Timing/Synchronizing/ Adjusting
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Spark Plug Condition Chart
Spark Plug Condition Chart Normal Mechanical Damage Oil Fouled May be caused by a foreign object that Too much oil is entering the combustion has accidentally entered the combus- Combustion deposits are slight chamber. This is often caused by piston tion chamber. When this condition is and not heavy enough to cause rings or cylinder walls that are badly discovered, check the other cylinders to any detrimental effect on engine worn. Oil may also be pulled into the prevent a recurrence, since it is possi- performance. Note the brown to chamber because of excessive clear- ble for a small object to "travel" from greyish tan color, and minimal ance in the valve stem guides. If the one cylinder to another where a large amount of electrode erosion which PCV valve is plugged or inoperative it degree of valve overlap exists. This clearly indicates the plug is in the can cause a build-up of crankcase pres- condition may also be due to improper correct heat range and has been sure which can force oil and oil vapors reach spark plugs that permit the piston operating in a "healthy" engine. past the rings and valve guides into the to touch or collide with the firing end. combustion chamber. Overheated Insulator Glazing Pre-Ignition A clean, white insulator firing tip and/or excessive electrode ero- Usually one or a combination of several sion indicates this spark plug con- Glazing appears as a yellowish, var- dition. This is often caused by over engine operating conditions are the nish-like color. This condition indicates prime causes of pre-ignition. -
TR3-TR3B Supercharger Installation Instructions for TR3 from TS13052E Through TR3B ("High Port" TR3’S) PART# 150-128, 150-130 440 Rutherford St
TR3-TR3B Supercharger Installation Instructions For TR3 from TS13052E through TR3B ("High port" TR3’s) PART# 150-128, 150-130 440 Rutherford St. Goleta, CA 93117 1-800-642-8295 • FAX 805-692-2525 • www.MossMiata.com Tools required: The vehicle shown in most of the illustrations is a Triumph TR3 with a steering rack conversion and an electric fan • TR3 Shop manual conversion. Although the instructional photographs may differ from your specific application, they are adequate to • Strap Wrench provide you with the information you need to complete a • Timing light successful installation of this product. Focus on the parts that are similar, rather than focus on the differences. • Thread sealer or Teflon tape • Phillips screwdrivers Note that the fuel lines will be replaced as part of the installation and that the tank will need to be filled with • Flat-blade screwdrivers at least 91-octane fuel before the car is started. For • Torque wrench up to 65 ft-lbs maximum safety drain the tank before starting the installation process. • 3/16" Allen wrench • Hack saw or cut-off wheel Warning: Never smoke or work around open flames. • Wire cutters, strippers and crimpers If your car is + (positive) ground (earth), we will be • Side cutters (dikes) converting it to – (negative) ground (earth) during this installation. You must follow the extra steps detailed • 1/4", 3/8", & 1/2" ratchets in the back of these instructions regarding the proper • 3" and 6" extensions for above ratchets procedure to convert the subject vehicle to negative ground. • Combination wrenches and sockets in the following sizes: Note: For maximum performance and to prevent • 7mm, 8mm, 10mm, 12mm, 13mm, 17mm premature failure, your engine should be in good mechanical condition and been recently tuned. -
SV470-SV620 Service Manual
