultimate user. seating; color coded lead wires; floating disc construction; extended solder type connections; Complete Line Class "F" coil. Sporlan offers a complete line of solenoid valves Peak Performance to the industry. They are available in all capaci- ties and connection sizes for air conditioning To assure peak performance, Sporlan uses and refrigeration thoroughly proven synthetic materials, result- applications. ing in lasting valve seat tightness. The high MOPD ratings of most Sporlan Solenoid Valves allow their use on any application using the common refrigerants.

Selection - Capacity Rating

The following information should be available For Liquid Line capacity data, see Page 4 and 5 when selecting a Sporlan Solenoid Valve: and individual specification pages. • Refrigerant or fluid to be controlled. For Suction Line capacity data, see capacity • Capacity required. tables Page 6 and 7. • MOPD - Maximum Operating Pressure For Discharge Gas capacity data, see capacity Differential required. tables Page 6 and 7. • Electrical specifications - volts and cycles. All solenoid valves are tested and rated in accor- With this information, the correct valve can be dance with A.R.I. Standard No. 760-2001. selected from the Selection Tables. Page 4 / RACE Catalogue 30-10 UK

Liquid Capacity Selection Table 22, 134a, 401A, 402A 8.5 9.4 6.2 6.9 1.3 1.4 2.2 2.4 3.8 4.2 12.0 13.4 18.5 20.7 31.5 35.3 54.4 61.5 73.8 81.4 7.3 5.3 1.1 1.9 3.3 10.4 16.0 27.3 46.6 65.1 402A 0.95 0.890.90 0.83 0.80 0.70 12.8 14.4 4.2 6.0 1.00 1.00 8.1 9.3 10.4 3.1 4.4 1.6 1.9 2.1 0.62.8 0.9 3.3 3.7 1.1 1.5 4.9 5.7 6.4 1.9 2.7 15.8 18.2 20.4 6.0 8.5 24.3 28.1 31.4 9.2 13.0 41.4 47.9 53.6 15.7 22.2 71.0 83.1 93.8 25.6 37.3 11.1 98.0 112 123 40.4 54.6 9.1 6.6 1.3 2.3 4.1 12.9 19.8 33.8 56.9 82.5 PRESSURE DROP - psi* TONS OF REFRIGERATION 7.5 8.7 9.7 4.7 1.5 1.7 1.9 0.9 2.6 3.0 3.3 1.6 4.6 5.3 5.9 2.9 14.7 17.0 18.9 9.1 22.6 26.1 29.2 14.0 38.6 44.6 49.9 23.9 66.2 77.4 87.4 39.0 10.4 12.0 13.4 6.4 91.5 104 114 61.0 53 6.2 9.5 1.2 2.1 3.8 12.0 18.4 31.5 76.7 9.3 10.4 4.4 1.9 2.1 0.8 3.3 3.6 1.5 5.7 6.4 2.7 111 123 56.7 18.2 20.3 8.5 28.0 31.4 13.0 47.8 53.5 22.2 83.0 93.7 36.3 12.8 14.3 6.0 40 50 60 70 80 90 100 110 120 130 140 1.38 1.32 1.28 1.22 1.17 1.11 1.06 22 134a 401A 8.1 1.6 2.8 4.9 15.8 24.2 41.4 70.9 98.2 11.1 12.9 Factor 12345123451234512345

13.9 19.8 23.8 33.8 60.9 82.3 Correction PORT SIZE inches SIZE PORT 1 38.9 56.8 7/16 9.1 9/32 4.7 6.6 5/16 6.4 9.1 3/16 2.9 4.0 0.101 0.9 1.3 0.150 1.6 2.2 19/32 25/32 1-15/1 Temperature °F Temperature Refrigerant Liquid R-401A R-402A 1.63 1.55 1.46 1.37 1.28 1.19 1.10 Inches 3/8 SAE Flare 1/2 SAE Flare 1/4 SAE Flare 3/8 SAE Flare 1 NPT Female 1/2 ODF Solder 5/8 ODF Solder 5/8 ODF Solder 5/8 ODF Solder 7/8 ODF Solder 7/8 ODF Solder 3/8 ODF Solder 1/2 ODF Solder 3/8 ODF Solder 1/2 ODF Solder 1/4 ODF Solder 3/8 ODF Solder 1/4 ODF Solder 3/8 ODF Solder CONNECTIONS 1/2 NPT Female 3/4 NPT Female 3/8 NPT Female 3/8 NPT Female 3/8 NPT Female 1-1/8 ODF Solder 1-1/8 ODF Solder 1-3/8 ODF Solder 1-5/8 ODF Solder 2-1/8 ODF Solder - - - Closed Normally Lift Stem Without Manual 0.94 0.890.94 0.84 0.87 0.81 1.00 1.00 - - - Open Normally "E" Series EXTENDED CONNECTIONS - - - Closed E6S130 - ME6S130 Without Manual Lift Stem E10S240 OE10S240 ME10S240 E25S290 OE25S290 ME25S290 E25S270E35S190 OE25S270 OE35S190 ME25S270 ME35S190 Normally E35S1110E42S2130 OE35S1110 OE42S2130 ME35S1110 ME42S2130 E42S2170 OE42S2170 ME42S2170 TYPE NUMBER - Closed MB6S1 Normally Lift Stem With Manual 40 50 60 70 80 90 100 110 120 130 140 1.35 1.30 1.25 1.20 1.15 1.10 1.05 - - E6S140 - ME6S140 -- - - E3S120 E3S130 - - - - - Open Normally "A" AND "B" Series Valves Factor Correction ------E9S230 OE9S230 ME9S230 - - - E5S120 - - - - - E5S130 - - B9F2 OB9F2 MB9F2 - - - A3F1 - - - - - B6F1 - MB6F1 - - - B9S2 OB9S2 MB9S2 E9S240 OE9S240 ME9S240 B9P2 OB9P2 MB9P2 - - - A3P1 - - - - - A3S1 B6S1 B6P1 - MB6P1 - - - B10F2 OB10F2 MB10F2 - - - B10S2B14P2 OB10S2 OB14P2 MB10S2 MB14P2 E10S250 OE10S250 ME10S250 B14S2B19S2 OB14S2 OB19S2 MB14S2 MB19S2 E14S250 E19S250 OE14S250 OE19S250 ME14S250 ME19S250 B19P2 OB19P2 MB19P2 B19S2B25P2 OB19S2 OB25P2 MB19S2 MB25P2 E19S270 OE19S270 ME19S270 B25S2 OB25S2 MB25S2 Closed Temperature °F Temperature Without Manual Lift Stem Normally Refrigerant Liquid R-22 R-134a 1.43 1.37 1.31 1.25 1.19 1.13 1.07 These factors include corrections for liquid refrigerant density and net refrigerating effect and are based on an average evaporator temperature of 40°F. For each 10°F reduction in evaporating temperature, capacities are reduced by approxi- These factors include corrections for liquid refrigerant density and net refrigerating effect are based on an average evaporator mately 1-1/2%. REFRIGERANT LIQUID TEMPERATURE CORRECTION FACTORS *Do not use below 1 psi pressure drop, except Types A3 and E3 valves. case. Liquid capacities for Refrigerants 22, 134a, 401A and 402A shown in the above table are based on 40°F evaporating 100°F liquid RACE Catalogue 30-10 UK / Page 11

22, 134a, 401A, 402A, 404A, 407C, 502, 507 Types B10 and E10 Series

Application Ordering Instructions Types B10 and E10 Series are compact solenoid When ordering complete valves, specify Valve Type, valves with pilot operated disc construction for re- Connections, Voltage and Cycles. frigeration and air conditioning. These valves may be mounted horizontally, on their side or in a When ordering Body Assembly, specify Valve Type vertical line. They are suitable for suction line ser- and Connections. vice because very low pressure differential, 1 psi, is When ordering Coil Assembly ONLY, specify Coil required for full operation. Type, Voltage and Cycles. Type MB10S2 The Type E10 series solenoid valves feature Example: MKC-2 120/50-60; OMKC-2 120/50-60. extended solder type connections as standard. One Normally Closed important benefit to the user is that all valves in the "E10" series can be installed without disassembly Dimensions - Inches using either low or no silver content brazing alloy. C D D’ E The MKC-2 and OMKC-2 coil are Class "F" tempera- FITTING ture rated and are provided as standard, therefore a DEPTH high temperature coil is not required for discharge TYPE A *B VALVE VALVE SERIES Open Closed service. ODF ODM OFFSET Normally Normally

Type E10S250 B10S2 0.62 0.50 B10 3.25 0.59 3.15 3.44 - B10F2 - Normally Closed E10S240 5.00 0.38 E10 0.86 3.13 3.42 - 0.39 E10S250 6.50 0.50 *Add 1.12" for Valves with Manual Lift Stem.

1.75 Coil 1.75 Coil 3.17 Removal 3.17 Removal

E10 B10 SERIES SERIES Type OB10S2 C C Normally Open

4.80 D' and Listed E *B *B Approved D D Optional ½" Conduit Boss A A

Specifications - MKC-2 and OMKC-2 Coil

NOMINAL LIQUID CAPACITIES TONS OF REFRIGERATIÓN MOPD STANDARD PORT REFRIGERANTS Coil Ratings VALVE psi TYPE CONNECTIONS SIZE 22 134a 401A 402A 404A 407C 502 507 SERIES Inches Inches Pressure Drop - psi STANDARD WATTS ACDC32233333 VOLTS/CYCLES AC DC B10S2 5/8 ODF x 3/4 ODM 300 250 MB10S2 B10 B10F2 1/2 SAE Roscar 300 250 MB10F2 24/50-60 E10S240 120/50-60 5/16 300 250 11.1 8.5 9.1 7.3 7.3 10.2 7.2 7.2 15 18 ME10S240 1/2 ODF x 1/2 ODF 208-240/50-60 OE10S240 275 120-208-240/50-60 E10 E10S250 300 250 ME10S250 5/8 ODF x 5/8 ODF OE10S250 275

• Maximum rated pressure 500 psi. • Available with conduit boss or junction box at no extra charge. • Dual voltage 4-wire coils, 120-208-240/50-60 are available at slight additional cost. • For capacity at other pressure drops, see Pages 4 and 5. For other voltages and cycles, consult Sporlan, Washington, MO 63090. • For mounting holes and/or bracket information see Bulletin 30-11. • See Pages 19 and 20 for water and steam valves. Protective MACROPOXY® 646 & FAST CURE EPOXY Marine Coatings Part A B58-600 Series Part B B58V600 Hardener

Revised: October 19, 2016 4.53

Product Description Product Characteristics (Cont'd) MACROPOXY 646 FAST CURE EPOXY is a high solids, high build, fast drying, polyamide epoxy designed to protect steel and concrete Shelf Life: 36 months, unopened in industrial exposures. Ideal for maintenance painting and fabrica- Store indoors at 40°F (4.5°C) tion shop applications. The high solids content ensures adequate to 110°F (43°C). protection of sharp edges, corners, and welds. This product can Flash Point: be applied directly to marginally prepared steel surfaces. 91°F (33°C), TCC, mixed Reducer/Clean Up: Reducer, R7K15 • Low VOC • Chemical resistant In California: Reducer R7K111 or Oxsol 100 • Low odor • Abrasion resistant • Outstanding application properties • Meets Class A requirements for Slip Coefficient, 0.36 @ 6 mils / Performance Characteristics 150 microns dft (Mill White only) Substrate*: Steel Product Characteristics Surface Preparation*: SSPC-SP10/NACE 2 System Tested*: Finish: Semi-Gloss 1 ct. Macropoxy 646 Fast Cure @ 6.0 mils (150 microns) dft Color: Mill White, Black and a wide range of colors available through tinting *unless otherwise noted below Test Name Test Method Results Volume Solids: 72% ± 2%, mixed, Mill White ASTM D4060, CS17 wheel, 84 mg loss Abrasion Resistance Weight Solids: 85% ± 2%, mixed, Mill White 1000 cycles, 1 kg load VOC (EPA Method 24): Unreduced: <250 g/L; 2.08 lb/gal Accelerated ASTM D4587, QUV-A, Passes mixed Reduced 10%: <300 g/L; 2.50 lb/gal Weathering-QUV1 12,000 hours Mix Ratio: 1:1 by volume Adhesion ASTM D4541 1,037 psi Rating 10 per ASTM D714 Recommended Spreading Rate per coat: ASTM D5894, 36 cycles, Corrosion Weathering1 for blistering; Rating 9 per Minimum Maximum 12,000 hours ASTM D610 per rusting Wet mils (microns) 7.0 (175) 13.5 (338) (microns) (125) (250) Nuclear ASTM D4256/ANSI N 99% Water Wash; 95% Dry mils 5.0* 10.0* 5.12 Overall ~Coverage sq ft/gal (m2/L) 116 (2.8) 232 (5.7) Decontamination Theoretical coverage sq ft/gal Direct Impact Resistance2 ASTM D2794 Modified **120 in. lb. 2 1152 (28.2) (m /L) @ 1 mil / 25 microns dft Dry Heat Resistance ASTM D2485 250°F (121°C) *May be applied at 3.0-10.0 mils (75-250 microns) dft in a multi- coat system. Refer to Recommended Systems and Performance Exterior Durability 1 year at 45° South Excellent, chalks Tips Sections. ASTM D522, 180° bend, NOTE: Brush or roll application may require multiple coats to Flexibility Passes achieve maximum film thickness and uniformity of appearance. 3/4" mandrel Fuel Contribution NFPA 259 5764 btu/lb Drying Schedule @ 7.0 mils wet (175 microns): ASTM D4585, 6000 No blistering, cracking, or Humidity Resistance @ 35°F/1.7°C @ 77°F/25°C @ 100°F/38°C hours rusting 50% RH 1 year fresh and salt Passes, no rusting, Immersion To touch: 4-5 hours 2 hours 1.5 hours water blistering, or loss of adhesion To handle: 48 hours 8 hours 4.5 hours ASTM D4082 / ANSI Pass at 21 mils (525 Radiation Tolerance To recoat: 5.12 microns) minimum: 48 hours 8 hours 4.5 hours Pencil Hardness ASTM D3363 3H Rating 10 per ASTM D610 maximum: 1 year 1 year 1 year ASTM B117, 6,500 Salt Fog Resistance1 for rusting; Rating 9 per hours To cure: ASTM D1654 for corrosion 10 days 7 days 4 days Service: AISC Specification for Struc- Slip Coefficient, Mill Immersion: 14 days 7 days 4 days tural Joints Using ASTM Class A, 0.36 White* If maximum recoat time is exceeded, abrade surface before recoating. A325 or ASTM A490 Bolts Drying time is temperature, humidity, and film thickness dependent. Flame Spread Index 20; Paint temperature must be at least 40°F (4.5°C) minimum. Smoke Development Surface Burning ASTM E84/NFPA 255 Pot Life: 10 hours 4 hours 2 hours Index 35 (at 18 mils or Sweat-in-time: 30 minutes 30 minutes 15 minutes 450 microns) Water Vapor Permeance ASTM D1653, Method B 1.16 US perms When used as an intermediate coat as part of a Epoxy coatings may darken or discolor following application and curing. multi-coat system: *Refer to Slip Certification document Drying Schedule @ 5.0 mils wet (125 microns): ** Performed on 1/16 inch blasted steel Footnotes: @ 35°F/1.7°C @ 77°F/25°C @ 100°F/38°C 1 Zinc Clad II Plus Primer 50% RH 2 Two coats of Macropoxy 646 Fast Cure Epoxy To touch: 3 hours 1 hour 1 hour To handle: 48 hours 4 hours 2 hours Disclaimer The information and recommendations set forth in this Product Data Sheet To recoat: are based upon tests conducted by or on behalf of The Sherwin-Williams minimum: 16 hours 4 hours 2 hours Company. Such information and recommendations set forth herein are subject to change and pertain to the product offered at the time of publication. Consult maximum: 1 year 1 year 1 year your Sherwin-Williams representative to obtain the most recent Product Data Information and Application Bulletin. www.sherwin-williams.com/protective continued on back Protective MACROPOXY® 646 & FAST CURE EPOXY Marine Coatings Part A B58-600 Series Part B B58V600 Hardener

Revised: October 19, 2016 Product Information 4.53 Recommended Uses Surface Preparation • Marine applications Surface must be clean, dry, and in sound condition. Remove all oil, dust, • Fabrication shops • Refineries grease, dirt, loose rust, and other foreign material to ensure adequate • Pulp and paper mills • Chemical plants adhesion. • Power plants • Tank exteriors • Offshore platforms • Water treatment plants Refer to product Application Bulletin for detailed surface preparation in- • Nuclear Power Plants • DOE Nuclear Fuel Facilities formation. • Nuclear fabrication shops • DOE Nuclear Weapons Facilities Minimum recommended surface preparation: • Mill White and Black are acceptable for immersion use for salt water and fresh water, not acceptable for potable water Iron & Steel • Suitable for use in USDA inspected facilities Atmospheric: SSPC-SP2/3 or SSPC-SP WJ-2/NACE WJ-2L • Acceptable for use in Canadian Food Processing facilities, categories: Immersion: SSPC-SP10/NACE 2, 2-3 mil (50-75 micron) profile D1, D2, D3 (Confirm acceptance of specific part numbers/rexes with your SW or SSPC-SP WJ-3/NACE WJ-3L Sales Representative) Aluminum: SSPC-SP1 • Conforms to AWWA D102 OCS #5 Galvanizing: SSPC-SP1; See Surface Preparations section on • Conforms to MPI # 108 page 3 for application of FIRETEX intumescent • This product meets specific design requirements for non-safety related nuclear plant applications in Level II, III and Balance of Plant, coating systems and DOE nuclear facilities*. Concrete & Masonry * Nuclear qualifications are NRC license specific to the facility. Atmospheric: SSPC-SP13/NACE 6, or ICRI No. 310.2R, CSP 1-3 • Suitable for use in the Mining & Minerals Industry Immersion: SSPC-SP13/NACE 6-4.3.1 or 4.3.2, or • Acceptable for use over and/or under Loxon S1 and Loxon H1 Caulking ICRI No. 310.2R, CSP 2-4 Surface Preparation Standards Condition of ISO 8501-1 Recommended Systems Surface BS7079:A1 SSPC NACE White Metal Sa 3 SP 5 1 Dry Film Thickness / ct. Near White Metal Sa 2.5 SP 10 2 Mils (Microns) Commercial Blast Sa 2 SP 6 3 Immersion and atmospheric: Brush-Off Blast Sa 1 SP 7 4 Steel: Rusted C St 2 SP 2 - 2 cts. Macropoxy 646 Fast Cure Epoxy 5.0-10.0 (125-250) Hand Tool Cleaning Pitted & Rusted D St 2 SP 2 - Rusted C St 3 SP 3 - Concrete/Masonry, smooth: Power Tool Cleaning Pitted & Rusted D St 3 SP 3 - 2 cts. Macropoxy 646 Fast Cure Epoxy 5.0-10.0 (125-250) Concrete Block: Tinting 1 ct. Kem Cati-Coat HS Epoxy 10.0-20.0 (250-500) Filler/Sealer Tint Part A with Maxitoners at 150% strength. Five minutes minimum mix- as needed to fill voids and provide a continuous substrate. ing on a mechanical shaker is required for complete mixing of color. 2 cts. Macropoxy 646 Fast Cure Epoxy 5.0-10.0 (125-250) Tinting is not recommended for immersion service. Atmospheric: Steel: (Shop applied system, new construction, AWWA D102, can also be Application Conditions used at 3 mils / 75 microns minimum dft when used as an intermediate coat as part of a multi-coat system) Temperature: 35°F (1.7°C) minimum, 120°F (49°C) 1 ct. Macropoxy 646 Fast Cure Epoxy 3.0-6.0 (75-150) maximum (air and surface) 1-2 cts. of recommended topcoat 40°F (4.5°C) minimum, 120°F (49°C) maximum (material) Steel: At least 5°F (2.8°C) above dew point 1 ct. Recoatable Epoxy Primer 4.0-6.0 (100-150) Relative humidity: 85% maximum 2 cts. Macropoxy 646 Fast Cure Epoxy 5.0-10.0 (125-250) Steel: Refer to product Application Bulletin for detailed application information. 1 ct. Macropoxy 646 Fast Cure Epoxy 5.0-10.0 (125-250) 1-2 cts. Acrolon 218 Polyurethane 3.0-6.0 (75-150) or Hi-Solids Polyurethane 3.0-5.0 (75-125) Ordering Information or SherThane 2K Urethane 2.0-4.0 (50-100) Packaging: or Hydrogloss 2.0-4.0 (50-100) Part A: 1 gallon (3.78L) and 5 gallon (18.9L) containers Steel: Part B: 1 gallon (3.78L) and 5 gallon (18.9L) containers 2 cts. Macropoxy 646 Fast Cure Epoxy 5.0-10.0 (125-250) 1-2 cts. Tile-Clad HS Epoxy 2.5-4.0 (63-100) Weight: 12.9 ± 0.2 lb/gal ; 1.55 Kg/L Steel: mixed, may vary by color 1 ct. Zinc Clad II Plus 2.0-4.0 (50-100) 1 ct. Macropoxy 646 Fast Cure Epoxy 3.0-10.0 (755-250) Safety Precautions 1-2 cts. Acrolon 218 Polyurethane 3.0-6.0 (75-150) Steel: Refer to the MSDS sheet before use. 1 ct. Zinc Clad III HS 3.0-5.0 (75-125) Published technical data and instructions are subject to change without notice. or Zinc Clad IV 3.0-5.0 (75-125) Contact your Sherwin-Williams representative for additional technical data and 1 ct. Macropoxy 646 Fast Cure Epoxy 3.0-10.0 (75-250) instructions. 1-2 cts. Acrolon 218 Polyurethane 3.0-6.0 (75-150) Aluminum: Warranty 2 cts. Macropoxy 646 Fast Cure Epoxy 2.0-4.0 (50-100) The Sherwin-Williams Company warrants our products to be free of manufactur- Galvanizing: ing defects in accord with applicable Sherwin-Williams quality control procedures. Liability for products proven defective, if any, is limited to replacement of the defec- 2 cts. Macropoxy 646 Fast Cure Epoxy 2.0-4.0 (50-100) tive product or the refund of the purchase price paid for the defective product as FIRETEX M89/02, M90, M90/02, and M93/02: determined by Sherwin-Williams. NO OTHER WARRANTY OR GUARANTEE Steel & Galvanized Substrates being primed for FIRETEX only: OF ANY KIND IS MADE BY SHERWIN-WILLIAMS, EXPRESSED OR IMPLIED, 1 ct. Macropoxy 646 Fast Cure Epoxy 2.0-5.0 (50-125) STATUTORY, BY OPERATION OF LAW OR OTHERWISE, INCLUDING MER- The systems listed above are representative of the product's use, other systems CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. may be appropriate. www.sherwin-williams.com/protective Protective MACROPOXY® 646 & FAST CURE EPOXY Marine Coatings Part A B58-600 Series Part B B58V600 Hardener

