Chapter 7 Vapor and Gas Power Systems
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Transcritical Pressure Organic Rankine Cycle (ORC) Analysis Based on the Integrated-Average Temperature Difference in Evaporators
Applied Thermal Engineering 88 (2015) 2e13 Contents lists available at ScienceDirect Applied Thermal Engineering journal homepage: www.elsevier.com/locate/apthermeng Research paper Transcritical pressure Organic Rankine Cycle (ORC) analysis based on the integrated-average temperature difference in evaporators * Chao Yu, Jinliang Xu , Yasong Sun The Beijing Key Laboratory of Multiphase Flow and Heat Transfer for Low Grade Energy Utilizations, North China Electric Power University, Beijing 102206, PR China article info abstract Article history: Integrated-average temperature difference (DTave) was proposed to connect with exergy destruction (Ieva) Received 24 June 2014 in heat exchangers. Theoretical expressions were developed for DTave and Ieva. Based on transcritical Received in revised form pressure ORCs, evaporators were theoretically studied regarding DTave. An exact linear relationship be- 12 October 2014 tween DT and I was identified. The increased specific heats versus temperatures for organic fluid Accepted 11 November 2014 ave eva protruded its TeQ curve to decrease DT . Meanwhile, the decreased specific heats concaved its TeQ Available online 20 November 2014 ave curve to raise DTave. Organic fluid in the evaporator undergoes a protruded TeQ curve and a concaved T eQ curve, interfaced at the pseudo-critical temperature point. Elongating the specific heat increment Keywords: fi Organic Rankine Cycle section and shortening the speci c heat decrease section improved the cycle performance. Thus, the fi Integrated-average temperature difference system thermal and exergy ef ciencies were increased by increasing critical temperatures for 25 organic Exergy destruction fluids. Wet fluids had larger thermal and exergy efficiencies than dry fluids, due to the fact that wet fluids Thermal match shortened the superheated vapor flow section in condensers. -
Overview of Materials Used for the Basic Elements of Hydraulic Actuators and Sealing Systems and Their Surfaces Modification Methods
materials Review Overview of Materials Used for the Basic Elements of Hydraulic Actuators and Sealing Systems and Their Surfaces Modification Methods Justyna Skowro ´nska* , Andrzej Kosucki and Łukasz Stawi ´nski Institute of Machine Tools and Production Engineering, Lodz University of Technology, ul. Stefanowskiego 1/15, 90-924 Lodz, Poland; [email protected] (A.K.); [email protected] (Ł.S.) * Correspondence: [email protected] Abstract: The article is an overview of various materials used in power hydraulics for basic hydraulic actuators components such as cylinders, cylinder caps, pistons, piston rods, glands, and sealing systems. The aim of this review is to systematize the state of the art in the field of materials and surface modification methods used in the production of actuators. The paper discusses the requirements for the elements of actuators and analyzes the existing literature in terms of appearing failures and damages. The most frequently applied materials used in power hydraulics are described, and various surface modifications of the discussed elements, which are aimed at improving the operating parameters of actuators, are presented. The most frequently used materials for actuators elements are iron alloys. However, due to rising ecological requirements, there is a tendency to looking for modern replacements to obtain the same or even better mechanical or tribological parameters. Sealing systems are manufactured mainly from thermoplastic or elastomeric polymers, which are characterized by Citation: Skowro´nska,J.; Kosucki, low friction and ensure the best possible interaction of seals with the cooperating element. In the A.; Stawi´nski,Ł. Overview of field of surface modification, among others, the issue of chromium plating of piston rods has been Materials Used for the Basic Elements discussed, which, due, to the toxicity of hexavalent chromium, should be replaced by other methods of Hydraulic Actuators and Sealing of improving surface properties. -
Isobaric Expansion Engines: New Opportunities in Energy Conversion for Heat Engines, Pumps and Compressors