SV470-SV620 Service Manual IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating instruction of equipment that this engine powers. Ensure engine is stopped and level before performing any maintenance or service. 2 Safety 3 Maintenance 5 Specifi cations 13 Tools and Aids 16 Troubleshooting 20 Air Cleaner/Intake 21 Fuel System 31 Governor System 33 Lubrication System 35 Electrical System 44 Starter System 47 Emission Compliant Systems 50 Disassembly/Inspection and Service 63 Reassembly 20 690 01 Rev. F KohlerEngines.com 1 Safety SAFETY PRECAUTIONS WARNING: A hazard that could result in death, serious injury, or substantial property damage. CAUTION: A hazard that could result in minor personal injury or property damage. NOTE: is used to notify people of important installation, operation, or maintenance information. WARNING WARNING CAUTION Explosive Fuel can cause Accidental Starts can Electrical Shock can fi res and severe burns. cause severe injury or cause injury. Do not fi ll fuel tank while death. Do not touch wires while engine is hot or running. Disconnect and ground engine is running. Gasoline is extremely fl ammable spark plug lead(s) before and its vapors can explode if servicing. CAUTION ignited. Store gasoline only in approved containers, in well Before working on engine or Damaging Crankshaft ventilated, unoccupied buildings, equipment, disable engine as and Flywheel can cause away from sparks or fl ames. follows: 1) Disconnect spark plug personal injury. Spilled fuel could ignite if it comes lead(s). 2) Disconnect negative (–) in contact with hot parts or sparks battery cable from battery. -
Installation Instructions SUPERCHARGER ‘90-’93 Mazda Miata Part# 999-000, 999-005, 999-010, 999-015
Installation Instructions SUPERCHARGER ‘90-’93 Mazda Miata Part# 999-000, 999-005, 999-010, 999-015 440 Rutherford St. P.O. Box 847 Goleta, CA 93117 1-888-888-4079 • FAX 805-692-2523 • www.jacksonracing.com INSTALLATION TIME IN AS LITTLE AS 4 HOURS regularly (every 3000 miles or so), you should FOR EXPERIENCED MECHANICS, AROUND 5 have no trouble. If in doubt, check your engine’s TO 6 HOURS FOR “OCCASIONAL” MECHAN- compression. You should have at least 135psi of ICS. compression in each cylinder with no more than a 10% variance between any two cylinders or with a TOOLS REQUIRED: 3/8” Drive Socket set w/ 10% increase in any cylinder after a tablespoon of 17mm, 14mm, 13mm, 12mm, 10mm & 8mm sock- oil is poured in. Your cooling system should be up ets; Deep sockets (14mm or 9/16”, 10mm): to par (50/50 mix of water and new coolant). Phillips and Standard screwdriver, 10mm, 12mm, Basically, if you have a good engine, it will be very and 17mm open end wrench; 5mm Allen wrench happy with this supercharger. with a 3/8” drive; paper clip; a box to store your OLD PARTS in. A 1/4” drive socket set will be use- BEFORE INSTALLING THIS SYSTEM: ful with some of the tight working areas. A timing A. Drive your fuel tank empty and refill with 92 light will be needed to set the ignition timing. Octane major brand gasoline. If you can only find 91 Octane, see step #3 under “Adjustments” at the A NOTE ON ADDING A SUPERCHARGER TO end of these instructions. -
Installation Instructions Cloyes® 3-Keyway Crank Sprockets
February 2, 2009 Installation Instructions Cloyes ® 3-Keyway Crank Sprockets The Cloyes® Patented 3-Keyway crank sprocket allows adjustment of the crankshaft timing by ± 4°. Remember: The camshaft angle is half of the crankshaft angle, therefore the camshaft will correspondingly advance or retard by ± 2°. By changing the cam timing, enhancements to the camshaft characteristics can be achieved. For example, retarding the cam timing will increase high RPM horsepower, and advancing the cam timing will increase low-end torque. The following examples illustrate which timing mark is used with its corresponding keyway: GM and Chrysler Ford Retard keyway To retard the camshaft timing, use the timing mark on the crank sprocket and the retard keyway shown above. GM and Chrysler Ford Factory keyway For factory specified timing, use the Ο timing mark on the crank sprocket and the factory keyway shown above. GM and Chrysler Ford Advance keyway To advance the camshaft timing, use the ∆ timing mark on the crank sprocket and the advance keyway shown above. Notes: After determining which setting to use, we advise marking (with white marker or similar) the corresponding timing mark and keyway. This will make them easier to identify during installation. Some high performance camshafts are ground with advance or retard built in. In this case the cam manufacturer intends the cam to be set at the factory specified timing. Also, during and after installation, observe for any interference between the timing set and engine block. If interference is found, remove or grind that area of the block so adequate clearance is obtained. When removing a press fit crank sprocket, a proper pulling tool should be used. -