Revised: October 19, 2016 Application Bulletin 4.53

Surface Preparations Application Conditions Surface must be clean, dry, and in sound condition. Remove all oil, dust, grease, dirt, loose rust, and other foreign material to ensure Temperature: 35°F (1.7°C) minimum, 120°F (49°C) adequate adhesion. maximum (air and surface) Iron & Steel, Atmospheric Service: 40°F (4.5°C) minimum, 120°F (49°C) Minimum surface preparation is Hand Tool Clean per SSPC-SP2. Remove all oil and grease from surface by Solvent Cleaning per maximum (material) SSPC-SP1. For better performance, use Commercial Blast Cleaning At least 5°F (2.8°C) above dew point per SSPC-SP6/NACE 3, blast clean all surfaces using a sharp, angular abrasive for optimum surface profile (2 mils / 50 microns). Prime any bare steel within 8 hours or before flash rusting occurs. Relative humidity: 85% maximum Iron & Steel, Immersion Service: Remove all oil and grease from surface by Solvent Cleaning per pplication quipment SSPC-SP1. Minimum surface preparation is Near White Metal Blast A E Cleaning per SSPC-SP10/NACE 2. Blast clean all surfaces using a sharp, angular abrasive for optimum surface profile (2-3 mils / 50-75 The following is a guide. Changes in pressures and tip sizes may microns). Remove all weld spatter and round all sharp edges by grind- ing. Prime any bare steel the same day as it is cleaned. be needed for proper spray characteristics. Always purge spray Aluminum equipment before use with listed reducer. Any reduction must be Remove all oil, grease, dirt, oxide and other foreign material by Solvent compliant with existing VOC regulations and compatible with the Cleaning per SSPC-SP1. Galvanized Steel existing environmental and application conditions. Allow to weather a minimum of six months prior to coating. Solvent Clean per SSPC-SP1 (recommended solvent is VM&P Naphtha). When Reducer/Clean Up ����������Reducer R7K15 weathering is not possible, or the surface has been treated with chro- mates or silicates, first Solvent Clean per SSPC-SP1 and apply a test In California ��������������������Reducer R7K111 patch. Allow paint to dry at least one week before testing adhesion. If adhesion is poor, brush blasting per SSPC-SP7 is necessary to remove Airless Spray these treatments. Rusty galvanizing requires a minimum of Hand Tool Cleaning per SSPC-SP2, prime the area the same day as cleaned. Pump �����������������������������30:1 In preparing galvanized steel substrates for the application of FIRE- Pressure ������������������������2800 - 3000 psi TEX intumescent coating systems, Surface Preparation Specification Hose ������������������������������1/4" ID SSPC-SP 16 must be followed obtaining a surface profile of minimum 1.5 mils (38 microns). Optimum surface profile will not exceed 2.0 mils Tip ����������������������������������.017" - .023" (50 microns). Filter �������������������������������60 mesh Concrete and Masonry For surface preparation, refer to SSPC-SP13/NACE 6, or ICRI No. Reduction �����������������������As needed up to 10% by volume 310.2R, CSP 1-3. Surfaces should be thoroughly clean and dry. Concrete and mortar must be cured at least 28 days @ 75°F (24°C). Conventional Spray Remove all loose mortar and foreign material. Surface must be free of laitance, concrete dust, dirt, form release agents, moisture curing Gun ��������������������������������DeVilbiss MBC-510 membranes, loose cement and hardeners. Fill bug holes, air pockets Fluid Tip �������������������������E and other voids with Steel-Seam FT910. Air Nozzle ����������������������704 Concrete, Immersion Service: For surface preparation, refer to SSPC-SP13/NACE 6, Section 4.3.1 Atomization Pressure �����60-65 psi or 1.3.2 or ICRI No. 310.2R, CSP 2-4. Fluid Pressure ����������������10-20 psi Follow the standard methods listed below when applicable: Reduction �����������������������As needed up to 10% by volume ASTM D4258 Standard Practice for Cleaning Concrete. ASTM D4259 Standard Practice for Abrading Concrete. Requires oil and moisture separators ASTM D4260 Standard Practice for Etching Concrete. ASTM F1869 Standard Test Method for Measuring Moisture Vapor Brush Emission Rate of Concrete. SSPC-SP 13/Nace 6 Surface Preparation of Concrete. Brush �����������������������������Nylon/Polyester or Natural Bristle ICRI No. 310.2R Concrete Surface Preparation. Reduction �����������������������As needed up to 10% by volume Previously Painted Surfaces If in sound condition, clean the surface of all foreign material. Smooth, hard or glossy coatings and surfaces should be dulled by abrading the Roller surface. Apply a test area, allowing paint to dry one week before testing Cover �����������������������������3/8" woven with solvent resistant core adhesion. If adhesion is poor, or if this product attacks the previous Reduction �����������������������As needed up to 10% by volume finish, removal of the previous coating may be necessary. If paint is peeling or badly weathered, clean surface to sound substrate and treat as a new surface as above. Plural Component Spray ���Acceptable Refer to April 2010 Technical Bulletin - "Application Guidelines Surface Preparation Standards Condition of ISO 8501-1 for Macropoxy 646 Fast Cure Epoxy & Recoatable Epoxy Surface BS7079:A1 SSPC NACE White Metal Sa 3 SP 5 1 Primer Utilizing Plural Near White Metal Sa 2.5 SP 10 2 Component Equipment" Commercial Blast Sa 2 SP 6 3 Brush-Off Blast Sa 1 SP 7 4 If specific application equipment is not listed above, equivalent Rusted C St 2 SP 2 - Hand Tool Cleaning Pitted & Rusted D St 2 SP 2 - equipment may be substituted. Rusted C St 3 SP 3 - Power Tool Cleaning Pitted & Rusted D St 3 SP 3 -

www.sherwin-williams.com/protective continued on back Protective MACROPOXY® 646 & FAST CURE EPOXY Marine Coatings Part A B58-600 Series Part B B58V600 Hardener

Revised: October 19, 2016 Application Bulletin 4.53

Application Procedures Performance Tips Surface preparation must be completed as indicated. Stripe coat all crevices, welds, and sharp angles to prevent early Mix contents of each component thoroughly with low speed power failure in these areas. agitation. Make certain no pigment remains on the bottom of the When using spray application, use a 50% overlap with each pass can. Then combine one part by volume of Part A with one part of the gun to avoid holidays, bare areas, and pinholes. If necessary, by volume of Part B. Thoroughly agitate the mixture with power cross spray at a right angle agitation. Allow the material to sweat-in as indicated prior to ap- plication. Re-stir before using. Spreading rates are calculated on volume solids and do not include If reducer solvent is used, add only after both components have an application loss factor due to surface profile, roughness or po- been thoroughly mixed, after sweat-in. rosity of the surface, skill and technique of the applicator, method of application, various surface irregularities, material lost during Apply paint at the recommended film thickness and spreading mixing, spillage, overthinning, climatic conditions, and excessive rate as indicated below: film build. Recommended Spreading Rate per coat: Excessive reduction of material can affect film build, appearance, Minimum Maximum and adhesion. Wet mils (microns) 7.0 (175) 13.5 (338) Do not mix previously catalyzed material with new. Dry mils (microns) 5.0* (125) 10.0* (250) ~Coverage sq ft/gal (m2/L) 116 (2.8) 232 (5.7) Do not apply the material beyond recommended pot life. Theoretical coverage sq ft/gal In order to avoid blockage of spray equipment, clean equipment 2 1152 (28.2) (m /L) @ 1 mil / 25 microns dft before use or before periods of extended downtime with Reducer *May be applied at 3.0-10.0 mils (75-250 microns) dft in a multi- R7K15. In California use Reducer R7K111. coat system. Refer to Recommended Systems and Performance Tips Sections. Tinting is not recommended for immersion service. NOTE: Brush or roll application may require multiple coats to achieve maximum film thickness and uniformity of appearance. Use only Mill White and Black for immersion service. Insufficient ventilation, incomplete mixing, miscatalyzation, and Drying Schedule @ 7.0 mils wet (175 microns): external heaters may cause premature yellowing. @ 35°F/1.7°C @ 77°F/25°C @ 100°F/38°C 50% RH Excessive film build, poor ventilation, and cool temperatures may To touch: 4-5 hours 2 hours 1.5 hours cause solvent entrapment and premature coating failure. To handle: 48 hours 8 hours 4.5 hours Quik-Kick Epoxy Accelerator is acceptable for use. See data page To recoat: 4.99 for details. minimum: 48 hours 8 hours 4.5 hours When coating over aluminum and galvanizing, recommended maximum: 1 year 1 year 1 year dft is 2-4 mils (50-100 microns). To cure: Acceptable for Concrete Floors. Service: 10 days 7 days 4 days Can be used as a metalizing sealer. Consult Technical Bulletin Immersion: 14 days 7 days 4 days - Sealers for Thermal Spray Metalizing, or your local Sherwin- If maximum recoat time is exceeded, abrade surface before recoating. Williams representative. Drying time is temperature, humidity, and film thickness dependent. Refer to Product Information sheet for additional performance Paint temperature must be at least 40°F (4.5°C) minimum. characteristics and properties. Pot Life: 10 hours 4 hours 2 hours Safety Precautions Sweat-in-time: 30 minutes 30 minutes 15 minutes Refer to the MSDS sheet before use. When used as an intermediate coat as part of a Published technical data and instructions are subject to change without notice. multi-coat system: Contact your Sherwin-Williams representative for additional technical data and Drying Schedule @ 5.0 mils wet (125 microns): instructions. @ 35°F/1.7°C @ 77°F/25°C @ 100°F/38°C 50% RH Disclaimer To touch: 3 hours 1 hour 1 hour The information and recommendations set forth in this Product Data Sheet are based upon tests conducted by or on behalf of The Sherwin-Williams Company. To handle: 48 hours 4 hours 2 hours Such information and recommendations set forth herein are subject to change and pertain to the product offered at the time of publication. Consult your Sherwin- To recoat: Williams representative to obtain the most recent Product Data Information and minimum: 16 hours 4 hours 2 hours Application Bulletin. maximum: 1 year 1 year 1 year Warranty Application of coating above maximum or below minimum recommended spreading rate may adversely affect coating performance. The Sherwin-Williams Company warrants our products to be free of manufacturing defects in accord with applicable Sherwin-Williams quality control procedures. lean p nstructions Liability for products proven defective, if any, is limited to replacement of the de- C U I fective product or the refund of the purchase price paid for the defective product Clean spills and spatters immediately with Reducer R7K15. Clean tools as determined by Sherwin-Williams. NO OTHER WARRANTY OR GUARANTEE immediately after use with Reducer R7K15. In California use Reducer OF ANY KIND IS MADE BY SHERWIN-WILLIAMS, EXPRESSED OR IMPLIED, R7K111. Follow manufacturer's safety recommendations when using STATUTORY, BY OPERATION OF LAW OR OTHERWISE, INCLUDING MER- any solvent. CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. www.sherwin-williams.com/protective Protective FLUOROKEM™ HS & FLUOROPOLYMER URETHANE Marine Part A B65-560 Satin Part A B65-570 Semi-Gloss Part A B65-580 Gloss Coatings Part B B65V580 Hardener

Revised: Nov. 29, 2017 5.37

Product Description Recommended Uses FLUOROKEM HS is a premium, ultra-durable ambient cured high Interior or exterior exposure where extreme weather durability is solids fluoropolymer urethane finish. Provides unparalleled color required. and gloss performance, even in the most severe exposures. • Superior exterior durability • Water tanks • Stadiums • Fast dry • Storage tank exteriors • Sports complexes • Graffiti resistant • Bridges • Museums • Chemical and abrasion resistant • Marine • Schools • Airless, conventional spray, and brush and roll application • Municipal building • High visibility areas • Ambient temperature cure • Fascias • A component of INFINITANK Product Characteristics Finish: Satin, 15-25 units @ 60 degrees Semi-Gloss, 50-60 units @ 60 degrees Performance Characteristics Gloss, 80+ units @ 60 degrees Substrate*: Steel Color: Wide range of colors available Surface Preparation*: SSPC-SP10/NACE 2 Volume Solids: 60% ± 2% (mixed, may vary by color) System Tested*: Primer: Macropoxy 646 @ 6.0 mils (150 microns) dft Weight Solids: 77% ± 2% Finish: FluoroKem HS @ 2.5 mils (63 microns) dft (mixed, may vary by color) *unless otherwise noted below VOC (EPA Method #24): <340 g/L; <2.8lb/gal, mixed Mix Ratio: 4:1 by volume Test Name Test Method Results Adhesion ASTM D4541 2,655 psi Recommended Spreading Rate per coat : Direct Impact Minimum Maximum Resistance ASTM G14 80 in. lbs. Wet mils (microns) 3.5 (90) 5.0 (125) (topcoat only) Dry mils (microns) 2.0 (50) 3.0 (75) Dry Heat ASTM D2485 200°F (93°C) ~Coverage sq ft/gal (m2/L) 321 (7.9) 481 (11.8) Resistance Theoretical coverage sq ft/gal Flexibility ASTM D522, 180° (m2/L) @ 1 mil / 25 microns dft 960 (23.5) Passes (topcoat only) bend, 1/8" mandrel NOTE: Brush or roll application may require multiple coats to Pencil Hardness achieve maximum film thickness and uniformity of appearance. ASTM D3363 HB (topcoat only) Drying Schedule @ 4.0 mils wet (100 microns): @ 50°F/10°C @ 77°F/25°C @ 120°F/49°C 50% RH To touch: 6 hours 2 hours 1 hour To handle: 24 hours 4 hours 2 hours To recoat: minimum: 24 hours 4 hours 2 hours maximum: 45 days 45 days 45 days Pot Life: 4 hours 2 hours 30 minutes Sweat-in-Time: None required If maximum recoat time is exceeded, abrade surface before recoating. Drying time is temperature, humidity, and film thickness dependent. Shelf Life: 12 months, unopened Store indoors at 40°F (4.5°C) to 100°F (38°C). Flash Point: <60°F (16°C), PMCC, mixed Reducer: R7K111(VOC exempt), as needed up to 5% Clean Up: R7K15

www.sherwin-williams.com/protective continued on back Protective FLUOROKEM™ HS & FLUOROPOLYMER URETHANE Marine Part A B65-560 Satin Part A B65-570 Semi-Gloss Part A B65-580 Gloss Coatings Part B B65V580 Hardener

Revised: Nov. 29, 2017 Product Information 5.37

Recommended Systems Surface Preparation Dry Film Thickness / ct. Mils (Microns) Surface must be clean, dry, and in sound condition. Remove all Recommended Primers: oil, dust, grease, dirt, loose rust, and other foreign material to ensure adequate adhesion. Steel: Refer to product Application Bulletin for detailed surface 1 ct. Duraplate 235 4.0-8.0 (100-200) preparation information. or Minimum recommended surface preparation: 1 ct. Macropoxy 646 5.0-10.0 (125-250) *Iron & Steel: SSPC-SP6/NACE 3 or *Concrete & Masonry: SSPC-SP13/NACE 6 or ICRI No. 310.2R, CSP 1-3 1 ct. Epoxy Mastic Aluminum II 4.0-6.0 (100-150) *Prime with recommended primers as needed. 1 -2 cts. FluoroKem HS 2.0 -3.0 (50-75) Surface Preparation Standards Condition of ISO 8501-1 Swedish Std. Surface BS7079:A1 SIS055900 SSPC NACE White Metal Sa 3 Sa 3 SP 5 1 Concrete/Masonry-smooth: Near White Metal Sa 2.5 Sa 2.5 SP 10 2 Commercial Blast Sa 2 Sa 2 SP 6 3 1 ct. Macropoxy 646 5.0-10.0 (125-250) Brush-Off Blast Sa 1 Sa 1 SP 7 4 1- 2 cts. FluoroKem HS 2.0-3.0 (50-75) Rusted C St 2 C St 2 SP 2 - Hand Tool Cleaning Pitted & Rusted D St 2 D St 2 SP 2 - Rusted C St 3 C St 3 SP 3 - Power Tool Cleaning Pitted & Rusted D St 3 D St 3 SP 3 - Steel Tank Exteriors-AWWA D102 OCS No. 4 1 ct. Corothane I- Galvapac 2.0 (50) 1 ct. Acrolon 218 HS 3.0 (75) Tinting 1 ct. FluoroKem HS 2.0 (50) Do not tint. Color: Wide range of colors available

Application Conditions The systems listed above are representative of the product's use, other systems may be appropriate. Temperature: 40°F (4.5°C) minimum, 120°F (49°C) maximum (Air, surface, and material) At least 5°F (2.8°C) above dew point Relative humidity: 85% maximum Refer to product Application Bulletin for detailed application information.

Ordering Information Packaging: Part A: 1 gallon (3.78L) and 5 gallon (18.9L) containers Part B: Quart (0.94L) and 1 gallon (3.78L) containers Premeasured components. Weight (varies by color): 9.7-12.9 ± 0.2 lb/gal ; 1.16-1.55 Kg/L

Safety Precautions Refer to the MSDS sheet before use. Published technical data and instructions are subject to change without notice. Contact your Sherwin-Williams representative for additional technical data and instructions.

Warranty Disclaimer The Sherwin-Williams Company warrants our products to be free of manufactur- The information and recommendations set forth in this Product Data Sheet are ing defects in accord with applicable Sherwin-Williams quality control procedures. based upon tests conducted by or on behalf of The Sherwin-Williams Company. Liability for products proven defective, if any, is limited to replacement of the defec- Such information and recommendations set forth herein are subject to change and tive product or the refund of the purchase price paid for the defective product as pertain to the product offered at the time of publication. Consult your Sherwin- determined by Sherwin-Williams. NO OTHER WARRANTY OR GUARANTEE Williams representative to obtain the most recent Product Data Information and OF ANY KIND IS MADE BY SHERWIN-WILLIAMS, EXPRESSED OR IMPLIED, Application Bulletin. STATUTORY, BY OPERATION OF LAW OR OTHERWISE, INCLUDING MER- CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

www.sherwin-williams.com/protective Protective FLUOROKEM™ HS & FLUOROPOLYMER URETHANE Marine Part A B65-560 Satin Part A B65-570 Semi-Gloss Part A B65-580 Gloss Coatings Part B B65V580 Hardener

Revised: Nov. 29, 2017 Application Bulletin 5.37

Surface Preparations Application Conditions Temperature: 40°F (4.5°C) minimum, 120°F (49°C) Surface must be clean, dry, and in sound condition. Remove all maximum oil, dust, grease, dirt, loose rust, and other foreign material to (Air, surface, and material) ensure adequate adhesion. At least 5°F (2.8°C) above dew point

Iron & Steel Relative humidity: 85% maximum Remove all oil and grease from surface by Solvent Cleaning per SSPC-SP1. Minimum surface preparation is Commercial Application Equipment Blast Cleaning per SSPC-SP6/NACE 3. For better performance, use Near White Metal Blast Cleaning per SSPC-SP10/NACE The following is a guide. Changes in pressures and tip sizes may 2. Blast clean all surfaces using a sharp, angular abrasive for be needed for proper spray characteristics. Always purge spray optimum surface profile (1-2 mils / 25-50 microns). Prime any equipment before use with listed reducer. Any reduction must be bare steel the same day as it is cleaned or before flash rusting compliant with existing VOC regulations and compatible with the occurs. Primer Required. existing environmental and application conditions.

