UNIVERSIDADE FEDERAL DO RIO DE JANEIRO INSTITUTO DE QUÍMICA PROGRAMA DE PÓS-GRADUAÇÃO EM CIÊNCIA DE ALIMENTOS
Ana Beatriz Neves Martins
DEVELOPMENT AND STABILITY OF JABUTICABA
(MYRCIARIA JABOTICABA) JUICE OBTAINED BY STEAM EXTRACTION
RIO DE JANEIRO 2018
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Ana Beatriz Neves Martins
DEVELOPMENT AND STABILITY OF JABUTICABA
(MYRCIARIA JABOTICABA) JUICE OBTAINED BY STEAM EXTRACTION
Dissertação de Mestrado apresentada ao Programa de Pós-graduação em Ciência de Alimentos do Instituto de Química, da Universidade Federal do Rio de Janeiro como parte dos requisitos necessários à obtenção do título de Mestre em Ciência de Alimentos.
Orientadores: Prof.ª Mariana Costa Monteiro Prof. Daniel Perrone Moreira
RIO DE JANEIRO 2018
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Ana Beatriz Neves Martins
DEVELOPMENT AND STABILITY OF JABUTICABA
(MYRCIARIA JABOTICABA) JUICE OBTAINED BY STEAM EXTRACTION
Dissertação de Mestrado apresentada ao Programa de Pós-graduação em Ciência de Alimentos do Instituto de Química, da Universidade Federal do Rio de Janeiro como parte dos requisitos necessários à obtenção do título de Mestre em Ciência de Alimentos.
Aprovada por:
______Presidente, Profª. Mariana Costa Monteiro, INJC/UFRJ
______Profª. Maria Lúcia Mendes Lopes, INJC/UFRJ
______Profª. Lourdes Maria Correa Cabral, EMPBRAPA
RIO DE JANEIRO 2018 4
ACKNOLEDGEMENTS
Ninguém passa por essa vida sem alguém pra dividir momentos, sorrisos ou choros. Então, se eu cheguei até aqui, foi porque jamais estive sozinha, e não poderia deixar de agradecer aqueles que estiveram comigo, fisicamente ou em pensamento.
Primeiramente gostaria de agradecer aos meus pais, Claudia e Ricardo, por tudo. Pelo amor, pela amizade, pela incansável dedicação, pelos valores passados e por todo esforço pra que eu pudesse ter uma boa educação. A vocês, que colocam os meus sonhos na frente dos seus e batalham e vibram pelas minhas conquistas como se fossem suas, os meus maiores e mais sinceros agradecimentos! Obrigada pelo apoio incondicional! Vocês são a minha base!
Ao Felipe, pelo amor, companheirismo, paciência e compreensão. Por ir ao fundão num sábado (ou dois...) ajudar a higienizar 60 quilos de jabuticaba, por entender meus momentos de ausência e ansiedade. Obrigada por sempre seguir de mãos dadas comigo por esse caminho as vezes esburacado.
Aos meus orientadores que, durante esse tempo, foram mais do que orientadores acadêmicos. Agradeço não só pela confiança, pelos ensinamentos e pelo suporte na elaboração deste trabalho mas também, e principalmente, pelo apoio, incentivo, por acreditarem no meu potencial mais do que eu mesma e por terem sido tão compreensivos em um dos momentos que eu mais precisei. Escrevo esses agradecimentos com a certeza da grande oportunidade que foi ser aluna de vocês e de que não eu poderia ter tido orientadores melhores. Vocês são exemplos de profissionais e pessoas e foram fundamentais para essa conquista. A vocês, a minha admiração e o meu muito obrigada!
À Olga, que, fugindo de todo e qualquer estereótipo, foi e vai muito além de sogra. Agradeço por todas as conversas científicas e bate-papos que tivemos e por todo carinho e acolhimento.
À Ellen, uma das melhores pessoas que eu poderia conhecer. Dona de um coração gigante
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esteve ao meu lado em todos os momentos que precisei, fossem eles acadêmicos ou pessoais. Sou grata por toda ajuda e conselhos durante esse tempo!
À Kim, que de orientadora de IC virou uma amiga. Obrigada pela paciência, por todas as explicações e pelas muitas vezes que você me ouviu!
À Suellen, um dos grandes presentes que o mestrado me deu. Agradeço pela companhia diária nesse tempo, pelo trabalho compartilhado e pelos muitos conselhos.
À minha aluna de IC, Mariana, que contribuiu com parte da realização deste trabalho. Obrigada pela dedicação e boa vontade!
Aos amigos do LBNA Ana Rafaela, André, Aline, Emília, Fabrício, Genilton, Laís, Nathália Ferrari, Nathália Martins e Vanessa. Cada um teve uma parcela nesse grande feito, sem contar com almoços diários. Obrigada pela ajuda e companhia de sempre! Gostaria de fazer também um agradecimento especial à Desirée e à Talita, que inúmeras vezes salvaram minhas análises gentilmente me cedendo água milli q!
Às professoras e aos alunos do LABAF’s, Lili, Maria Lucia, Denise, Ana, Julia e Luan, que me receberam da melhor maneira possível, como se eu fosse de casa. Obrigada também pelas orientações científicas que me foram dadas durante todo esse tempo de trabalho com vocês! Agradeço especialmente à Iris, à Camila e à Isabelle, companheiras de laboratório que tive a grande oportunidade de conhecer. Vocês tornaram o trabalho mais leve e divertido.
Às amigas Analú, Ju, Carol, Catarina, Dani, Débora, Evelyn, Gabi e Luana e ao amigo Christian, que sempre estiveram na torcida, enviando energias positivas.
Às amigas do intercâmbio Val, Paola e Raquel, que mesmo de longe se fizeram presentes, fosse na ajuda com o inglês ou no apoio e na torcida de sempre.
Agradeço a todos que direta ou indiretamente fizeram parte deste trabalho e dа minha formação.
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RESUMO
Martins. Ana Beatriz Neves. Desenvolvimento e avaliação da estabilidade do suco de jabuticaba (Myrciaria Jaboticaba) produzido pelo método de extração por arraste a vapor. Rio de Janeiro, 2018. Dissertação (Mestrado em Ciência de Alimentos) – Instituto de Química, Universidade Federal do Rio de Janeiro, Rio de Janeiro, 2018.
