KATHOLIEKE UNIVERSITEIT LEUVEN FACULTEIT INGENIEURSWETENSCHAPPEN DEPARTEMENT CHEMISCHE INGENIEURSTECHNIEKEN W. DE CROYLAAN 46 B 3001 HEVERLEE BELGIË
MODELLING LEACHING OF INORGANIC CONTAMINANTS FROM CEMENTITIOUS WASTE MATRICES
Promotor: Prof. dr. R. Swennen Eindwerk ingediend tot het behalen van de graad van Co promotor: Dr. ir. T. Van Gerven burgerlijk scheikundig ingenieur door
Evelien Martens
Juni 2007 KATHOLIEKE UNIVERSITEIT LEUVEN FACULTEIT INGENIEURSWETENSCHAPPEN DEPARTEMENT CHEMISCHE INGENIEURSTECHNIEKEN W. DE CROYLAAN 46 B 3001 HEVERLEE BELGIË
MODELLING LEACHING OF INORGANIC CONTAMINANTS FROM CEMENTITIOUS WASTE MATRICES
Promotor: Prof. dr. R. Swennen Eindwerk ingediend tot het behalen van de graad van Co promotor: Dr. ir. T. Van Gerven burgerlijk scheikundig ingenieur door
Assessoren: ir. G. Cornelis Prof. dr. ir. E. Smolders Evelien Martens
Juni 2007
© Copyright by K.U.Leuven – Deze tekst is een examendocument dat na verdediging niet werd gecorrigeerd voor eventueel vastgestelde fouten. Zonder voorafgaande schriftelijke toestemming van de promotoren en de auteurs is overnemen, kopiëren, gebruiken of realiseren van deze uitgave of gedeelten ervan verboden. Voor aanvragen tot of informatie in verband met het overnemen en/of gebruik en/of realisatie van gedeelten uit deze publicatie, wendt u zich tot de K.U.Leuven, Dept.Chemische Ingenieurstechnieken, de Croylaan 46 B-3001 Heverlee (België), tel. 016/322676. Voorafgaande schriftelijke toestemming van de promotor is vereist voor het aanwenden van de in dit afstudeerwerk beschreven (originele) methoden, producten, toestellen, programma’s voor industrieel nut en voor inzending van deze publicatie ter deelname aan wetenschappelijke prijzen of wedstrijden.
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Dankwoord
Het is zover, na lang zwoegen met verschillende tegenslagen – wanneer PHREEQC niet convergeerde, de modellering niet overeenkwam met de resultaten of mijn pc crashte – maar ook veel leuke momenten – wanneer alles eindelijk bleek te werken – is mijn thesis af. Tijd dus om even iedereen te bedanken die hieraan heeft meegeholpen. Een eerste woord van dank voor Prof. Rudy Swennen om als promotor te willen fungeren bij dit eindwerk. Ondanks zijn drukke agenda heeft hij steeds geprobeerd tijd vrij te maken voor de vergaderingen. Daarnaast dien ik uiteraard mijn co promotor, Tom Van Gerven, te bedanken die mij het onderwerp heeft aangeboden. Doorheen het jaar volgde hij de evolutie van mijn thesis nauwgezet op, waarvoor dank! Verder wens ik Diederik Jacques, Dirk Mallants en Lian Wang oprecht te bedanken voor de uitstekende begeleiding vanuit het SCK, zowel tijdens mijn twee weken stage in september als doorheen het voorbije jaar. De sfeer op het SCK was altijd zeer aangenaam, wat maakte dat ik er graag langskwam om een dagje te modelleren. In het bijzonder ben ik veel dank verschuldigd aan Diederik die heel wat uren vrijmaakte voor het verhelpen van mijn modelleerproblemen. Zonder zijn hulp was het wellicht niet gelukt, heel erg bedankt dus! Naast mijn “officiële” begeleiders, was er ook nog Geert Cornelis, bij wie ik altijd even mocht binnenlopen om iets te vragen. Zijn ervaring met PHREEQC en zijn geochemische kennis hebben mij dikwijls vooruit geholpen, bedankt daarvoor! Verder wens ik Prof. Jan Elsen, Gilles Mertens en Lieven Machiels te bedanken voor de XRD metingen en Sebastiaan voor de hulp in het labo bij de bepaling van de adsorptieparameters. I would like to extend my gratitude to Dr. Kulik of the Paul Scherrer Institute for providing me his GEM data and for his quick and extensive response to all my questions. A word of thanks also goes to Janez Perko for his hydrus 3D simulation. Mijn ouders wil ik bedanken voor alle steun, niet alleen tijdens mijn thesisjaar, maar gedurende de vijf jaren van mijn studies. Verder wens ik uiteraard m’n broers en zussen, andere familieleden, vrienden, jaargenoten en kotgenoten te bedanken. Ik wens ook mijn vriend, Maarten, te bedanken voor enkele praktische zaken zoals het voorbereiden van de stalen voor de XRD metingen en het gebruik van zijn laptop toen de mijne het begaf. Verder heb ik zijn interesse in mijn eindwerk steeds geapprecieerd. Zijn geologische achtergrond leverde vaak interessante discussies op. Tot slot ben ik ook dankbaar voor zijn enorme steun op momenten dat het niet wou vlotten en begrip wanneer ik – vooral naar het einde toe – minder tijd kon vrijmaken voor ons.