Concrete and Masonry Reducer: R7K111, as needed up to 5% For surface preparation, refer to SSPC-SP13/NACE 6, or ICRI No. Clean Up: R7K15 310.2R, CSP 1-3. Surfaces should be thoroughly clean and dry. Concrete and mortar must be cured at least 28 days @ 75°F (24°C). Conventional Spray Gun...... Model 95 Binks Remove all loose mortar and foreign material. Surface must be Tip...... 67 free of laitance, concrete dust, dirt, form release agents, moisture Needle...... 667 curing membranes, loose cement and hardeners. Fill bug holes, air Air Cap...... 67PB pockets and other voids with Steel-Seam FT910. Primer required. Atomization Pressure..... 45 – 55 psi Fluid Pressure...... 15 - 20 psi

Follow the standard methods listed below when applicable: HVLP (Spray Pot) ASTM D4258 Standard Practice for Cleaning Concrete. Gun...... Binks Mach 1 SL ASTM D4259 Standard Practice for Abrading Concrete. Tip...... 92 ASTM D4260 Standard Practice for Etching Concrete. Needle...... ABSS ASTM F1869 Standard Test Method for Measuring Moisture Vapor Air Cap...... 95 AP Atomization Pressure..... 50 psi Emission Rate of Concrete. Fluid Pressure...... 20 psi SSPC-SP 13/Nace 6 Surface Preparation of Concrete. ICRI No. 310.2R Concrete Surface Preparation. Air Assisted Airless Pump...... Graco 30:1 President Gun...... Graco Air-Assisted Gun Tip...... 411 Atomization Pressure..... 30 psi Fluid Pressure...... 60 psi

Airless Spray Pressure...... 1500 – 2200 psi Hose...... ¼ in D Tip...... 013 “ - .015” Filter...... 60 mesh

Brush Brush...... Natural Bristle

Roller Surface Preparation Standards Condition of ISO 8501-1 Swedish Std. Cover...... 3/8" woven with solvent resistant core Surface BS7079:A1 SIS055900 SSPC NACE White Metal Sa 3 Sa 3 SP 5 1 Near White Metal Sa 2.5 Sa 2.5 SP 10 2 Commercial Blast Sa 2 Sa 2 SP 6 3 Brush-Off Blast Sa 1 Sa 1 SP 7 4 Rusted C St 2 C St 2 SP 2 - If specific application equipment is not listed above, equivalent Hand Tool Cleaning Pitted & Rusted D St 2 D St 2 SP 2 - Rusted C St 3 C St 3 SP 3 - equipment may be substituted. Power Tool Cleaning Pitted & Rusted D St 3 D St 3 SP 3 -

www.sherwin-williams.com/protective continued on back Protective FLUOROKEM™ HS & FLUOROPOLYMER URETHANE Marine Part A B65-560 Satin Part A B65-570 Semi-Gloss Part A B65-580 Gloss Coatings Part B B65V580 Hardener

Revised: Nov. 29, 2017 Application Bulletin 5.37

Application Procedures Performance Tips When using spray application, use a 50% overlap with each Surface preparation must be completed as indicated. pass of the gun to avoid holidays, bare areas, and pinholes. If necessary, cross spray at a right angle. Mix contents of each component thoroughly with low speed power agitation. Make certain no pigment remains on the Spreading rates are calculated on volume solids and do bottom of the can. Then combine 4 parts by volume of Part A with 1 part by volume of Part B. Thoroughly agitate the not include an application loss factor due to surface profile, mixture with slow speed power agitation for 2-3 minutes. roughness or porosity of the surface, skill and technique of the applicator, method of application, various surface irregularities, If reducer solvent is used, add only after both components material lost during mixing, spillage, over thinning, climate have been thoroughly mixed. conditions, and excessive film build.

Apply paint at the recommended film thickness and spreading Excessive reduction of material can affect film build, appearance, rate as indicated below: and adhesion.

Recommended Spreading Rate per coat: Do not apply the material beyond recommended pot life. Minimum Maximum Do not mix previously catalyzed material with new. Wet mils (microns) 3.5 (90) 5.0 (125) Dry mils (microns) 2.0 (50) 3.0 (75) 2 In order to avoid blockage of spray equipment, clean equipment ~Coverage sq ft/gal (m /L) 321 (7.9) 481 (11.8) before use or before periods of extended down time with R7K15. Theoretical coverage sq ft/gal (m2/L) @ 1 mil / 25 microns dft 960 (23.5) Drying time is temperature, humidity, and film thickness NOTE: Brush or roll application may require multiple coats to achieve maximum film thickness and uniformity of appearance. dependent.

Drying Schedule @ 5.0 mils wet (125 microns): Always test adhesion by applying a test patch of 2-3 square feet. Allow to dry one week before checking adhesion. @ 50°F/10°C @ 77°F/25°C @ 120°F/49°C 50% RH This product is moisture sensitive. Avoid moisture contamination To touch: 6 hours 2 hours 1 hour To handle: 24 hours 4 hours 2 hours Temperatures above 77°F (25°C) will shorten pot life. To recoat: minimum: 24 hours 4 hours 2 hours maximum: 45 days 45 days 45 days Pot Life: 4 hours 2 hours 30 minutes Sweat-in-Time: None required If maximum recoat time is exceeded, abrade surface before recoating. Drying time is temperature, humidity, and film thickness dependent.

Application of coating above maximum or below minimum recommended spreading rate may adversely affect coating Refer to Product Information sheet for additional performance performance. characteristics and properties.

Safety Precautions Refer to the MSDS sheet before use. Clean Up Instructions Published technical data and instructions are subject to change without notice. Clean spills and spatters immediately with R7K15. Clean Contact your Sherwin-Williams representative for additional technical data and tools immediately after use with R7K15. Follow manufac- instructions. turer’s safety recommendations when using solvent. Warranty Disclaimer The Sherwin-Williams Company warrants our products to be free of manufacturing defects in accord with applicable Sherwin-Williams quality control procedures. The information and recommendations set forth in this Product Data Sheet are Liability for products proven defective, if any, is limited to replacement of the de- based upon tests conducted by or on behalf of The Sherwin-Williams Company. fective product or the refund of the purchase price paid for the defective product Such information and recommendations set forth herein are subject to change and as determined by Sherwin-Williams. NO OTHER WARRANTY OR GUARANTEE pertain to the product offered at the time of publication. Consult your Sherwin- OF ANY KIND IS MADE BY SHERWIN-WILLIAMS, EXPRESSED OR IMPLIED, Williams representative to obtain the most recent Product Data Information and STATUTORY, BY OPERATION OF LAW OR OTHERWISE, INCLUDING MER- Application Bulletin. CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

www.sherwin-williams.com/protective 2018

MODELS C25W-C250W GENERAL SAFETY INFORMATION PRECAUTIONS GROUNDING INSTRUCTIONS Installation-Operation-Service DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN This heat pump water heater must be grounded in accordance Maintenance-Limited Warranty UNDER WATER. Immediately call a qualified service agency to with the National Electrical Code and/or local codes. These must inspect the appliance and to make a determination on what steps be followed in all cases. Failure to ground this water heater should be taken next. properly may also cause erratic control system operation. FOR INDOOR/OUTDOOR INSTALLATION If the unit is exposed to the following, do not operate heater This heat pump water heater must be connected to a grounded until all corrective steps have been made by a qualified service metal, permanent wiring system; or an equipment grounding agency. conductor must be run with the circuit conductors and connected 1. External fire. to the equipment grounding terminal or lead on the water heater. 2. Damage. User Manual 3. Running without water. When servicing this unit, verify the power to the unit is Geyserturned off prior to opening the control C-Series cabinet door. Water Water temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury or death. CONTAINS REFRIGERANT! Children, the elderly and the Sourcephysically orHeat mentally disabled are at Pump Water System contains oil and refrigerant under high pressure. Recover refrigerant to relieve pressure before opening the system. See unit highest risk for scald injury. rating label for refrigerant type. Do not use non-approved refrigerants, refrigerant substitutes, or refrigerant additives. Feel water before bathing or showering. Failure to follow proper procedures or the use of non-approved refrigerants, refrigerant substitutes, or refrigerant additives could HeatersTemperature limiting devices such as result in death or serious injury or equipment damage. mixing valves must be installed when required by codes and to ensure safe temperatures at fixtures.

Explosion Hazard Read and understand this instruction manual and the safety messages Do not use oxygen to purge or herein before installing, operating or pressurize system for leak test. servicing this water heater. Oxygen reacts violently with oil, Failure to follow these instructions and which can cause an explosion safety messages could result in death resulting in severe personal or serious injury. injury or death. This manual must remain with the water heater.

PLACE THESE INSTRUCTIONS ADJACENT TO HEAT PUMP AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.

Electrical Shock Hazard Nyle Systems www.nyle.com Explosion Hazard • Turn off power to the water heater 12 Stevens Rd [email protected] before performing any service. Overheated water can cause • Label all wires prior to disconnecting water tank explosion. Brewer, ME 04412 800-777-6953 when performing service. Wiring errors Properly sized temperature and can cause improper and dangerous pressure relief valve must be operation. installed in the opening provided • Verify proper operation after servicing. on connected storage tanks. • Failure to follow these instructions can result in personal injury or death.

7

Table of Contents...... 2 Installation...... 20 Condensed Unit Report...... 4 Required Tools & Materials...... 20 Unit Power Wiring...... 5 Installation & Startup Tools...... 20 Unit Input Wiring...... 6 Service Tools...... 20 Unit Output Wiring...... 7 Unit Placement...... 20 Safe Installation, Use & Service...... 8 Pad Mounting...... 20 General Safety Information...... 9 Electrical Connections...... 21 Precautions...... 9 Correct Voltage & Phase...... 21 Grounding Instructions...... 9 Branch Circuit Disconnect Switch...... 21 Introduction...... 10 Water Connections...... 21 Qualifications...... 10 Installation Instructions...... 21 Preparing for the Installation...... 10 Single Tank Configuration...... 22 Principle of Operation...... 11 Multiple Tank Configuration...... 22 The Refrigeration Cycle...... 11 Standard Tank ...... 22 Source Water Temperature Range...... 11 Temperature Sensor Installation...... 23 Water Temperature Range...... 11 Installation Checklist...... 24 Refrigerant Charge...... 11 Location...... 24 Equipment Disposal...... 11 Water Piping...... 24 Features & Components...... 12 Electrical...... 24 Product Illustrations...... 13 Pre-Startup Checklist...... 25 Rough in Dimensions...... 13 3 Phase Startup Procedures...... 26 Performance Specifications...... 13 Initial Startup...... 27 Installation Requirements...... 14 Startup Checklist...... 28 Water Temperature...... 14 Startup...... 29 Maximum System Temperature...... 14 Electronic Temperature Controls...... 30 Inlet & Outlet Water Temperature...... 14 Functions Ranges & Settings...... 31 Source Water Temperature...... 14 Parameter Settings...... 31 Locating the Water Heater...... 14 Screen Navigation...... 31 Indoor/Outdoor Installation Requirements...... 14 Basic Mode...... 31 Freezing Temperatures...... 14 Advanced Mode...... 32 Coastal Regions...... 14 Restricted Mode...... 32 Heat Source...... 14 Programmable Logic Controls...... 33 Clearances...... 15 PLC Controller...... 33 Electrical Requirements...... 15 Temperature & Setpoints...... 33 Voltage & Amperage Ratings...... 15 Setpoint Ranges & Safeties...... 33 Minimum Circuit Ampacity & Maximum Fuse Size.16 Master Screens...... 34 Minimum Wire Size...... 16 Home Screen...... 34 Water Piping...... 17 Configuration Screen...... 35 Minimum Pipe Size...... 17 Alarm Screen...... 35 Pipe Support...... 17 Slave Screens...... 36 Pipe Installation...... 17 Alarm Screen...... 36 Cold Water Supply...... 17 Stop Screen...... 36 Water Pressure...... 17 Single Unit IP Address Config Screen...... 37 Closed Water Systems...... 17 Terminology...... 37 Thermal Expansion...... 17 Alarm Screen...... 37 Mixing Valves...... 17 Stop Screen...... 38 Contaminated Water...... 18 Maintenance & Service...... 39 Temperature - Pressure Relief Valve...... 18 Troubleshooting...... 40 Tank Selection...... 18 Limited Warranty...... 44 Storage & Handling...... 19 Registration...... 45 Unit Report

Date:

Basic Information

Company Name: Rep. Firm (If Applicable):

Unit Model #: Serial #:

Power Source: Controls:

Electrical Data

Transformer Size: Fuse/Breaker Size:

Compressor: Compressor Time Delay:

Blower: Fans:

Refrigeration Equipment Data

Thermal Expansion Valve Part #: Manufacturer: Size:

Solenoid Valve Part #: Manufacturer: Size: Coil:

Suction Valve Size: Discharge: Liquid Line:

Condenser Data: Evaporator Data:

Refrigerant Type: Refrigerant Quantity:

Compressor Data

Model #: Serial #:

Connection Condition:

Crankcase Heater: Voltage:

Capacitor MFD:

Low Pressure Switch Cut In: Cut Out:

Unit Physical Inspection: Pass / Fail

Tested By: Date: Inspected By: Date: 4 PB

5 AI0

AI1

I I

I I

I

I

PB

6 PB

7 SAFE INSTALLATION, USE AND SERVICE

The proper installation, use and servicing of this commercial heat pump water heater is extremely important to your safety and the safety of others. Many safety-related messages and instructions have been provided in this manual and on your own heat pump water heater to warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very important that the meaning of each safety message is understood by you and others who install, use, or service this heat pump water heater.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous situation which, if not avoided, DANGER will result in injury or death.

WARNING indicates a potentially hazardous situation which, if not avoided, could result WARNING in injury or death.

CAUTION indicates a potentially hazardous situation which, if not avoided, could result in CAUTION minor or moderate injury.

CAUTION used without the safety alert symbol indicates a potentially hazardous CAUTION situation which, if not avoided, could result in property damage.

All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message, and how to avoid the risk of injury. The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of potential exposure to such substances. This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm. This appliance can cause low level exposure to some of the substances listed in the Act.

8 6 GENERAL SAFETY INFORMATION PRECAUTIONS GROUNDING INSTRUCTIONS DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN This heat pump water heater must be grounded in accordance UNDER WATER. Immediately call a qualified service agency to with the National Electrical Code and/or local codes. These must inspect the appliance and to make a determination on what steps be followed in all cases. Failure to ground this water heater should be taken next. properly may also cause erratic control system operation. If the unit is exposed to the following, do not operate heater This heat pump water heater must be connected to a grounded until all corrective steps have been made by a qualified service metal, permanent wiring system; or an equipment grounding agency. conductor must be run with the circuit conductors and connected 1. External fire. to the equipment grounding terminal or lead on the water heater. 2. Damage. 3. Running without water.

When servicing this unit, verify the power to the unit is turned off prior to opening the control cabinet door.

Water temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury or death. CONTAINS REFRIGERANT! Children, the elderly and the System contains oil and refrigerant under high pressure. Recover physically or mentally disabled are at refrigerant to relieve pressure before opening the system. See unit highest risk for scald injury. rating label for refrigerant type. Do not use non-approved refrigerants, refrigerant substitutes, or refrigerant additives. Feel water before bathing or showering. Failure to follow proper procedures or the use of non-approved refrigerants, refrigerant substitutes, or refrigerant additives could Temperature limiting devices such as result in death or serious injury or equipment damage. mixing valves must be installed when required by codes and to ensure safe temperatures at fixtures.

Explosion Hazard Read and understand this instruction manual and the safety messages Do not use oxygen to purge or herein before installing, operating or pressurize system for leak test. servicing this water heater. Oxygen reacts violently with oil, Failure to follow these instructions and which can cause an explosion safety messages could result in death resulting in severe personal or serious injury. injury or death. This manual must remain with the water heater.

Electrical Shock Hazard Explosion Hazard • Turn off power to the water heater before performing any service. Overheated water can cause • Label all wires prior to disconnecting water tank explosion. when performing service. Wiring errors Properly sized temperature and can cause improper and dangerous pressure relief valve must be operation. installed in the opening provided • Verify proper operation after servicing. on connected storage tanks. • Failure to follow these instructions can result in personal injury or death.

7 9 INTRODUCTION Thank You for purchasing this heat pump water heater. Properly Detailed installation diagrams are in this manual. These installed and maintained, it should give you years of trouble free diagrams will serve to provide the installer with a reference service. for the materials and suggested methods of piping. IT Abbreviations found In this Instruction Manual include: IS NECESSARY THAT ALL WATER PIPING AND THE ELECTRICAL WIRING BE INSTALLED AND CONNECTED • HPWH - Heat Pump Water Heater AS SHOWN IN THE DIAGRAMS. • ANSI - American National Standards Institute Particular attention should be given to the installation of the • ASME - American Society of Mechanical Engineers system (tank) temperature control. See page 21. • NEC - National Electrical Code • NFPA - National Fire Protection Association • AHRI - Air-conditioning, Heating and Refrigeration Institute Electrical Shock Hazard QUALIFICATIONS • Turn off power to the water heater QUALIFIED INSTALLER OR SERVICE AGENCY: before performing any service. Installation and service of this water heater requires ability • Label all wires prior to disconnecting equivalent to that of a Qualified Agency (as defined by ANSI when performing service. Wiring errors below) in the field involved. Installation skills such as plumbing, can cause improper and dangerous electrical supply are required in addition to electrical testing skills operation. when performing service. • Verify proper operation after servicing. This heat pump water heater contains R-134a refrigerant and is Failure to follow these instructions can regulated as a stationary refrigeration appliance under Section • result in personal injury or death. 608 of the Clean Air Act. Servicing of the refrigeration circuit must only be performed by agencies or individuals possessing Type II Be sure to turn off power when working on or near the or Universal certification as defined in Section 608 of the Clean electrical system of the heat pump. Never touch electrical Air Act. components with wet hands or when standing in water. ANSI Z223.1 2006 Sec. 3.3.83: “Qualified Agency” - “Any When replacing fuses always use the correct size for the individual, firm, corporation or company that either in person or circuit. through a representative is engaged in and is responsible for (a) The principal components of the HPWH are identified in the the installation, testing or replacement of gas piping or (b) the Features And Components section of this manual on page connection, installation, testing, repair or servicing of appliances 12. The rating label on the HPWH also provides useful and equipment; that is experienced in such work; that is familiar information. These references should be used to identify the with all precautions required; and that has complied with all the heat pump, its components and optional equipment. requirements of the authority having jurisdiction.” 2. The installation must conform with these instructions and the PREPARING FOR THE INSTALLATION local code authority having jurisdiction and the requirements of the power company. In the absence of local codes, the installation must comply with the latest editions of the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code CSA C22.1. The National Electrical Code Read and understand this instruction may be ordered from: National Fire Protection Association, manual and the safety messages 1 Batterymarch Park, Quincy, MA 02269. The Canadian herein before installing, operating or Electrical Code is available from the Canadian Standards servicing this water heater. Association, 8501 East Pleasant Valley Road, Cleveland, Failure to follow these instructions and OH 44131. safety messages could result in death 3. If after reading this manual you have any questions or do not or serious injury. understand any portion of the instructions DO NOT proceed This manual must remain with the with the installation. Call the toll free number listed on the water heater. back cover of this manual for technical assistance. 4. In order to expedite your request, please have full model and 1. Read the “General Safety Information” section of this manual serial number available for the technician. first and then the entire manual carefully. If you don’t follow the safety rules, the heat pump water heater may not operate 5. Carefully consider your intended placement and location for safely. It could cause DEATH, SERIOUS BODILY INJURY the HPWH. See Locating The Water Heater on page 24. AND/OR PROPERTY DAMAGE. 6. Installation and service of this HPWH requires ability This manual contains instructions for the installation, equivalent to that of a licensed tradesman or Qualified Agency operation, and maintenance of the heat pump water heater in the field involved. See Qualifications on page 8. (HPWH). It also contains warnings throughout the manual 7. For installation in California the HPWH appliance must be that you must read and be aware of. All warnings and all braced or anchored to avoid falling or moving during an instructions are essential to the proper operation of the earthquake. Instructions may be obtained from California HPWH and your safety. READ THE ENTIRE MANUAL Office of the State Architect, 1102 Q Street, Suite 5100, BEFORE ATTEMPTING TO INSTALL OR OPERATE Sacramento, CA 95811. THIS WATER HEATING APPLIANCE. 8 10 8. Ensure the power supply voltage and phase at the job site SOURCE WATER TEMPERATURE RANGE matches the power requirements on the HPWH rating label before installation begins. Energizing the HPWH with the The entering source water temperature operating range for wrong voltage or phase will cause permanent damage to the the HPWH is 40°F to 100°F (4°C to 38°C). unit. When the HPWH is operating properly the source water temperature drop through the evaporator (heat exchanger) will PRINCIPLE OF OPERATION be approximately 8°F to 11°F (-13°C to -12°C). The appliances covered by this Instruction Manual are WATER TEMPERATURE RANGE commercial water-to-water heat pump water heaters (HPWH). Operation of the HPWH is simple in the fact that we are The inlet (entering) water temperature operating range for the transferring heat energy from a water source to a DHW tank by HPWH is 40°F to 140°F (4°C to 60°C). means of a compressed refrigeration cycle. Recovering and The HPWH will heat potable water up to 150°F. using this heat increases the overall energy When the HPWH is operating properly the water temperature efficiency of the building. rise through the condenser (heat exchanger) will be THE REFRIGERATION CYCLE approximately 8°F to 12°F (4°C to 7°C). Refer to Figure 1 on page 12 for the location of REFRIGERANT CHARGE components mentioned in this section. The HPWH is factory-charged with R-134a refrigerant. The Refrigerant is circulated through the refrigeration circuit by a refrigerant charge is weighed in at the factory. See Table Compressor. The refrigerant is a high temperature high 9 on page 34. It should not be necessary to add or pressure gas when it leaves the compressor. Refrigerant remove refrigerant during installation or start up. flows from the compressor through the Hot Gas Line to the Condenser. EQUIPMENT DISPOSAL The condenser is a refrigerant-to-water heat exchanger with two circuits, refrigerant flows through one circuit and water through This heat pump water heater contains R-134a refrigerant and is the other. The high temperature refrigerant gas transfers its heat regulated as a stationary refrigeration appliance under Section to the water flowing through the condenser. As the refrigerant 608 of the Clean Air Act. Disposal of this unit must be performed gas cools inside the condenser it changes state (condenses) in accordance with the provisions in Section 608 of the Clean Air from a gas to a liquid. A Water Pump circulates water Act and any state or local regulations that may also apply. See through the condenser. Qualifications on page 10. Refrigerant leaving the condenser is a medium temperature high pressure liquid. It flows through the Liquid Line to the Thermostatic Expansion Valve. The thermostatic expansion valve (TXV) regulates the flow of refrigerant into the Evaporator. The evaporator is a single wall brazed plate source water-to-refrigerant heat exchanger. The refrigerant changes state (boils/evaporates) from a liquid state back into a gas (vapor) in the evaporator. The refrigerant flows out of the evaporator through the Suction Line and into the Accumulator. The accumulator traps any liquid refrigerant the evaporator is unable to vaporize during low temperature operating conditions. The accumulator prevents liquid refrigerant from entering the compressor where it could damage internal components. Low temperature, low pressure refrigerant gas (vapor) is drawn out of the accumulator by the compressor. The compressor increases the pressure and temperature of the refrigerant gas circulating it to the condenser again where the refrigeration cycle starts over or continues.