Nativa das regiões central, sudeste e sul do Brasil, a jabuticaba (Myrciaria Jaboticaba) é uma berry globosa de cor escura, com crescimento natural em climas subtropicais. Sua polpa é esbranquiçada, suculenta e gelatinosa, com sabor doce e levemente ácido. A fruta apresenta alto teor de compostos fenólicos, principalmente antocianinas, sendo também considerada uma importante fonte dietética de nutrientes. Apesar de seus desejáveis atributos sensoriais, teor de compostos bioativos e perfil nutricional, é altamente perecível, o que limita sua comercialização e consumo. A técnica de arraste a vapor consiste na extração do suco pela da lixiviação da polpa da fruta pelo vapor d'água. Utilizado no processamento de suco de frutas, o método permite a obtenção de um produto microbiologicamente seguro e que preserva as características nutricionais e sensoriais da fruta. Assim, no presente estudo o suco de jabuticaba foi produzido pela técnica em questão. A reprodutibilidade e as condições do processo de produção do suco foram avaliadas e a composição centesimal, os perfis de açúcar, ácidos orgânicos e compostos fenólicos, a atividade antioxidante e as qualidades microbiana e sensorial do suco foram inicialmente caracterizadas. Também foram realizadas comparações quanto aos teores de compostos fenólicos e aceitação sensorial de dois sucos de jabuticaba produzidos com e sem adição de sacarose. Além disso, avaliou-se o efeito do armazenamento a longo prazo a 25 ºC sobre a composição química e as qualidades microbiana e sensorial do suco de jabuticaba, bem como o efeito do armazenamento em condições aceleradas (40, 50 e 60 ºC) sobre a composição química. Os parâmetros cinéticos de degradação de cianindina-3-O- glicosídeo (C3G) e delfinidina-3-O-glicosídeo (D3G) e formação de ácido gálico foram também determinados. A extração do suco de jabuticaba por arraste a vapor se mostrou reprodutível e 30 min foi o melhor tempo de extração de acordo com os parâmetros pré- estabelecidos. O suco foi composto principalmente por água e carboidratos. O principal composto fenólico encontrado no suco foi a C3G (40%), enquanto a frutose e a glicose foram os principais açúcares (93%) e o ácido cítrico, o principal ácido orgânico (91%). O
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suco também apresentou boas qualidade microbiológica e aceitação sensorial. Exceto para o ácido elágico, que foi 1,2 vezes menor no suco com adição de sacarose em comparação ao suco sem adição de sacarose, e da quercetina, com conteúdo ligeiramente superior no suco com adição de sacarose, o perfil de compostos fenólicos bem como o conteúdo total de compostos fenólicos foram semelhantes entres os sucos. Os valores de atividade antioxidante por FRAP, TEAC e Folin-Ciocalteu não foram influenciados pela adição de sacarose. O suco com adição de sacarose, por sua vez, apresentou melhor aceitação sensorial. Após 112 dias a 25ºC, os teores de açúcares e ácidos orgânicos permaneceram estáveis, enquanto os conteúdos de C3G e D3G foram quase completamente degradados e o conteúdo de ácido elágico e o conteúdo total compostos fenólicos foram reduzidos pela metade. A degradação de ambas as antocianinas do suco de jabuticaba seguiu uma reação de primeira ordem, enquanto a formação de ácido gálico seguiu uma reação de ordem zero. Os valores de atividade antioxidante por FRAP e TEAC mostraram uma diminuição significativa. A cor do suco sofreu um grande impacto, como resultado da degradação das antocianinas. Ainda, o suco permaneceu microbiologicamente seguro durante o período de armazenamento e, com exceção do atributo de cor, todos os demais atributos sensoriais não foram modificados. Os resultados indicam que o suco de jabuticaba extraído a vapor apresentou potencial de comercialização e pode ser uma forma de contribuir para a valorização da fruta.
Palavras-chave: Antocianinas; cinética química de compostos fenólicos; açúcares; ácidos orgânicos; vida de prateleira; valorização da fruta
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ABSTRACT
Martins. Ana Beatriz Neves. Development and stability of jabuticaba (Myrciaria Jaboticaba) juice obtained by steam extraction. Rio de Janeiro, 2018. Dissertação (Mestrado em Ciência de Alimentos) – Instituto de Química, Universidade Federal do Rio de Janeiro, Rio de Janeiro, 2018.
Jabuticaba (Myrciaria Jaboticaba) is a dark-colored globose berry native to the Brazilian central, southeast and south regions and grows naturally in subtropical climates. Its pulp is whitish, juicy and gelatinous, with sweet and slightly acid flavor. Fruit presents high phenolic compounds content, particularly anthocyanins, and can also be considered an important dietary source of nutrients. Despite its desirable sensory attributes, bioactive compounds contents and nutritional profile, fruit is highly perishable, showing restricted commercialization and consumption. The steam extraction is a method based on raising water vapor, which reaches the fruit, transferring heat and leaching out the pulp. Used in fruit juice processing, it is reported to produce a product with good nutrients, color and flavor retention and long-term microbial safe. So, in the present study, jabuticaba juice was produced by steam extraction. The reproducibility and conditions of juice production process were evaluated and juice proximate composition, sugars, organic acids and phenolic compounds profiles, antioxidant activity, microbial and sensory qualities were initially characterized. Comparisons regarding phenolic compounds contents and sensory acceptance of two jabuticaba juices, produced with and with no added sucrose, were also carried out. Furthermore, the effect of long-term storage at 25 ºC on chemical composition, microbial and sensory qualities of steam extracted jabuticaba juice, as well as the effect of accelerated storage conditions (40, 50 and 60 ºC) on chemical composition were evaluated. The kinetic parameters of cyanindin-3-O-glucoside (C3G) and delphinidin-3-O-glucoside (D3G) degradation and gallic acid formation. Jabuticaba juice steam extraction was shown to be reproducible and 30 min was the best extraction time according to the pre-established parameters. Juice was mainly composed by water and carbohydrate. C3G was the major phenolic compound (40%), while fructose and glucose were the main sugars (93%) and citric acid, the main organic acid (91%). Juice was also microbial safe and sensory well- accepted. Except for ellagic acid, which was 1.2 times lower in juice with added sucrose in comparison to juice with no added sucrose, and quercetin, which was slightly higher in
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juice with added sucrose, the phenolic compounds profile and its total content were similar between juices. The addition of sucrose did not have influence on FRAP, TEAC and Folin- Ciocalteu values and juice with added sucrose was better sensory accepted. After 112 days at 25 ºC, sugar and organic acid contents remained stable, whereas C3G and D3G were almost completely degraded. Ellagic acid and total polyphenol compounds contents were reduced by half. Degradation of both anthocyanins from jabuticaba juice followed a first- order reaction while formation of gallic acid followed a zero-order reaction. Antioxidant activity values by FRAP and TEAC showed a significant decrease. Juice color suffered a great impact, as a result of anthocyanins degradation. It remained microbiologically stable during the storage period and, witch exception of color attribute, all the others sensory attributes were not modified. This results indicates that steam extracted jabuticaba juice showed a potential of commercialization and could be a way to aid fruit valorization.