energies Concept Paper Isobaric Expansion Engines: New Opportunities in Energy Conversion for Heat Engines, Pumps and Compressors Maxim Glushenkov 1, Alexander Kronberg 1,*, Torben Knoke 2 and Eugeny Y. Kenig 2,3 1 Encontech B.V. ET/TE, P.O. Box 217, 7500 AE Enschede, The Netherlands; [email protected] 2 Chair of Fluid Process Engineering, Paderborn University, Pohlweg 55, 33098 Paderborn, Germany; [email protected] (T.K.); [email protected] (E.Y.K.) 3 Chair of Thermodynamics and Heat Engines, Gubkin Russian State University of Oil and Gas, Leninsky Prospekt 65, Moscow 119991, Russia * Correspondence: [email protected] or [email protected]; Tel.: +31-53-489-1088 Received: 12 December 2017; Accepted: 4 January 2018; Published: 8 January 2018 Abstract: Isobaric expansion (IE) engines are a very uncommon type of heat-to-mechanical-power converters, radically different from all well-known heat engines. Useful work is extracted during an isobaric expansion process, i.e., without a polytropic gas/vapour expansion accompanied by a pressure decrease typical of state-of-the-art piston engines, turbines, etc. This distinctive feature permits isobaric expansion machines to serve as very simple and inexpensive heat-driven pumps and compressors as well as heat-to-shaft-power converters with desired speed/torque. Commercial application of such machines, however, is scarce, mainly due to a low efficiency. This article aims to revive the long-known concept by proposing important modifications to make IE machines competitive and cost-effective alternatives to state-of-the-art heat conversion technologies. Experimental and theoretical results supporting the isobaric expansion technology are presented and promising potential applications, including emerging power generation methods, are discussed. -
The Atmospheric Steam Engine As Energy Converter for Low and Medium Temperature Thermal Energy
The atmospheric steam engine as energy converter for low and medium temperature thermal energy Author: Gerald Müller, Faculty of Engineering and the Environment, University of Southampton, Highfield, Southampton SO17 1BJ, UK. Te;: +44 2380 592465, email: [email protected] Key words : low and medium temperature, thermal energy, steam engine, desalination. Abstract Many industrial processes and renewable energy sources produce thermal energy with temperatures below 100°C. The cost-effective generation of mechanical energy from this thermal energy still constitutes an engineering problem. The atmospheric steam engine is a very simple machine which employs the steam generated by boiling water at atmospheric pressures. Its main disadvantage is the low theoretical efficiency of 0.064. In this article, first the theory of the atmospheric steam engine is extended to show that operation for temperatures between 60°C and 100°C is possible although efficiencies are further reduced. Second, the addition of a forced expansion stroke, where the steam volume is increased using external energy, is shown to lead to significantly increased overall efficiencies ranging from 0.084 for a boiler temperature of T0 = 60°C to 0.25 for T0 = 100°C. The simplicity of the machine indicates cost-effectiveness. The theoretical work shows that the atmospheric steam engine still has development potential. 1. Introduction The cost-effective utilisation of thermal energy with temperatures below 100°C to generate mechanical power still constitutes an engineering problem. In the same time, energy within this temperature range is widely available as waste heat from industrial processes, from biomass plants, from geothermal sources or as thermal energy from solar thermal converters [1]. -
RECIPROCATING ENGINES Franck Nicolleau
RECIPROCATING ENGINES Franck Nicolleau To cite this version: Franck Nicolleau. RECIPROCATING ENGINES. Master. RECIPROCATING ENGINES, Sheffield, United Kingdom. 2010, pp.189. cel-01548212 HAL Id: cel-01548212 https://hal.archives-ouvertes.fr/cel-01548212 Submitted on 27 Jun 2017 HAL is a multi-disciplinary open access L’archive ouverte pluridisciplinaire HAL, est archive for the deposit and dissemination of sci- destinée au dépôt et à la diffusion de documents entific research documents, whether they are pub- scientifiques de niveau recherche, publiés ou non, lished or not. The documents may come from émanant des établissements d’enseignement et de teaching and research institutions in France or recherche français ou étrangers, des laboratoires abroad, or from public or private research centers. publics ou privés. Distributed under a Creative Commons Attribution - NonCommercial| 4.0 International License Mechanical Engineering - 14 May 2010 -1- UNIVERSITY OF SHEFFIELD Department of Mechanical Engineering Mappin street, Sheffield, S1 3JD, England RECIPROCATING ENGINES Autumn Semester 2010 MEC403 - MEng, semester 7 - MEC6403 - MSc(Res) Dr. F. C. G. A. Nicolleau MD54 Telephone: +44 (0)114 22 27700. Direct Line: +44 (0)114 22 27867 Fax: +44 (0)114 22 27890 email: F.Nicolleau@sheffield.ac.uk http://www.shef.ac.uk/mecheng/mecheng cms/staff/fcgan/ MEng 4th year Course Tutor : Pr N. Qin European and Year Abroad Tutor : C. Pinna MSc(Res) and MPhil Course Director : F. C. G. A. Nicolleau c 2010 F C G A Nicolleau, The University of Sheffield -2- Combustion engines Table of content -3- Table of content Table of content 3 Nomenclature 9 Introduction 13 Acknowledgement 16 I - Introduction and Fundamentals of combustion 17 1 Introduction to combustion engines 19 1.1 Pistonengines.................................. -