9 11 11 FEATURES AND COMPONENTS COMPONENT REFRIGERATION CIRCUIT REFRIGERANT STATE PRODUCT ILLUSTRATIONS ELECTRICAL PANEL FigureRECIEVER 1 COMPRESSOR GAS ACCUMULATOREVAPORATOR CONDENSER CONDENSER (HEAT EXCHANGER) GAS TO LIQUID (HEAT EXCHANGER) (HEAT EXCHANGER) ACCUMULATOR RECIEVER LIQUID THERMOSTATIC(WATER TO REFRIGERANT) (REFRIGERANT TO POTABLE WATER) EVAPORATOR THERMOSTATIC EXPANSION VALVE (TXV) LIQUID COMPRESSOR EXPANSION VALVE (TXV) (HEAT EXCHANGER) EVAPORATORCOMPONENT (HEAT EXCHANGER) REFRIGERATION CIRCUITLIQUIDREFRIGERANT TO GAS STATE (WATER TO REFRIGERANT) ACCUMULATOR GAS / LIQUID EVAPORATORSOURCE COIL COMPRESSOR GAS (HEATWATER EXCHANGER) OUTLET CONDENSER (HEAT EXCHANGER) GAS TO LIQUID (AIR TO REFRIGERANT) RECIEVER LIQUID SOURCE CONDENSER CONTROL COMPONENTFILTER DRIE HEATEDR WATER CIRCUIT LIQUID WATER OUTLET (HEAT EXCHANGER) PANELHEATED (REFRIGERANTSOURCE TO POTABLE WATER) THERMOSTATIC EXPANSION VALVE (TXV) LIQUID WATER OUTLET WATER INLET HEATEDEVAPORATOR WATER INLET (HEAT EXCHANGER) LIQUID TO GAS HEATED CONDENSERACCUMULATOR (HEAT EXCHANGER) GAS / LIQUID WATER OUTLET BLOWER HEATED WATER OUTLET ACCUMULATORMOTOR THERMOSTATIC SOURCE THERMOSTATIC COMPONENT HEATED WATER CIRCUIT EXPANSIONELECTRICAL VAVLE PANEL COMPONENT SOURCE WATER CIRCUIT WATER INLETEXPANSION VAVLE RETURN AIR (TXV)INLET HEATED WATER INLET (TXV) (AIR FILTERS) SOURCECONDENSER WATER INLET (HEAT EXCHANGER) EVAPORATOR (HEAT EXCHANGER) HEATED COMPRESSOR HEATED WATER OUTLET CONDENSER CONDENSATE SOURCE WATER OUTLET WATER INLET HEATE(HEATD EXCHANGER) DRAIN (REFRIGERANT TO WATER) WATER INLET BLOWER COMPONENT SOURCE WATER CIRCUIT SUPPLY AIR OUTLET RECIEVER SOURCE WATER INLET EVAPORATOR (HEAT EXCHANGER) WARM RETURN FILTER DRIER AIR IN COMPONENT REFRIGERATION CIRCUIT REFRIGERANT STATE SOURCE WATER OUTLET COMPONENT REFRIGERATION CIRCUIT REFRIGERANT STATE 1) COMPRESSOR GAS 2) HOT GAS LINE GAS COMPRESSOR GAS3) CONDENSER / HEAT EXCHANGER GAS TO LIQUID CONDENSER (HEAT EXCHANGER) GAS4) TO LIQUID LIQUID LINE LIQUID 5) THERMOSTATIC EXPANSION VALVE (TXV) LIQUID RECIEVER LIQUID6) EVAPORATOR LIQUID TO GAS THERMOSTATIC EXPANSION VALVE (TXV) COMPRESSORLIQUID7) SUCTION LINE GAS 8) ACCUMULATOR GAS / LIQUID COMPONENTEVAPORATOR REFRIGERATION (HEAT EXCHANGER) CIRCUIT LIQUID TO GAS ACCUMULATOR GASCOMPONENT / LIQUID WATER CIRCUIT COMPRESSOR A) WATER INLET CONDENSORCOMPONENT (HEAT HEATED EXCHANGER) WATER CIRCUIT B) HEAT EXCHANGER / CONDENSERREFRIGERANT STATE C) WATER OUTLET RECIEVER COOL SUPPLY AIR OUT FILTERHEATED DRIER WATER INLET GAS THERMOSTATICCONDENSER (HEAT EXPANSION EXCHANGER) VALVE (TXV) GAS TO LIQUID EVAPORATORHEATED WATER (HEAT OUTLET EXCHANGER) LIQUID ACCUMULATOR LIQUID COMPONENT SOURCE WATER CIRCUIT LIQUID COMPONENT HEATED WATER CIRCUIT LIQUID TO GAS SOURCE WATER INLET GAS / LIQUID HEATEDEVAPORATOR WATER (HEATINLET EXCHANGER) Figure 1 CONDENSORSOURCE WATER (HEAT OUTLET EXCHANGER) HEATED WATER OUTLET 12 10 Dimensions C270WM

ROUGH IN DIMENSIONS FEATURES AND COMPONENTS 8 7 6 5 4 3 2 1 REVISIONS PRODUCT ILLUSTRATIONS ZONE REV. DESCRIPTION DATE APPROVED

D 1'6" D

SERVICE AREA ACCUMULATOR THERMOSTATIC 1 COMPRESSOR EXPANSION VALVE (TXV) 5'-11 2 "

2'0" 2'0" EVAPORATOR COIL C 3'-0" C (HEAT EXCHANGER) FRONT WATERELECTRICAL CONNECTIONS 2'0" (AIR TO REFRIGERANT) SERVICE DOOR SERVICE AREA CONTROL A PANEL 1 34 2 "

B C B BLOWER ELECTRICAL SERVICE DOOR MOTOR 28" 3 6271”8 "

RETURN AIR B WATER CONNECTIONS 1 INLET FRONT 61 8 " UNLESS OTHERWISE SPECIFIED: TITLE: (AIR FILTERS) DIMENSIONS ARE IN INCHES C60W BASE CABINET TOLERANCES: FRACTIONAL 1/16" DECIMAL 0.02" PART NO: REVISION: DEPT: ANGULAR MACH 1/2° SENGINEERING A 28" ANGULAR BEND 1° A- A PROPRIETARY AND CONFIDENTIAL: NAME DATE MATERIAL: SHEET: SHEET SIZE: THE INFORMATION CONTAINED IN THIS DRAWN DRAWING IS THE SOLE PROPERTY OF MATERIAL 1 OF 1 B NYLE SYSTEMS LLC. ANY REPRODUCTION CONDENSER REFRIGERATION IN PART OR AS A WHOLE WITHOUT THE CHECKED FINISH: SCALE: WEIGHT (lbs): CONDENSATE WRITTEN PERMISSION OF NYLE SYSTEMS SERVICE DOOR LLC IS PROHIBITED. EDITED 10/5/2017 1:12 51.26 (HEAT EXCHANGER) DRAIN 8 7 6 5 4 3 2 1 (REFRIGERANT TO WATER) BLOWER 1 1 SUPPLY AIR 27 2 " Figure 2 35 2 " OUTLET PERFORMANCE SPECIFICATIONS

WARM RETURN TABLE 1 AIR IN COMPONENT REFRIGERATION CIRCUIT REFRIGERANT STATE PERFORMANCE DIMENSIONS 1) COMPRESSOR GAS WATER SOURCE WATER INLET 2) HOT GAS LINE GAS MODEL COOLING COP WEIGHT 3) CONDENSER / HEAT EXCHANGER GAS TO LIQUID HEATING WATER FLOW OUTLET LENGTH WIDTH HEIGHT NUMBER CAPACITY (LBS) 4) LIQUID LINE LIQUID CAPACITY FLOW (GPM) WATER A B C (FNPT) 5) THERMOSTATIC EXPANSION VALVE (TXV) LIQUID kW Btu/hr* Btu/hr Tons (GPM) 6) EVAPORATOR LIQUID TO GAS 7) SUCTION LINE GAS C25W 8 28,500 22,250 2 4.5 4 5.4 3/4” 36.125 24.875 28.875 225 8) ACCUMULATOR GAS / LIQUID C60W 17 57,850 45,400 5 4.4 9.6 12 1" 38.125 27.25 28.875 275 C90W 32 110,400 84,000 9 4.6 15 20 1.5" 27.25 38.125 28.875 350 COMPONENT WATER CIRCUIT C125W 43 146,900 116,000 12 4.7 20 25 1.5” 48.125 37.375 38.125 450 A) WATER INLET C185W 64 220,100 169,500 18 4.6 30 40 1.5” 48.125 37.375 38.125 500 B) HEAT EXCHANGER / CONDENSER 42 C) WATER OUTLET C250W 81 278,300 216,450 23 4.5 36 50 2” 61 51.125 1,300 COOL SUPPLY 98 AIR OUT C270WM

All unit foot print dimensions are in inches. Weights are approximate shipping weights. *Performance rating at 75ºF Entering Source Water Temperature and 100ºF Entering Heated Water Temperature. (EWT) COP = Coefficient Of Performance All models standard 208/230 VAC, 3Ø, 60 Hz OR Optional: 460 VAC, 3Ø, 60 Hz or 400/3/50

Figure 1

10 11 13 INSTALLATION REQUIREMENTS

Read all installation requirements in this manual before installation begins. The installation must conform to these instructions and all local and national code authority having jurisdiction. Costs to diagnose, perform service and repair damage caused by installation errors are not covered under the limited warranty. LOCATING THE WATER HEATER Costs to correct installation errors are not covered under the limited warranty. WATER TEMPERATURE MAXIMUM SYSTEM TEMPERATURE The HPWH units covered in this manual are capable of CAUTION maintaining a maximum system/storage tank temperature of PROPERTY DAMAGE! 150°F (66°C). Some commercial water heating applications may require higher temperatures. Install a booster water heater downstream from the storage tank for temperatures above • All water heaters may eventually leak. 150°F (66°C). See Figure 8 on page 22. INLET & OUTLET WATER TEMPERATURE • Do not install without adequate drainage. The inlet (entering) water temperature operating range for the HPWH is 40°F to 140°F (4.4°C to 60°C). The water temperature INSTALLATION rise (Delta T - ∆T) through the condenser (heat exchanger) will be approximately 8°F to 12°F (4°C to 7°C). Carefully choose a location for the HPWH unit. Placement is a very important consideration for optimal performance and Outlet water temperatures up to 152°F (67°C) are possible safety. during normal operation. Exposure to water temperatures this high can cause serious bodily injury or death. See Mixing Locate the HPWH near a floor drain. The unit should be located Valves and Table 5 on pages 17-18. in an area where leakage from the HPWH unit or the storage tank it is connected to will not result in damage to the area adjacent Service & Installation Notes: to the water heater or to lower floors of the structure. See Unit If the inlet (entering) water temperature is outside the operating Placement on page 20. temperature range for extended periods the control system may FREEZING TEMPERATURES lock out on high or low refrigerant pressure switch events/trips. The HPWH unit must not be installed in space where freezing When the control system locks out on a refrigerant pressure temperature will occur, without a low ambient air kit. switch event the compressor will stop running, the blower and Exposure to freezing ambient temperatures below 32°F (0° circulation pump (on models equipped with factory installed C) may result in severe damage to internal components. pump) will continue to operate. This is a hard lock out condition. Damage caused by exposure to freezing temperatures is not The control system is manually reset by cycling power to the covered under the limited warranty. HPWH off and then on again. COASTAL REGIONS The tank thermostat must not be set any higher than 150°F (66°C) to prevent control system lock outs. When the HPWH will be installed within 5 miles of a seacoast the optional Corrosive Duty Package is recommended. The Ground water temperatures can fall below 50°F (10°C) for corrosive duty package includes a stainless steel cabinet. extended periods during winter months in many regions. For this Damage caused to units not equipped with the corrosive reason the cold water supply lines and should not be connected duty package in coastal regions is not covered under the limited directly to the HPWH inlet or T fitted into the inlet (return) water warranty. piping. The cold water supply lines should be connected directly to the storage tank only. See the Piping Diagrams starting on HEAT SOURCE page 35 in this manual for more information. The HPWH unit should be located where there is adequate source water from which to extract waste heat and where the SOURCE WATER TEMPERATURE source water cooling benefit can be utilized when possible. ENTERING SOURCE WATER TEMPERATURE The entering source water temperature range of operation for the unit is 40° - 100°F (4.4°C to 38°C). The source temperature drop (Delta T - ∆T) through the evaporator (heat exchanger) will be approximately 8°F to 12°F (-13°C to -12°C). If the source water temperature is outside this operating range the HPWH unit’s Limit Thermostat will discontinue heating operation until the entering source water temperature returns to this operating range.

14 12 ELECTRICAL REQUIREMENTS CLEARANCES CAUTION To ensure optimal performance a minimum of 36" clearance is CORRECT POWER SUPPLY! required from the front of the HPWH unit and any wall obstruction. 24" is acceptable on all other sides. • Ensure the power supply at the job site matches the voltage and phase listed on the HPWH rating label before connecting power to the HPWH unit. • Energizing the HPWH with the wrong voltage or phase will cause permanent damage to the HPWH unit. Abbreviation Definitions For Table 2 Figure 3 • Damage caused to the HPWH as the result of applying the wrong voltage or phase is not covered under the limited warranty. RLA-Rated Load Amps Ensure the power supply voltage and phase at the job site matches the power supply ratings listed on the HPWH data FLA-Full Load Amps sticker label BEFORE INSTALLATION BEGINS. The installation must conform with these instructions and the LRA-Locked Rotor Amps local code authority having jurisdiction and the requirements of the power company. In the absence of local codes, the installation must comply with the current editions of the National MCA-Minimum Circuit Ampacity Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code CSA C22.1. MCC-Maximum Continuous Current Voltage applied to the HPWH should not vary more than +5% to -10% of the voltage requirement listed on the HPWH rating label for satisfactory operation. MFS-Maximum Fuse Size VOLTAGE & AMPERAGE RATINGS TABLE 2 Figure 3

MODEL VOLTS/PHAZE/HZ RLA LRA MCC FLA MCA MFS Figure 3 COMPRESSOR PUMP C25W 208-230/1/60 17.9 73.0 25.0 16.0 22.4 40.3 TABLEMODEL 2 VOLTS/PHASE/HZ MCA MOCP 208-230/3/60 10.0 63.0 14.0 9.0RLA MCC HP12.5 FLA22.5 440-480/3/60 5.0 COMPRESSOR31.0 7.0 4.5 6.3 11.3 MODEL VOLTS/PHASE/HZ 44.0 28.2 38.8 69.8 MCA MFS CC25W60W 208-230/1/60208-230/1/6031.0RLA129.0 LRA MCC16.0 FLA 25.0 2.5 1.4 22 60 208-230/3/60 C270WM 60/3208-230/3/60 72.718.60270.0 100.0079.0 29.0050.6 91 164 28 45 C25W 400/3/50208-230/3/6072.7 270.0 79.0 50.6 9.0 14.0 2.591 1641.4 13 30 380-440-480/3/60 10.90 77.00 17.00 17 25 C810WM 208-230/3/60 130.0 560.0 130.0 83.3 163 293 C25W 400/3/50 440-480/3/605.40 39.00 8.50 4.5 7.0 2.5 1.4 97 12 15 460/3/60 72.7 270.0 79.0 50.6 91 164 C540WM 208-230/1/60 27.90 175.00 43.50 42 60 C60W 380-400/3/50208-230/1/6072.7 270.0 79.0 50.628.2 44.0 5.591 1641.9 38 100 C1080WMC60A 208-230/3/60208-230/3/60 130.019.90560.0 115.00130.0 31.0083.3 163 293 29 45 C60WC60A 460/3/60460/3/60 208-230/3/6072.78.70270.0 63.0079.0 13.5050.620.2 31.5 6.091 1641.9 1328 20 60 C90 380-400/3/50208-230/3/60 72.724.00270.0 196.0079.0 37.5050.6 91 164 35 50 C1350WMC60WC90 208-230/3/60460/3/60 440-480/3/60130.011.50560.0 100.00130.0 18.0083.3 9.1 14.2 6.0163 2931.9 1714 25 30 C90WC125 460/3/60208-230/3/60208-230/3/6072.728.20270.0 225.0079.0 44.0050.635.3 55.0 10.091 1641.9 4046 60 100 C125 380-400/3/50460/3/60 72.714.10270.0 114.0079.0 22.0050.6 91 164 20 30 C1620WMC90WC185 208-230/3/60208-230/3/60440-480/3/60130.035.30560.0 239.00130.0 55.0083.317.9 28.0 10.0163 2931.9 4925 80 60 C185 460/3/60460/3/60 72.717.90270.0 125.0079.0 28.0050.6 91 164 25 40 C125W380-400/3/50208-230/3/6072.7 270.0 79.0 50.648.1 75.0 13.091 1644.9 65 100 C250 208-230/3/60 48.10 300.00 75.00 68 110 C1890WM 208-230/3/60 130.0 560.0 130.0 83.3 163 293 C250 460/3/60 21.80 150.00 34.00 31 50 C125W460/3/60 440-480/3/6072.7 270.0 79.0 50.621.8 34.0 13.091 1644.9 33 60 C185W380-400/3/50208-230/3/6072.7 270.0 79.0 50.673.1 114.0 20.091 1644.9 97 200 C2160WM 208-230/3/60 130.0 560.0 130.0 83.3 163 293 Abbreviations:460/3/60 72.7 270.0 79.0 50.6 91 164 C185W 440-480/3/60 30.1 MCC47.0 = Maximum20.0 Continuous Current;4.9 43 100 RLA = Running380-400/3/50 Load Amps; LRA72.7 = Locked Rotor270.0 Amps;79.0 50.6 91 164 C250WFLA = Full Load Amps; 208-230/3/60 MCA = Minimum Circuit Ampacity; 90.7 127.0MFS = Maximum25.0 Fuse Size 2 116 200 C250W 440-480/3/60 45.7 64.0 25.0 1 59 100 13 15 15 MINIMUM CIRCUIT AMPACITY & MAXIMUM FUSE SIZE Table 2 on page 15 provides the MCA (Minimum Circuit Ampacity) and MFS (Maximum Fuse Size). Use MCA to select the minimum field wires size to power the unit and MFS to select the maximum fuse size for over current protection as follows: Electrical Shock Hazard Where: MCA= C x 1.25 • Before removing any access panels or MFS = C x 2.25 servicing the water heater, make sure the electrical supply to the water heater C - Compressor is turned “OFF.” • Failure to do this could result in death, serious bodily injury, or property damage.

MINIMUM WIRE SIZE Allowable Ampacities of Insulated Conductors Single-phase heat pump water heaters are two wire circuits. Three-phase heaters are three wire circuits. In addition to the foregoing, a grounded conductor is required. Not more than three conductors in raceway, cable, or earth (directly buried), based on ambient temperature of 30°C (86°F) TABLE 3

+The load current rating and the overcurrent protection for these conductors shall not exceed 15 amperes for 14 AWG. 20 amperes for 12 AWG and 30 amperes for 10 AWG copper; or 15 amperes for 12 AWG and 25 amperes for 10 AWG aluminum and copper-clad aluminum. *For dry locations only. See 75°C column for wet locations.

