“Retired” Dairy Facilities for Raising Steers Remodeling Options Are
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Remodeling Options are Endless Remodeling “Retired” Dairy Facilities for Raising Steers David W. Kammel BSE- UW-Madison The Design Process Develop the steer Change the management plan Management Investigate and develop Plan Design Your Facilities to alternative designs Implement Your Management Plan Evaluate alternatives and options Change the Choose the “best” system design Design Troubleshoot and implement the design Farm Resources Develop a Steer Management Plan Define management group and number in group List Needs of Steer Land Space – Comfort Feed • Resting Space – Environment – Nutrition Labor • Outside Lot Space – Health Care • Feed Space – Movement between groups Facilities – Manure Handling • Fence • Water Space List Needs (and wants) of the Owner • Water • Manure Storage Determine features that meet these needs and (wants) • Shelter Prioritize the list of features • Storage 1 Housing Basics Economics Provide animal comfort Minimize Capital Costs • Clean dry hair coat • Housing • Dry bedding Minimize Operational Costs • Adequate Space • Feed • Resting • Feed • Bedding • Water Minimize labor costs • Excellent ventilation • Daily feeding, bedding, observation Efficient use of labor • Periodic cleaning and moving Effectively utilize a farm’s resources Foundation Wall A Feed Alley Planning Information Feed 11'-3" Stalls Gutter Pos t Spac ed @ 7-8' O.C. Center Alley 11'-6" 35'-0" Longitudional (King) Beam Stalls Maternity Milk Pen House 11'-3" Feed Alley 126'-0" Original Barn Plan View A Roof Hay Mow Floor Floor Joists Longitudional Existing Stall Pos t Spac ed (King) Beam @ 7'-8' O.C. Feed Alley Center Alley Stalls Gutter Barn 6'-0" 6'-0" 1'-6" 7'-0" 1'-6" 6'-0" 6'-0" 11'-3" 11'-6" 11'-3" 35'-0" Original Barn Cross Section View Cross Section AA Possible Limitations • Location • Structure • Ceiling Height • Concrete •Posts • Gutter • Water Pipes • Ventilation Existing Stall Barn 2 Calf Barn Remodel Foundation Wall Feed Alley Feed 11'-3" Individual Calf Stalls Gutter Post Spaced @ 7-8' O.C. Center Alley 11'-6" 35'-0" Longitudional (King) Beam Individual Calf Stalls Maternity Milk Pen House 11'-3" Feed Alley 126'-0" Original Barn Plan View Roof Hay Mow Floor Floor Joists Longitudional Pos t Spac ed (King) Beam @ 7'-8' O.C. Feed Alley Calf Center Alley Calf Stalls Stalls Gutter 6'-0" 6'-0" 1'-6" 7'-0" 1'-6" 6'-0" 6'-0" Existing Stall 11'-3" 11'-6" 11'-3" 35'-0" Original Barn Cross Section View Barn C r o s s Sec tion AA Foundation Wall Feed Alley Feed 6'-6" 11'-3" Bedded Platform 6'-0" Alley 10'-0" 11'-6" 35'-0" Bedded Platform Maternity 6'-0" Milk Pen House 11'-3" Feed Alley 6'-6" 126'-0" 12'-0" 12'-0" 7'-3" 87'-6" 7'-3" Original Barn Plan View Bedded Platform 88' x 6' = 528 s.f. 18 head @ 