A BRIEF LOOK at NACHI Bold, Lithe

Home , For the World, Salamanca (locomotive), Tap and die

Family Brands

Machining

Fruitful, Sustaining

Precise, Enduring

Keen, Prolific

Components Fundamental, Reliable A BRIEF LOOK AT NACHI Bold, Lithe

Robots

Quick, Rigorous

Dignified, Strong

Exquisite, Masterful

Catalog produced in May. 2007 No.1002E-9 Contributing to the Progress of the World of Product Manufacturing Index

Machining Responding to the Market Needs Cutting Tools Machine Tools Robots Automobiles and Automotive Parts Broaching Machines Aspheric Micro Finisher Generators Round Tools Precision Cutting Tools Precision Roll Forming Precision Slicing Welding and General Machines Drills Broaches Machines Handling Robots 3-4 CNC Grinding End Mills Hobs Special Purpose Machines Machines Taps Shaving Cutters Electronics, Forming Racks Electrical Appliances, Precision Dies Heavy Duty/Payload Information and Handling Robots Telecommunications Metal Band Saws 5 Clean Robots Aircraft, Railroads and Construction Machinery 6 Material Near-net Shape Cutting Shaping Heat Treatment Grinding Manufacturing Surface Essential Components Assembly Welding Transfer Machine Tools and Industrial Machinery Process Heat Treatment Cutting-off Modification Ultra Precision Machining

Marketing and Lifestyle Regrinding/Recoating for Cutting Tools

High-Function High-Function 8 Bearings Hydraulic for Industrial Equipment Expanding Latent Machines for Industrial Machines Technology High-Function Bearings High-Function Cutting Tools for Automobiles Hydraulic Machine Tools Equipment for Construction Precision Dies Machines Precision Tools Tool Engineering Services

High Speed Steels Vacuum Carburizing Furnace Ball Bearings Hydraulic Pumps Solenoid Valves for Automobiles 11-14 Hardened Rods Vacuum Degreasing Washer Roller Bearings Hydraulic Valves 3way Solenoid Valves Robot Maintenance, Overhaul Micron Hard Coating Equipment Various Other Bearings Hydraulic Motors Linear Solenoid Valves Remodeling, Retrofit for Machine Tools Robots Fine Multi Alloy Coating Process Hydraulic Units Automotive Hydraulic Units Maintenance of Industrial Furnaces Technical Consulting Robot School 15-16

Bearings Special Steels Industrial Furnaces Bearings Hydraulic Equipment Automotive Hydraulics Hydraulic Equipment Materials Components Engineering Automotive Hydraulics 17-20 Business Partners Sumitomo Electric Industries, Ltd. Sodick Plustech Co., Ltd. DAIHEN Corporation JTEKT Corporation Chien Hsin Trading Co., Ltd. Daido Steel Co., Ltd. Special Steels Sumitomo Electric Hardmetal Corp. Fujikoshi Machinery Corp. DENSO CORPORATION Asahi Seiko Co., Ltd. Shanghai Automotive Industry Corp. Riken Seiko Co.,Ltd. Industrial Furnaces ALLIED MATERIAL CORP. Aichi Sangyo Co., Ltd. The Tata Iron and Steel Co., Ltd. Daesung Industrial Co., Ltd. Eramet Group Coating Kashifuji Works, Ltd. Kanzaki Kokyukoki Manufacturing Co.,Ltd. Industrial Metal Products Corp. 21-22

1 2 Automobiles and Automotive Parts Safe and Comfortable Driving

Automotive Air Conditioner Engines Bearings Steering Safe and Stable Steering Contributing to Higher Energy Efficiency and Green Processes

Broaching of Steering Racks

Double-row Angular Contact Ball Bearings for Automotive Air Conditioners Handling Robots

Spot Welding Robots Ultra-Heavy-Load Handling Robots

Compressors for Automotive Air Conditioners MQL Machining System High-efficiency, Non Step Deep Hole Drilling

4-point Contact Ball Bearings Vane Material in Power Steering BX Series Pumps Made from HSS

Self-aligning Clutch Release Bearings

Transmissions MQL Power Cell For Responsive and Comfortable Driving Micro Finisher

Constant Velocity Joints

Quiet and Smooth Rotary Transfer Solenoid Valves for Automobiles

Crankshaft and Camshaft Lapping Vacuum Heat Treatment and Parts Washer for Environmental Conservation

Automated Vacuum Carburizing System Example of Transmission Gear Roller Bearings for Constant Velocity Joints Precision Rolling MQL Broaching High Speed Hob Cutting Broaches & Gear Cutting Tools

3 4 Electronics, Electrical Appliances, Information and Telecommunications Aircraft, Railroads and Construction Machinery From IT to Home Supporting Appliances Reliability with High Functionality

Ultra-precision Machining for HDD Magnetic Heads and Optical Communication Systems

Fiber Optic Array Achieving High Productivity with High Precision World-leading high-precision broaches and end mills Light Guide facilitate the machining of blades for gas turbines and jet engines.