16 14 16 WATER PIPING CLOSED WATER SYSTEMS Read all installation requirements in this manual before Water supply systems may, because of code requirements installation begins. or such conditions as high line pressure, among others, have The water piping installation must conform to these instructions installed devices such as pressure reducing valves, check and to all local and national code authority having jurisdiction. valves, and back flow preventers. Devices such as these cause the water system to be a closed system. Costs to diagnose, perform service and repair damage caused by installation errors are not covered under the limited warranty. THERMAL EXPANSION Costs to correct installation errors are not covered under the As water is heated, it expands (thermal expansion). In a closed limited warranty. system the volume of water will grow when it is heated. As the volume of water grows there will be a corresponding increase MINIMUM PIPE SIZE in water pressure due to thermal expansion. Thermal expansion can cause premature failure (leakage) of storage tanks, water The inlet (return) and outlet (supply) water piping installed heaters and HPWH components such as the condenser. between the HPWH unit and the storage tank must not be Leakage caused by thermal expansion is not covered under the smaller than the water connection sizes on the HPWH. See HPWH limited warranty. Table 4, below, for water line connection sizes and water flow rates. Thermal expansion can also cause intermittent Temperature- Pressure Relief Valve operation: water discharged due to Water line sizing is a critical installation requirement. excessive pressure build up. The Temperature-Pressure Relief Installing undersized water piping between the storage tank Valve is not intended for the constant relief of thermal expansion. and the HPWH unit will cause insufficient water flow and will have an adverse impact on performance and equipment life. A properly sized thermal must be installed on all closed systems to control the harmful effects of thermal expansion. Contact a local plumbing service agency to have a thermal expansion tank installed on all closed water systems. MIXING VALVES Table 4 Water temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury or death. WATER CONNECTIONS AND FLOW UNIT GPM CONNECTION SIZE (INCH) Children, the elderly and the physically or mentally disabled are at C25W 5.4 ¾" highest risk for scald injury. C60W 12 1" Feel water before bathing or C90W 20 1.5" showering. C125W 25 1.5" Temperature limiting devices such as C185W 40 1.52” " mixing valves must be installed C250W 50 2" when required by codes and to ensure safe temperatures at fixtures.

PIPE SUPPORT Water heated to a temperature which will satisfy clothes washing, All water piping must be properly supported per local code dish washing, and other sanitizing needs can scald and requirements. cause permanent injury upon contact. See Table 5, page 18. PIPE INSULATION Some people are more likely to be permanently injured by hot All piping installed between the HPWH unit and the storage tank water than others. These include the elderly, children, the infirm must be insulated. and the physically/mentally disabled. The Table below shows the approximate time-to-burn relationship for normal adult skin. COLD WATER SUPPLY If anyone using hot water provided by the water heater being Cold water supply lines should not be connected directly to the installed fits into one of these groups or if there is a local code HPWH inlet or T fitted into the inlet (return) water piping. The cold or state law requiring a certain water temperature at the point of water supply lines should be connected directly to the storage use, then special precautions must be taken. tank only. See Inlet & Outlet Water Temperature on page In addition to using the lowest possible temperature setting that 11 and Figure 7 and Figure 8 on page 22. satisfies the demand of the application a Mixing Valve should be WATER PRESSURE installed upstream from the building fixtures or at the hot water taps to further reduce system water temperature. System water pressure should be maintained between 40 and 60 Mixing valves are available at plumbing supply stores. Consult PSI. Local code may require, and the manufacturer recommends, a Qualified Installer or Service Agency. Follow the mixing valve installing a pressure reducing valve (PRV) in the cold water manufacturer’s instructions for installation of the valves. supply to the building to maintain consistent water pressure.

15 17 TABLE 5 connected to the storage tank. If more than one water heating Time to Produce 2nd & 3rd appliance is connected to the storage tank the aggregate total Water Temperature Degree Burns on Adult Skin of all heating input ratings of all connected appliances must be factored when choosing a T&P valve for the storage tank. 180°F (82°C) Nearly instantaneous The pressure rating of the T&P valve should always be rated 170°F (77°C) Nearly instantaneous equal to or below the working pressure rating of the storage tank 160°F (71°C) About 1/2 second or water heater, whichever rating is lower. 150°F (66°C) About 1-1/2 seconds Contact the manufacturer of the storage tank for assistance in sizing of a temperature and pressure relief valve. Follow the 140°F (60°C) Less than 5 seconds storage tank manufacturer’s instructions regarding the proper 130°F (54°C) About 30 seconds installation of these products. 120°F (49°C) More than 5 minutes TANK SELECTION The HPWH unit is not an instantaneous water heater and must be connected to a storage tank. Storage tank configurations must meet these criteria: 1. The HPWH must not be connected directly to a standard gas CONTAMINATED WATER or electric water heater. 2. If the HPWH is connected to a used storage tank, the tank should be thoroughly cleaned of scale and sediment before the HPWH is installed. 3. Connection ports used on the storage tank must permit the Corrosive Chemical Hazard recommended flow r ate t hrough H PWH. T he connection ports used on the storage tank must not be smaller than the • Connecting the heat pump to any system other than a water inlet outlet connection sizes on the HPWH unit. See Table 4 system may lead to premature corrosion of the unit's heat on page 17. exchanger and void the unit warranty. 4. Water heated by the HPWH should be returned to the tank at a location that is above the level of the tank’s cold water inlet This HPWH unit must not be used to heat any fluid other than and/or the heat pump’s inlet source. water. Corrosive chemicals must not be introduced into the waterways in this HPWH unit. 5. The HPWH unit’s inlet and outlet lines to the storage tank should be dedicated. Example: no other line (such as a TEMPERATURE - PRESSURE RELIEF VALVE building re-circulating loop or cold water supply) should be connected to the HPWH unit’s inlet or outlet water lines. SOLAR TANKS Solar tanks should be used with caution. Some solar tanks with Explosion Hazard top connections have dip tubes which may significantly reduce the efficiency performance of the HPWH unit. Temperature-Pressure Relief Valve Before using any solar tank in this application, contact your must comply with ANSI Z21.22- representative or call the toll free technical support number on CSA 4.4 and ASME code. the back cover of this manual for further assistance. Properly sized temperature- pressure relief valve must be installed in the designated opening in the storage tank.

Can result in overheating and excessive tank pressure.

Can cause serious injury or death.

This heat pump water heater should only be connected to a storage tank with a properly rated/sized and certified combination temperature - pressure relief valve. The valve must be certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4, and the code requirements of ASME. When the HPWH unit is connected to a storage tank a temperature and pressure relief valve must be installed in the designated opening for the T&P valve per the storage tank manufacturer’s requirements. The T&P valve’s Btu/hr rating must be equal to or greater than the total heating input rating of all water heaters 16 18 TABLE 5 connected to the storage tank. If more than one water heating Potentially harmful fumes and vapors could be introduced Time to Produce 2nd & 3rd appliance is connected to the storage tank the aggregate total Water Temperature into occupied spaces. See Unit Placement on page 18. Degree Burns on Adult Skin of all heating input ratings of all connected appliances must be factored when choosing a T&P valve for the storage tank. 180°F (82°C) Nearly instantaneous STORAGE & HANDLING The pressure rating of the T&P valve should always be rated SPREADER 170°F (77°C) Nearly instantaneous equal to or below the working pressure rating of the storage tank BAR 160°F (71°C) About 1/2 second or water heater, whichever rating is lower. 150°F (66°C) About 1-1/2 seconds Contact the manufacturer of the storage tank for assistance in sizing of a temperature and pressure relief valve. Follow the HEAVY OBJECT! 140°F (60°C) Less than 5 seconds storage tank manufacturer’s instructions regarding the proper All Heat Pump Water Heaters (HPWHs) covered by this manual 130°F (54°C) About 30 seconds installation of these products. are beyond the safe lifting weight for one person. Use SIDE proper conveyance equipment to move the unit for storage 120°F (49°C) More than 5 minutes TANK SELECTION or during installation. Use OSHA approved safety equipment The HPWH unit is not an instantaneous water heater and must when moving the unit. be connected to a storage tank. Storage tank configurations must meet these criteria: The heat pump water heaters covered in this manual are stationary refrigeration appliances. Careful handling is necessary 1. The HPWH must not be connected directly to a standard gas to prevent internal damage. CONTAMINATED WATER or electric water heater. • IMPORTANT: Do not remove, cover or deface any Figure 5 2. If the HPWH is connected to a used storage tank, the tank permanent instructions, wiring diagrams, labels, or the should be thoroughly cleaned of scale and sediment before rating label from the outside cabinet or the inside panels on the HPWH is installed. the HPWH unit. 3. Connection ports used on the storage tank must permit the • Do not tilt the unit beyond 45° at any time. All internal recommended flow r ate t hrough H PWH. T he connection Corrosive Chemical Hazard components are braced from the base of unit. Tilting may ports used on the storage tank must not be smaller than the compromise the refrigeration piping inside unit and cause • Connecting the heat pump to any system other than a water inlet outlet connection sizes on the HPWH unit. See Table 4 refrigerant leaks. system may lead to premature corrosion of the unit's heat on page 15. exchanger and void the unit warranty. • Do not hoist the unit with chains or straps unless 4. Water heated by the HPWH should be returned to the tank at spreader bars are furnished and used as depicted in a location that is above the level of the tank’s cold water inlet Figure 4 and Figure 5. The side panels and roof of the This HPWH unit must not be used to heat any fluid other than and/or the heat pump’s inlet source. unit are not constructed to handle significant force from water. Corrosive chemicals must not be introduced into the the sides or above. waterways in this HPWH unit. 5. The HPWH unit’s inlet and outlet lines to the storage tank should be dedicated. Example: no other line (such as a • When using a forklift to raise the HPWH unit ensure the TEMPERATURE - PRESSURE RELIEF VALVE building re-circulating loop or cold water supply) should be forks are positioned correctly between the runners on the connected to the HPWH unit’s inlet or outlet water lines. bottom of the HPWH unit. See Figure 6. Figure 6 SOLAR TANKS • The HPWH unit must be lifted from the front side only when using a forklift to raise the unit. See Figure 6. STORAGE RECOMMENDATIONS Solar tanks should be used with caution. Some solar tanks with Explosion Hazard top connections have dip tubes which may significantly reduce The HPWH units should be stored indoors. Do not stack units or the efficiency performance of the HPWH unit. stack other construction materials on the units while in storage. Temperature-Pressure Relief Valve Before using any solar tank in this application, contact your The HPWH units contain electrical/electronic components must comply with ANSI Z21.22- representative or call the toll free technical support number on and should only be stored in conditions between 0ºF to 110°F CSA 4.4 and ASME code. the back cover of this manual for further assistance. (-17°C to 43°C) and 5 to 95 percent relative humidity. Electrical RIGGING Properly sized temperature- components are not moisture-tolerant. pressure relief valve must be COMPRESSOR NOTE: The limited warranty does not cover damage to the unit or installed in the designated SIDE SPREADER controls due to negligence during storage. opening in the storage tank. BAR

Can result in overheating and excessive tank pressure.

Can cause serious injury or death. FRONT The pictures may appear different than your actual unit, all information and reference to lifting, applies to all of our models. This heat pump water heater should only be connected to a storage tank with a properly rated/sized and certified combination temperature - pressure relief valve. The valve must be certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as SUPPORT BARS meeting the requirements for Relief Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4, and the code requirements of Figure 4 ASME. When the HPWH unit is connected to a storage tank a temperature and pressure relief valve must be installed in the designated opening for the T&P valve per the storage tank manufacturer’s requirements. The T&P valve’s Btu/hr rating must be equal to or greater than the total heating input rating of all water heaters 16 17 19 INSTALLATION REQUIRED ABILITY UNIT PLACEMENT Installation and service of the HPWH unit requires ability Whether replacing existing water heating equipment or installing equivalent to that of a qualified agency i n t he field involved. the HPWH in new construction, the following critical points must Plumbing, ducting and electrical work are be observed: The HPWH unit: required. See Qualifications on page 10. 1. Should be installed near a floor drain for condensate removal. GENERAL 2. The HPWH, storage tank and water heater(s) should be located in an area where leakage will not result in damage The installation must conform with these instructions and the to adjacent area or to lower floors in the building structure. local code authority having jurisdiction. In the absence of local codes, the installation must comply with the latest editions of 3. The HPWH unit must be level for proper condensate the National Electrical Code, ANSI/NFPA 70 or the Canadian drainage. Shim the channel type skid base, pad or floor as Electrical Code CSA C22.1. The National Electrical Code necessary if levelling is required. may be ordered from: National Fire Protection Association, 1 4. Should be installed close to the point of major hot water Batterymarch Park, Quincy, MA 02269. The Canadian Electrical usage and power supply. Code is available from the Canadian Standards Association, 5. Should be located so that hot water piping and branch circuit 8501 East Pleasant Valley Road, Cleveland, OH 44131. wiring will be as short as possible. DO NOT start the HPWH unit or test the electrical system before it is connected to the water system, purged of air and filled with water. See Start Up on page 25. See Features And Components on page 12 to identify Mounting Frame the principal components of the HPWH. (Some units will vary) The mounting frame must support the length, width, and weight REQUIRED TOOLS AND MATERIALS of the HPWH unit. The weight of the HPWH unit must be evenly dispersed across the footing channels on the bottom of the unit. INSTALLATION & START UP TOOLS See Table 1 on page 13 for unit dimensions and weights. 1. All tools common to installation and service of commercial electric water heaters such as hand tools, pipe cutter and torch. 2. Heat transfer compound (paste) such as Honeywell part 1. VIBRATION ISOLATORS ARE REQUIRED to prevent number 107408 or equivalent. transmission of mechanical vibration into the building 3. Electrical switch lock out device - used to secure disconnect structure. Selection of suitable isolators should be made by a switches/breaker panels while servicing. qualified engineer. 4. Electronic thermometer including: 2. Installation must meet local seismic restraint requirements. • Four (4) thermocouple sensors capable of measuring PAD MOUNTING surface temperatures on water or refrigerant piping up to 2 inch diameter. The HPWH may be pad mounted. Vibration isolator mounts • Temperature range 32°F - 210°F (0°C - 100°C). MUST BE placed between the unit and the equipment pad to 5. Volt-Ohm Multi Meter - capable of measuring: prevent mechanical vibration transmitting into the building structure. Selection of appropriate vibration isolators should be • AC Voltage up to 600 VAC. made by a qualified engineer. • DC Voltage up to 24 VDC. • Ohms up to 2,000,000 ohms. • Continuity. 6. AC amp meter - capable of measuring: • AC amperage up to 200 amps. 7. Calculator. SERVICE TOOLS

See Qualifications on page 10 regarding regulations and certifications required under Section 608 of the Clean Air Act before servicing the refrigeration circuit. 1. Refrigeration manifold gauges. 2. Refrigeration charging scale. 3. Refrigeration vacuum pump. 4. Refrigerant recovery machine. 5. Refrigerant reclamation storage tank.

20 18 ELECTRICAL CONNECTIONS

CAUTION WATER CONNECTIONS CORRECT POWER SUPPLY! • Ensure the power supply at the job site matches the voltage and phase listed on the HPWH rating label before connecting power to the HPWH unit. Water piping must be installed in accordance with the instructions • Energizing the HPWH with the wrong voltage or phase in this manual and all local plumbing codes having jurisdiction. will cause permanent damage to the HPWH unit. See Figure 7 and Figure 8 on page 22 and the Piping Diagrams • Damage caused to the HPWH as the result of applying starting on page 35 as a reference for these instructions. the wrong voltage or phase is not covered under the INSTALLATION INSTRUCTIONS limited warranty. 1. This HPWH unit is not designed to supply hot water directly CORRECT VOLTAGE AND PHASE to hot water fixtures. The HPWH unit must be installed with a separate storage tank as shown in the water piping diagrams The HPWH units covered by this instruction manual can in this instruction manual. be ordered with multiple power supply voltage and phase configurations. Ensure the power supply voltage and phase 2. Water lines installed between the storage tank and the HPWH at the job site matches the power supply ratings listed on the unit MUST NOT be less than the water pipe connection sizes HPWH rating label BEFORE INSTALLATION BEGINS. on the unit. See Table 4 on page 17. Voltage applied to the HPWH should not vary more than +5% to 3. The HPWH should be plumbed directly to the storage tank. -10% of the voltage requirement listed on the HPWH rating label 4. The cold water supply must be connected directly to the for satisfactory operation. storage tank at a low connection port on the storage tank Energizing the HPWH with the wrong voltage and/or phase may on single tank and two tank preheat piping configurations for cause permanent damage to HPWH components. Damage optimal efficiency. See Figure 7 and Figure 8 on page 22. resulting from applying the wrong power supply voltage or phase 5. The cold water supply MUST NOT be connected the inlet to the HPWH is not covered under the limited warranty. (entering/return) water line to the HPWH unit. 6. The outlet (supply) water from the HPWH unit should connect to a middle or lower port on the storage tank. 7. The inlet (return) water from the HPWH unit should connect Electrical Shock Hazard to a port on the storage tank lower than the outlet. • Before removing any access panels or 8. A heat trap should be installed between the storage tank and servicing the water heater, make sure the backup water heater on two tank preheat systems. See the electrical supply to the water heater Piping Diagram starting on page 35. is turned “OFF.” 9. A T&P valve must be installed in the designated opening on • Failure to do this could result in death, the storage tank per the tank manufacturer’s requirements. serious bodily injury, or property damage. 10. For optimal performance minimize the equivalent length of water piping between the HPWH and storage tank. BRANCH CIRCUIT DISCONNECT SWITCH 11. Building hot water recirculation loop should be connected to The power supply wiring and equipment grounding must be the inlet of the backup water heater on two tank preheat installed in accordance with local codes or, in the absence of configurations or to the storage tank on single tank local codes, the National Electrical Code, ANSI/NFPA 70 or the configurations. The recirculating pump MUST BE controlled Canadian Electrical Code, CSA C22.1. by a field supplied thermostat installed in the building Install an adequately fused disconnect switch as close to the unit recirculation return line near the storage tank or back up as possible. See unit rating label for maximum fuse size (MFS). heater. The thermostat should stop pump operation the Run the power supply lines from the disconnect to the control moment the recirculation line is hot. box at the front panel of the unit. Connect the lines to the 12. Use swing-type check valves (not spring-loaded types) on terminals on input side of power distribution block L1, L2 & L3 for the water outlet lines of all HPWH units plumbed in parallel to three phases. Connect ground wire to ground lug. prevent hot water short-circuiting. See Minimum Circuit Ampacity & Maximum Fuse Size on page 13. Water lines shared by parallel HPWH units must be large 15 for wire, fuse and breaker sizing information. enough to handle combined water flows. A manifold as well as balancing valves and solenoids are required. Flow rates through the heat pumps and tank(s) must be balanced. See Table 1 on page 13 for HPWH unit flow rates.

19 21 15. All components in the hot water supply system must be Purge Valve or T&P adequately sized to meet peak water flow requirement (purge air from system) 16. When the HPWH unit is installed above the storage tank install a Tee fitting at a high point in the outlet water line leaving the unit. Install a purge valve, or if required by local code, a T&P valve (temperature and pressure relief) in a HPWH branch of the Tee fitting that can be used to purge air from OUTLET SUPPLY the HPWH unit during start up. See Figure 7 and Figure 8. (SUPPLY) DUCT INLET (RETURN) 17. DO NOT install a (T&P) relief valve in the outlet line of the T&P VALVE HPWH unit unless required by local code. OPENING

18. Dielectric unions should be installed at the inlet and PRE-HEATED outlet water lines to the HPWH unit. WATER OUT 19. All HPWH water piping must be insulated. HOT SINGLE TANK CONFIGURATION STORAGE OUTLET TANK The HPWH must be plumbed to storage tank. The maximum stored water temperature the HPWH unit can produce in the storage tank is 150°F (66°C). Figure 7 shows a typical storage tank piping configuration. ankT ports must be large enough to handle the peak water flow rates through the water heating BACKUP system. See Piping Diagrams startingon page 35 for detailed WATER HEATER piping diagrams. (OPTIONAL) Purge Valve or T&P DIGITAL TANK (purge air from system) THERMOSTAT PRE HEATED ISOLATION WATER INLET VALVES

HPWH REMOTE TEMPERATURE COLD SUPPLY SENSOR OR MECHANICAL OUTLET TANK THERMOSTAT INLET (SUPPLY) DUCT INLET Figure 8 (RETURN) T&P VALVE OPENING YouIndividual individual HPWH HWP deigns design may vary,vary. Air(Air Sour sourcece as as opposed opposed to toWater water Source. source.) The The same same heated heated water water piping piping design design will apply. will apply.

STORAGE HOT TANK OUTLET

HPWH DIGITAL TANK UNIT THERMOSTAT ISOLATION VALVES

REMOTE TEMPERATURE COLD SENSOR OR MECHANICAL TANK THERMOSTAT INLET

Figure 7

MULTIPLE TANK PRE HEAT CONFIGURATION Figure 9

When water temperatures above 150°F (66°C) are required the STANDARD TANK THERMOSTAT HPWH and storage tank are piped in series (upstream) with a backup water heater. See Water Temperature on page 14. The Standard tank () already installed in the backup water heater will raise the temperature of the preheated storage tank may be used instead of the factory supplied Digital water to the final system temperature required. Figure 8 shows a Tank Thermostat if desired. Ensure the standard tank thermostat typical preheat piping configuration. is installed the lower third of the tank. Wire the existing tank thermostat to the HPWH terminal strip.

