Review of New Specification Or Specification Change s4

April 7, 2006

REVISION OF SECTIONS 601 AND 701 STRUCTURAL CONCRETE

NOTICE

This is a standard special provision that revises or modifies CDOT’s Standard Specifications for Road and Bridge Construction It has gone through a formal review and approval process and has been issued by CDOT’s Project Development Branch with formal instructions for its use on CDOT construction projects. It is to be used as written without change. Do not use modified versions of this special provision on CDOT construction projects, and do not use this special provision on CDOT projects in a manner other than that specified in the instructions unless such use is first approved by CDOT’s Standards and Specifications Unit. The instructions for use on CDOT construction projects appear below.

Other agencies which use the Standard Specifications for Road and Bridge Construction to administer construction projects may use this special provision as appropriate and at their own risk.

Instructions for use on CDOT construction projects:

Use this special provision in projects having any type of concrete construction.

Designers should include a general note on the plans that states the sulfate level for the project. April 7, 2006

REVISION OF SECTIONS 601 AND 701 STRUCTURAL CONCRETE

Sections 601 and 701 of the Standard Specifications are hereby revised for this project as follows:

In subsection 601.02, delete Table 601-1 and replace with the following:

Table 601-1 CONCRETE TABLE Required Field Cement Content: Air Content: Water Cement Concrete Compressive Minimum or % Range Ratio: Maximum Class Strength (psi) Range (lbs/yd3) (Total) or Range B 3500 at 28 days 565 5 - 8 0.50 BZ 4000 at 28 days 610 N/A 0.50 D 4500 at 28 days 615 to 660 5 – 8 0.44 DT 4500 at 28 days 700 5 – 8 0.44 E 4200 at 28 days 660 4 – 8 0.44 H 4500 at 56 days 580 to 640 5 – 8 0.38 - 0.42 HT 4500 at 56 days 580 to 640 5 – 8 0.38 - 0.42 P 4200 at 28 days 660 4 – 8 0.44 S35 5000 at 28 days 615 to 720 5 – 8 0.42 S40 5800 at 28 days 615 to 760 5 – 8 0.40 S50 7250 at 28 days 615 to 800 5 – 8 0.38

In subsection 601.02, delete Class E and Class P and replace with the following:

Class E concrete may be used for fast track pavements needing early strength in order to open a pavement to service soon after placement. Additional requirements for Class E concrete are: Type III cement may be used. Class E concrete shall contain a minimum of 55 percent AASHTO M 43 size No. 357 or No. 467 coarse aggregate. If all transverse joints are doweled, then Class E concrete shall contain a minimum of 55 percent AASHTO M 43 sizes No. 57, No. 67, No. 357, or No. 467 coarse aggregate. In addition to the compressive strength requirements in Table 601-1 and unless stated otherwise on the plans, Class E concrete shall achieve a field compressive strength of 2500 psi within 12 hours. Laboratory trial mix for Class E concrete must produce an average 28 day flexural strength of at least 650 psi. Class E concrete shall contain 70 percent to 90 percent portland cement and minimum 10 percent to a maximum of 20 percent Class C or minimum 10 percent to a maximum of 30 percent Class F fly ash in the total weight of cement plus fly ash.

Class P concrete is used in pavements. Additional requirements for Class P concrete are: Class P concrete shall contain a minimum of 55 percent AASHTO M 43 size No. 357 or No. 467 coarse aggregate. If all transverse joints are doweled, then Class P concrete shall contain a minimum of 55 percent AASHTO M 43 sizes No. 57, No. 67, No. 357, or No. 467 coarse aggregate. Laboratory trial mix for Class P concrete must produce an average 28 day flexural strength of at least 650 psi. Class P concrete shall contain 70 percent to 90 percent portland cement and minimum 10 percent to a maximum of 20 percent Class C or minimum 10 percent to a maximum of 30 percent Class F fly ash in the total weight of cement plus fly ash. If acceptance is based on flexural strength, the total weight of cement plus fly ash shall not be less than 520 lbs/yd3.

Subsection 601.03 shall include the following.

Where blended hydraulic cement is used the substitution of fly ash for the blended hydraulic cement is not allowed.

Subsection 601.04 shall include the following:

601.04 Sulfate Resistance. The Contractor shall provide protection against sulfate attack on concrete structures by providing concrete structures manufactured with requirements according to Table 601-4. The exposure Class will be stated on the plans. A higher level of requirements may be used for a lower level of exposure.