Advanced Power Cycles with Mixtures As the Working Fluid
Advanced Power Cycles with Mixtures as the Working Fluid Maria Jonsson Doctoral Thesis Department of Chemical Engineering and Technology, Energy Processes Royal Institute of Technology Stockholm, Sweden, 2003 Advanced Power Cycles with Mixtures as the Working Fluid Maria Jonsson Doctoral Thesis Department of Chemical Engineering and Technology, Energy Processes Royal Institute of Technology Stockholm, Sweden, 2003 TRITA-KET R173 ISSN 1104-3466 ISRN KTH/KET/R--173--SE ISBN 91-7283-443-9 Contact information: Royal Institute of Technology Department of Chemical Engineering and Technology, Division of Energy Processes SE-100 44 Stockholm Sweden Copyright © Maria Jonsson, 2003 All rights reserved Printed in Sweden Universitetsservice US AB Stockholm, 2003 Advanced Power Cycles with Mixtures as the Working Fluid Maria Jonsson Department of Chemical Engineering and Technology, Energy Processes Royal Institute of Technology, Stockholm, Sweden Abstract The world demand for electrical power increases continuously, requiring efficient and low-cost methods for power generation. This thesis investigates two advanced power cycles with mixtures as the working fluid: the Kalina cycle, alternatively called the ammonia-water cycle, and the evaporative gas turbine cycle. These cycles have the potential of improved performance regarding electrical efficiency, specific power output, specific investment cost and cost of electricity compared with the conventional technology, since the mixture working fluids enable efficient energy recovery. This thesis shows that the ammonia-water cycle has a better thermodynamic performance than the steam Rankine cycle as a bottoming process for natural gas- fired gas and gas-diesel engines, since the majority of the ammonia-water cycle configurations investigated generated more power than steam cycles. -
Rankine Cycle Definitions
Rankine Cycle Reading Problems 11.1 ! 11.7 11.29, 11.36, 11.43, 11.47, 11.52, 11.55, 11.58, 11.74 Definitions • working fluid is alternately vaporized and condensed as it recirculates in a closed cycle • the standard vapour cycle that excludes internal irreversibilities is called the Ideal Rankine Cycle Analyze the Process Device 1st Law Balance Boiler h2 + qH = h3 ) qH = h3 − h2 (in) Turbine h3 = h4 + wT ) wT = h3 − h4 (out) Condenser h4 = h1 + qL ) qL = h4 − h1 (out) Pump h1 + wP = h2 ) wP = h2 − h1 (in) 1 The Rankine efficiency is net work output ηR = heat supplied to the boiler (h − h ) + (h − h ) = 3 4 1 2 (h3 − h2) Effects of Boiler and Condenser Pressure We know the efficiency is proportional to T η / 1 − L TH The question is ! how do we increase efficiency ) TL # and/or TH ". 1. INCREASED BOILER PRESSURE: • an increase in boiler pressure results in a higher TH for the same TL, therefore η ". • but 40 has a lower quality than 4 – wetter steam at the turbine exhaust – results in cavitation of the turbine blades – η # plus " maintenance • quality should be > 80 − 90% at the turbine exhaust 2 2. LOWER TL: • we are generally limited by the T ER (lake, river, etc.) eg. lake @ 15 ◦C + ∆T = 10 ◦C = 25 ◦C | {z } resistance to HT ) Psat = 3:169 kP a. • this is why we have a condenser – the pressure at the exit of the turbine can be less than atmospheric pressure 3. INCREASED TH BY ADDING SUPERHEAT: • the average temperature at which heat is supplied in the boiler can be increased by superheating the steam – dry saturated steam from the boiler is passed through a second bank of smaller bore tubes within the boiler until the steam reaches the required temperature – The value of T H , the mean temperature at which heat is added, increases, while TL remains constant. -
Dynamic and Thermodynamic Examination of a Two- Stroke Internal Combustion Engine