Wo 2009/086051 A2
(12) INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT) (19) World Intellectual Property Organization International Bureau (43) International Publication Date (10) International Publication Number 9 July 2009 (09.07.2009) PCT WO 2009/086051 A2 (51) International Patent Classification: (74) Agent: MCGUIRE, Katherine, H.; Woods Oviatt F25B 1/04 (2006.01) Gilman LLP, 700 Crossroads Building, 2 State Street, Rochester, NY 14614 (US). (21) International Application Number: PCT/US2008/087591 (81) Designated States (unless otherwise indicated, for every kind of national protection available): AE, AG, AL, AM, (22) International Filing Date: AO, AT,AU, AZ, BA, BB, BG, BH, BR, BW, BY, BZ, CA, 19 December 2008 (19.12.2008) CH, CN, CO, CR, CU, CZ, DE, DK, DM, DO, DZ, EC, EE, EG, ES, FI, GB, GD, GE, GH, GM, GT, HN, HR, HU, ID, (25) Filing Language: English IL, IN, IS, JP, KE, KG, KM, KN, KP, KR, KZ, LA, LC, LK, (26) Publication Language: English LR, LS, LT, LU, LY,MA, MD, ME, MG, MK, MN, MW, MX, MY,MZ, NA, NG, NI, NO, NZ, OM, PG, PH, PL, PT, (30) Priority Data: RO, RS, RU, SC, SD, SE, SG, SK, SL, SM, ST, SV, SY,TJ, 61/016,131 21 December 2007 (21.12.2007) US TM, TN, TR, TT, TZ, UA, UG, US, UZ, VC, VN, ZA, ZM, ZW (71) Applicant (for all designated States except US): CAR- LETON LIFE SUPPORT SYSTEMS INC. [US/US]; (84) Designated States (unless otherwise indicated, for every 2734 Hickory Grove Road, Davenport, IA 52808 (US). kind of regional protection available): ARIPO (BW, GH, GM, KE, LS, MW, MZ, NA, SD, SL, SZ, TZ, UG, ZM, (72) Inventors; and ZW), Eurasian (AM, AZ, BY, KG, KZ, MD, RU, TJ, TM), (75) Inventors/Applicants (for US only): RALEIGH, Tim¬ European (AT,BE, BG, CH, CY, CZ, DE, DK, EE, ES, FI, othy [US/US]; 26810 172nd Ave, Long Grove, IA FR, GB, GR, HR, HU, IE, IS, IT, LT,LU, LV,MC, MT, NL, 52756 (US). -
Ins 151 VW Timing Belt How to TDI BEW(PD)
PLEASEREAD THEFOLLOWING BULLETINBEFORE CONTINUING WITH YOUR TIMING BELT REPLACEMENT Bulletin: PreventPremature Water PumpFailure! BLAUfergnugen!Inc.recommendsthatan Audi VwFactory Trained ASECertified Technicianinstallyourparts toensureyoursafety. AlwaysreadRobertBentleyfactoryservicemanualsafetyinstructionsandguidelines. ALWAYS WEARSAFETY GLASSES ANDOTHERSAFETY ITEMS WHENPERFORMING THEFOLLOWING WORK! InstallersResponsibility: Blaupartsrecommendsthatinstallerstakethenecessarytimetothoroughlyfollowthestepsoutlinedinthisbulletintopreventfuturelabor costs,aswellasanyinconvenienceaftertheinstallationofthewaterpumpincludedinthistimingbeltkit.Ithasbeennotedthatduetotime constraints,inconvenience,andprofit,manyindividualsandmechanicsalike,donottaketheextratimeneededtothoroughlyflushtheentire vehiclecoolingsystempriortotheinstallationofthenewwaterpump.Justdrainingthecoolingsystemandrefillingthesystemisnotenough! Prematurewaterpumpfailure(waterpumpsealsandbearings)canoccurbecauseoffailingtotakethetimetoflushtheentirecoolingsystem anditsrelatedcomponents.Oftenwhenproblemsarise,suchasacoolantleak,thenewwaterpumpisblamedasthecausewheninfactthe oppositeistrue.Itisusuallybecausetheinstallerhasneglectedtofollowthesestepslistedbelow. FlushingtheCoolingSystem: Itisimperativethatthecoolingsystembethoroughlyflushedofallaccumulatedsiltandsedimentbuildup,includingallaftermarketcooling systemadditives,orstopleakproductsthatmayhavebeenaddedtothecoolingsystem,pastorpresent. Thiswouldentailflushingtheradiator, engineblock,heatercoreandhosesetc.UseOnlyTap Water -