Aan iedereen, nogmaals bedankt en veel leesplezier!
Evelien
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List of abbreviations
AAM amorphous aluminium minerals ARD advection reaction dispersion C/S calcium silicium ratio CSH calcium silicate hydrate CZSH a Zn bearing calcium silicate hydrate phase DL diffuse layer DOC dissolved organic carbon EN12457 European standardized extraction test HFO hydrous ferric oxides HMO hydrous manganese oxides IAP ion activity product IAWG International Ash Working Group ICP MS inductively coupled plasma mass spectrometry KUL Katholieke Universiteit Leuven llnl Lawrence Livermore National Laboratory L/S liquid to solid ratio MSWI municipal solid waste incinerator NEN 7345 Dutch standardized diffusion test OPC ordinary Portland cement RH relative air humidity (%) SC surface complexation SCK Studiecentrum voor Kernenergie SI saturation index S/S solidification/stabilization S/W solid water ratio w/c water to cement ratio XRD X ray diffraction
v
List of symbols
αL longitudinal dispersivity (m) A specific surface area (m²/g) or temperature dependent constant in Davies equation th Ai i aqueous species
Aij shared surface area of cell i and j (m²)
γi activity coefficient of species i in water ( ) Γ sorption density (mol/m²) C concentration in water (mol/kg water) G 0 standard Gibbs free energy change for a reaction (J/mol) G E excess free energy of mixing (J/mol) H0 reaction enthalpy change (J/mol) S0 entropy change (J/mol.K)
De effective diffusion coefficient in a porous medium (m²/s)
DL hydrodynamic dispersion coefficient (m²/s) fbc correction factor for boundary cells ( ) F Faraday constant (96485 C/mol) η porosity ( )
ηij smallest of the two porosities of cell i and j ( ) θ water content (total porosity) ( ) hij distance between the midpoints of cell i and j (m) I ionic strength (mol/l or dimensionless if divided with the standard state) K equilibrium constant ( ) λ activity coefficient in solid solution ( ) mix f mixing factor ( ) ν stoichiometric coefficient in a reaction ( ) n number of discretization ( ) P coulombic correction factor ( ) th Pi i product q concentration in the solid phase (mol/kg water) r side of a cell (m) R molar gas constant (8.314 J/mol.K) th Ri i reactant σ surface charge density (C/m²) S solid concentration (g/l)
vi t time (s) T absolute temperature (K) v pore water flow velocity (m/s)
Vj volume of cell j (m³)
Vm volume of the mobile zone (m³)
Vbc volume of the boundary cell (m³) w thickness of water layer surroundig the cement block (m) φ potential (V) x distance (m) X mole fraction ( ) saturation state ( ) z charge number ( )
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TABLE OF CONTENT
SUMMARY ...... 1 SAMENVATTING...... 2 CHAPTER 1: INTRODUCTION AND OBJECTIVES ...... 3 1. TREATMENT OF WASTE MATERIALS BY SOLIDIFICATION /STABILIZATION ...... 3 2. LEACHING TESTS ...... 4 2.1. Extraction tests ...... 4 2.2. Diffusion tests ...... 4 2.3. Experimental data ...... 5 3. LEACHING MODELLING ...... 7 4. OBJECTIVES AND THESIS OUTLINE ...... 9 CHAPTER 2: THERMODYNAMIC CONCEPTS ...... 10 1. INTRODUCTION ...... 10 2. PRECIPITATION /DISSOLUTION ...... 10 2.1. Law of mass action ...... 10 2.2. Aqueous speciation modelling ...... 11 2.3. Mineral equilibrium...... 11 3. SURFACE COMPLEXATION ...... 12 4. SOLID SOLUTIONS ...... 14 5. TRANSPORT ...... 15 CHAPTER 3: MINERALOGICAL COMPOSITION OF CEMENT AND BOTTOM ASH...... 17 1. INTRODUCTION ...... 17 2. ORDINARY PORTLAND CEMENT ...... 17 3. MUNICIPAL SOLID WASTE INCINERATOR BOTTOM ASH ...... 20 4. PRESENCE OF LEAD IN A CEMENTITIOUS WASTE MATRIX ...... 21 4.1. Dissolution/precipitation of Pb containing minerals ...... 22 4.2. Solid solutions of Pb in matrix minerals...... 22 4.3. Surface complexation of Pb to matrix minerals...... 23 4.4. Remarks...... 23 5. CONCLUSION ...... 23 CHAPTER 4: DESCRIPTION OF PHREEQC AND BENCHMARKING ...... 24 1. INTRODUCTION ...... 24 2. METHOD , DATABASES AND DATA REQUIREMENTS ...... 24 3. TRANSPORT MODELLING ...... 26 3.1. Finite difference approximation ...... 26 3.2. Three dimensional model...... 27 3.3. Testing the implemented 3D model ...... 28 4. SOLID SOLUTION BENCHMARKING STUDY ...... 32 4.1. Introduction...... 32 4.2. Conversion of GEM input data to PHREEQC input data ...... 33 4.3. Model results ...... 34 4.3.1. Binary solid solutions...... 34 4.3.2. Ternary solid solutions...... 37 4.3.2.1. Modelling the impact of leaching on CZSH ...... 38 4.3.2.2. Modelling the impact of carbonation on CZSH...... 43 5. CONCLUSION ...... 46 CHAPTER 5: DATA COLLECTION...... 47 1. INTRODUCTION ...... 47 2. PRECIPITATION /DISSOLUTION ...... 47 3. SURFACE COMPLEXATION ...... 49