Politeknik Dergisi, 2016; 19 (2) : 141-154 Journal of Polytechnic, 2016; 19 (2) : 141-154 Dynamic and Thermodynamic Examination of a Two- Stroke Internal Combustion Engine Duygu İPCİ*, Halit KARABULUTa aGazi University Technology Faculty Automotive Engineering Department (Geliş / Received : 27.06.2015 ; Kabul / Accepted : 24.07.2015) ABSTRACT In this study the combined dynamic and thermodynamic analysis of a two-stroke internal combustion engine was carried out. The variation of the heat, given to the working fluid during the heating process of the thermodynamic cycle, was modeled with the Gaussian function. The dynamic model of the piston driving mechanism was established by means of nine equations, five of them are motion equations and four of them are kinematic relations. Equations are solved by using a numerical method based on the Taylor series. By means of introducing practical specific values, the dynamic and thermodynamic behaviors of the engine were examined. Variations of several engine performance parameters with engine speed and charging pressure were examined. The brake thermal efficiency, cooling loss, friction loss and exhaust loss of the engine were predicted as about 37%, 28%, 4%, and 31% respectively for 3000 rpm engine speed and 1 bar charging pressure. Speed fluctuation was found to be 3% for 3000 rpm engine speed and 45 Nm torque. Keywords: Two stroke engine, thermodynamic analysis, dynamic analysis, power and torque estimation, speed fluctuations. ÖZ Bu araştırmada iki zamanlı bir içten yanmalı motorun dinamik ve termodinamik birleşik analizi yapılmıştır. Termodinamik çevrimin yanma süresince çalışma akışkanına verilen ısının değişimi Gauss fonksiyonu ile modellenmiştir. Piston hareket mekanizmasının dinamik modeli dokuz denklemle modellenmiş olup bunlardan beşi hareket denklemi, dördü kinematik ilişkidir. -
THESIS WASTE HEAT RECOVERY from a HIGH TEMPERATURE DIESEL ENGINE Submitted by Jonas E. Adler Department of Mechanical Engineerin
THESIS WASTE HEAT RECOVERY FROM A HIGH TEMPERATURE DIESEL ENGINE Submitted by Jonas E. Adler Department of Mechanical Engineering In partial fulfillment of the requirements For the Degree of Master of Science Colorado State University Fort Collins, Colorado Fall 2017 Master’s Committee: Advisor: Todd M. Bandhauer Daniel B. Olsen Sybil E. Sharvelle Copyright by Jonas E. Adler 2017 All Rights Reserved ABSTRACT WASTE HEAT RECOVERY FROM A HIGH TEMPERATURE DIESEL ENGINE Government-mandated improvements in fuel economy and emissions from internal combustion engines (ICEs) are driving innovation in engine efficiency. Though incremental efficiency gains have been achieved, most combustion engines are still only 30-40% efficient at best, with most of the remaining fuel energy being rejected to the environment as waste heat through engine coolant and exhaust gases. Attempts have been made to harness this waste heat and use it to drive a Rankine cycle and produce additional work to improve efficiency. Research on waste heat recovery (WHR) demonstrates that it is possible to improve overall efficiency by converting wasted heat into usable work, but relative gains in overall efficiency are typically minimal (~5-8%) and often do not justify the cost and space requirements of a WHR system. The primary limitation of the current state-of-the-art in WHR is the low temperature of the engine coolant (~90°C), which minimizes the WHR from a heat source that represents between 20% and 30% of the fuel energy. The current research proposes increasing the engine coolant temperature to improve the utilization of coolant waste heat as one possible path to achieving greater WHR system effectiveness. -
25 Kw Low-Temperature Stirling Engine for Heat Recovery, Solar, and Biomass Applications
25 kW Low-Temperature Stirling Engine for Heat Recovery, Solar, and Biomass Applications Lee SMITHa, Brian NUELa, Samuel P WEAVERa,*, Stefan BERKOWERa, Samuel C WEAVERb, Bill GROSSc aCool Energy, Inc, 5541 Central Avenue, Boulder CO 80301 bProton Power, Inc, 487 Sam Rayburn Parkway, Lenoir City TN 37771 cIdealab, 130 W. Union St, Pasadena CA 91103 *Corresponding author: [email protected] Keywords: Stirling engine, waste heat recovery, concentrating solar power, biomass power generation, low-temperature power generation, distributed generation ABSTRACT This paper covers the design, performance optimization, build, and test of a 25 kW Stirling engine that has demonstrated > 60% of the Carnot limit for thermal to electrical conversion efficiency at test conditions of 329 °C hot side temperature and 19 °C rejection temperature. These results were enabled by an engine design and construction that has minimal pressure drop in the gas flow path, thermal conduction losses that are limited by design, and which employs a novel rotary drive mechanism. Features of this engine design include high-surface- area