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An Introduction to PPG Industries PPG Is

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An Introduction to PPG Industries PPG Is An introduction to PPG Industries PPG is . A global maker of paints, coatings, chemicals, optical products, specialty materials Founded in 1883 Operator of more than 155 manufacturing facilities PPG is . 38,000 employees in 25 countries. Headquartered in Pittsburgh, Pa. Owned by 154,000 shareholders Composed of 4 major product areas: • Automotive & Industrial Coatings • Performance & Applied Coatings • Optical & Specialty Materials • Commodity Chemicals R&D PPG invests hundreds of millions of dollars each year in developing new and improved products and processes as well as adapting current technologies to new markets. PPG coatings sites in Europe 22 Manufacturing Sites 3 Development Sites Milano HQ Quattordio Felizzano Caivano PPG Automotive Coatings Overview • PPG is the world’s leading supplier of automotive coatings – Products supplied in 37 countries – Manufacturing sites in 15 countries – Laboratories in 17 countries • Full portfolio of coating products and material-process management services Global Manufacturing PPG Automotive Coatings Overview • PPG is the only coatings supplier to supply all global automotive companies. PPG ITALY CUSTOMERS Aabsal (Iran) Lancia (Italy) AIDCO Press (Iran) Land Rover (England) Alfa Romeo (Italy) LDV (England - Italy) Ariakian (Iran) Mercedes (Egypt) AR Machine (Iran) Nissan (England - Egypt) Bahman Group (Iran) Pakshoma (Iran) Bertone (Italy) Piaggio (Italy) BMW (England) Pininfarina (Italy) Decoma (England) PSA (France - Slovakia) Ettehad Motor (Iran) Renault (Spain - France - Romania) Ferrari (Italy) Saipa (Iran) Fiat (Italy – Poland) Saipa wheel (Iran) Ford (Germany) Sevel (Italy) FSO (Poland) Suzuki (Hungary - Egypt) G.M. (Egypt) Tagaz (Russia) Honda (England) TOPCO – Bon Ro (Iran) Hunday (Poland) Top Khodro – Mercedes (Iran) KIA (Slovakia) Toyota (France - England) Kerman Motor (Iran) TPCA (Czech Republic) Iveco (Italy) VW (Germany) Iran Khodro (Iran) Zagross Khodro (Iran) VOLUMES & PRODUCTS PPG QUATTORDIO 9% 19% 19% Adhesive & sealant SB Paint Pretreatment SB Smal Batch Resins WB Paints 23% 16% Tint Pastes 1% 13% PPG CAIVANO 6% 4% 3% Decorative Resins Ecoat Binder + Paste 29% Clear Coat Primer 58% Other PPG QUATTORDIO (AL) Water Basecoat Manufacturing ton 9.000 8.000 7.000 6.000 5.000 4.000 3.000 2.000 1.000 1999 2000 2001 2002 2003 2004 2005 2006 2007 EST. PPG CAIVANO (NA) Resin Production Typical OEM Coating System What is a Paint ? Binder - Additive Resin Polymer Vehicle - Solvent Pigment - Resin Additives Solvent - Pigment Function of each material Binder – film’s properties Hardness Flexibility Appearance Adhesion Durability Pigments - color, hiding, UV-protection Additives - flow, durability Solvents - flow, leveling Basecoat Solventborne Waterborne Solvent Water 50% 49% Polyurethane –Acrylic Solvent 16% Solids 50% Solids 35% 4.1 #VOC / Gallon 1.6 #VOC / Gallon Clearcoat Epoxy/Acid 2K-Isocyanate (polyester-acrylic/aliphatic polyisocyanate) Powder Typical OEM Line Clean, Bake Pretreatment E-Coat Rinse Cycle Body-in-White Cool Bake Primer Sealer Sanding Cool Sanding Basecoat Pre-bake if WBBC Inspection Cool Bake Pick-Up Clearcoat Basecoat Market Direction Overview • Designed for the high colour needs of the European OEM market. • It provides excellent colour with class leading smoothness. Clearcoat Market Direction Overview • Clearcoat will remain predominately a SB based technology • 2K growing relative to total performance potential and paint shop flexibility PPG Scratch Resistant clearcoat ® Overview Ceramiclear • PPG is the industrial leader (Mercedes in 2002) • New standard in scratch resistance properties (>80% gloss retention in dry and humid tests) • Use of nanomaterials in: 1K Acrylic-Melamine, Powder, 2K epoxy-acid PPG Automotive Coatings Overview More than just paint technologies In addition to the protective and decorative products, PPG also offers improvement to the OEM’s process Specialty Chemicals Added Value Services Compact Cycle: Primer’s elimination Overview Clean, Pretreatment Bake Body-in-White E-Coat Rinse Cycle Cool Sanding Sealer + Gel Bake Bake Primer Cool bake Sanding Interior Basecoat - Flash or Pre Flash Inspection Cool Bake Clearcoat Pick-Up PPG Goals for Compact Coating Systems Overview Economical Preserve Quality • Eliminate or Combine Layers • Appearance • Reduce Operating Support • First Time Capability • Lower Investment • Regulatory Compliance • Warranty Environmental • Field Performance • Reduced VOC Emissions • Reduced CO2 Emissions • Reduced hazardous waste Energy • Reduced Total Energy Consumption Environment .
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