An introduction to PPG Industries PPG is . . .
A global maker of paints, coatings, chemicals, optical products, specialty materials
Founded in 1883 Operator of more than 155 manufacturing facilities PPG is . . . 38,000 employees in 25 countries.
Headquartered in Pittsburgh, Pa.
Owned by 154,000 shareholders Composed of 4 major product areas: • Automotive & Industrial Coatings • Performance & Applied Coatings • Optical & Specialty Materials • Commodity Chemicals R&D
PPG invests hundreds of millions of dollars each year in developing new and improved products and processes as well as adapting current technologies to new markets. PPG coatings sites in Europe
22 Manufacturing Sites 3 Development Sites
Milano
HQ Quattordio Felizzano
Caivano
PPG Automotive Coatings Overview • PPG is the world’s leading supplier of automotive coatings
– Products supplied in 37 countries – Manufacturing sites in 15 countries – Laboratories in 17 countries
• Full portfolio of coating products and material-process management services
Global Manufacturing PPG Automotive Coatings Overview • PPG is the only coatings supplier to supply all global automotive companies.
PPG ITALY CUSTOMERS
Aabsal (Iran) Lancia (Italy) AIDCO Press (Iran) Land Rover (England) Alfa Romeo (Italy) LDV (England - Italy) Ariakian (Iran) Mercedes (Egypt) AR Machine (Iran) Nissan (England - Egypt) Bahman Group (Iran) Pakshoma (Iran) Bertone (Italy) Piaggio (Italy) BMW (England) Pininfarina (Italy) Decoma (England) PSA (France - Slovakia) Ettehad Motor (Iran) Renault (Spain - France - Romania) Ferrari (Italy) Saipa (Iran) Fiat (Italy – Poland) Saipa wheel (Iran) Ford (Germany) Sevel (Italy) FSO (Poland) Suzuki (Hungary - Egypt) G.M. (Egypt) Tagaz (Russia) Honda (England) TOPCO – Bon Ro (Iran) Hunday (Poland) Top Khodro – Mercedes (Iran) KIA (Slovakia) Toyota (France - England) Kerman Motor (Iran) TPCA (Czech Republic) Iveco (Italy) VW (Germany) Iran Khodro (Iran) Zagross Khodro (Iran)
VOLUMES & PRODUCTS
PPG QUATTORDIO 9% 19% 19% Adhesive & sealant
SB Paint
Pretreatment
SB Smal Batch
Resins
WB Paints 23% 16% Tint Pastes 1% 13%
PPG CAIVANO
6% 4% 3%
Decorative Resins
Ecoat Binder + Paste 29%
Clear Coat
Primer
58% Other PPG QUATTORDIO (AL) Water Basecoat Manufacturing
ton 9.000 8.000 7.000 6.000 5.000 4.000 3.000 2.000 1.000 1999 2000 2001 2002 2003 2004 2005 2006 2007 EST. PPG CAIVANO (NA) Resin Production Typical OEM Coating System What is a Paint ?
Binder - Additive Resin Polymer Vehicle - Solvent
Pigment - Resin Additives
Solvent - Pigment Function of each material
Binder – film’s properties Hardness Flexibility Appearance Adhesion Durability Pigments - color, hiding, UV-protection Additives - flow, durability Solvents - flow, leveling Basecoat
Solventborne Waterborne
Solvent Water 50% 49% Polyurethane –Acrylic
Solvent 16% Solids 50% Solids 35%
4.1 #VOC / Gallon 1.6 #VOC / Gallon Clearcoat
Epoxy/Acid
2K-Isocyanate (polyester-acrylic/aliphatic polyisocyanate)
Powder Typical OEM Line
Clean, Bake Pretreatment E-Coat Rinse Cycle
Body-in-White Cool
Bake Primer Sealer Sanding
Cool
Sanding Basecoat Pre-bake if WBBC
Inspection Cool Bake Pick-Up Clearcoat Basecoat Market Direction
Overview
• Designed for the high colour needs of the European OEM market.
• It provides excellent colour with class leading smoothness.
Clearcoat Market Direction
Overview • Clearcoat will remain predominately a SB based technology
• 2K growing relative to total performance potential and paint shop flexibility
PPG Scratch Resistant clearcoat ® Overview Ceramiclear
• PPG is the industrial leader (Mercedes in 2002)
• New standard in scratch resistance properties (>80% gloss retention in dry and humid tests)
• Use of nanomaterials in: 1K Acrylic-Melamine, Powder, 2K epoxy-acid
PPG Automotive Coatings
Overview More than just paint technologies
In addition to the protective and decorative products, PPG also offers improvement to the OEM’s process
Specialty Chemicals Added Value Services Compact Cycle: Primer’s elimination
Overview
Clean, Pretreatment Bake Body-in-White E-Coat Rinse Cycle Cool
Sanding Sealer + Gel Bake Bake Primer Cool
Sanding Interior Basecoat - bake Flash or Pre Flash
Inspection Cool Bake Clearcoat Pick-Up PPG Goals for Compact Coating Systems
Overview
Economical Preserve Quality • Eliminate or Combine Layers • Appearance • Reduce Operating Support • First Time Capability • Lower Investment • Regulatory Compliance • Warranty Environmental • Field Performance • Reduced VOC Emissions
• Reduced CO2 Emissions • Reduced hazardous waste
Energy • Reduced Total Energy Consumption
Environment