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3.1. Sorbent mineral concentration ...... 49 3.1.1. Hydrous ferric oxide content...... 49 3.1.2. Amorphous aluminium oxide content...... 50 3.2. Specific surface area of HFO ...... 51 3.3. Concentration of binding sites on HFO...... 51 4. SOLID SOLUTIONS ...... 51 5. TRANSPORT ...... 52 CHAPTER 6: EXTRACTION TEST MODELLING...... 53 1. INTRODUCTION ...... 53 2. METHOD AND INPUT DATA ...... 53 3. LEACHING OF MAJOR ELEMENTS ...... 54 3.1. Fresh concrete...... 54 3.2. Carbonated concrete ...... 64 3.2.1. Sample B14...... 65 3.2.2. Sample B30...... 69 3.2.3. Sample B60...... 71 3.3. General model ...... 73 3.4. Remark concerning solid solutions...... 79 3.5. Remark concerning Lothenbach and Winnefeld model ...... 82 4. LEACHING OF TRACE ELEMENTS ...... 82 4.1. Precipitation/dissolution only...... 82 4.2. Precipitation and solid solutions...... 88 4.2.1. Solid solution of calcite and cerrusite...... 88 4.2.2. Solid solution of gibbsite, ferrihydrite and litharge ...... 89 4.3. Precipitation, solid solutions and surface complexation...... 90 4.3.1. Surface complexation on hydrous ferric oxides ...... 90 4.3.2. Surface complexation on amorphous aluminium minerals ...... 90 4.3.3. Discussion and remarks ...... 91 5. CONCLUSION ...... 93 CHAPTER 7: DIFFUSION TEST MODELLING...... 94 1. INTRODUCTION ...... 94 2. LEACHING OF SODIUM AND POTASSIUM ...... 94 3. LEACHING OF CALCIUM AND LEAD ...... 96 4. CONCLUSION ...... 98 CHAPTER 8: CONCLUSION AND PERSPECTIVES FOR FUTURE RESEARCH...... 99 REFERENCES...... 101 APPENDICES...... 110 APPENDIX 1: OVERVIEW OF THE MINERALS INCLUDED IN EACH MODEL ...... 110 APPENDIX 2: GENERAL MODEL WITH WAIRAKITE ...... 112 APPENDIX 3: LOTHENBACH AND WINNEFELD MODEL ...... 115 APPENDIX 4: PHREEQC INPUTFILE FOR THE GENERAL MODEL FOR THE EXTRACTION TEST (MODEL 21*) ...... 121
ix
Summary
Solidification/stabilization is a technique for immobilizing hazardous wastes in mostly cement based binding materials, to delay dissolution and release of toxic components to the environment. Lead is a potential toxic component. Van Gerven (2005) studied lead leaching from cementitious waste matrices by performing extraction and diffusion tests. This thesis attempts to model his experimental results using the geochemical code PHREEQC. The composition of Ordinary Portland Cement (OPC) and municipal solid waste incinerator (MSWI) bottom ash was studied, in preparation of the modelling. The geochemical processes influencing the leaching of lead from cement/waste matrices were identified. Experimental and literature data were collected to model these processes. The new PHREEQC feature which makes it possible to model solid solutions was tested and approved in a benchmarking study. A PHREEQC input file for three dimensional diffusion was constructed and tested in another benchmarking study. This file provided satisfying results for the test cases. The model for the extraction tests was gradually constructed, starting with the simulation of the leaching of major elements. Model predictions obtained by defining a single set of pure mineralogical phases for both the uncarbonated and carbonated samples are in good agreement with the experiments in terms of leached concentrations for Ca, Mg, and Al. This indicates leaching of major elements is mainly solubility controlled. Moreover, the positive model results are confirmed by the decrease in Ca leaching with increasing carbonation that is observed in both experiments and model predictions. In a second step, leaching of Pb was simulated. Model predictions revealed that leaching of Pb is not only controlled by dissolution/precipitation of pure Pb containing minerals. Solid solutions (i.e. calcite cerrusite and gibbsite ferrihydrite litharge solid solutions) and adsorption reactions on amorphous Fe and Al oxides also appear to have a significant impact on the modelled results for the leaching of Pb. Addition of both solid solutions and adsorption reactions to the model provided a model curve that approaches the experimentally observed amphoteric leaching profile of Pb from the cementitious waste material both quantitatively and qualitatively. pH dependent Pb leaching decreases as carbonation proceeds. This trends was also visible in the model predictions. Moreover, the model results provide a possible explanation for this behaviour. Formation