30 s.f. 21 head @ 25 s.f. 26 head @ 20 s.f. Roof Remodeled Hay Mow Floor Floor Joists Longitudional Pos ts Bedded Platform (King) Beam Bedded Feed Center Alley Alley Platform 6'-0" 6'-0" 10'-0" 6'-0" 6'-0" Calf Barn Remodel 11'-3" 11'-6" 11'-3" 35'-0" Remodeled TS with Cross Beams B Foundation Wall Feed Alley Feed 11'-3" Stalls Gutte r Po s t Spac ed @ 7-8' O.C. Center Alley New Cross 11'-6" 35'-0" Be am Longitudional (King) Beam Remove Stalls Maternity Pos t Milk Pen House 11'-3" Feed Alley 126'-0" B Original Barn Plan View Roof Hay Mow Floor Floor Jois ts Longitudional (King) Beam New Cross Remove Post Be am Stalls Feed Center Alley Alley Gutter 6'-0" 6'-0" 1'-6" 7'-0" 1'-6" 6'-0" 6'-0" Bedded Platforms 11'-3" 11'-6" 11'-3" 35'-0" Or ig inal Bar n C r os s Sec tion Vie w Cross Section BB 3 Cross Beams Cross Beams Roden pics stall barn remodel Remodeled Bedded Center Bedded Pen Foundation Wall Feed Alley 6'-6" Feed Fence 11'-3" 6'-0" Bedded Platform 10'-0" 22'-0" 11'-6" 35'-0" Maternity 6'-0" Milk Pe n House Fence 11'-3" Feed Alley 6'-6" 126'-0" 12'-0" 12'-0" 7'-3" 87'-6" 7'-3" Original Barn Plan View Bedded Platform 88' x 22 = 1936 s.f. 48 head @ 40 s.f. 64 head @ 30 s.f. Roof Hay Mow Floor Floor Joists Longitudional Pos ts (King) Beam Feed Bedded Alley Platfor m 6'-6" 22'-0" 6'-6" 11'-3" 11'-6" 11'-3" 35'-0" Inside Feeding Bedded Pen Platform 4 Inside Feeding Remodeled TS with Bedded Pens Platform and Center Feed Alley Foundation Wall Feed 11'-3" Bedded Platform 12'-6" Feed Fence Feed Alley 10'-0" 11'-6" 35'-0" Feed Fence Maternity Milk Pen House 12'-6" Bedded Platform 11'-3" 126'-0" 12'-0" 12'-0" 7'-3" 87'-6" 7'-3" Original Barn Plan View Bedded Platform 2@ 88' x 12' = 2,112 s.f. 52 head @ 40 s.f. 70 head @ 30 s.f. Roof Hay Mow Floor Floor Joists Longitudional Pos ts (King) Beam Bedded Bedded Platform Feed Alley Platfor m 12'-6" 10'-0" 12'-6" 11'-3" 11'-6" 11'-3" 35'-0" BeddedBedded Pen Pen Center Feed AlleyBedded Pen Inside Feeding Inside Feeding 126'-0" 8'-0" 16'-0" 16'-0" 16'-0" 16'-0" 16'-0" 7'-0" Bedded Pen Double Feed Bedded Pen Gates Gate 11'-3" Pos t Personal Double 35'-0" Gates 11'-6" Alley Feed Alley Optionally Bedded Water Maternity Milk Pe n House Pen #1 Pen #2 Pen #4 Pen #5 Pen #6 11'-3" Pen #3 Alternate Water Feed Lane Location Calf Barn Design Plan View Roof Pen Capacity 16'-0" x 11'-3" pen = 180 s.f. 7 head @ 25 s.f./head Optional Bedded 16'-0" x 22'-0"= 352 s.f. 14 head @ 25 s.f./ head Calf Barn Design Cross Section View Ventilation Duct Hay Mow Floor Bedded Pen Feed Alley Bedded Pen Optionally Bedded Feed Lane Water Existing Concrete Inside Feeding Cap Over C u r b , C o w Pla tfo r m, Remov e Ex is itng Curb Old Concrete and Feed Alley and Feed Alley 11'-3" 11'-6" 11'-3" 35'-0" 5 Bedded Pen Bedded Pen Bedded Pen Bedded Pen 126'-0" 8'-0" 16'-0" 32'-0" 32'-0" 7'-0" CalfBedded Housing Pen Feed