If the Contractor can provide a test report that shows another class of exposure exists at a structure location, then the Engineer may accept a concrete mix for that location that meets the corresponding sulfate protection requirements in addition to other requirements shown in this Section. April 7, 2006

2 REVISION OF SECTIONS 601 AND 701 STRUCTURAL CONCRETE

Table 601-4 REQUIREMENTS TO PROTECT AGAINST DAMAGE TO CONCRETE BY SULFATE ATTACK FROM EXTERNAL SOURCES OF SULFATE

Severity of Water-soluble Sulfate (SO4) in Water cement ratio, Cementitious material potential sulfate (SO4), water, ppm maximum requirements exposure percent, dry soil Class 0 0.00 to 0.10 0 to 150 0.50 Class 0 Class 1 0.11 to 0.20 151 to 1500 0.50 Class 1 Class 2 0.21 to 2.00 1501 to 10,000 0.45 Class 2 Class 3 2.01 or greater 10,001 or greater 0.40 Class 3

Cementitious material requirements are as follows:

Class 0 requirements shall be one of the following:

(1) ASTM C 150 Type I, II or V (2) ASTM C 595 Type IP (3) ASTM C 1157 Type GU (4) ASTM C 150 Type III cement if it is allowed, as in Class E concrete

Class 1 requirements for sulfate resistance shall be one of the following: (1) ASTM C 150 Type II or V; Class C fly ash shall not be allowed in the concrete mix (2) ASTM C 595 Type IP(MS) (3) ASTM C 1157 Type MS (4) When ASTM C 150 Type III cement is allowed, as in Class E concrete, it shall have no more than 8 percent C3A. Class C fly ash shall not be allowed in the concrete mix

Class 2 requirements for sulfate resistance shall be one of the following:

(1) ASTM C 150 Type V with a minimum of a 20 percent substitution of Class F fly ash by weight (2) ASTM C 150 Type II or III with no more than 0.040 percent expansion at 14 days when tested in accordance with ASTM C 452 with a minimum of a 20 percent substitution of Class F fly ash by weight (3) ASTM C 1157 Type HS (4) A blend of portland cement meeting ASTM C 150 Type II or III with a minimum of 20 percent Class F fly ash by weight, where the blend has less than 0.05 percent expansion at 6 months or 0.10 percent expansion at 12 months when tested according to ASTM C 1012.

Class 3 requirements for sulfate resistance shall be one of the following: (1) A blend of portland cement meeting ASTM C 150 Type II, III, or V with a minimum of a 20 percent substitution of Class F fly ash by weight , where the blend has less than 0.10 percent expansion at 18 months when tested according to ASTM C 1012. (2) ASTM C 1157 Type HS having less than 0.10 percent expansion at 18 months when tested according to ASTM C 1012.

When fly ash is used to enhance sulfate resistance, it shall be used in a proportion greater than or equal to the proportion tested in accordance to ASTM C1012 and it shall have a calcium oxide content no more than 2.0 percent greater than the fly ash tested according to ASTM 1012. April 7, 2006

3 REVISION OF SECTIONS 601 AND 701 STRUCTURAL CONCRETE

Delete subsection 701.01 and replace with the following:

701.01 Hydraulic Cement. Hydraulic cement shall conform to the requirements of the following specifications for the type specified or permitted:

Portland Cement ASTM C 150 Blended Hydraulic Cement ASTM C 595 Hydraulic Cement ASTM C 1157

In addition to the standard chemical requirements for portland cement in ASTM C 150, the maximum percent of equivalent alkalis (Na2O + 0.658 K2O) shall not exceed 0.90 percent.

All concrete, including precast, prestressed and pipe shall be constructed with one of the following hydraulic cements unless permitted otherwise.

ASTM C 150 Type I ASTM C 150 Type II ASTM C 150 Type V ASTM C 595 Type IP consisting of no less than 70 percent portland cement, ASTM C 595 Type IP(MS) consisting of no less than 70 percent portland cement, ASTM C 1157 Type GU, ASTM C 1157 Type MS ASTM C 1157 Type HS consisting of no less than 20 percent Class F fly ash by weight

Cement shall be from a preapproved source listed on the Department’s Approved Products List. The cement intended for use on the project shall have been tested and accepted prior to its use. Certified Test Reports showing that the cement meets the specification requirements and supporting this statement with actual test results shall be submitted to the Engineer prior to the tested material being incorporated into the project.

The cement shall be subject to sampling and testing by the Dpartment. Test results that do not meet the physical and chemical requirements may result in the suspension of the use of the cement until the corrections necessary have been taken to insure that the material meets the specifications.

The Contractor shall provide suitable means for storing and protecting the cement against dampness. Cement which, for any reason, has become partially set or which contains lumps of caked cement shall not be used.

Cement salvaged from discarded or used bags shall not be used.