Keywords: Anthocyanins; phenolic compounds chemical kinetic; sugars; organic acids; shelf life; fruit valorization
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LIST OF FIGURES
Figure 1. Jabuticaba tree ..………………………………………………………………... 25 Figure 2. Jabuticaba fruit 25 Figure 3. Chemical structures of the main organic acids ………………………...……… 27 Figure 4. Phenolic compounds basic structure …………………………………………... 28 Figure 5. General chemical structures of the major flavonoids subclasses ……………… 30 Figure 6. Chemical structures of the major anthocyanidins ……………………………... 31 Figure 7. Chemical structures of anthocyanins reported in jabuticaba ………………….. 32 Figure 8. General chemical structures of phenolic acids ………………………………… 33 Figure 9. Products from the hydrolysis of hydrolysable tannins ………………………… 34 Figure 10. Chemical structures of a gallotannin and of ellagitannins presented in jabuticaba fruit …………………………………………………………………………… 34 Figure 11. Depsides reported from jabuticaba …………………………………………... 36 Figure 12. Illustrative scheme of juice steam extractor ………………………………….. 40 Figure 13. Study design ………………………...... 48 Figure 14. Phenolic compounds content of steam extracted jabuticaba juices with no added sucrose and with added sucrose …………………………………………………… 66 Figure 15. Antioxidant activity values by FRAP, TEAC and Folin-Ciocalteu of steam extracted jabuticaba juices with no added sucrose and with added sucrose ……………... 67 Figure 16. Sensory acceptance and purchase intent of steam extracted jabuticaba juices with no added sucrose and with added sucrose …………………………………………... 68 Figure 17. Fructose, glucose and sucrose contents of steam extracted jabuticaba juices with no added sucrose over the storage time at 25 ºC ……………………………………. 71 Figure 18. Citric, malic, tartaric and oxalic acids contents of steam extracted jabuticaba juices with no added sucrose over the storage time at 25 ºC …………………………….. 72 Figure 19. Delphinidin-3-O-glucoside and cyanidin-3-O-glucoside contents of steam extracted jabuticaba juices with no added sucrose over the storage time at 25 ºC, 40 ºC, 50 ºC and 60 ºC …………………………………………………………………………... 75 Figure 20. Arrhenius plots for degradation of delphinidin-3-O-glucoside and cyanidin- 3-O-glucoside in steam extracted jabuticaba juice with no added sucrose ………………. 77 Figure 21. Total color difference (ΔE) of steam extracted jabuticaba juice with no added sucrose over the storage time at 25 ºC, 40 ºC, 50 ºC and 60 ºC ………………………….. 80
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Figure 22. Gallic acid contents of steam extracted jabuticaba juices with no added sucrose over the storage time at 25 ºC, 40 ºC, 50 ºC and 60 ºC ………………………….. 81 Figure 23. Arrhenius plot for degradation of gallic acid in steam extracted jabuticaba juice with no added sucrose ……………………………………………………………… 82 Figure 24. Ellagic acid contents of steam extracted jabuticaba juice with no added sucrose over the storage time at 25 ºC, 40 ºC, 50 ºC and 60 ºC ………………………….. 83 Figure 25. Total phenolic compounds contents of steam extracted jabuticaba juice with no added sucrose over the storage time at 25 ºC, 40 ºC, 50 ºC and 60 ºC ……………….. 84 Figure 26. Network of degradation/formation of anthocyanins, hydrolysable tannins and related phenolic compounds in the jabuticaba juices during storage …………………….. 86 Figure 27. FRAP, TEAC and Folin-Ciocalteu values of steam extracted jabuticaba juice with no added sucrose over the storage time at 25 ºC temperature ………………………. 88
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LIST OF TABLES
Table 1. Yield, anthocyanins, pH, total soluble solids and total color difference values of steam extracted jabuticaba juice ...…………………………………………………….. 59 Table 2. Proximate composition, energy, pH, total soluble solids and titratable acid values of steam extracted jabuticaba juice ...……………………………………………... 60 Table 3. Sugars contents of steam extracted jabuticaba juice with no added sucrose ….... 61 Table 4. Organic acids contents of steam extracted jabuticaba juice with no added sucrose ……………………………………………………………………………………. 62 Table 5. Phenolic compounds contents of steam extracted jabuticaba juice with no added sucrose …………………………………………………………………………….. 63 Table 6. Initial microbiological analysis of steam extracted jabuticaba juice with no added sucrose …………………………………………………………………………….. 64 Table 7. Sensory acceptance and purchase intent of steam extracted jabuticaba juice with no added sucrose ……………………………………………………………………. 65 Table 8. Phenolic compounds contents of steam extracted jabuticaba juice with no added sucrose during storage at 25 ºC …………...………………………………………. 73 Table 9. First-order kinetic model fitting, rate constants and activation energy of anthocyanin degradation in steam extracted jabuticaba juice with no added sucrose …… 76 Table 10. Instrumental color of steam extracted jabuticaba juice with no added sucrose during storage at 25 ºC ……………...……………………………………………………. 79 Table 11. Microbiological analysis of steam extracted jabuticaba juice with no added sucrose during storage ……………………………………………………………………. 89 Table 12. Sensory evaluation of steam extracted jabuticaba juices with no added sucrose and with added sucrose at the beginning (n=118) and the end (n=110) of storage at 25 ºC 91
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LIST OF ABREVIATIONS
AA Antioxidant activity AA Ascorbic acid ABTS 2,2’-azino-bis (3-ethylbenzothiazoline-6-sulfonic acid) ANOVA Analysis of variance CADEG Rio de Janeiro`s agricultural trading center CFU Colony-forming units CV Coefficient of variation C3G Cyanidin-3-O-glucoside C3S Cyanidin-3-O-sambubioside DAD Diode-array detector DHAA Dehydroascorbic acid DWB Dry weight basis D3G Delphinidin-3-O-glucoside D3S Delphinidin-3-O-sambubioside ELSD Evaporative light scattering detection FRAP Ferric Reducing Antioxidant Power GA Gallic acid GAE Gallic acid equivalent HAT Hydrogen atom transfer HHDP Hexahydroxydiphenic acid HHP High hydrostatic pressure HPLC High performance liquid chromatography HTST High-temperature short-time LTLT Low-temperature long-time MPN Most probable number SET Single electron transfer TA Titratable acidity TEAC Trolox Equivalent Antioxidant Capacity TPTZ 2,4,6-tri(2-piridyl)-s-triazine TROLOX 6-hydroxy-2,5,7,8-tetramethylchroman-2-carboxylic acid TSS Total soluble solids
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UV Ultraviolet WAS With added sucrose WNAS With no added sucrose
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SUMMARY
1 Introduction ...…………………………………………………………………………. 18
2 Justification ………………………………………..………………………………….. 21
3 Literature Review …………………………………………………………………….. 23 3.1 Jabuticaba (Myrciaria spp.) ...……………………………………………...... 24 3.1.1 General characteristics ……………………………………………………………... 24 3.1.2 Chemical composition ……………………………………………………………… 26 3.1.3 Technological applicability ………………………………………………………… 36 3.2 Fruit juice processing ………………………………………………………………… 37 3.2.1 Production and preservation technologies ………………………………………….. 38 3.3 Food products development ………………………………………………………….. 42
4 Objectives ……………………………………………………………………………… 44 4.1 General objective …………………………………………………………………….. 45 4.2 Specific objectives …………………………………………………………………… 45
5 Material and methods ………………………………………………………………… 46 5.1 Juice processing ……………………………………………………………………… 47 5.2 Juice production reproducibility and processing conditions …………………………. 49 5.3 Stability study ………………………………………………………………………… 49 5.4 Proximate composition, pH, titratable acidity and total soluble solids ………………. 49 5.5 Sugar analysis by HPLC-ELSD ……………………………………………………… 50 5.6 Organic acids analysis by HPLC-DAD ………………………………………………. 50 5.7 Phenolic compounds analysis by HPLC-DAD ………………………………………. 51 5.8 Phenolic compounds degradation and formation kinetics ……………………………. 52 5.9 Antioxidant activity by spectrophotometric methods ………………………………... 53 5.10 Instrumental color …………………………………………………………………... 54 5.11 Microbiological analysis ……………………………………………………………. 55 5.12 Sensory analysis …………………………………………………………………….. 55 5.13 Statistical analyses ………………………………………………………………….. 56