Bedded Resting Gate Area 11'-9" Pos t 23'-5" Personal Double 35'-0" Alley Gates Alternate 11'-8" Water Location Small Group Fence Fence Opening Opening Fence Maternity Milk Pen Pen #3 House Pen #1 Pen #2 Feed Alley Pen #4 Pens 11'-7" 11'-7" Water Water Drive By Feed Floor or J-Bunk Grower Barn Design Plan View Roof Pen Capacity 16'-0" x 22'-9" pen = 364 square feet Optional 12 head @ 30 s.f. /head = 360 square feet Overhang Ventilation Duct Hay Mow Floor Floor Joists Open Sidewall for Feed Access Bedded Pen Bedded Pen Feed Alley Bedded Pen J Bunk Cap Over New Concrete Old Concrete Remov e Ex is itng C urb Floor and Feed Alley Drive by Feeding 11'-3" 11'-6" 11'-3" 35'-0" Grower Barn Design Cross Section View 6 Feed Bed ded Platfo r m 11'-3" 12'-0" Bedded Pen 10'-0" Alley 11'-6" Lean to Drive By Feeding Maternity Milk Pen House Bedded Platform 12'-0" 11'-3" Water Water Drive By Feed Floor or J Bunk Overhang 12'-0" 12'-0" 102'-0" 126'-0" Bedded Platform 24' x 102' = 2448 s.f. 80 head @ 30 s.f. Roof 98 head @ 25 s.f. 120 head @ 20 s.f. Lean to Cov ering Alley Bedded Pen Hay Mow Floor Floor Jois ts Longitudional Post Spaced (King) Beam @ 7'-8' O.C. Drive By Bedded Bedded Feed Floor Center Alley Platfor m Lean to Drive By Platfo r m Alley or J Bunk 12'-0" 10'-0" 12'-0" 11'-3" 11'-6" 11'-3" Feeding 35'-0" Remodeled Barn Resting Space Remodeled Barn Resting Space Remodeled Barn Resting Space Bedded Pen Lean to Drive By Feeding Remodeled Barn Feeding Platform Remodeled Barn Feeding Platform 7 126'-0" 31'-0" 32'-0" 32'-0" 7'-0" Feed Bed ded Pen 11'-3" Pos t Personal Ac c es s 35'-0" Alley Door 11'-6" Maternity Pen #3 Milk Pe n House Pen #1 Pen #2 11'-3" Alternate Opening Opening Opening Water Location Outside Ya rd Outside Yard Runoff Collection Water Drive By Feed Floor or J-Bunk Water Roof Finishing Barn Design Plan View Pen Capacity 32'-0" x 35'-0"" pen = 1,120 square feet 32 head @ 35 s.f. /head = 1,120 square feet Ventilation Duct Outside Yard Hay Mow Floor Optional Drive By Stee r Feed Floor or J Bunk Bedded Pen Bedded Pen Bedded Pen Stuffer Bedded Pen Outside Water Cap Over Old Concrete Remove Exisitng Curb Lot Feeding and Feed Alley 11'-3" 11'-6" 11'-3" 35'-0" Remodeled Barn Feeding Platform Finis hing Barn Cross Section View Remodeled Barn Resting Space Remodeled Barn Resting Space Bedded Pen Remodeled Barnyard Feeding Platform Outside Feeding Remodeled Barn Resting Space 8 Remodeled Barnyard Feeding Platform Remodeled Barnyard Feeding Platform Remodeled Barnyard Feeding Platform Remodeled Barnyard Feeding Platform ** Remodeled Barnyard Feeding Platform 9 Remodeled Barnyard to Feeding Platform Drive by Feeding Platform Feeding Platform Self Cleaning Floor Remodeled Machine Shed for Beef 120'-0" 40'-0" 60'-0" 60'-0" • Machine Shed 40’ x 100’ with feed pens and picture Manure Bedded Pen Storage 40' x 60' = 2400 s.f.