of cerrusite as a member of calcite cerrusite solid solution is responsible for lower predicted Pb release for the carbonated sample. In a last phase, the diffusion test was modelled. Good predictions were obtained for the cumulative release of sodium and potassium from the fresh sample. Carbonation decreases leaching of sodium and potassium. This trend was also predicted by the model. For lead, good model predictions were obtained by including only diffusion and using the maximum leachable amount as input. Calcium release was overestimated. If diffusion and chemical processes are coupled, predictions for calcium release remain unsatisfying. As such, it can be concluded that although the coupling between geochemical and transport processes still leaves place for further improvement, a lot of progress is made in the modelling of three dimensional diffusional transport.
1
Samenvatting
Solidificatie/stabilisatie is een techniek om gevaarlijk afval te immobiliseren, gewoonlijk door het afval te binden met cement, om oplossing en vrijkomen van gevaarlijke componenten in de omgeving te vertragen. Lood is een potentieel gevaarlijke component. Van Gerven (2005) bestudeerde de uitloging van lood uit cement/afval matrices door het uitvoeren van extractie en diffusietesten. Deze thesis heeft tot doel zijn experimentele resultaten te modelleren met de geochemische code PHREEQC. Ter voorbereiding van de modellering werd de samenstelling van Portland cement en bodemassen van afvalverbranding bestudeerd. De geochemische processen die de uitloging van lood uit een cement/afval matrix beïnvloeden werden geïdentificeerd. Experimentele en op de literatuur gebaseerde data nodig voor de modellering werden verzameld. De nieuwe PHREEQC optie die het mogelijk maakt vaste oplossingen te modelleren werd getest en goedgekeurd. Een PHREEQC input file voor 3D diffusie werd geconstrueerd en getest in een andere benchmarking studie. Dit bestand leverde goede resultaten voor de test cases. Het model voor de extractietesten werd gradueel opgebouwd. Hiervoor werd eerst de uitloging van de hoofdelementen gesimuleerd. Modelvoorspellingen verkregen door één set mineralen te definiëren voor zowel de ongecarbonateerde als gecarbonateerde stalen zijn in goede overeenkomst met de experimentele data voor wat betreft de uitgeloogde concentraties voor Ca, Mg en Al. Dit duidt aan dat de uitloging van hoofdelementen hoofdzakelijk gecontrolleerd wordt door oplosbaarheid. De goede modelvoorspellingen werden bovendien bevestigd door de daling in Ca uitloging bij stijgende graad van carbonatatie die zowel in experimentele als modelresultaten zichtbaar was. In een tweede stap werd de uitloging van lood gesimuleerd. Modelresultaten wezen uit dat de uitloging van lood niet enkel gecontroleerd wordt door oplossing/precipitatie van zuivere loodmineralen. Vaste oplossingen (nl. calciet cerrusiet en gibsiet ferrihydriet loodoxide vaste oplossingen) en adsorptie op amorfe ijzer en aluminiumoxides blijken ook een significante impact te hebben op de modelresultaten voor de uitloging van lood. Toevoegen van zowel vaste oplossingen als adsorptiereacties aan het model leverde een modelcurve op die het experimenteel waargenomen amfoteer uitloogprofiel van lood uit de cement/afval matrix zowel kwantitatief als kwalitatief goed benadert. De pH afhankelijke uitloging van lood is lager naarmate carbonatatie verder gevorderd is. Deze trend was ook zichtbaar in de modelvoorspellingen. Bovendien bieden de modelresultaten een mogelijke verklaring voor dit gedrag. Vorming van cerrusiet als component van een calciet cerrusiet vaste oplossing is verantwoordelijk voor de lagere voorspelling voor de lood uitloging voor het gecarbonnateerd staal. In een laatste fase werd de diffusietest gemodelleerd. Goede voorspellingen werden bekomen voor de cumulatieve uitloging van natrium en kalium voor het ongecarbonateerd staal. Carbonatatie verlaagt de uiloging van Na en K. Deze trend werd eveneens voorspeld door het model. Voor lood werden goede modelvoorspellingen bekomen door enkel diffusie in rekening te brengen en de maximaal uitloogbare concentratie als input te nemen. Calcium uitloging werd echter overschat. De calciumresultaten verbeteren niet door diffusie en geochemische reacties te koppelen. Er kan dus besloten worden dat, hoewel de koppeling tussen geochemische processen en transport nog kan verbeterd worden, er heel wat vooruitgang geboekt is op het gebied van de modellering van drie dimensioneel diffusioneel transport.