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6 Results and discussion ………………………………………………………………… 57 6.1 Reproducibility and conditions of the process of production of jabuticaba juices by steam extraction ………………………………………………………………………….. 58 6.2 Characterization of steam extracted jabuticaba juices ……………………………….. 60 6.3 Effect of storage on chemical composition, microbial and sensory qualities of steam extracted jabuticaba juice ………………………………………………………………… 68 6.3.1 Chemical stability: sugars, organic acids, phenolic compounds, color and antioxidant activity stability ..……………………………………………………………. 70 6.3.2 Microbial and sensory qualities ……………………………………………………. 89
7 Conclusion ……………………………………………………………………………... 92
8 References ……………………………………………………………………………... 94
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INTRODUCTION
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Jabuticaba is a spherical, purple to black colored fruit from the family Myrtaceae and the genus Myrciaria, native to the Brazilian central, southeast and south regions, growing naturally in subtropical climates. The most cultivated and consumed species is M. jaboticaba (Vert) O. Berg, known as jabuticaba sabará (DUARTE AND PAULL, 2015; SALOMÃO et al., 2018; TEIXEIRA et al., 2011). Jabuticaba is highly appreciated due to its whitish, juicy and gelatinous pulp with sweet and slightly acid flavor. Additionally to its desirable sensory characteristics, it not only shows a valuable nutritional profile but also contains considerable contents of bioactive compounds, such as phenolic compounds, which show health properties mainly due to their antioxidant, anti-inflammatory, antimicrobial, anti-mutagenic and anti-proliferative activities. Its phenolic compounds include flavonoids, like anthocyanins and flavonols, phenolic acids and tannins, and depsides as minor constituents (ALEZANDRO et al., 2013; WU, LONG, KENNELLY, 2013). Despite its rich nutritional and functional composition, jabuticaba is not extensively commercialized, being popularly consumed fresh once it possesses a highly perishable nature, easily spoiling. Thus, the fresh fruit has been used to manufacture artisanal products like jams, vinegars, juices and different types of alcoholic beverages such as liquors and “wines”, and others. Jabuticaba based-products represent a way to avoid changes in the quality of the fruit during storage and to extend its shelf life (DUARTE AND PAULL, 2015; SALOMÃO et al., 2018; TEIXEIRA et al., 2011, WU, LONG, KENNELLY, 2013). Over the last few years, consumers have been increasingly looking for healthy, natural food products, also convenient to consume, avoiding those containing artificial flavors, colors and preservatives. In order to meet this new preference, food industry has been focusing on product development and differentiation, using innovative technologies for processing and packaging, as well as incorporating healthier ingredients. Because of that, the global juice market has been in expansion and novel fruit drinks, with functional properties and exotic flavors, have become available (PRIYADARSHINI AND PRIYADARSHINI, 2018; VIDIGAL et al., 2011). Different methods are used on fruit juice production and, usually, there is a need to apply heat treatments post-production to extend shelf life. Steam extraction has been used for small- and medium-scale red grape juice production. It is reported to inactivate enzymes and pasteurize juice during its extraction. As a rapid and low-cost method, it adds
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value to raw materials, being of great economic importance to small producers (BATES, MORRIS, CRANDAL, 2001; LOPES et al., 2016). The development of new food products relies on the application of knowledge from different areas. Defining product specifications is just as important as evaluating it after processing and the desired storage period. Thus, food chemistry, processing, packaging, quality assurance, as well as consumer acceptance, that is, its commercialization, show great relevance for this process. (SIRÓ et al., 2008; WINGER, 2006).
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JUSTIFICATION
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Given this context, the development of jabuticaba juice by steam extraction, an alternative production technique, meets consumers new demand and also contributes to the fruit valorization, while the evaluation of its chemical, microbial and sensorial stability during storage is important to assure the quality of the final product. Moreover, it highlights the social-economic potential of juice production by small producers, as an important source of income.
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LITERATURE REVIEW
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3.1 Jabuticaba (Myrciaria spp.)
3.1.1 General characteristics
The jabuticaba tree belongs to the family Myrtaceae and the genus Myrciaria. Several species have been described in the literature, however, the total number of existing species is not yet well established and there are controversial information concerning its classification (DUARTE AND PAULL, 2015; PEREIRA et al., 2005; SALOMÃO et al., 2018; TEIXEIRA et al., 2011). Jabuticaba species are native to the Brazilian central, southeast and south regions and grows naturally in subtropical climates. Although mostly cultivated in the states of Minas Gerais, Espírito Santo, Rio de Janeiro and São Paulo, trees from this genus can be also found in other states of the country and in other countries, such as Paraguay and Argentina (DUARTE AND PAULL, 2015; SALOMÃO et al., 2018; TEIXEIRA et al., 2011). Among the species already related, the most common are M. cauliflora (Mart) O. Berg, known as jabuticaba paulista, ponhema or assú, and M. jaboticaba (Vert) O. Berg, known as jabuticaba sabará. These two species are largely found in Brazil and, despite the fact that both produce edible fruits with interesting characteristics for fresh consumption or industry applicability, M. jaboticaba is the most cultivated and appreciated one (DUARTE AND PAULL, 2015; LEITE-LEGATTI et al., 2015; SALOMÃO et al., 2018; TEIXEIRA et al., 2011). Jabuticaba trees (Figure 1) from different species show great variability in its characteristics, including size, ideal climatic conditions, fruiting season. In general, trees are medium sizes, branched, and their trunk has a thin outer bark. Flowers grow directly from the trunk and branches and tress normally flower and fruit once a year, with high productivity. Trees from M. jaboticaba specie are 6 to 9 meters tall and normally flower and fruit between the months of August and November (end of winter and beginning of spring), with its peak in September (DUARTE AND PAULL, 2015; SALOMÃO et al., 2018; TEIXEIRA et al., 2011; WU, LONG, KENNELLY, 2013).
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Figure 1. Jabuticaba tree.
Fruits physical characteristics may vary according to the species. Therefore, the term jabuticaba refers to the edible fruit of all Myrcyaria species already described (SALOMÃO et al., 2018). The fruit (Figure 2) is a globose berry, generally up to 3 centimeters in diameter and the number of seeds per fruit can range from 0 to 4. Its peel is thin, fragile and black colored and its pulp, whitish, juicy and gelatinous, with sweet and slightly acid taste when mature. It is a non-climacteric fruit (the ripening process does not take place once the fruit is removed from the tree), so its harvest must be done at fruits full ripening stage, which is usually reached in 40 up to 60 days from flowering, when the peel color becomes dark-purple or black (ALEZANDRO et al., 2013; DUARTE AND PAULL, 2015; SALOMÃO et al., 2018; TEIXEIRA et al., 2011; WU, LONG, KENNELLY, 2013).
Figure 2. Jabuticaba fruit.