22 20 15. All components in the hot water supply system must be Purge Valve or T&P adequately sized to meet peak water flow requirement (purge air from system) TEMPERATURE SENSOR INSTALLATION 16. When the HPWH unit is installed above the storage tank install a Tee fitting at a high point in the outlet water line leaving the unit. Install a purge valve, or if required by local HPWH The HPWH unit is shipped from the factory with a Digital code, a T&P valve (temperature and pressure relief) in a Tank Thermostat that includes a Temperature Sensor: branch of the Tee fitting that can be used to purge air from OUTLET SUPPLY the HPWH unit during start up. See Figure 7 and Figure 8. (SUPPLY) DUCT INLET (RETURN) Breathing Hazard - Carbon Monoxide Gas 17. DO NOT install a (T&P) relief valve in the outlet line of the T&P VALVE HPWH unit unless required by local code. OPENING 1. S, ecure the Temperature Sensor inside a Sensor or Thermal Do not duct air from a garage or other space where potentially harmful fumes 18. Dielectric unions should be installed at the inlet and Well . PRE-HEATED from solvents, chemicals or exhaust outlet water lines to the HPWH unit. WATER OUT from automobiles are present into any 19. All HPWH water piping must be insulated. HOT other space in the building structure. Install the sensor well in the storage tank’s designated SINGLE TANK CONFIGURATION STORAGE OUTLET Gas and carbon monoxide detectors TANK temperature control opening. It is not recommended to are available. The HPWH must be plumbed to storage tank. The maximum install the temperature probe or sensor in the bottom or the Breathing carbon monoxide can cause brain damage or stored water temperature the HPWH unit can produce in the top of the tank. It is typical to install in the mid to lower death. Always read and understand instruction manual. storage tank is 150°F (66°C). Figure 7 shows a typical storage portion of the tank. tank piping configuration. Tank ports must be large enough to . handle the peak water flow rates through the water heating BACKUP WATER system. See Piping Diagrams on page 41 for detailed piping Do not install the temperature sensor near the cold water supply diagrams. HEATER (OPTIONAL) connection to the storage tank to prevent short cycling. Purge Valve or T&P DIGITAL TANK (purge air from system) THERMOSTAT PRE HEATED ISOLATION WATER INLET VALVES

HPWH REMOTE TEMPERATURE COLD SUPPLY SENSOR OR MECHANICAL OUTLET TANK THERMOSTAT INLET (SUPPLY) DUCT INLET (RETURN) T&P VALVE OPENING You individual HWP design may vary, Air Source as opposed to HPWH

Water Source. The same heated water piping design will apply.

STORAGE HOT TANK OUTLET

STORAGE TANK

HPWH DIGITAL TANK UNIT THERMOSTAT BACKUP ISOLATION WATER VALVES HEATER

REMOTE TEMPERATURE COLD SENSOR OR MECHANICAL TANK THERMOSTAT INLET

Figure 7 REMOTE TEMPERATURE SENSOR MULTIPLE TANK PRE HEAT CONFIGURATION Figure 9 Figure 10 When water temperatures above 150°F (66°C) are required the STANDARD TANK THERMOSTAT HPWH and storage tank are piped in series (upstream) with a backup water heater. See Water Temperature on page 12. The Standard tank thermostats (Aquastat) already installed in the backup water heater will raise the temperature of the preheated storage tank may be used instead of the factory supplied Digital water to the final system temperature required. Figure 8 shows a Tank Thermostat if desired. Ensure the standard tank thermostat typical preheat piping configuration. is installed the lower third of the tank. Wire the existing tank thermostat to the HPWH terminal strip. 21 23 20 23 INSTALLATION CHECKLIST The list below represents some of the most critical installation requirements that, when overlooked, often result in operational 15.8. Connect building recirculation loop piping to the backup problems, down time and needless parts replacement. This water heater/storage inlet on multi tank preheat piping is not a complete list. Before performing any troubleshooting configurations. procedures use the list below to check for installation errors. Costs to correct installation errors are not covered under the 16.9. Ensure the building recirculation loop pump is controlled by a limited warranty. Ensure all installation requirements and field supplied line thermostat and that it stops the pump when instructions in this manual have been followed. the recirculation line is hot. Your particular system may use the included PLC to control the pump as well. LOCATION 17.10. When the HPWH unit is installed "above" the storage 1. Ensure the HPWH is located where there is a adequate tank install a Tee fitting at a high point in the outlet water line supply of ambient heat for optimal performance or that the with a purge valve to bleed air during start up. HPWH is ducted to such a location. 18.11. Though not required, the manufacturer recommends 2. Ensure required clearances are maintained and there is installing a strainer at the inlet water line on the HPWH to help access for servicing. See Clearances on page 13. prevent scale build up in the heat exchanger. Service costs to clear blockages from the HPWH unit’s heat exchanger due to WATER PIPING debris are not covered under the limited warranty. 7.3. Ensure the outlet (supply) and inlet (return) water piping connected to the HPWH are not less than the connection ELECTRICAL size on the unit. See Table 1 on page 13. 4. 8. When the HPWH is connected to a storage tank ensure the 21.12. BEFORE ENERGIZING THE UNIT ensure the power supply storage tank is equipped with a properly rated and sized voltage and phase matches the requirements on the HPWH Temperature and Pressure (T&P) relief valve. Refer to the rating label. Damage resulting from applying the wrong storage tank manufacturer’s instructions for T&P valve sizing voltage or phase is not covered under the limited warranty. and installation requirements. 22.13. Ensure the power supply breaker or the fuses disconnect NOTE: This is a critical installation requirement that must switch are within the requirements for the unit as shown on not be overlooked. the HPWH rating label. 9.5. DO NOT install a T&P valve in the outlet (supply) water line 23.14. Ensure the power supply wiring meets the MCA (Minimum of the HPWH unless required by local code. Circuit Ampacity) requirements shown in this manual and on 6. Ensure isolation valves are installed on the HPWH supply the HPWH data label. and return water line at the storage tank for servicing and 24.15. Ensure the HPWH is properly grounded according to the purging the air from the HPWH during start-up. instructions in this manual and local code requirements. 7. Ensure the cold water supply is not connected directly to or 25.16. Ensure the power supply connections to the HPWH are Tee fitted to the inlet water line on the HPWH. See the Service connected properly and securely tightened. and Installation Notes for Inlet & Outlet Water Temperature on page 12. See Figure 7 and Figure 8 on page 22. 26.17.Ensure all electrical connections in the HPWH control panel are securely tightened. 27.18.When the factory supplied Temperature sensor is used: • Insure the sensor is installed properly. • Ensure the Temperature Sensor has been installed in a designated temperature control opening in the mid/lower portion of the storage tank. • Ensure the supplied Temperature Sensor is coated with a suitable heat transfer compound (paste).

24 24 Unit 1 Pre-Startup Checklist Unit 2

1. Before applying power, check all electrical connections. Tighten if necessary.

2. Verify electrical installation. Power requirements and branch circuit disconnecting means match equipment nameplate specifications.

3. Make sure the hydronic system is flushed and purged of air. Remove and clean any strainers or filters if necessary.

4. Make sure the sensor for the temperature control is mounted to either the water tank or strapped to a water line for proper temperature control.

5. Remove the shipping blocks from under the compressor. Loosen the nuts on the spring mounting studs and pry up one side of the compressor at a time and remove. Leave the nuts loose on the spring mounting studs.

6. Power up circulator pump and verify water flow through the heat pump heat exchanger(s).

7. Apply power to the heat pump. Confirm power with an electrical meter. Check for proper control power, should be between 120 to 125 volts. *Note: The control power should be on for 4 to 6 hours so the compressor crankcase heater has time to warm up the base of the compressor.

8. Start the heat pump by pressing the Start key on the Touchscreen. Go to the INFO screen and monitor the refrigerant pressures, hot water in and out temperatures and cold water in and out temperatures.

9. There are Fan, (or Blower, if so equipped), Direction stickers, mounted on each unit.

It may be helpful to record the operating data initially every 10 to 15 minutes just to see how the heat pump is performing.

12 Stevens Drive, Brewer, ME 04412 l (800)777-6953 l [email protected] l www.nyle.com 25 3 Phase Startup Procedures

 Make sure the disconnect is off and confirm there is no power on the distribution block on the electrical panel.  Pull Compressor fuses.  Trip the blower/fan motor starter.  Turn power on. Check and make sure the power at the distribution block is the same as the power requirements on the data sticker that is on the electrical panel.  Put an amp meter on one of the legs for the blower/fan motor. Confirm the amperage is in line with the data sticker.  Reset the manual motor starter for the blower/fan.  Make sure the blower/fan is going in the correct direction. (Should be blowing air at you when you're standing in front of it)  If it is going the wrong direction, then you need to switch the phases. You will need to switch the phases that you supplied to the distribution block. The rotation on the blower/fan is rotating the same direction as the compressor, that was set at the factor. So, if the blower/fan is operating in the correct direction then your compressor is as well. Make sure to turn the power off before switching the phase. Confirm there is no power with an electrical meter then make the switch. Turn the blower/fan motor start off and then turn the power back on. Check for power and then turn the blower/fan motor starter back on and record the amperage. Confirm the rotation is correct.  The factory temp setting is 125°F. If you would like to change the temperature, then now is the time. (It can be done later as well).  Turn power off.  Double check to make sure all the air is out of the water line so the heat pump doesn't get air bound.  Pump Test – With the compressor fuses pulled and the blower/fan motor starter in the off, (tripped), position. Turn the power back on. See figure #1 below. Press the orange by-pass button on the pump relay to operate the water pump. You should be able to hear the water flowing through the system. If not, there is a good chance the system is air bound and the air needs to be removed before starting the compressor. Turn power back off after test.

Figure #1

Commissioning Complete:

Signature: ______

26 Initial Start-Up CAUTION OIL ! Bearing malfunction! It is important to ensure that new compressors are not subjected to liquid abuse. Turn the crankcase heater on 6 hours before starting the compressor. CAUTION High discharge pressure operation! Compressor damage! Do not use compressor to test opening set point of high-pressure cut- out. Bearings are susceptible to damage before they have had several hours of normal running in. Liquid and high pressure loads could be detrimental to new bearings. It is therefore important to ensure that new compressors are not subjected to liquid abuse and high-pressure run tests. It is not good practice to use the compressor to test the high-pressure switch function on the production line. Switch function can be tested with nitrogen prior to installation and wiring can be checked by disconnecting the high-pressure switch during the run test.

Rotation Direction Scroll compressors, like several other types of compressors, will only compress in one rotational direction. Direction of rotation is not an issue with single-phase compressors since they will always start and run in the proper direction. Three-phase compressors will rotate in either direction depending upon phasing of the power to L1, L2 and L3. Since there is a 50/50 chance of connecting power in such a way as to cause rotation in the reverse direction, it is important to include notices and instructions in appropriate locations on the equipment to ensure proper rotation direction is achieved when the system is installed and operated. Observing that suction pressure drops and discharge pressure rises when the compressor is energized allows verification of proper rotation direction. There is no negative impact on durability caused by operating three-phase Copeland Scroll™ compressors in the reversed direction for a short period of time, (under one hour), but oil may be lost. Oil loss can be prevented during reverse rotation if the tubing is routed at least 15 cm above the compressor. After several minutes of operation in reverse, the compressor protection system will trip due to high motor temperature. The operator will notice a lack of cooling. However, if allowed to repeatedly restart and run in reverse without correcting the situation, the compressor will be permanently damaged. All three-phase Scroll compressors are identically wired internally.

Therefore, once the correct phasing is determined for a specific system or installation, connecting properly phased power leads to the identified compressor terminals will ensure proper rotation direction. Compressors ZB56K* to ZB220K*, ZS56K* to ZS11M* and ZF24K* to ZF48K* have an electronic protection unit (INT69SCY2) that will not let the compressor operate if the phasing of the wires is incorrect.

Starting Sound During the very brief start-up, a clicking sound is audible, resulting from initial contacting of the spirals and is normal. No start assist devices are required for single-phase compressors, even if a system uses non-bleed expansion valves. Due to the design of the Copeland Scroll, the internal compression components always start unloaded even if system pressures are not balanced. In addition, since internal compressor pressures are always balanced at start-up, low voltage starting characteristics are excellent for Copeland Scroll™ compressors. Moreover, if low voltage conditions exist at start up, protector trips could result.

29 27 Start Up Check List START UP This start-up refers to several tools and test instruments needed flow is decreased the temperature rise will increase and as Job#______Model#______Ser#______Date______to complete the procedure. See Required Tools and Materials water flow is increased the temperature rise will decrease. on page 18. Because of this relationship between temperature rise and flow rate this test can be useful to determine if the flow rate 1. Check all wire connections for tightness: OK? □ through the heat exchanger is adequate. Other factors may also affect water flow rate and temperature rise such as

Electrical Shock Hazard debris or lime scale build up inside heat exchanger or water 2. Verify correct voltage pump operation. Voltage = ______VAC • Turn off power to the water heater before performing any service. If the temperature rise through the HPWH is consistently lower than 8°F the outlet (supply) valve can 3. Verify water flow rates • Label all wires prior to disconnecting when performing service. Wiring errors be throttled slightly closed to reduce the water flow rate. Evap. Flow______gpm Cond. Flow______gpm can cause improper and dangerous This may be necessary on installations with a minimum of operation. water piping between the HPWH and the water system or tank. 4. Run unit at 100% capacity for a minimum of 15 min. OK? □ • Verify proper operation after servicing. Throttling should be done in small increments, no more than • Failure to follow these instructions can 1/8 turn of the valve handle at a time. The HPWH must be 5. Supply (condenser) water temp. in (Tcondin)______°F result in personal injury or death. allowed to run for approximately 5 minutes between each adjustment before the temperature rise is measured again. 6. Supply (condenser) water temp. out (Tcondout)______°F 1. Ensure the Installation Checklist has been completed. If the outlet valve is throttled during start up, mark the valve position and remove the valve handle to ensure it is not 2. Ensure the HPWH, storage tank and water system has been accidentally changed. 7. Heating Capacity______btuh purged of air and all valves are in the position for normal Heating Capacity = (Tcondout – Tcondin) X Cond. Flow X 500 operation. If the temperature rise through the HPWH is consistently greater than 12°F the water flow may be restricted. Ensure 3. Turn on power at the circuit breaker or disconnect switch all water valves between the HPWH and the tank or water 8. Source (evaporator) water temp. in (Tevapin)______°F (Only applicable to Water Source Units) serving the HPWH. system are fully open. Ensure the external water If the HPWH does not start immediately: pump is running. If the temperature rise continues 9. Source (evaporator) water temp. out (Tevapout)______°F (Only applicable to Water Source Units) • Wait 5 minutes in case the anti short cycle timer has halted to be excessive call the toll free technical support phone operation. This control system feature protects the HPWH number: 1-800-777-6953 ext. 208 from rapid short cycling that can cause permanent 10. Compressor amps per phase damage to the unit. Ph1______amps Ph2 ______amps Ph3 ______amps • Ensure the operating set point on the tank temperature control is adjusted high enough to initiate a call for heat. 5. Using thermometers or temperature sensors, measure the 11. Superheat measured prior to accumulator ______°F The recommended setting is 120°F to 150°F (29°C to 66° temperature of the incoming source water to the HPWH C). and the outgoing source water leaving the unit. The outgoing temperature should be 12°F to 20°F (7°C to 13°C) cooler 12. Sightglass circuit 1: Clear? □ Bubbles? □ • DO NOT set the operating set point on the tank temperature control above 150°F. See Water Temperature than the incoming. The higher the flow rate the lower the Range on page 11. temperature differential will be. 13. Evaporator Pressure ______psig • Ensure the Differential Set Point is not set too high. Higher Saturated Evaporator Temperature (SET)______°F differential settings will cause greater temperature swings 6. When all of the above procedures are complete, adjust in system temperature. Lower differential settings can the tank temperature control set point to desired system 14. Condenser Pressure ______psig cause unit short cycling. The recommended setting is 10°F. temperature, not to exceed 150°F (66°C). Remove all test Saturated Condenser Temperature (SCT)______°F • If the unit does not start after all of the above procedures instruments and replace all cabinet doors. have been followed. Refer to the troubleshooting section 15. Compressor Discharge Line Temperature ______°F of this manual. 4. Securely attach surface mount thermometers or temperature 16. Refrigerant Liquid Line Temperature ______°F sensors to the inlet (entering) and outlet (leaving) water lines near the HPWH cabinet. If there are thermometers installed

in the inlet and outlet in close proximity to the HPWH water 17. Oil Level Sight Glass compressor Full□ ¾□ ½□ ¼□ connections they can be used for the following check. Ensure the water outlet (supply) and inlet (return) valves are fully 18. Approach Temperature (SCT – Tcondout )______°F open. Start the HPWH and allow it to operate for 5 minutes. With the HPWH operating record the inlet and outlet temperatures. During normal operation, the outlet line should be 8°F to 12°F (4°C to 7°C) hotter than the inlet line. This is the temperature Signature______Print Name______rise through the heat exchanger inside the HPWH unit. Note: Temperature rise and water flow rate through the heat exchanger inside the HPWH are uniformly linked. As water

28 28 30 START UP This start-up refers to several tools and test instruments needed flow is decreased the temperature rise will increase and as to complete the procedure. See Required Tools and Materials water flow is increased the temperature rise will decrease. on page 18. Because of this relationship between temperature rise and flow rate this test can be useful to determine if the flow rate through the heat exchanger is adequate. Other factors may also affect water flow rate and temperature rise such as Electrical Shock Hazard debris or lime scale build up inside heat exchanger or water pump operation. • Turn off power to the water heater before performing any service. If the temperature rise through the HPWH is • Label all wires prior to disconnecting consistently lower than 8°F the outlet (supply) valve can when performing service. Wiring errors be throttled slightly closed to reduce the water flow rate. can cause improper and dangerous This may be necessary on installations with a minimum of operation. water piping between the HPWH and the water system or tank. • Verify proper operation after servicing. Throttling should be done in small increments, no more than • Failure to follow these instructions can 1/8 turn of the valve handle at a time. The HPWH must be result in personal injury or death. allowed to run for approximately 5 minutes between each adjustment before the temperature rise is measured again. 1. Ensure the Installation Checklist has been completed. If the outlet valve is throttled during start up, mark the valve position and remove the valve handle to ensure it is not 2. Ensure the HPWH, storage tank and water system has been accidentally changed. purged of air and all valves are in the position for normal operation. If the temperature rise through the HPWH is consistently greater than 12°F the water flow may be restricted. Ensure 3. Turn on power at the circuit breaker or disconnect switch all water valves between the HPWH and the tank or water serving the HPWH. system are fully open. Ensure the external water If the HPWH does not start immediately: pump is running. If the temperature rise continues • Wait 5 minutes in case the anti short cycle timer has halted to be excessive call the toll free technical support phone operation. This control system feature protects the HPWH number: 1-800-777-6953 ext. 208 from rapid short cycling that can cause permanent damage to the unit. • Ensure the operating set point on the tank temperature control is adjusted high enough to initiate a call for heat. 5. Using thermometers or temperature sensors, measure the The recommended setting is 120°F to 150°F (29°C to 66° temperature of the incoming source water to the HPWH C). and the outgoing source water leaving the unit. The outgoing • DO NOT set the operating set point on the tank temperature should be 12°F to 20°F (7°C to 13°C) cooler temperature control above 150°F. See Water Temperature than the incoming. The higher the flow rate the lower the Range on page 11. temperature differential will be. • Ensure the Differential Set Point is not set too high. Higher differential settings will cause greater temperature swings 6. When all of the above procedures are complete, adjust in system temperature. Lower differential settings can the tank temperature control set point to desired system cause unit short cycling. The recommended setting is 10°F. temperature, not to exceed 150°F (66°C). Remove all test • If the unit does not start after all of the above procedures instruments and replace all cabinet doors. have been followed. Refer to the troubleshooting section of this manual. 4. Securely attach surface mount thermometers or temperature sensors to the inlet (entering) and outlet (leaving) water lines near the HPWH cabinet. If there are thermometers installed in the inlet and outlet in close proximity to the HPWH water connections they can be used for the following check. Ensure the water outlet (supply) and inlet (return) valves are fully open. Start the HPWH and allow it to operate for 5 minutes. With the HPWH operating record the inlet and outlet temperatures. During normal operation, the outlet line should be 8°F to 12°F (4°C to 7°C) hotter than the inlet line. This is the temperature rise through the heat exchanger inside the HPWH unit. Note: Temperature rise and water flow rate through the heat exchanger inside the HPWH are uniformly linked. As water

28 30 29 ELECTRONIC TEMPERATURE CONTROLS

CONTROLLER

The Geyser C-series comes standard with a Johnson Controls A421 Model # A421GBF-x controller. This control is used to control the water temperature in the tank by supplying a call signal to the Heat Pump Water Heater. The control comes with some factory settings. The A421 control should never be set higher than 150°F, failure to comply could void the warranty.

Johnson Controls A421 Controller Model # A421GBF-x

Notice: Please make sure you are running a Johnson controller (pictured above) before you continue to the next page. If you are running a PLC (Programmable Logic Controller) skip to the directions starting on page 33.38.