2 CHAPTER 1: INTRODUCTION AND OBJECTIVES
1. Treatment of waste materials by solidification/stabilization
Solid waste is produced in various municipal and industrial processes. Solid waste ranges from rather inert waste, e.g. glass bottles and fractions of building and demolition waste, to hazardous waste with high concentrations of heavy metals, toxic organic compounds, and the like. Examples of solid waste that contains heavy metals are metallurgical slag, incinerator bottom ash and fly ash. Depending on the heavy metal concentration and the physico chemical characteristics of the waste, landfilling or recycling may be viable management options (Sabbas et al., 2003). Waste can be recycled as such in granular applications or by solidification in monolithic form (Van Gerven, 2005). Solidification/stabilization (S/S) is the worldwide used process whereby a variety of hazardous materials are treated in a way to prevent dissolution of the toxic components and their release to the environment. S/S treatment involves mixing a binding reagent into the contaminated substance. Cementitious material, and in particular, ordinary Portland cement (OPC), is the most common used binding reagent (Conner, 1990; Malviya and Chaudhary, 2006b). This is attributable to its low cost, applicability to a wide variety of waste types and ease of operation in the field (Means et al., 1995). Moreover, the alkalinity of OPC inhibits microbiological processes (Glasser, 1997). Although the terms solidification and stabilization are frequently used interchangeably, they describe different effects that the binding reagents create to immobilize hazardous constituents (Conner, 1990): • Solidification refers to techniques that encapsulate the waste in a monolithic solid of high structural integrity. The encapsulation may be of fine waste particles or of a large block or container of wastes. Solidification does not necessarily involve a chemical interaction between the wastes and the solidifying reagents, but may mechanically bind the waste into the monolith. Contaminant migration is restricted by vastly decreasing the surface area exposed to leaching and/or by isolating the wastes within an impervious capsule. • Stabilization refers to those techniques that reduce the hazard potential of a waste by converting the contaminants into their least soluble, mobile or toxic form. The physical nature and handling characteristics of the waste are not necessarily changed by stabilization. S/S is used for non radioactive as well as for radioactive waste. Although, S/S does provide additional shielding of radioactivity immobilized within contaminated material, note that S/S does not reduce radioactivity of a material contaminated with radionuclides. The principle action of S/S on nuclear wastes is to physically and chemically immobilize the radionuclides within the treated material. Immobilization of the radioactive material prevents release of those materials into the environment. Over time, the level of radioactivity emitted from the immobilized radionuclides reduces itself through the process of radioactive decay. S/S treatment thus contributes to radioactive waste confinement and containment so that the contaminated material can be disposed of safely until the process of radioactive decay reduces the level of radiation emitted from the treated material to an acceptable level (The Portland Cement Organization, 2007).
3 CHAPTER 1: INTRODUCTION AND OBJECTIVES
The treated wastes are generally stored on land with or without a barrier system around it, where they are exposed to rain, soil water drainage, groundwater flow and/or other forms of weathering . If OPC is used as binding reagent, an important example of such a weathering process is carbonation. This is the uptake of carbon dioxide and the subsequent formation of carbonate containing minerals (e.g. calcite), with one of main the results being a decrease of pH in the pore solution. Weathering can have significant effects on the properties of the S/S wastes, particularly in the near surface region (Malviya and Chaudhary, 2006b). The main environmental concern with respect to these treated wastes is the release of constituents to soil and groundwater by leaching . This is the process in which constituents in the solid phase are transferred to a mobile liquid phase that is in contact with the solid phase. In the case of porous monoliths, such as cement matrices, this is followed by transport of these constituents from the pore liquid out of the monolith into the surroundings by diffusion and/or convection. This process may continue for thousands of years. Evaluation of leaching behaviour is needed to comply with regulation. Therefore an extensive array of leaching tests has been developed. In this study, a set of experimental data resulting from various leaching tests on a cementitious waste matrix is analysed by geochemical modelling. The experimental data are from Van Gerven (2005) and the analysis focuses on the main constituents (Ca, Si, Al, Mg) and one trace element (Pb). Lead was chosen because it is a toxic element that is present in municipal solid waste incinerator (MSWI) bottom ash as well as in low level radioactive waste. In the remaining of this chapter, the experimental data and previous modelling studies are discussed in paragraphs 2 and 3, respectively. The specific objectives of this study are given in paragraph 4.