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3.1.2 Chemical composition
Jabuticaba fruit can be considered an important dietary source of nutrients. It contains high moisture, carbohydrate and fiber contents, low lipids and proteins contents, and different contents of vitamins and minerals. However, varied nutritional composition values may be found in the literature. Carbohydrate is the major nutritional component. Its fraction is mainly composed by the monosaccharides fructose and glucose, but also presents low contents of the disaccharide sucrose. Lipid and protein are found in low contents, ranging from 0.5% to 2% and from 1% to 5%, respectively. Fruit contains from 10% to 40% fiber and around 85% moisture and 3% ash. Several minerals have been quantified in jabuticaba fruit, being potassium the one found in the highest concentration (1180 mg to 700 mg/100 g dry weight basis). Other minerals such as magnesium (72 mg to 100 mg/100 g dwb) and phosphorus (75 mg to 100 mg/100 g dwb) are also found in high contents, while copper, manganese, iron, zinc, calcium, selenium, sulfur, boron and cobalt are found in lower contents. (ALEZANDRO et al., 2013; GURAK et al., 2014; INADA et al., 2015; LIMA et al, 2010). Moreover, INADA et al. (2015) have reported an iron content in jabuticaba higher than in those vegetable foods well known as iron-rich and that the fruit can be considered a source of copper and manganese. In addition to its nutritional value, jabuticaba fruit presents relative amounts of non-nutrients compounds such as organic acids and phenolic compounds. Organic acids are organic compounds with acidic properties. The most common ones are carboxylic acids and its acidity is due to its carboxylic group (-COOH). A number of different organic acids can be found in various fruits (Figure 3), especially citric, malic and ascorbic acids. They are weak acids and exist in their acid or salt forms. Commonly present in greater contents in citrus fruits, citric acid is also the main organic acid in berries (SOUZA et al., 2014, MIKULIC-PETKOVSEK et al., 2012). In certain fruits, oxalic, succinic and/or tartaric acids can be also found, being the last one the main organic acid in grapes (FORD, 2012). Fruit organic acid content is influenced by fruit maturity stage and tends to be higher in immature fruits, generally declining with ripening. Despite the already mentioned variety, most of them are usually found in low content. These compounds have influence on fruit’s pH and acidity and, therefore, a directly contribution to fruit’s flavor (sourness), suitability for processing (jams, for example) and preservation. Besides naturally present in fruits, some of them, such as citric, malic and ascorbic acids,
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are largely used by the food industry as food additives, preservatives, acidulants and flavoring agents, in beverages, reducing the pH and so inhibiting microorganisms growth and enhancing flavors (COULTATE, 2009; QUITMANN, FAN, CZERMAK, 2014; SCHERER et al., 2012; WALKER AND FAMIANI, 2018). Citric, succinic, malic, oxalic and acetic acids have already been identified in jabuticaba. According to LIMA et al. (2010), citric acid was the major organic acid present in the fruit, followed by succinic and malic acids, while oxalic and acetic acids were found in low concentrations. However, JHAM et al. (2007) reported a different profile. According to the authors, only three organic acids were identified. Succinic acid was the most abundant, followed by citric acid, while malic acid was found only in trace amounts.
Citric acid Malic acid Ascorbic acid
Oxalic acid Tartaric acid Succinic acid
Figure 3. Chemical structures of the main organic acids (Chemspider).
Phenolic compounds are products of the secondary metabolism of plants. Synthetized by specialized cells, they aid beyond plants nutrition, being important to its survival. These compounds are involved in plants response to biotic and abiotic stress in the environment. They are responsible for plant defense, providing protection against insects, herbivores and pathogens like virus, bacteria and fungus, as well as ultraviolet solar radiation and oxidative stress. Phenolic compounds also play an important role as pigments, assisting plant pollination and fertilization by attracting pollinators and seed
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dispersers (SALTVEIT, 2018; SARKAR AND SHETTY, 2014; VERMERRIS AND NICHOLSON, 2006). Besides their impacts on plant defense response, phenolic compounds show biological effects on human health, contributing to prevention and risk reduction of several chronic diseases. Their health properties are mainly related to their antioxidant, anti- inflammatory, antimicrobial, anti-mutagenic and anti-proliferative activities. Thus, the beneficial effects from fruit and vegetable intake, moreover its nutritional value, are linked to the presence of those compounds (SARKAR AND SHETTY, 2014; SAUCEDA, 2018; WU, LONG, KENNELLY, 2013). Structurally, phenolic compounds contain an aromatic ring with one or more hydroxyl groups attached directly to it (Figure 4). This hydroxylated six-carbon benzene ring structure is the basis of all phenolic compounds. Despite the phenolic structure in common, phenolic compounds can differ significantly in chemical structure according to the number of phenol rings (or carbon atoms) and the structural elements bound to the rings. They may be present as simple (a single ring structure with a substitution) or larger and complex molecules (highly polymerized) and also in their conjugated form with one or more sugar residues (mono, di or oligosaccharides linked to hydroxyl groups) and organic acids (ANDRÉS-LACUEVA et al., 2010; MANACH et al., 2004; SALTVEIT, 2018; SARKAR AND SHETTY, 2014; SAUCEDA, 2018; VERMERRIS AND NICHOLSON, 2006).
Figure 4. Phenolic compounds basic structure (VERMERRIS AND NICHOLSON, 2006).
Due to their variety, phenolic compounds can be classified in different ways, based on criteria like its origin, biological function or, more commonly, chemical structure, which includes several classes (or groups) and subclasses. Their classification according to
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the chemical structure is based on the number of phenol rings that they contain and on the structural elements that bind these rings. In this sense, there are two main groups, flavonoids and non-flavonoids (ANDRÉS-LACUEVA et al., 2010; CROZIER, JAGANATH, CLIFFORD, 2006). Moreover, some authors even divide them into more classes, as flavonoids, phenolic acids, stilbenes and lignans (MANACH et al., 2004) or as flavonoids, phenolic acids, stilbenes, lignans, courmarins and tannins (SHAHID AND ZHONG, 2015). The occurrence of phenolic compounds in foods is variable; many classes can be widely found, yet, some of them are only present in specific types of foods, for example isoflavones in legumes (especially soy beans and soy products). Flavonoids class is the most common distributed one. Additionally, numerous phenolic compounds from different classes can be contained in a single food. Fruits, especially berries, vegetables, cereals, herbs and plant-based foods like chocolate, fruit juices, tea, coffee and red wine are recognized important dietary sources of phenolic compounds (BELSCAK- CVITANOVIC et al., 2018; LÓPEZ-NICOLÁS AND GARCÍA-CARMONA, 2010; SARKAR AND SHETTY, 2014). Jabuticaba is a fruit that presents a high content of phenolic compounds, which includes flavonoids, like anthocyanins and flavonols, phenolic acids and tannins, and depsides as minor constituents (WU, LONG, KENNELLY, 2013). The type and quantity of phenolic compounds, however, vary among the fruit fractions (peel, pulp and seed) (ALEZANDRO et al., 2013; GURAK et al., 2014; INADA et al., 2015) and can be also influenced by environmental/climatic factors, plant species/variety, ripening stage, harvesting time, post-harvest management and processing and storage conditions (LÓPEZ- NICOLÁS AND GARCÍA-CARMONA, 2010; SAUCEDA, 2018).
Flavonoids (C6-C3-C6) comprise a class of compounds with a fifteen-carbon general structure, with two phenolic rings (A and B) connected by a three-carbon chain forming a heterocyclic ring with an oxygen atom (C), usually found glycosylated. This class can be divided into several subclasses due to structural variations in the degree of hydroxylation, hydrogenation and glycosylation (including the position and type of sugar moieties) and the presence of methyl groups. The main subclasses (Figure 5) are flavones, flavonols, flavan-3-ols (or flavanols), isoflavones, flavanones and anthocyanidins (ANDRÉS- LACUEVA et al., 2010; BELSCAK-CVITANOVIC et al., 2018; CROZIER, JAGANATH, CLIFFORD, 2006).
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Figure 5. General chemical structures of the major flavonoids subclasses (CROZIER, JAGANATH, CLIFFORD, 2006).