2004-01-2977 IC Engine Retard Ignition Timing Limit Detection and Control Using In-Cylinder Ionization Signal
Downloaded from SAE International by Brought To You Michigan State Univ, Thursday, April 02, 2015 SAE TECHNICAL PAPER SERIES 2004-01-2977 IC Engine Retard Ignition Timing Limit Detection and Control using In-Cylinder Ionization Signal Ibrahim Haskara, Guoming G. Zhu and Jim Winkelman Visteon Corporation Reprinted From: SI Engine Experiment and Modeling (SP-1901) Powertrain & Fluid Systems Conference and Exhibition Tampa, Florida USA October 25-28, 2004 400 Commonwealth Drive, Warrendale, PA 15096-0001 U.S.A. Tel: (724) 776-4841 Fax: (724) 776-5760 Web: www.sae.org Downloaded from SAE International by Brought To You Michigan State Univ, Thursday, April 02, 2015 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. For permission and licensing requests contact: SAE Permissions 400 Commonwealth Drive Warrendale, PA 15096-0001-USA Email: [email protected] Fax: 724-772-4891 Tel: 724-772-4028 For multiple print copies contact: SAE Customer Service Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax: 724-776-1615 Email: [email protected] ISBN 0-7680-1523-5 Copyright © 2004 SAE International Positions and opinions advanced in this paper are those of the author(s) and not necessarily those of SAE. The author is solely responsible for the content of the paper. A process is available by which discussions will be printed with the paper if it is published in SAE Transactions. -
Needle Roller Bearings Needle Roller Bearings 4703 E Cover 01-12-03 09.16 Sida 4
4703_E_Cover 01-12-03 09.16 Sida 2 R Needle roller bearings roller Needle Needle roller bearings 4703_E_Cover 01-12-03 09.16 Sida 4 © Copyright SKF 2001 The contents of this catalogue are the copyright of the publisher and may not be reproduced (even extracts) unless permis-sion is granted. Every care has been taken to ensure the accuracy of the information con- tained in this catalogue but no liability can be accepted for any loss or damage whet- her direct, indirect or consequential arising out of the use of the information contained here in. Catalogue 4703/I E Printed in Sweden on environmentally friendly paper by Elanders Graphic Systems AB. General ……………………………………………………………………………… 3 Foreword ……………………………………………………………………………………… 5 1 The SKF Group – a worldwide corporation ……………………………………………… 6 Bearing data …………………………………………………………………… 9 Bearing types ………………………………………………………………………………… 10 2 Bearing data – general ……………………………………………………………………… 14 Speeds ……………………………………………………………………………………… 14 Tolerances ………………………………………………………………………………… 14 Internal clearance ………………………………………………………………………… 21 Materials …………………………………………………………………………………… 22 Supplementary designations …………………………………………………………… 24 Design of associated components ……………………………………………………… 26 Product data …………………………………………………………………… 31 Needle roller and cage assemblies ……………………………………………………… 33 3 Drawn cup needle roller bearings ………………………………………………………… 49 Needle roller bearings ……………………………………………………………………… 67 Alignment needle roller bearings ………………………………………………………… 107 Needle roller thrust bearings ……………………………………………………………… -
DYNO Testing)
TyrolSport UG Side Mount Intercooler - The new standard in upgraded Side Mount Intercoolers for 1.8T Golf/Jetta (DYNO Testing) The aftermarket for the 1.8T has been booming, as people come to realize the potential of this stout motor in a relatively light chassis. Up until now, the upgrade path for the stock intercooler has been to replace the stock Sidemount intercooler(SMIC) with a larger unit, or to scrap it altogether and go with a Front Mount unit(FMIC). It has been held as common knowledge that SMICs are inferior to FMICs in all performance applications. Regardless of turbo, horsepower, vehicle use, FMICs have trumped SMICs in popularity. Part of this due to the fact that all the big horsepower cars run FMICs. The other part seems to be that it is inconceivable to many that an SMIC can indeed perform equal to an FMIC. The goal of the TyrolSport UG SMIC was to combine the performance of