30

35 SCREEN NAVIGATION

The A421 control buttons and display operate the same in both Basic and Advanced mode.

• When in Menu screens the parameters and values will flash on and off. • Use the Arrow keys to navigate through all of the parameters and values • To select a parameter press MENU • To save a selected value, press MENU. This will automatically bring you to the next settable parameter • To exit menus and return to the main screen FUNCTION RANGES & press both arrow keys simultaneously.

SETTINGS Notes: If you do not press MENU to save a new Some of the A421 controllers settings are value, the control reverts to the last saved value. preprogrammed by Nyle before shipment. These settings along with parameter ranges have been After 30 seconds of inactivity, while in any provided for your reference in the Parameter screen, the control reverts to the Main screen. Settings table below. Saved settings remain in the control’s memory PARAMETER SETTINGS during power interruptions. FACTORY FUNCTION RANGE SETTINGS OFF: Desired -40 to 212 °F BASIC MODE 120°F Temp Hi -40 to 100 °C On: Desired -40 to 212 °F In this mode you can adjust the OFF, On, SF 30°F Temp Low -40 to 100 °C and ASd Parameters ONLY. Most adjustments ASd: Anti-short 0 - 12 Min 0 min that are needed to run your unit will be Cycle Delay performed in this mode. SF: Sensor 0= Output De-energized 0 Failure 1= Output Energized Basic Mode Menu: 0 = off bLL: Back light 1-10 = on, varying 10 Level brightness From the main screen press MENU once. The screen will display the flashing OFF parameter ADVANCED PARAMETER SETTINGS indicating that you have entered the menu. Un: Temp. °F and °C °F Units OFF: This parameter indicates your desired high tSb: Temp. -50 to 50°F 0°F temperature. When this temp is reached the unit Setback -30 to 30°C will enter a cool down mode until the On value is So: Sensor to 5°F -5 0°F reached. WARNING: Never set above 150°F. Offset -3 to 3°C HtS: High -40°F -212°F 120°F ON: This parameter indicates your desired low Temp. Stop -40°C - 100°C temperature. When this temperature is reached LtS: Low Temp. -40°F -212°F 40°F the unit will enter heating mode until it reaches Stop (-40°C - 100°C) the OFF value again.

36 31 ASd: The Anti-Short Cycle Delay indicates the time required for the unit to wait before RESTRICTED MODE running again. This parameter is set to 0 min because Nyle units come equipped with Switching the Controller to Restricted Mode will safety timers already in place. prevent users from adjusting most or all of the parameter settings. The main screen will SF: Sensor Failure indicates that the function normally. temperature sensor has failed. Note: The OFF parameter is the only parameter bLL: Black Light Level indicates the brightness that can be accessed in Restricted Mode. So be of the LCD screen. sure that your desired parameter values are set before changing over to restricted mode.

ADVANCED MODE In addition, the differential between the OFF/ON parameters is fixed in restricted mode. In Advanced mode you can adjust all of the basic If the OFF parameter is adjusted the On parameters as well as; Un, Tsb, So, HtS and LtS. parameter will adjust to maintain the differential. The main function of this mode is to add more control over your unit and to set restrictions for Setting the controller to restricted mode: parameters in basic mode. • Turn power off from the controller Advanced Mode Menu: • Carefully remove the front panel • Locate the jumper and carefully position it on From the main screen press and hold both arrow one pin as shown in the diagram below. keys simultaneously. The screen will display the flashing Un parameter to indicate that you have The controller is now in restricted mode. Securely entered the menu. replace the cover before reconnecting power to the controller. Un: Indicates the temperature units. This can be in either Fahrenheit (°F) or Celsius (°C).

LtS: Low Temp. Stop indicates the lowest temperature that the On or OFF parameters can be set to in Basic Mode.

HtS: High Temp. Stop indicates the highest temperature that the On or OFF parameters can be set to in Basic Mode.

tSb: Temp Setback indicates the value for setting back the On and OFF temperature Lock out values. Default to 0°F because it is not applicable to the application of this unit type. You can format your parameters to completely restrict all user adjustment of the control when So: Sensor Offset allows for compensation in restricted mode. To do this set the HtS value of any difference between the displayed equal to the OFF value and the LtS equal to the temperature and the temperature being read by On value. This makes the OFF/On range equal the sensor. to the HtS/LtS range and thereby unadjustable in restricted mode.

32 37 PROGRAMMABLE LOGIC CONTROLS

PLC CONTROLLER TEMPERATURE & SETPOINTS

Your Geyser C-Series may be equipped with a Programmable Logic Controller (PLC) and Human- To view and adjust the temperature setpoint, follow Machine Interface (HMI) for controlling the water these steps. heating process. Sensors within the system provide operating information to the PLC which uses this View the HMI mounted on the electrical panel door. information to safely control the heating process. The Locate the “High Temp” value on the setup screen. control comes with a pre-set.water high temperature setpoint of 120°F. The control is limited to a maximum Touch the box representing the current value. A water high temperature setpoint of 150°F. Operating keypad and cursor will appear. at higher temperatures could void the warranty. Enter the desired temperature setpoint (maximum 150°F)

Touch the return, or enter key on the keypad. The display will return to the info screen, and your en- tered value should be displayed in the “high Temp” value box. The unit is now set to heat up to the new setpoint temperature.

Note: Until the Return key is pressed, the unit will run based upon the previous setpoint temperature.

SETPOINT RANGES & SAFETIES SAFETY FACTORY SETTING ACTION Low Flow (heating or cooling side) < 4.4 Gal/Min Shutoff Low waterEvaporator temperature temperature Safety defrost(leaving cut-in evaporator) 34°F36°F Shutoff Low WaterEvaporator Temperature temperature Alarm defrost (leaving cut-out evaporator) 38°F Alarm High Water Temperature Safety (leaving condenser) 155°F Shutoff Temperature Setpoint Range 100°F - 150°F - High Refrigerant Pressure Cut-out 380410 PSIpsi Shutoff/Alarm High Refrigerant Pressure Cut-in 340300 PSIpsi - Low Refrigerant Pressure Cut-out 1215 PSI psi Shutoff/Alarm Low Refrigerant Pressure Cut-in 1535 PSI psi - LowCompressor Refrigerant PressureAnti-Short Bypass Cycle DelayTime Delay 50030 sec sec - CompressorLow Oil Pressure Anti-Short Differential Cycle Cut-outDelay 9 psi Shutoff/Alarm Low Oil Pressure Differential Cut-in 13 psi - Low Oil Pressure Differential Time Delay 120 sec - Compressor Anti-Short Cycle Delay 180 sec - 33 38 MASTER SCREENS

MASTER PANEL CONFIGURATION SCREEN

MASTER PANEL HOME SCREEN TERMINOLOGY HOME SCREEN

“LP” – Low Pressure: indicates the suction line pressure on the low side of the system “HP” – High Pressure: indicates the discharge line pressure on the high side of the system “LLSV” – Liquid Line Solenoid Valve: indicates the position of the LLSV (open or closed) “Comp” – Compressor: indicates the status of the compressor (on or off) “EvapFlow” – Evaporator Flow: indicates if the blower is on (Air to Water HPWH) OR if there is water flowing MASTER PANEL ALARM SCREEN through the evaporator (Water to Water HPWH) “CondFlow” – Condenser Flow: indicates if there is water flowing through the condenser “Cond” – Condenser Temperature: indicates the leaving water temperature from the condenser “Evap1” – Evaporator 1: indicates the evaporator temperature of the first evaporator “Evap2” – Evaporator 2: indicates the evaporator temperature of the second evaporator (only the C250A Air to Water HPWH has two ) “CTD” – Compressor Time Delay: indicates remaining time in compressor delay countdown “PTD” – Pump Time Delay: indicates remaining time in pump countdown, when the count down starts the pump turns on 34 Indicator Box – indicates if the unit has been called to “TANK1 PROBE STATUS” – indicates if tank 1’s probe is run (green means run, red means on standby) connected and reading valid data Heat Call – indicates if the master is calling units to run to meet building demand (green means run, red means on standby) MASTER CONTROL PANEL “TempAvg” – Tank Temperature Average: indicates SETUP TO SLAVE UNITS the average current tank temperature which comes from all of the valid connected temperature probes averaged together 1).Hardwire all slave units to individual power sources “TempSet” – Tank Temperature Setpoint: indicates rated for the equipment with disconnects the desired tank temperature to be maintained 2).Hardwire the “Master Control Panel” to a 120V power supply through the junction box CONFIGURATION SCREEN 3).Hardwire each temperature probe into the “Comp HRS” – Compressor Hours: indicates the junction box for the Master Control Panel and then compressor run time hours of each unit permanently attach them to their respective tanks “Tank Diff Set” – Tank Differential Setpoint: sets the minimum tank temperature rise required to avoid 4).Connect all of the slave units to the router in the calling another unit junction box “System Timer” – System Timer: sets the maximum time that the tank has to achieve the Tank Diff Set 5).Under the configuration screen press the “SEARCH value to avoid calling another unit FOR UNITS” button to find all of the connected slaves “TempDiff” – Temperature Difference: sets the (give the master controls 2 minutes to find all of the difference below the setpoint where the master will slave units) give a call for slaves to run “SAVE” button – Saves the “Tank Diff Set” and “System 6).Check the master screen to make sure that all of the Timer” parameters slave units are connected “Master IP Address” – IP Address used to connect panel to BMS system “Master IP Subnet” – subnet mask for address range MASTER CONTROLS UNIT SUPPORT IP is configured in CALL SEQUENCE OF OPERATIONS “Master IP Gateway” – IP Address for internet router on site used to connect to unit via VPN 1).Set the “Tank Diff Set” value to 1°F and the “System ALARM SCREEN Timer” value to 300s (5min), then press save to update the program “HIGH PRESSURE 1” – indicates if unit 1 has alarmed out on high pressure 2).Once the master panel determines that there needs “LOW PRESSURE 1” – indicates if unit 1 has alarmed to be a heat call it will determine the unit call order out on low pressure based on; compressor run hours, alarm status, and “COND FLOW 1” – indicates if unit 1 has alarmed out unit number. Then the master will call the unit in the on condenser water flow first unit in the run order to turn on “EVAP FLOW 1 / BLOWER 1” – indicates if unit 1 has alarmed out on evaporator flow 3).If the tank temperature does not increase 1°F in 300 “M PROTECTION 1” – indicates if unit 1 has alarmed seconds than the second unit in the run order will be out on motor protection called to run “OIL PRESSURE 1” – indicates if unit 1 has alarmed out on oil pressure “ESTOP” – indicates if the Estop has been pressed 35 4).The master controls will keep reevaluating these conditions and calling units as necessary to achieve the desired rise in the desired amount of time

5).If you find that the units are not turning on fast enough to meet building demand change the “System Timer” to a smaller value in order to have units turn on quicker

6).If you find that too many units are turning on and meeting the building demand very quickly (almost in a manner of short cycling) you should try increasing the “Tank Diff Set” value so that additional units will SINGLE UNIT HOME SCREEN only turn on as needed DISPLAYING ALARM STATUS SLAVE SCREENS

SINGLE UNIT HOME SCREEN SINGLE UNIT ALARM SCREEN OPERATING WITH MASTER CONTROLS

SINGLE UNIT CONFIGURATION SCREEN SINGLE UNIT HOME SCREEN OPERATING AS A SINGLE UNIT (IN DEFROST)

36 “CTD” – Compressor Time Delay: indicates remaining time in compressor delay countdown “PTD” – Pump Time Delay: indicates remaining time in pump countdown, when the count down starts the pump turns on Remote Mode Indicator – indicates if this unit is connected to a master panel via ethernet, if it isn’t then it will display a start button Alarm Indicator – indicates if there is a system alarm, click on the button to see which alarm is currently triggered Defrost Indicator – indicates if the unit is in a defrost SINGLE UNIT IP ADDRESS CONFIGURATION cycle (in a defrost cycle the compressor shuts off and lets the fans run to warm up the evaporator) SCREEN (FOR USE CONTACT NYLE) CONFIGURATION SCREEN “TempDiff” – Temperature Difference: sets the TERMINOLOGY temperature difference below setpoint where the unit will turn on (only available if the unit isn’t in remote mode) HOME SCREEN “CondFlow” – Condenser Flow: indicates the flowrate through the condenser (based on frequency read by “LP” – Low Pressure: indicates the suction line pressure PLC through integrated paddle wheel flow sensor) on the low side of the system “Low Limit” – Sets the lowest flow rate limit that “HP” – High Pressure: indicates the discharge line the unit will shut off at (enabled for Single-Pass pressure on the high side of the system applications only), press the save button to save the “LLSV” – Liquid Line Solenoid Valve: indicates the lower limit in a Single-Pass configuration position of the LLSV (open or closed) “Comp HRS” – Compressor Hours: indicates the run “Comp” – Compressor: indicates the status of the hours of the compressor compressor (on or off) “Purge” button – this button will run the pump “Blower” – Blower Overload Status: indicates if the relay for 2 minutes to allow you to purge the system blower motor starter is tripped on an Air to Water without turning on the units HPWH “TempSet” – Tank Temperature Setpoint: indicates ALARM SCREEN the desired tank temperature to be maintained “CondFlow” – Condenser Flow: indicates if there is “HIGH PRESSURE” – indicates if the unit has alarmed water flowing through the condenser out on high pressure “Cond” – Condenser Temperature: indicates the “LOW PRESSURE” – indicates if the unit has alarmed leaving water temperature from the condenser out on low pressure “SLT” – Suction Line Temperature: indicates the “SHORT CYCLE” – indicates if the unit has been short suction line temperature of the unit right before the cycling compressor “OUTLET FLOW” – indicates if the unit has alarmed “Evap1” – Evaporator 1: indicates the evaporator out on condenser water flow temperature of the first evaporator “BLOWER” – indicates if the blower motor starter as “Evap2” – Evaporator 2: indicates the evaporator tripped temperature of the second evaporator (only the “M PROTECTION” – indicates if the unit has alarmed C250A Air to Water HPWH has two evaporators) out on motor protection

37 “ESTOP” – indicates if the unit has alarmed out Unit IP Address – This IP address is the designation for because an Estop has been pressed the unit itself, Nyle recommends running the system “FAILOVER 1” – indicates if the unit’s temperature on factory settings (ex. 192.168.1.(“Unit Number” AKA probe has failed 1)) “OIL PRESSURE” – indicates if the unit has alarmed out on oil pressure Unit IP Subnet – This number is used to determine the size of the network the unit is connecting to. (ex. STOP SCREEN 255.255.255.0)

Master IP Address – This is the address of the Nyle Systems Master Panel (ex. 192.168.1.50)

Unit Number – Only used for custom network configurations, this configures your Nyle unit to connect to a Master Panel under a desired number.

The stop screen will pop up as a confirmation whenever the “STOP” button on any screen is pressed. IP CONFIGURATION

New Nyle units can be configured for a variety of different networks on the fly and the procedure is quick and easy to accomplish.

1. Connect the Sim/Configuration Jumper to your Nyle Systems C250 Unit you would like to configure.

2. Navigate to the “Diag” button in the bottom right corner of your screen and select “IP Configuration”

38 MAINTENANCE AND SERVICE

CLEANING INTERNAL INSULATION BRAZE PLATE CLEANING INSTRUCTIONS Inspect the internal insulation on a yearly basis for any microbial In some applications the heat exchanger may be subjected to growth. The insulation never has to be cleaned unless microbial severe fluid conditions, including high temperture hard water growth is detected. If microbial growth is detected, follow the conditions, causing accelerated scaling and corrosion rates, and removal steps below: will diminish performance. 1. Disconnect all power to the unit and follow the prescribed It is important to establish regular cleaning schedules, A 5% lock-out/tag-out procedure. solution of Phosphoric Acid or Oxalic Acid may be considered. 2. Wear the prescribed personal protective equipment Other types of solutions can be obtained from your local prescribed from the cleaning product instructions. wholesaler. Make sure cleaning solution is applicable for stainless steel and copper and all directions are followed. 3. Remove as much dirt and organic material from the insulation using a vacuum device with a HEPA filter (99.97% efficient Do not heat solution. Be sure to flush heat exchanger with at 0.3 micron particles). Be careful not to tear the insulation fresh water after cleaning. See Figure 12. during the cleaning procedure. 4. Apply the microbial cleaning agent as prescribed by the application and usage instructions. 5. Allow the unit to dry thoroughly. 6. If necessary, apply an anti-microbial agent on the insulation per the instructions provided on the product label. 7. Discard collected microbial contaminants as required by local or state codes.

Figure 12

32 31 39

32 CHECKING REFRIGERANT CHARGE TROUBLESHOOTING Servicing of the refrigeration circuit must only be performed by agencies or individuals possessing Type II or Universal certification as defined in Section 608 of the Clean Air Act. See CLEANING INTERNAL INSULATION BRAZE PLATE CLEANING INSTRUCTIONS PROBLEM POSSIBLE CAUSES CORRECTIONS Qualifications on page 8. TABLE 9 1. Sheet metal fasteners are loose. Inspect the internal insulation on a yearly basis for any microbial In some applications the heat exchanger may be subjected to Tighten fasteners. This HPWH unit is factory charged with 134a refrigerant. See the 2. Operating vibration is transferring to floor or MODEL FACTORY CHARGE R134A growth. The insulation never has to be cleaned unless microbial severe fluid conditions, including high temperture hard water Heat pump is too noisy. building structure. Place vibration dampeners underneath unit. rating label on the HPWH unit and Table 9 for refrigerant charge C2 5 7# growth is detected. If microbial growth is detected, follow the conditions, causing accelerated scaling and corrosion rates, and by weight. It should not be necessary to add or remove refrigerant removal steps below: will diminish performance. C60 14# 1. Tubing, valves, or fittings are leaking. Repair leaks as necessary. during installation or start up. Refrigerant lost during frequent 1. Disconnect all power to the unit and follow the prescribed It is important to establish regular cleaning schedules, A 5% refrigerant pressure testing can cause low refrigerant conditions. C90 Water on floor around Shim unit to level. See installation section. lock-out/tag-out procedure. solution of Phosphoric Acid or Oxalic Acid may be considered. 4. Condensation forming on the bottom of unit Air and water flow should always be checked first to eliminate C125 20# Other types of solutions can be obtained from your local the heat pump and/or Cover bottom of unit with foam insulation. other potential problems before checking the refrigerant charge. 2. Wear the prescribed personal protective equipment C185 prescribed from the cleaning product instructions. wholesaler. Make sure cleaning solution is applicable for stainless water tank. steel and copper and all directions are followed. C250 60# 3. Remove as much dirt and organic material from the insulation Check Water Temperature Rise Do not heat solution. Be sure to flush heat exchanger with using a vacuum device with a HEPA filter (99.97% efficient Refer to nameplate for unit requirements. Always check water temperature rise through the HPWH fresh water after cleaning. See Figure 12. 1. Circuit does not have adequate ampacity. at 0.3 micron particles). Be careful not to tear the insulation 2. Short circuit or loose connection in field wiring. Check field wiring diagram. Tighten all connections. unit’s internal heat exchanger before checking the refrigerant during the cleaning procedure. 3. Short circuit or loose connection in the cabinet Check for loose wiring and tighten. charge. See Start Up on page 29 for information on how to 4. Apply the microbial cleaning agent as prescribed by the Heat pump is not running - Replace thermostat measure the water temperature rise. 4. Thermostat failure. application and usage instructions. electrical issues. Reset phase monitor TABLE 10 5. Defective anti-short cycle timer. If the measured water temperature rise during start up was 5. Allow the unit to dry thoroughly. 6. Compressor burn-out. Unknown within 8°F to 12°F (4°C to 7°C) checking the charge is not necessary unless other conditions warrant testing. R134A SATURATED TEMPERATURE CHART 6. If necessary, apply an anti-microbial agent on the insulation Replace compressor (refer to compressor change-out page) If the measured temperature rise through the HPWH unit is less SATURATED SATURATED REFRIGERANT per the instructions provided on the product label. TEMPERATURE °F TEMPERATURE °C PRESSURE (PSI) 1. Thermostat setting too high Thermostat setting should not exceed 150°F. than 8°F (4°C) checking the charge is not necessary unless 7. Discard collected microbial contaminants as required by 2. Source Water temperature over 100° F other conditions warrant testing. Short water piping runs 0 -18 7 local or state codes. Keep heat pump off until 3. Low water flow causes is back in operating range between the HPWH and the storage tank will produce lower 5 -15 9 Heat pump is not running - A. external pump is not operating Low water flow corrections temperature rises and are not problematic. 10 -12 12 high pressure fault B. piping between the heat pump and storage tank replace unit pump If the measured temperature rise through the HPWH unit is 15 -9 15 exceeds 50 equivalent feet more than 12°F (7°C) check for restrictions in the inlet and reduce piping or add booster pump 20 -7 18 C. heat exchanger has scale buildup clean heat exchanger with a mild acid wash outlet water piping connected between the HPWH unit and the Figure 12 storage tank. 25 -4 22 D. shut off valves are partially closed open all shut off valves 30 -1 26 Keep heat pump off until room temperature is back in operating range 35 2 30 1. Source Water temperature below 40°F 40 4 35 2. Loss of refrigerant Heat pump is not running - Find source of leak, repair and recharge 45 7 40 low pressure fault 50 10 45 55 13 51 60 16 57 65 18 64