Anthocyanidins are natural water-soluble pigments, responsible for red, blue and purple colors of many plant tissues. Several compounds have already been identified, but only six are commonly found in the nature: cyanidin, peonidin, pelargonidin, petunidin, malvidin and delphinidin (Figure 6), being cyanidin the most widespread. These compounds differ from each other as they may present hydroxyl (-OH) and/or methoxyl
(O-CH3) groups in their chemical structure. However, as highly instable and susceptible to degradation, anthocyanidins (aglycone form) are found glycosylated, known as anthocyanins. Glucose and rhamnose are the most usual sugars, but others like rutinose, xylose, arabinose and fructose are still frequently found. The sugar moieties may also be acylated by different organic (aliphatic) and aromatic acids. Thus, depending on the nature, the number and the position of glycosylation and the acyl substituents, as well as the hydroxylation and methoxylation patterns, a huge variety of anthocyanins is found. (CASTAÑEDA-OVANDO et al., 2009; CROZIER, JAGANATH, CLIFFORD, 2006; HE AND GIUSTI, 2010; KHOO et al., 2017; PRIOR AND WU, 2012). Two anthocyanins 30
have been identified in jabuticaba fruit, cyanidin-3-O-glucoside (C3G) and delphinidin-3- O-glucoside (D3G) (Figure 7). Both compounds are found in high contents, being C3G the major phenolic compound in the fruit (INADA et al., 2015, PLAZA et al., 2016; WU et al., 2012). Anthocyanin content varies between fruit ripening stages, increasing significantly through maturation (ABE, LAJOLO, GENOVESE, 2012; ALEZANDRO et al., 2013). These compounds are mostly present in the peel, being responsible for its characteristic dark-purple color (GURAK et al., 2014; INADA et al., 2015).
Figure 6. Chemical structures of the major anthocyanidins (CROZIER, JAGANATH, CLIFFORD, 2006).
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Figure 7. Anthocyanins reported in jabuticaba (Adapted from WU, LONG, KENNELLY, 2013).
Flavonols are the most common flavonoids in food, being quercetin and kaempferol the main representatives (MANACH et al., 2004). In jabuticaba fruit, different flavonols have been reported. WU et al. (2012) reported the presence of five compounds, quercetin, myricitrin, quercitrin, quercimeritrin and isoquercetin while INADA et al. (2015) identified four compounds, rutin, myricetin, myricitrin and quercetin. On the other hand, according to PLAZA et al. (2016), only quercitrin could be identified. This dissimilarity could be explained by environmental conditions or even by fruit species, as described by ALEZANDRO et al. (2013), who found greater contents of quercetin derivates in Paulista fruits. Phenolic acids are compounds characterized by an aromatic ring with a carboxylic group and one or more hydroxyl (-OH) and/or methoxyl (O-CH3) groups. There are two main types, the derivatives of benzoic acids (or hydroxybenzoic acids), with a seven- carbon (C6-C1) framework, and the derivatives of cinnamic acid (or hydroxycinnamic acids), with a nine-carbon (C6-C3) framework (Figure 8). The degree and the position of the hydroxylation and methoxylation in the aromatic ring create the variety of compounds within each group. Moreover, hydroxybenzoic acids are components of complex structures such as hydrolysable tannins (BELASCAK-CVITANOVIC et al., 2018; SARKAR AND SHETTY, 2014; SHAHIDI AND ZHONG, 2015). Three hydroxybenzoic acids, gallic, protocatechuic (or 3,4-dihydroxibenzoic) and ellagic acids, and two hydroxycinnamic acids, m-coumaric and trans-cinnamic acids have been identified in jabuticaba fruit. According to INADA et al. (2015), gallic and ellagic acids (Figure 9) were found in higher contents than the other phenolic acids reported, mostly present in peel and seed fruit
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fractions. Additionally, ABE, LAJOLO, GENOVESE (2012) showed that jabuticaba is one of the main sources of ellagic acid among fruits consumed by the Brazilian population.
Figure 8. General chemical structures of phenolic acids (SHAHIDI AND ZHONG, 2015).
Tannins can be classified in three groups, condensed tannins, complex tannins and hydrolysable tannins. Condensed tannins are oligomers and polymers of flavan-3-ols, also known as proanthocyanidins. Complex tannins comprise compounds in which a monomer of flavan-3-ols (catechin) is linked to a hydrolysable tannin unit through a glycosidic bond. Hydrolysable tannins are highly polymerized compounds, with gallic acid (Figure 9) units and hexahydroxydiphenic acid (HHDP) (Figure 9) units esterified to a polyol core (mainly glucose). There are two types of hydrolysable tannins, gallotannins and ellagitannins (Figure 10), depending on the acid component. Gallotannins are simpler molecules, formed by gallic acid units only, whereas ellagitannins are mostly formed by both gallic acid and hexahydroxydiphenic acid (linkage between nearby galloyl groups in the gallotannin molecule) units. The hydrolysis of gallotannins releases gallic acid molecules, while ellagic acid molecules are product from the ellagitannins hydrolysis (after a spontaneous rearrangement of hexahydroxydiphenic acid) (Figure 10) (ANDRÉS- LACUEVA et al., 2010; CROZIER, JAGANATH, CLIFFORD, 2006; HAGERMAN, 2002; PLAZA et al., 2016; VERMERRIS AND NICHOLSON, 2006).
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Figure 9. Products from the hydrolysis of hydrolysable tannins (HAGERMAN, 2002).
A B
Figure 10. Chemical structure of a gallotannin (A) and of ellagitannins (B) presented in jabuticaba fruit (Adapted from HAGERMAN, 2002).
The jabuticaba fruits have been reported to contain gallotannins and ellagitannins, compounds which may be associated with fruit astringency. WU et al. (2012) identified seven ellagitannins, HHDP-galloylglucose, casuariin (di-HHDP-glucose isomer), pedunculagin (di-HHDP-glucose isomer), casuarinin (di-HHDP-galloylglucose),
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tellimagrandin I (HHDP-digalloylglucose) and tellimagrandin II (HHDP-trigalloylglucose) and casuarictin (di-HHDP-galloylglucose isomer), which, except for tellimagrandin I, were detected for the first time in the fruit. PLAZA et al. (2016) found the same compounds in M. jaboticaba peel. As noted by the authors, casuarinin and casuaricitin were the main ellagitannins among the detected ones, pedunculagin and casuariin were also found in high concentrations and pentagalloyl hexose was the only gallotannin found. Still according to them, these hydrolysable tannins, besides not being the phenolic group found in higher concentration, were the most contributors to the total antioxidant activity of M. jaboticaba. PEREIRA et al. (2017), in their study, isolated eight hydrolysable tannins from jabuticaba, which included cauliflorin, alnusiin, pedunculagin, strictinin, casuarictin, 1,2,3,4,6-penta- O-galloyl-β-D-glucose, castalagin and vescalagin. According to the authors, it was the first time that the presence of the ellagitannin cauliflorin, was characterized as 4,6-O-tergalloyl- D-glucose, was reported in the literature. Fruit at full-ripe stage has shown great contents of castalagin and vescalagin, with castalagin levels higher than vescalagin ones. The authors also showed that tannins content decreased over the fruit development and maturation. A different ellagitannin profile, however, was reported by ALEZANDRO et al. (2013), at odds with the compounds reported by WU et al. (2012), PLAZA et al. (2016) and PEREIRA et al. (2017). The authors identified sanguiin H-10 isomers, sanguiin H-6 and lambertianin C. Depsides are phenolic compounds composed of two or more monocyclic aromatic units linked by an ester bond, most often found in lichens. RENEYTERSON et al. (2006) reported, for the first time, the presence of two depsides, 2-O-(3,4-dihydroxybenzoyl)- 2,4,6-trihydroxy-phenylacetic acid and jaboticabin (Figure 11), in jabuticaba fruits. Then, WU et al. (2012) identified these two depsides as minor constituents (1.26%) in the fruit extract, could not being detected in jabuticaba commercial juices.