2. Leaching tests
In leaching tests the material is extracted with a contact solution (i.e. the leachant) during a certain amount of time, after which the constituent concentrations are measured in the leachate. To investigate the various processes governing the extent and rate of leaching, endless variations can be introduced by changing test variables, such as leachant composition, method of contact, liquid to solid (L/S) ratio, contact time and system control (pH, E h, temperature). On the basis of leachant renewal, a broad distinction is made between single or successive extraction tests and continuous extractions, also termed ‘dynamic leaching tests’ (diffusion tests).
2.1. Extraction tests
In single extraction tests the leachant is not renewed. Equilibrium is assumed to have been reached at the end of the test. The leaching concentration is therefore assumed to equal the solubility of the particular compound in this particular matrix.
2.2. Diffusion tests
Dynamic tests include all tests where the leachant is continuously or intermittently renewed. Information on the kinetics of solid phase dissolution and constituent flux is thus obtained. These tests are useful to
4 CHAPTER 1: INTRODUCTION AND OBJECTIVES determine the long term waste evolution and release of toxic components. Dynamic tests can be either flow through tests or flow around tests. The first applies to granular material through which flow is mainly convective. The flow around test is generally used for porous monolithic samples; constituent transport will be mainly controlled by diffusion. The Dutch NEN 7345 procedure is a standardized flow around test, usually called “diffusion test”.
2.3. Experimental data
Mortars were produced by mixing 548 kg/m³ of OPC, 1096 kg/m³ dried bottom ash from a municipal solid waste incinerator and 281 kg/m³ distilled water, giving a water to cement ratio w/c = 0.5. The mixtures were poured in moulds of 150 x 150 x 150 mm and vibrated. After 24 hours of setting time, the samples were demoulded and cured for 28 days in a humid room (20°C, > 95% RH, 0.035% CO 2). At the end of the curing period, approximately 1.5 cm of material was cut from the edges of the monoliths to obtain a fresh uncarbonated surface and the remaining cubes were cut into samples of 40 x 40 x 40 mm using a dry cutting technique. One set of samples was dried in a vacuum oven at 40°C and subsequently stored at room temperature in a bag filled with nitrogen gas, awaiting further treatment (uncarbonated samples, “B0”). Another set was placed in a closed chamber with the atmosphere at a temperature of 37°C, RH over 90% and containing
20% of CO 2. Some samples were carbonated for 14 days (“B14”), others for 30 days (“B30”) and yet another set for 60 days (“B60”). At the end of the carbonation period, it was concluded, based on measurements, that B0 was almost not carbonated, B60 was almost completely carbonated, and B14 and B30 presented intermediate cases with a carbonated shell covering an uncarbonated core. When the B14 and B30 monoliths were particle size reduced (<125 m), uncarbonated and carbonated mineral phases became mixed. An extraction test , analogous to the EN12457 test, was conducted on 10 g of particle size reduced material in 100 ml of distilled water acidified with different volumes of concentrated HNO 3. After 24 hours, the pH and the composition of the leachate were analyzed. For Ca, Mg, Al, Si and Pb the results of this analysis are shown in Figure 1.1.
1.0E+06 1.0E+04
1.0E+05 1.0E+03
1.0E+04 1.0E+02
1.0E+03 1.0E+01
B0 B0 1.0E+02 B14 1.0E+00 B14 B30 B30 Ca leached out (mg/kg) out leached Ca B60 (mg/kg) leached out Mg B60 1.0E+01 1.0E-01 0 2 4 6 8 10 12 14 0 2 4 6 8 10 12 14 pH pH a b
Figure 1.1: Solubility of Ca (a), Mg (b), Al (c), Si (d) and Pb (e) from uncarbonated (B0), partially (B14, B30) and fully carbonated samples (B60) (data from Van Gerven, 2005).
5 CHAPTER 1: INTRODUCTION AND OBJECTIVES
1.0E+05 1.0E+05
1.0E+04
1.0E+03 1.0E+04 1.0E+02 1.0E+01 1.0E+00 1.0E+03 1.0E-01 B0 B14 1.0E-02 B30 Si leached out (mg/kg) leached out Si
Al leached out (mg/kg) out leached Al B0 B60 1.0E-03 1.0E+02 0 2 4 6 8 10 12 14 0 2 4 6 8 10 12 14 pH pH c d
1.0E+03
1.0E+02
1.0E+01
1.0E+00 B0 1.0E-01 B14 B30 Pb leached out (mg/kg) out leached Pb B60 1.0E-02 0 2 4 6 8 10 12 14 pH e
Figure 1.1 (continued): Solubility of Ca (a), Mg (b), Al (c), Si (d) and Pb (e) from uncarbonated (B0), partially (B14, B30) and fully carbonated samples (B60) (data from Van Gerven, 2005).