Set thermostat for storage tank to a higher temperature. SUPERHEAT CALCULATION 70 21 71 1. Thermostat setting is too low. Increase size of storage tank or install gas or electric heater 75 24 79 to make up for shortfall. 2. Heat pump/storage tank undersized for application. Water is never hot enough. 80 27 87 3. Heat pump is not properly connected to storage tank. Refer to field piping diagrams for recommended piping. 1. Measure and record the suction pressure at the 85 29 95 4. Unit cooling coil is overcooling the source water. suction line pressure access port inside the unit. 2. Convert the recorded suction pressure to 90 32 104 saturated temperature. 95 35 114 100 38 124 3. Measure the suction line temperature near the suction line pressure access port inside the unit. 105 41 135 4. Compare the suction line temperature to the to the saturated 110 43 146 temperature in Table 10. 115 46 158 120 49 171 5. The difference between saturated temperature and suction 125 52 185 line temperature is the superheat. Superheat normal range 130 54 199 should be 8°F to 12°F (4.4°C to 6.7°C). 135 57 214 140 60 229 * Reset the heat pump by removing then restoring power to the unit at the breaker or from the manual switch. (There will be a three minute delay before heat pump restarts.) If the heat pump cuts out again on LOW or HIGH PRESSURE, additional troubleshooting is necessary to find the cause 145 63 246 DO NOT CONTINUE TO RESET THE HEAT PUMP, AS CONTINUED SHORT-CYCLING MAY STRESS OR DAMAGE INTERNAL COMPONENTS. 150 66 263 155 68 281

40 33 33 34 34

32 CHECKING REFRIGERANT CHARGE Servicing of the refrigeration circuit must only be performed by agencies or individuals possessing Type II or Universal certification as defined in Section 608 of the Clean Air Act. See Qualifications on page 8. TABLE 9

This HPWH unit is factory charged with 134a refrigerant. See the MODEL FACTORY CHARGE R134A rating label on the HPWH unit and Table 9 for refrigerant charge C2 5 7# by weight. It should not be necessary to add or remove refrigerant during installation or start up. Refrigerant lost during frequent C60 14# refrigerant pressure testing can cause low refrigerant conditions. C90 Air and water flow should always be checked first to eliminate C125 20# other potential problems before checking the refrigerant charge. C185 C250 60# Check Water Temperature Rise Always check water temperature rise through the HPWH unit’s internal heat exchanger before checking the refrigerant charge. See Start Up on page 29 for information on how to measure the water temperature rise. If the measured water temperature rise during start up was TABLE 10 within 8°F to 12°F (4°C to 7°C) checking the charge is not necessary unless other conditions warrant testing. R134A SATURATED TEMPERATURE CHART If the measured temperature rise through the HPWH unit is less SATURATED SATURATED REFRIGERANT TEMPERATURE °F TEMPERATURE °C PRESSURE (PSI) than 8°F (4°C) checking the charge is not necessary unless other conditions warrant testing. Short water piping runs 0 -18 7 between the HPWH and the storage tank will produce lower 5 -15 9 temperature rises and are not problematic. 10 -12 12 If the measured temperature rise through the HPWH unit is 15 -9 15 more than 12°F (7°C) check for restrictions in the inlet and 20 -7 18 outlet water piping connected between the HPWH unit and the storage tank. 25 -4 22 30 -1 26 35 2 30 40 4 35 45 7 40 50 10 45 55 13 51 60 16 57 65 18 64

SUPERHEAT CALCULATION 70 21 71 75 24 79 80 27 87 1. Measure and record the suction pressure at the suction line pressure access port inside the unit. 85 29 95 2. Convert the recorded suction pressure to 90 32 104 saturated temperature. 95 35 114 100 38 124 3. Measure the suction line temperature near the suction line pressure access port inside the unit. 105 41 135 4. Compare the suction line temperature to the to the saturated 110 43 146 temperature in Table 10. 115 46 158 120 49 171 5. The difference between saturated temperature and suction 125 52 185 line temperature is the superheat. Superheat normal range 130 54 199 should be 8°F to 12°F (4.4°C to 6.7°C). 135 57 214 140 60 229 145 63 246 150 66 263 155 68 281 34 34 41 a by must be controlled BUILDING RECIRCULATION LOOP RETURN HOT WATER HOT OU T O FIXTURES DRAIN FULL PORT BALL VALVE BALL PORT FULL CHECK VALVE GAGE TEMPERATURE PIPE T&P TO OPEN DRAIN pump LINE THERMOSTAT TUR E LEGEND WATER HEATER BACKUP TEMPER A NTRO L NK OR LINE WYE STRAINER TA CO PRESSURE RELIEF VALVE TEMPERATURE & PRESSURE TEMPERATURE CIRCULATING PUMP CIRCULATING RELIEF VALVE COLD WATER SUPPLY EXPANSION TANK building recirculation loop is present the circulation a See Closed Systems and Thermal Expansion on page 13 See Closed Systems and See Water Connections on page 17. If thermostat. 4. 5. 6. WATER OUT WATER PREHEATED TANK THERMOSTAT HEAT TRAP TRAP PIPING HEAT MINIMUM 18 INCHES SYSTEMS RETURN LINE MUST CONNECT TO THE TO CONNECT RETURN LINE MUST HEATER WATER THE BACKUP OF INLET ON PREHEAT SYSTEMS. ON PREHEAT TO THE STORAGE TANK ON PREHEAT TANK THE STORAGE TO TANK 2. LOOP BUILDING RECIRCULATION IMPORTANT INSTALLATION NOTES: INSTALLATION IMPORTANT 1. CONNECT MUST SUPPLY COLD WATER STORAGE SUPPLY PIPE T&P TO OPEN DRAIN FOR HPWH MODELS FIELD SUPPLIED PUMP RY PUMP FACTO WITHOUT AND BACKUP WATER HEATER WATER AND BACKUP VALVE FLUSH PURGE & ANK WATER (OUTLET) SUPPLY , SINGLE TEMPERATURE, PREHEAT SYSTEM WITH PREHEAT , SINGLE TEMPERATURE, RAM S DIAG PUMP STORAGE T (INLET) G WATER RETURN HPWH FINISHED FLOOR HEAT HEAT VALVE FLUSH DRAIN & PIPI N PIPING CONFIGURATION AND OTHER DEVICES; PIPING CONFIGURATION WARNING: THIS DRAWING SHOWS SUGGESTED THIS DRAWING WARNING: CHECK WITH LOCAL CODES AND ORDINANCES CODES CHECK WITH LOCAL FOR ADDITIONAL REQUIREMENTS. ONE VERTICAL WITH FORCED BUILDING RECIRCULATION TE R 3. on page 14. - Pressure Relief Valve Temperature See 2. on page 10. Temperature See Water WA Before installation of water piping review the following: 1. on page 13. See Mixing Valves 41 42 35 a by must be controlled FULL PORT BALL VALVE BALL PORT FULL DRAIN CHECK VALVE GAGE TEMPERATURE pump WHEN PRESENT BUILDING RECIRCULATION LOOP RETURN NOTE: BUILDING CONNECT RECIRC RETURN TO OF BACKUP INLET HEATER WATER LINE THERMOSTAT UR E COLD WATER SUPPLY LEGEND EXPANSION TANK PER AT TE M INE L OR RO L NK WYE STRAINER TA CON T TEMPERATURE & PRESSURE TEMPERATURE RELIEF VALVE CIRCULATING PUMP CIRCULATING PRESSURE RELIEF VALVE TANK THERMOSTAT TANK building recirculation loop is present the circulation a See Closed Systems and Thermal Expansion on page 13 See Closed Systems and See Water Connections on page 17. If thermostat. 4. 5. 6. TANK STORAGE HOT OUTLET HOT WATER HEATER WATER TO FIXTURES OR TO INLET OF BACKUP INLET SUPPLY PIPE T&P TO OPEN DRAIN FOR HPWH MODELS FIELD SUPPLIED PUMP RY PUMP FACTO WITHOUT VALVE FLUSH WITH PURGE & WATER (OUTLET) SUPPLY (INLET) WATER RETURN ANK HPWH VALVE FLUSH DRAIN & RAM S , SINGLE TEMPERATURE FINISHED FLOOR DIAG PUMP STORAGE T G T PIPI N PIPING CONFIGURATION AND OTHER DEVICES; PIPING CONFIGURATION WARNING: THIS DRAWING SHOWS SUGGESTED THIS DRAWING WARNING: CHECK WITH LOCAL CODES AND ORDINANCES CODES CHECK WITH LOCAL FOR ADDITIONAL REQUIREMENTS. TE R ONE HEA VERTICAL WITH FORCED BUILDING RECIRCULATION 3. on page 14. - Pressure Relief Valve Temperature See 2. on page 10. Temperature See Water WA Before installation of water piping review the following: 1. on page 13. See Mixing Valves 42 36 43 a by WHEN PRESENT NOTE: BUILDING CONNECT RECIRC RETURN TO OF BACKUP INLET HEATER WATER BUILDING RECIRCULATION LOOP RETURN DRAIN FULL PORT BALL VALVE BALL PORT FULL CHECK VALVE GAGE TEMPERATURE must be controlled LINE THERMOSTAT COLD WATER SUPPLY pump EXPANSION TANK TUR E LEGEND TEMPER A LI NE OR NTRO L NK WYE STRAINER TA CO TEMPERATURE & PRESSURE TEMPERATURE RELIEF VALVE PRESSURE RELIEF VALVE PUMP CIRCULATING TANK THERMOSTAT TANK building recirculation loop is present the circulation a See Closed Systems and Thermal Expansion on page 13 See Closed Systems and See Water Connections on page 17. If thermostat. TANK 4. 5. 6. STORAGE HOT OUTLET HOT WATER HEATER WATER TO FIXTURES OR TO INLET OF BACKUP INLET SUPPLY RY PUMP PIPE T&P TO OPEN DRAIN FOR HPWH MODELS FIELD SUPPLIED PUMP WITHOUT FACTO WITHOUT VALVE PURGE WATER (OUTLET) SUPPLY WITH FLUSH VALVES (INLET) WATER RETURN HPWH FINISHED FLOOR ANK RAM S DIAG G STORAGE T PIPI N HPWH HEAT PUMPS, SINGLE TEMPERATURE HEAT FLUSH VALVES DRAIN & TE R PIPING CONFIGURATION AND OTHER DEVICES; PIPING CONFIGURATION WARNING: THIS DRAWING SHOWS SUGGESTED THIS DRAWING WARNING: CHECK WITH LOCAL CODES AND ORDINANCES CODES CHECK WITH LOCAL FOR ADDITIONAL REQUIREMENTS. TWO VERTICAL WITH FORCED BUILDING RECIRCULATION 3. on page 14. - Pressure Relief Valve Temperature See 2. on page 10. Temperature See Water WA Before installation of water piping review the following: 1. on page 13. See Mixing Valves 43 44 37 a by BUILDING RECIRCULATION LOOP RETURN WHEN PRESENT NOTE: BUILDING CONNECT RECIRC RETURN TO OF BACKUP INLET HEATER WATER LINE THERMOSTAT COLD WATER SUPPLY must be controlled EXPANSION TANK pump DRAIN CHECK VALVE GAGE TEMPERATURE FULL PORT BALL VALVE BALL PORT FULL TUR E LEGEND PER A TE M NE R L I O TANK THERMOSTAT TANK NK WYE STRAINER TA CONTRO L CIRCULATING PUMP CIRCULATING TEMPERATURE & PRESSURE TEMPERATURE PRESSURE RELIEF VALVE RELIEF VALVE building recirculation loop is present the circulation a See Closed Systems and Thermal Expansion on page 13 See Closed Systems and See Water Connections on page 17. If thermostat. HOT OUTLET HOT WATER HEATER WATER TO FIXTURES OR TO INLET OF BACKUP INLET TANK 4. 5. 6. PIPE T&P TO OPEN DRAIN STORAGE SUPPLY VALVE PURGE WITH WATER FLUSH (OUTLET) SUPPLY VALVES (INLET) WATER RETURN FINISHED FLOOR ANK HPWH RAM S STORAGE T DIAG G HEAT PUMPS, SINGLE TEMPERATURE HEAT PIPI N WARNING: THIS DRAWING SHOWS SUGGESTED THIS DRAWING WARNING: PIPING CONFIGURATION AND OTHER DEVICES; PIPING CONFIGURATION CHECK WITH LOCAL CODES AND ORDINANCES CODES CHECK WITH LOCAL FOR ADDITIONAL REQUIREMENTS. HORIZONTAL HORIZONTAL TWO WITH FORCED BUILDING RECIRCULATION HPWH TE R FLUSH VALVES DRAIN & 3. on page 14. - Pressure Relief Valve Temperature See 2. on page 10. Temperature See Water WA Before installation of water piping review the following: 1. on page 13. See Mixing Valves 44 38 45 LIMITED WARRANTY COMMERCIAL HEAT PUMP WATER HEATERS Nyle Systems, the warrantor, extends the following LIMITED WARRANTY to the original owner of this commercial heat pump water heater subject to the terms, conditions and disclaimers stated below: 1. COMPRESSOR If the 5-Year Extended Compressor Warranty is purchased, and if within FIVE (5) years after delivery of this heat pump water heater the compressor shall prove, upon examination by the warrantor, to be defective, the warrantor will provide a replacement compressor. 2. ALL OTHER PARTS If within ONE (1) year after delivery of this heat pump water heater any other part or portion shall prove, upon examination by the warrantor, to be defective in material or workmanship, the warrantor will repair or replace such part or portion at its option. This warranty also extends to any factory supplied accessories. 3. CONDITIONS AND EXCEPTIONS Refrigerant, filters, refrigerant driers, and fan belts are not covered under this limited warranty. The warranty on all replacement parts, including the compressor, will be limited to the unexpired term of the original warranty. This warranty shall apply only when the heat pump water heater is installed in accordance with local plumbing and building codes, ordinances and regulations, the warranter's printed instructions provided with it and good industry practices. a. This warranty shall apply only when the unit is: (1) used at temperatures not exceeding the maximum system temperatures printed in the instructions provided; (2) filled with potable water, free to circulate at all times and free of damaging water sediment or scale deposits; (3) used in a non-corrosive and not contaminated atmosphere; (4) in its original installation location, and under original ownership; (5) in the United States, its territories or possessions, Canada, South America, Caribbean and Mexico; (6) sized in accordance with proper sizing techniques for commercial heat pump water heaters; (7) bearing the original rating label which has not been altered, defaced or removed, except as required by the warranter; (8) energized at the proper voltage and phase as stated on the rating label; (9) maintained in accordance with the instructions printed in the manual included with the heat pump water heater;

b. Any accident to the water heater, any misuse, abuse (including freezing) or alteration of it, any operation of it in a modified form, will void this warranty. 4. SERVICE REPAIR AND EXPENSE Under this limited warranty the warranter will provide only a replacement heat pump water heater or part thereof. The owner is responsible for all other costs. Such costs may include but are not limited to: a. Labor charges for service, removal, repair, or re installation of the water heater or any component part; b. Shipping, delivery, handling, and administrative charges for forwarding the new heater or replacement part from the nearest distributor and returning the claimed defective heater or part to such distributor; c. All cost necessary or incidental for any materials and/or permits required for installation of the replacement heater or part. 5. LIMITATIONS ON IMPLIED WARRANTIES Implied warranties, including any warranty of merchantability imposed on the sale of this heater under state law are limited to one (1) year dura- tion for the heater or any of its parts. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. 6. CLAIM PROCEDURE Any claim under this warranty should be initiated with the dealer who sold the heater, or with any other dealer handling the warrantor’s products. If this is not practicable, the owner should contact:

Nyle Systems, LLC 12 Stevens Road Brewer, Maine 04412 Telephone: 1-800-777-6953

a. The warrantor will only honor replacement with identical or similar water heater or parts thereof which are manufactured or distributed by the warrantor. b. Dealer replacements are made subject to in-warranty validation and approval by warrantor. 7. DISCLAIMERS NO OTHER EXPRESS WARRANTY HAS BEEN OR WILL BE MADE IN BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER OR THE INSTALLATION, OPERATION, REPAIR, OR REPLACEMENT OF THE HEATER. THE WARRANTOR SHALL NOT BE RESPONSIBLE FOR WATER DAMAGE, LOSS OF USE OF THE UNIT, INCONVENIENCE, LOSS OR DAMAGE TO PERSONAL PROPERTY, OR OTHER CONSEQUENTIAL DAMAGE. THE WARRANTOR SHALL NOT BE LIABLE BY VIRTUE OF THIS WARRANTY OR OTHERWISE FOR DAMAGE TO ANY PERSONS OR PROPERTY, WHETHER DIRECT OR INDIRECT, AND WHETHER ARISING IN CONTRACT OR IN TORT. a. Some states do not allow the exclusion or limitation of the incidental or consequential damage, so the above limitation or exclusion may not apply to you. b. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

45 46 LIMITED WARRANTY COMMERCIAL HEAT PUMP WATER HEATERS Fill in the following for your own reference. Keep it. Registration is not a condition of warranty. The model and serial number are found Nyle Systems, the warrantor, extends the following LIMITED WARRANTY to the original owner of this commercial heat pump water heater on the heater’s rating label. subject to the terms, conditions and disclaimers stated below: 1. COMPRESSOR If the 5-Year Extended Compressor Warranty is purchased, and if within FIVE (5) years after delivery of this heat pump water heater the compressor shall prove, upon examination by the warrantor, to be defective, the warrantor will provide a replacement compressor. Model No. Serial No. Date Installed 2. ALL OTHER PARTS If within ONE (1) year after delivery of this heat pump water heater any other part or portion shall prove, upon examination by the warrantor, Dealer’s Name to be defective in material or workmanship, the warrantor will repair or replace such part or portion at its option. This warranty also extends to any factory supplied accessories. Dealer’s Address Phone No. 3. CONDITIONS AND EXCEPTIONS City and State Zip Refrigerant, filters, refrigerant driers, and fan belts are not covered under this limited warranty. The warranty on all replacement parts, including the compressor, will be limited to the unexpired term of the original warranty. This warranty shall apply only when the heat pump water heater is installed in accordance with local plumbing and building codes, ordinances and regulations, the warranter's printed instructions provided with it and good industry practices. a. This warranty shall apply only when the unit is: (1) used at temperatures not exceeding the maximum system temperatures printed in the instructions provided; (2) filled with potable water, free to circulate at all times and free of damaging water sediment or scale deposits; (3) used in a non-corrosive and not contaminated atmosphere; (4) in its original installation location, and under original ownership; (5) in the United States, its territories or possessions, Canada, South America, Caribbean and Mexico; (6) sized in accordance with proper sizing techniques for commercial heat pump water heaters; (7) bearing the original rating label which has not been altered, defaced or removed, except as required by the warranter; (8) energized at the proper voltage and phase as stated on the rating label; (9) maintained in accordance with the instructions printed in the manual included with the heat pump water heater; b. Any accident to the water heater, any misuse, abuse (including freezing) or alteration of it, any operation of it in a modified form, will void this warranty. 4. SERVICE REPAIR AND EXPENSE Under this limited warranty the warranter will provide only a replacement heat pump water heater or part thereof. The owner is responsible for all Nyle Systems, LLC other costs. Such costs may include but are not limited to: a. Labor charges for service, removal, repair, or re installation of the water heater or any component part; 12 Stevens Road b. Shipping, delivery, handling, and administrative charges for forwarding the new heater or replacement part from the nearest Brewer, Maine 04412 distributor and returning the claimed defective heater or part to such distributor; c. All cost necessary or incidental for any materials and/or permits required for installation of the replacement heater or part. 5. LIMITATIONS ON IMPLIED WARRANTIES 1-800-777-6953 Implied warranties, including any warranty of merchantability imposed on the sale of this heater under state law are limited to one (1) year dura- tion for the heater or any of its parts. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Sales: Ext 216 6. CLAIM PROCEDURE Any claim under this warranty should be initiated with the dealer who sold the heater, or with any other dealer handling the Service : Ext 208 warrantor’s products. If this is not practicable, the owner should contact:

Nyle Systems, LLC 12 Stevens Road Brewer, Maine 04412 Telephone: 1-800-777-6953 a. The warrantor will only honor replacement with identical or similar water heater or parts thereof which are manufactured or distributed by the warrantor. b. Dealer replacements are made subject to in-warranty validation and approval by warrantor. 7. DISCLAIMERS NO OTHER EXPRESS WARRANTY HAS BEEN OR WILL BE MADE IN BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER OR THE INSTALLATION, OPERATION, REPAIR, OR REPLACEMENT OF THE HEATER. THE WARRANTOR SHALL NOT BE RESPONSIBLE FOR WATER DAMAGE, LOSS OF USE OF THE UNIT, INCONVENIENCE, LOSS OR DAMAGE TO PERSONAL PROPERTY, OR OTHER CONSEQUENTIAL DAMAGE. THE WARRANTOR SHALL NOT BE LIABLE BY VIRTUE OF THIS WARRANTY OR OTHERWISE FOR DAMAGE TO ANY PERSONS OR PROPERTY, WHETHER DIRECT OR INDIRECT, AND WHETHER ARISING IN CONTRACT OR IN TORT. a. Some states do not allow the exclusion or limitation of the incidental or consequential damage, so the above limitation or exclusion may not apply to you. b. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

45

40 46 47