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Figure 11. Depsides reported from jabuticaba (WU, LONG, KENNELLY, 2013).
3.1.3 Technological applicability
The jabuticaba fruit harvest is still regional and mostly domestic, done by family farmers, with few commercial plantations in the country, what makes difficult to find information from official agencies regarding its production and commercialization. Additionally, as a result of fruit fragility and high perishability, its commercialization is limited to the areas of cultivation and surroundings (SALOMÃO et al., 2018; TEIXEIRA et al., 2011). Due to its sensory attributes, jabuticaba is a popular and highly appreciated fruit, presenting a great marketing potential. However, it is normally consumed fresh since it spoils easily. Fruit physical and sensory characteristics may rapidly undergo modifications during its postharvest period. At 25 ºC, its quality during storage is affected by water loss, microbial deterioration, pulp fermentation and susceptibility to mechanical injury, which cause undesirable changes in fruit appearance, texture and flavor and reduce its shelf life up to three days. Thus, in order to avoid changes in the quality of the fruit during storage and to extend its shelf life, jabuticaba has been used to manufacture products like jams, vinegar, juices and different types of alcoholic beverages such as liquor and wine and others, mostly artisanal (DUARTE AND PAULL, 2015; SALOMÃO et al., 2018; TEIXEIRA et al., 2011, WU, LONG, KENNELLY, 2013). Owing to fruit high perishable nature, the development of jabuticaba-based 36
products is an alternative to prevent post harvest losses, as well as a way to aid fruit valorization, stimulating its production and consumption. Jabuticaba rich nutritional value and phytochemical composition and pleasant flavor make the fruit favorable for industrial production and commercialization. However, the availability of jabuticaba-based products in the market, although increasing, is still low. Recently, famous and smaller brands have launched products. Heartbrand®,Vigor®, Queensberry® and Myberries® are brands that have included jabuticaba products in their catalogues, an ice pop with fruit juice and peel pieces, a flavored Greek yogurt, a fruit jam and a nectar, respectively. Besides those marketed on a large scale, numerous jabuticaba- based products have been being developed in smaller scales, such as craft products or, yet, in the academic research field, such as cereal bars, cookies, breakfast cereals, gluten-free pasta and muffins, all produced using jabuticaba peel flour (APPELT et al., 2015; GARCIA et al., 2016; MICHELETTI et al., 2018; OLIVEIRA, ALENCAR, STEEL, 2018; ZAGO et al., 2015). These studies showed that the flour is a potential ingredient and could be used in the formulation of these kinds of product without negatively interfering in their physical, sensory and technological characteristics. Moreover, according to GURAK et al. (2014), jabuticaba pomace powder obtained as a co-product of juice extraction could be considered a functional ingredient as a source of bioactive compounds and fiber. Another possible fruit applicability is as natural coloring. According to BALDIN et al. (2016), the addition of microencapsulated jabuticaba extract to fresh sausages as a natural pigment ingredient could be an alternative to colorants, also with antioxidant and antimicrobial activities. INADA et al. (2018a) produced jabuticaba juice by pulping, which was subjected to high hydrostatic pressure processing and showed an improved bioactive potential, by increasing phenolic compound content and antioxidant activity. INADA et al. (2018b) also produced jabuticaba juice by steam extraction and reported that the profile of phenolic compounds was similar to that previously reported for the fruits, indicating that the phenolic compounds found in fresh fruit were also present in the juice.
3.2. Fruit juice processing
Food processing is the set of physical, chemical and/or biological operations that result in the modification of foods from its raw/fresh state into products. It includes production, preservation and packaging techniques and its main goal is to extend food
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products shelf life by inhibiting microbial proliferation and deterioration, preventing undesirable changes. Food processing, thus, aids food distribution and commercialization, ensuring adequate availability of products, and is also an alternative for year-round consumption of seasonal foods. It represents a way to increase the convenience and variety of products, making them more attractive and easy to consume (requiring low or no preparation efforts) (FELLOWS, 2017; TOLA AND RAMASWAMY, 2012). Benefits associated to food processing are preservation, safety, quality, availability, sustainability, convenience and health and wellness (FLOROS et al., 2010). Moreover, processed foods can have a direct contribution to nutrients dietary intake (WEAVER et al., 2014). However, processing and storage conditions might have influence on final product quality, deserving attention in order to best preserve fresh food properties. The fruit juice processing has a great importance for both food industry and consumers. It not only adds economic value to fruits through the technological input to the final product but also contributes to fruit valorization and provides a great variety of products, with different flavors and types. Even fruits cultivated in particular regions are being commercialized and consumed throughout the country as fruit juices. As a result, there has been an expansion in the fruit juice market and the beverage has been gaining popularity among the consumers (CASWELL, 2009; SILVA AND ABUD, 2017).
3.2.1 Production and preservation technologies
Juice is the liquid extracted from fruit tissues. Depending on fruit texture and type of juice desired, numerous extraction methods can be employed in order to separate the liquid part from the solid fibrous material of the fruit. In general, fruit juice extraction is conducted by mechanical processing, such as pressing or squeezing (MUSHTAQ, 2018; TAYLOR, 2016). In some cases, further processing, for example, preservation technologies are required to avoid microbial spoilage and biochemical changes. There are several methods applied by food industry to ensure the preservation of fruit juice products (microbial safety and enzyme deactivation). Recently, besides the conventional thermal processing, nonconventional (or alternative) non-thermal techniques have been proposed for juices. Still, thermal processing remains one of the most important and also most cost- effective treatments (PETRUZZI et al., 2017; TOLA AND RAMASWAMY, 2012). Extraction and post extraction steps are both important in the juice manufacturing process
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and might interfere on juice quality (MUSHTAQ, 2018). Fruit juice mechanical production relies on the application of two types of forces, compression and attrition, in solo or combined ways (FELLOWS, 2017). For this reason, processing of juices by mechanical extraction methods also demands the application of methods of conservation. There are different juice extractors, ranging from kitchen to industrial scale, with some of them designed specifically to certain types of fruits. Pressers and pulpers are common equipment found in food industry (FELLOWS, 2017; MUSHTAQ, 2018; TAYLOR, 2016). The steam extraction is an alternative method to the mechanical ones. It is conducted by the raising water vapor, which reaches the fruit, transferring heat and leaching out the pulp. This method is reported to inactivate enzymes and pasteurize without drastically compromising juice nutritional profile, producing a juice with good color and flavor retention and also providing a long-term microbial safety, without requiring any further preservation technology to be applied. It is a simple and low-cost method, with short time performance, widely used in small- and medium-scale juice production, especially for red grape juice (BATES, MORRIS, CRANDAL, 2001; LOPES et al., 2016). A steam extractor, or steam juicer (Figure 12), is composed of three pieces, a water pan, a juice-collecting container and a fruit container, arranged one above the other. The bottom piece is the water pan, placed on a heat source in order to boil the water and, thus, produce the steam for the process. The juice-collecting container has a central conical opening in its bottom, which allows the passage of the steam, and an outlet with a drain, through which the juice is bottled. At the end of the drain there is a clamp, which helps the juice packaging. The top piece, the fruit container, is a basket (and a lid), which the bottom and side surfaces have perforations, allowing the steam to reach the fruit and the juice to be collected, while keeping the fruit out of the extracted juice (ANJOS, 1999).