The NEN 7345 procedure forms the basis for the diffusion tests carried out. A monolithic sample with minimum dimensions of 40 mm was placed in a leaching tank filled with distilled water, acidified to pH 4. The volume of the leachant was five times the volume of the sample. The leachate was frequently replaced by fresh leachant to prevent a concentration build up of constituents in the leachate. The renewal times are based on the assumption of diffusional transport. The leachant is renewed after cumulative leaching times of 6, 24, 54, 96 hours and 9, 16, 25, 36, 49, 64, 81, 100, 121, 144, 169, 225 days. After each renewal an aliquot of the leachate is filtered through a 0.45 m membrane and conserved for measurement. For Na, K, Ca, Mg, Al and Pb the results of these measurements are shown in Figure 1.2.
30000 35000 30000 25000 25000 20000 B0 20000 B14 15000 15000 B30 B0 10000 B60 B14 10000
B30 (mg/m²) release K (mg/m²) release Na 5000 5000 B60 0 0 0 50 100 150 200 250 0 50 100 150 200 250 time (days) time (days) a b
Figure 1.2: Cumulative release of Na (a), K (b), Ca (c), Mg (d), Al (e) and Pb (f) from uncarbonated (B0), partially (B14, B30) and fully carbonated samples (B60) (data from Van Gerven, 2005).
6 CHAPTER 1: INTRODUCTION AND OBJECTIVES
35000 1200 B0 30000 B14 1000 25000 B30 B0 800 B60 B14 20000 600 B30 15000 B60 400 10000
Ca release (mg/m²) release Ca 200 5000 (mg/m²) release Mg
0 0 0 50 100 150 200 250 0 50 100 150 200 250 time (days) time (days) c d
1400 7
1200 6 1000 5 B0 B0 800 4 B14 B14 600 B30 3 B30 B60 B60 400 2 Al release (mg/m²) release Al 200 (mg/m²) release Pb 1 0 0 0 50 100 150 200 250 0 50 100 150 200 250 time (days) time (days) e f
Figure 1.2 (continued): Cumulative release of Na (a), K (b), Ca (c), Mg (d), Al (e) and Pb (f) from uncarbonated (B0), partially (B14, B30) and fully carbonated samples (B60) (data from Van Gerven, 2005).
3. Leaching modelling
The development of geochemical modelling codes has made it possible to model leaching behaviour. This offers a lot of possibilities: (i) modelling can help in understanding complex leaching behaviour; (ii) the models can be used to predict changes in leaching behaviour over much longer time frames than possible in a leaching test; and (iii) the models can also be used to predict changes in leaching behaviour under different management or treatment scenarios.
Former modelling work of the data set Modelling of the results of the extraction test was initiated by Van Gerven (2005) and continued by Swinnen (2006), who modelled these experimental data with MINTEQA2 (Allison et al., 1990), PHREEQC 2 (Parkhurst and Appelo, 1999) and GEM PSI (Kulik, 2002) in order to compare these different geochemical modelling codes. Results for Ca and Pb are given in Figures 1.3 & 1.4, which clearly show that the three modelling programs give almost identical results. Nevertheless, there are important differences between the three models, of which Swinnen (2006) mentioned the following: (i) MINTEQA and PHREEQC calculate equilibrium by simultaneous solving sets of nonlinear mole balance and mass action equations, while GEM PSI calculates equilibrium by Gibbs free energy minimization; (ii) MINTEQA gives the most convergence problems; (iii) PHREEQC has much more options than MINTEQA and GEM PSI, the most important being the option to model transport processes.
7 CHAPTER 1: INTRODUCTION AND OBJECTIVES
Figure 1.3: Leaching of Ca: comparison between experimental values of the extraction test and MINTEQA, GEM-PSI, and PHREEQC modelling results (from Swinnen, 2006).
Figure 1.4: Leaching of Pb: comparison between experimental values of the extraction test and MINTEQA and PHREEQC modelling results (from Swinnen, 2006).
Table 1.1: Comparison between observed and predicted release of Na, K, Ca, Al, Mg and Pb after the first diffusion step (from Swinnen, 2006). Component Leached out (model) [mg/m²] Leached out (experimental) [mg/m²] Na 8905 3528 K 8232 5649 Ca 0.052 594 Al 27 169 Mg 0.000022 0 Pb 0.00012 1
8 CHAPTER 1: INTRODUCTION AND OBJECTIVES
This last remark explains why only PHREEQC is able to model diffusion tests. Swinnen (2006) also started one dimensional modelling of the diffusion tests with PHREEQC. Some of her results are shown in Table 1.1.