an FMIC with the cost and easy packaging and installation of an SMIC. We spent the better part of a day today testing three intercoolers. The stock sidemount, The TyrolSport UG side mount(Known as the UG SMIC in the charts below), and a front mount. The aftermarket FMIC will not be named for many reasons. The TyrolSport UG SMIC mounts in the stock location, uses stock hoses, and requires minor trimming to fit. The UG SMIC uses a bar and plate Bell intercooler core. The Front Mount is a popular unit, and resides on many 1.8Ts. We will not reveal the manufacturer of the FMIC, as the purpose of this test was data acquisition; not marketing, sales, or slander. -
1. Turn the Crankshaft Clockwise (Right Turn) to Align Each Timing Mark and to Set the Number 1 Cylinder at Compression Top Dead Center
1. Turn the crankshaft clockwise (right turn) to align each timing mark and to set the number 1 cylinder at compression top dead center. 2. Loosen the tension pulley fixing bolt. CAUTION: If the timing belt is to be re-used, use chalk to mark (on its flat side) an arrow indicating the clockwise direction. 3. Place a screwdriver against the tensioner pulley and pry it fully back in the direction of the arrow. 4. Temporarily tighten the tensioner pulley bolt. 5. Remove the timing belt. INSTALLATION SERVICE POINTS ]]A[[ TIMING BELT INSTALLATION CAUTION: After installing the timing belt, try to rotate the camshaft sprocket in the reverse direction. Recheck to be sure that the belt is fully tensioned and that each timing mark is in the proper position. 1. With the timing belt tensioner pulley bolt loosened, use a screwdriver to pry the tensioner pulley as close to the engine mount as possible. Then temporarily tighten tensioner bolt. 2. Align each of the camshaft and crankshaft sprocket timing marks. 3. Install the timing belt in the following order, while making sure that the tension side of the belt is not loose. 1) Crankshaft sprocket 2) Water pump sprocket 3) Camshaft sprocket 4) Tensioner pulley ]]B[[ TIMING BELT TENSION ADJUSTMENT 1. Initially loosen the fixing bolt of the tensioner pulley fixed to the engine mount side by 1/4 - 1/2 turn , and use the force of the tensioner spring to apply tension to the belt. CAUTION: As the purpose of this procedure is to apply the proper amount of tension to the tension side of the timing belt by using the cam driving torque, turn the crankshaft only by the amount given below. -
S&S® Cycle, Inc
® Instruction 51-1018 S&S Cycle, Inc. 02-18-13 14025 Cty Hwy G PO Box 215 Copyright © 1980, 1985, 1988, 1991, Viola, Wisconsin 54664 1992, 2002, 2006, 2005, 2010, 2013 Phone: 608-627-1497 • Fax: 608-627-1488 by S&S® Cycle, Inc. Technical Service Phone: 608-627-TECH (8324) Technical Service Email: [email protected] All rights reserved. Printed in the U.S.A. Website: www.sscycle.com General Instructions for All Flywheel Installations and Instructions for 37/16" - 31/2" Bore Big Twin Stroker Kit 1936–1999 DISCLAIMER: IMPORTANT NOTICE: S&S parts are designed for high performance, off road, racing applications and Statements in this instruction sheet preceded by the following words are of are intended for the very experienced rider only. The installation of S&S parts special significance. may void or adversely effect your factory warranty. In addition such installation and use may violate certain federal, state, and local laws, rules and ordinances WARNING as well as other laws when used on motor vehicles used on public highways, Means there is the possibility of injury to yourself or others. especially in states where pollution laws may apply. Always check federal, state, CAUTION and local laws before modifying your motorcycle. It is the sole and exclusive responsibility of the user to determine the suitability of the product for his or Means there is the possibility of damage to the part or motorcycle. her use, and the user shall assume all legal, personal injury risk and liability and NOTE all other obligations, duties, and risks associated therewith.