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Figure 12. Illustrative scheme of a juice steam extractor (Source: www.bestofjuicer.com/best-steam-juicer).
As preservation technologies, conventional thermal methods are based on the application of heat in order to eliminate pathogenic microorganism, reduce or eliminate undesired spoilage microorganisms and inactivate enzymes, promoting safety and quality to foods during storage (AGÇAM, AKYILDIZ, DÜNDAR, 2018; NGADI, BAJWA, ALAKALI, 2012). The intensity and duration of heating are the most important factors for ensure treatment efficacy, and different time/temperature combinations can be used, what will depend on the food matrix to which it is applied (PETRUZZI et al., 2017; NGADI, BAJWA, ALAKALI, 2012). To date, pasteurization is the most commonly thermal method used by food industry in the processing of juices and beverages. It is a mild heat treatment, with heating temperatures usually below 100 ºC, and includes, specially, both low- temperature long-time (LTLT) and high-temperature short-time (HTST) techniques. LTLT comprises temperatures around 65 ºC for no less than 30 minutes while HTST, temperatures at 75ºC or above, with the duration time ranging from 15 up to 30 seconds (CHEN, YU, RUPRASINGHE, 2013; FELLOWS, 2017; ORTEGA-RIVAS AND SALMERÓN-OCHOA, 2014).
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Among the non-thermal preservation technologies, high hydrostatic pressure (HHP), pulsed electric field, ultrasound, short-wave UV light and pulsed light are the mainly innovative approaches to obtain fruit products with extended shelf life without heat application (GÓMEZ, WELTI-CHANES, ALZAMORA, 2011; ORTEGA-RIVAS AND SALMERÓN-OCHOA, 2014; TOLA AND RAMASWAMY, 2012). HHP consists of subjecting the food to elevated pressures, which is homogeneously and instantaneously distributed throughout the product, resulting in microbial inactivation and enzymatic activity reduction (AUGUSTO et al., 2018; ORTEGA-RIVAS AND SALMERÓN- OCHOA, 2014; TOLA AND RAMASWAMY, 2012). Pulsed electric field technology is based on the application of an externally generated electric field with high voltage pulses for short periods of time across the food product, resulting in microbial inactivation (KOUBAA et al., 2018). Ultrasound technology involves the application of sound waves with high power and low frequencies. The high energy generated by sound leads to the formation of cavities, what causes the disruption of cellular structures (SWAMY, MUTHUKUMARAPPAN, ASOKAPANDIAN 2018). The use UV light in food processing for preservation of fruit juices is related to the short-length UV light, or UV-C light. The short-wave UV light radiation is absorbed by different cellular components, especially by the DNA. The absorbed UV light, thus, damages the microbial DNA by promoting the formation of products that inhibit DNA transcription and replication, what results in cell death. The microorganism becomes unable to proliferate and so inactive, reducing the microbial load (BAYSAL, 2018; GÓMEZ, WELTI-CHANES, ALZAMORA, 2011). Pulsed light involves the use of intense and short duration pulses of light of a broad spectrum of wavelength, ranging from the ultraviolet to the near infrared region. Its mode of action is responsible for the microorganism inactivation and, consequently, food product preservation is the same as the short-wave UV light radiation (GÓMEZ, WELTI- CHANES, ALZAMORA, 2011). Despite the great variety of non-thermal preservation technologies, those are high costly and thus not frequently used (GÓMEZ, WELTI- CHANES, ALZAMORA, 2011; ORTEGA-RIVAS AND SALMERÓN-OCHOA, 2014; TOLA AND RAMASWAMY, 2012).
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3.3 Food product development
Developing new food products is a complex process. It requires extensive scientific research and involves the interaction between different areas of knowledge, such as food, nutritional, sensory and consumer sciences and food technology. Raw material and/or ingredients characteristics, technological processes, nutritional, sensorial and microbial qualities of the final product (due to processing and storage conditions), product costs and marketing values and consumers preferences are relevant aspects that should be take into account (BIGLIARDI AND GALATI, 2013; DWYER et al., 2012; RAJAURIA AND TIWARI, 2018, WINGER, 2006). There are important stages in the product development process. Defining the product and its characteristics (composition, size, shape, packaging, stability, storage conditions), the processing technologies and conditions that will be employed and the target market is the first one. Then, as an experimental food product development, it should be conducted in a laboratory scale, evaluating if the product characteristics meets the requirement. The final stage corresponds to a larger scale production and products commercialization (WINGER, 2006). Over the past few years consumers have become more concerned about having a healthy lifestyle. Most of all, their eating habits have changed and there has been increasing awareness about their food choice, mainly regarding to foods content and production practices. Consumers believe that food has a direct contribution to their health and thus, their quality of life, what justifies the present demand for products with convenience, pleasant sensory characteristics and shelf stability while, at the same time, less processed, with high nutritional value, fewer or no additives and health benefits from beyond the nutritional profile (BIGLIARDI AND GALATI, 2013; CARRILLO et al., 2011; FERRAREZI, OLBRICH, MONTEIRO, 2012; ROMANO et al., 2015). However, there is still a negative perception of processed foods, which directly impacts on novel product development and acceptance (DWYER et al., 2012; FLOROS et al., 2010). As a consequence of these changes in consumer preferences, the food industry has been facing technical challenges in food processing, looking for alternatives technologies for production and conservation to develop novel and more attractive processed foods, with good retention of fresh product characteristics such as flavor, color, nutrient and bioactive compounds contents and fresh quality and, at the same time, with no negative
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impacts on human health (BIGLIARDI AND GALATI, 2013; SARKAR AND COSTA, 2008; WEAVER et al., 2014). Maintaining products quality throughout food chain is an issue to food industry that goes beyond consumer new demand. It includes technological challenges in response to the influence of different processing and storage conditions on chemical and physical characteristics, nutritional value and safety of the final product (FULLER, 2011; WINGER, 2006). Fruit products may present distinct contents and profiles of nutrients and bioactive compounds from the fruit in its raw state, depending on the processing technology adopted. In general, temperature is the main responsible factor for the compounds degradation during food processing, especially if under severe heating conditions (GANCEL et al., 2011). On the other hand, non-thermal methods have less impact on nutrients and bioactive compounds contents then the thermal ones, although some of them, such as ozone treatment, have been reported to cause losses of phytochemicals contents (RAWSON et al., 2011). Food products quality losses are expected over the time. During long periods of storage, microbial, nutritional value, sensorial characteristics and functional properties are susceptible to changes. Food intrinsic factors (moisture, water activity, pH, composition), temperature and exposure to light and/or oxygen are the main causes. In this way, growth of pathogenic and/or spoilage microorganisms, losses of nutrients and bioactive compounds and modifications of sensory characteristics as appearance, odor/flavor, texture/viscosity are important criteria to evaluate products shelf life. As a result, determining a product shelf life will depend on physicochemical and sensory analysis (ASHURST, 2016; FULLER, 2011; KONG AND SINGH, 2016). However, monitoring those criteria is not enough to define how long a product remains stable. There is a need to establish until which degree those modifications are acceptable, without negatively affecting the products overall quality. Identifying which modifications will have less or greater impact on it, since several changes will occur simultaneously, at different rates, is equally important (ASHURST, 2016; FULLER, 2011; KONG AND SINGH, 2016).
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OBJECTIVES
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4.1 General objective
The general objective of this study was to develop jabuticaba juice by steam extraction, evaluating its chemical, microbial and sensory stability during a storage period of 4 months.
4.2 Specific objectives