4. Objectives and thesis outline
As mentioned in the previous paragraph, Swinnen (2006) already started modelling the extraction and diffusion tests from the PhD of Van Gerven (2005). Her results still leave place for further improvement (cf. Figures 1.3 & 1.4 and Table 1.1) since the quantitative match between model predictions and experimental results is not excellent. Moreover, precipitation was the only mechanism brought into account. The objectives of this thesis are (i) to identify the geochemical processes that are key to the mobility of lead in cementitious matrices and (ii) to implement the results from this study in a coupled reactive transport code (PHREEQC 2) to make improved model predictions for lead leaching from cemented waste forms and the potential impact of the waste on the environment. As such the study contributes to the realisation of the mission of both the Katholieke Universiteit Leuven (KUL) and the Belgian Nuclear Research Centre (Studiecentrum voor Kernenergie, SCK) in the field of industrial and radioactive waste management. To achieve this objective, following steps will be undertaken: • An extensive literature study on the composition of OPC and MSWI bottom ash, and on the way lead might be present in a cement/waste matrix will be performed (Chapter 3). Lead can be either precipitated in a pure mineral due to exceeding of the solubility product, included in minerals as a solid solution, or adsorbed to the solid phases by surface complexation. Thermodynamic data for Pb containing minerals that are relevant to a cementitious environment (for fresh concrete with an alkaline pH, aged concrete with a near neutral pH and partially carbonated concrete with an intermediate pH), needed for implementation in PHREEQC 2 will be collected (Chapter 5). • In PHREEQC 1 it was impossible to model solid solutions. In PHREEQC 2, this modelling capability has been added. A benchmarking study is needed to verify if PHREEQC offers correct solid solution calculations (Chapter 4). This benchmarking is performed in comparison with the GEM software, a modelling package that has already been successfully used for solid solution calculations. • PHREEQC is able to perform three dimensional (3D) diffusive transport calculations needed to model the diffusion tests. However, the implementation of a 3D diffusive problem is not straightforward. Therefore, a second benchmark simulation is performed (Chapter 4). • Extraction data from Van Gerven (2005) will then be calculated with PHREEQC (including solid solution and surface complexation, but excluding the transport term) (Chapter 6). Fresh, as well as partially and fully carbonated concrete will be considered. • The diffusive transport of dissolved elements from within the pore water of a cement monolith to the surrounding environment is then modelled with PHREEQC (Chapter 7). 9 CHAPTER 2: THERMODYNAMIC CONCEPTS
1. Introduction
In this chapter, the basic concepts of precipitation/dissolution reactions, surface complexation and solid solutions are summarized. In a last paragraph, transport of aqueous species is addressed.
2. Precipitation/dissolution
If the aqueous phase is undersaturated for a given mineral, this mineral will dissolve or remain in solution. On the other hand, a mineral will precipitate or remain precipitated when the aqueous phase is oversaturated with respect to that mineral. Under or oversaturation of a solution is calculated based on thermodynamic principles. The basic concepts of thermodynamic equilibrium modelling are extensively described in different publications (e.g. Stumm and Morgan, 1996; Appelo and Postma, 2005). Only a short overview will be given here. Pure equilibrium reactions will be assumed for the precipitation and dissolution of all minerals (i.e. no kinetics will be included).
2.1. Law of mass action
The most fundamental equation for geochemical equilibrium modelling is the law of mass action. This law states that the ratio of the product of the activities of the reaction products to the product of the activities of the reactants is constant. For a generalized reaction: K K ν r 1, R1 + ν r 2, R2 + + ν r ,nr Rnr ↔ ν p 1, P1 + ν p 2, P2 + + ν p,np Pnp (2.1) the law of mass action is written as
np ν p,i ∑ Pi i=1 (2.2) K = nr ν r,i ∑ Ri i=1 where K is the equilibrium constant , [ ] denotes activity, Ri and Pi are the reactants and products, respectively, nr and np are the number of reactants and products, respectively, and νr,i and νp,i are the stoichiometric coefficients of the reactants and products, respectively. The reactants and products can be aqueous species, surface complexes, and minerals.
The behaviour of a species is thus determined by its activity and not by its concentration. Activities are measures for the effective concentration of species. They are expressed as a fraction relative to a standard state and are, therefore, dimensionless. For dilute electrolyte solution, the activity of water [H 2O] is equal to 1.
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2.2. Aqueous speciation modelling
The standard state for an aqueous species is defined as an ideal solution with solute concentration of
1 mol / kg H 2O = 1 molal. The relation between activity and molal concentration for an aqueous species Ai is
[Ai ]= γ i (Ai ) (2.3)