heat exchangers, nitrogen as the working fluid, a single-acting alpha configuration, and a design target for operation between 150 °C and 400 °C. 1 1. INTRODUCTION Since 2006, Cool Energy, Inc. (CEI) has designed, fabricated, and tested five generations of low-temperature (150 °C to 400 °C) Stirling engines that drive internally integrated electric alternators. The fifth generation of engine built by Cool Energy is rated at 25 kW of electrical power output, and is trade-named the ThermoHeart® Engine. Sources of low-to-medium temperature thermal energy, such as internal combustion engine exhaust, industrial waste heat, flared gas, and small-scale solar heat, have relatively few methods available for conversion into more valuable electrical energy, and the thermal energy is usually wasted. -
Systematic Methods for Working Fluid Selection and the Design, Integration and Control of Organic Rankine Cycles—A Review
Energies 2015, 8, 4755-4801; doi:10.3390/en8064755 OPEN ACCESS energies ISSN 1996-1073 www.mdpi.com/journal/energies Review Systematic Methods for Working Fluid Selection and the Design, Integration and Control of Organic Rankine Cycles—A Review Patrick Linke 1,*, Athanasios I. Papadopoulos 2,† and Panos Seferlis 3,† 1 Department of Chemical Engineering, Texas A&M University at Qatar, P.O. Box 23874, Education City, 77874 Doha, Qatar 2 Chemical Process and Energy Resources Institute, Centre for Research and Technology-Hellas, Thermi, 57001 Thessaloniki, Greece; E-Mail: [email protected] 3 Department of Mechanical Engineering, Aristotle University of Thessaloniki, P.O. Box 484, 54124 Thessaloniki, Greece; E-Mail: [email protected] † These authors contributed equally to this work. * Author to whom correspondence should be addressed; E-Mail: [email protected]; Tel.: +974-4423-0251; Fax: +974-4423-0011. Academic Editor: Roberto Capata Received: 1 March 2015 / Accepted: 15 May 2015 / Published: 26 May 2015 Abstract: Efficient power generation from low to medium grade heat is an important challenge to be addressed to ensure a sustainable energy future. Organic Rankine Cycles (ORCs) constitute an important enabling technology and their research and development has emerged as a very active research field over the past decade. Particular focus areas include working fluid selection and cycle design to achieve efficient heat to power conversions for diverse hot fluid streams associated with geothermal, solar or waste heat sources. Recently, a number of approaches have been developed that address the systematic selection of efficient working fluids as well as the design, integration and control of ORCs. -
Comparison of ORC Turbine and Stirling Engine to Produce Electricity from Gasified Poultry Waste
Sustainability 2014, 6, 5714-5729; doi:10.3390/su6095714 OPEN ACCESS sustainability ISSN 2071-1050 www.mdpi.com/journal/sustainability Article Comparison of ORC Turbine and Stirling Engine to Produce Electricity from Gasified Poultry Waste Franco Cotana 1,†, Antonio Messineo 2,†, Alessandro Petrozzi 1,†,*, Valentina Coccia 1, Gianluca Cavalaglio 1 and Andrea Aquino 1 1 CRB, Centro di Ricerca sulle Biomasse, Via Duranti sn, 06125 Perugia, Italy; E-Mails: [email protected] (F.C.); [email protected] (V.C.); [email protected] (G.C.); [email protected] (A.A.) 2 Università degli Studi di Enna “Kore” Cittadella Universitaria, 94100 Enna, Italy; E-Mail: [email protected] † These authors contributed equally to this work. * Author to whom correspondence should be addressed; E-Mail: [email protected]; Tel.: +39-075-585-3806; Fax: +39-075-515-3321. Received: 25 June 2014; in revised form: 5 August 2014 / Accepted: 12 August 2014 / Published: 28 August 2014 Abstract: The Biomass Research Centre, section of CIRIAF, has recently developed a biomass boiler (300 kW thermal powered), fed by the poultry manure collected in a nearby livestock. All the thermal requirements of the livestock will be covered by the heat produced by gas combustion in the gasifier boiler. Within the activities carried out by the research project ENERPOLL (Energy Valorization of Poultry Manure in a Thermal Power Plant), funded by the Italian Ministry of Agriculture and Forestry, this paper aims at studying an upgrade version of the existing thermal plant, investigating and analyzing the possible applications for electricity production recovering the exceeding thermal energy. A comparison of Organic Rankine Cycle turbines and Stirling engines, to produce electricity from gasified poultry waste, is proposed, evaluating technical and economic parameters, considering actual incentives on renewable produced electricity.