Multi-filament

Optical Fiber

Electro-Discharge Truing Device X’s-mill Geo Series

Cellular Phone Digital Video Camera Precision Slicing Machine Connector V-groove Block X-mas Tree Form Broaches Turbine Disks and Blades For Punching Semiconductor Packaging andProducing Parts for Liquid Crystal Panels and Molds IC Checker Probe Pins for Digital Cameras and DVD Pick Up Lenses in Nanometer Ensuring High Speed, Safety and Comfort Journal Bearings for the Bullet Train “Shinkansen” Bearings for Jet Engines

Bearings for Jet Engines

Journal Bearings for the Bullet Train “Shinkansen”

Ultra-fine Wire “Micron Hard” Ultra-precision Aspheric Generator“NANO ASPHER” Ultra-precision Groove Cutting Machine“NANO GROOVER” Improving Operability Load Sensing System Energy-efficient, Compact and Powerful Highest ranked hydraulic equipment for construction machinery in the world Wheel-drive and Swing Motors, Variable Volume Piston Pumps

Example of Micron Hard Applications Example of Machining by Ultra-precise Aspheric Generator (Probe Unit for Semiconductor Testing) (Molds for Lenses) Liquid Crystal TV Screen Robot Systems for Arc Welding, Ideal Tool for Producing Compressors for Air Conditioners Wheel-drive Motor/Swing Motor Spray Painting and Handling

Air Conditioner

Broaches for Machining Compressor Vane Slots Large-sized Glass Substrate Transfer Robot Variable Volume Piston Pump Arc Welding Robots

5 6 Machine Tools and Industrial Machinery Marketing and Lifestyle Achieving High Precision and High Widely-used Efficiency in Many Areas of Our Lives

Bearings and Hydraulic Equipment for Various Applications in Machine Tools, Printing Presses and Paper Manufacturing Machines

Cutting Tools (End Mills) for High-speed Machining of Parts

Profiled Materials that are Near-net Shape

Super Precise Bearings for Machine Tools Sealed Ball Screw Support Bearings

Tools for DIY – Drills Tools for DIY – Hand Hacksaw Blades and Jigsaw Blades Machining Centers Machining Centers

Printing Presses

New brand for bearings QUEST

Recycling Materials transfer Robots

Compact Energy-saving Hydraulic Units Bearing for Paper Manufacturing Machines “Power Meister”, Compact Hydraulic System of high energy-efficiency and high precision An earthquake-proof equipment “Magni Cradle”, which will protect your important assets and information Excel Series from earthquakes Spherical Roller Bearing

Ordinary time During earthquakes

End Mill Doing High Speed Cutting Handling Robots Profiled Bars [Pre-shape] Controls the shock of earthquakes with Bearings for opening/closing Stadium Domes Metal Band Saw Blades for cutting frozen tuna rolling technology of bearings

7 8 Machining Components Materials 10

Machining Operations Functional Components Operations Materials Operations

Factory for Factory for Factory for

Gear cutting tools Precision bearings large-sized robot

Factory for CDC Process Micron Hard tools for aircraft Nano Facer Nano Aspher Quest Series

Special Steel melting Expanded the business of Construction machines Compact proportional valve

Precision cutting and machine Factory for Hydraulic motors carburizing furnace series

9th Generation Large-sized

Silicon wafer grinding machine Expanded Hydraulic business for Expanded the scope of Vacuum Factory in Czech Glass Substrate Transfer Robots

Established the Mechanical Hard Broaches Hard Broaching Machines Engineering Business globally

Jet Finisher Nano Groover Inline Cleaning Device Factory for bearings

Factory for

Expanded business Magni Cradle

to clean room robot broach production

Factory for

for Micron Hard. business divisions hydraulic valves

automotive air conditioner Integration of grinding Hybrid Coating Hydraulic Valve with a Monitoring Switch Developed a new market

MQL Power Cell GS-mills

AG-mills

Co., Ltd. Mold Meister Ball MQL Power Long Drills in 1989.

(GPA).

Sodick Plustech Microminiaturized Solenoid Valve for Automobiles Sales alliance with

Organized Gear By high-function coating

Production Alliance AG Drills Oval Mills

Business alliance

Industry Group. DLC Coating 700kg Class Handling Robots SC700 with Erasteel S.A. (FRANCE) Ultra-fine Wires “Micron Hard”

Seismic Isolation System Seismic Isolation System AX Controllers Starts joint production

with Shanghai Automotive Developed a continuous

DLC Series vacuum carburizing furnace

On-machine measurement system technology POWER Meisters Implemented the “NACHI-BUSINESS Policy” based on synergy effects.

division.

Improved the

automotive hydraulics AQUA Drills Wheel Motors for Skid Steer Loader

MQL Broaches Dual Cut Hobs

Business alliance with High-Performance Bearing steel (MS steel)

DAIHEN Corporation.

Business alliance with

Sumitomo Electric Industries,Ltd.

Provided dry

wire rods factory. SH Series

machining functions. Built a new precision Animal Waste Incinerators

corners of the world. Reinforced production Free Curvature Mold Processing Equipment

frameworks in three major High Performance Bearing Steels

for broach production New factory Developed Environmental protection IT revolution Globalization and borderless world Economic upturn Sealed Ball Screw Support Bearings SG Series

a load sensing system. AYC Unit

2000 2005 Vacuum Carburizing Systems 2000 2005

High-speed Finishing Broaching Machines

Electronic control technology Precision Slicing Machines

Revival by “Selection and Integration” NACHI-BUSINESS Global Marketing in Thailand X’s Mills Local production Three-way DUTY Valve for Automobiles SC Series SA/SF Series Various Sensors Business alliance

and Riken Steel Co., Ltd. with Daido Steel Co., Ltd.

Ecology and Economy Put more management resources into core businesses based on the concept of “Selection and Integration”. Promote relocation of business operations to overseas countries, and encourage business tie-ups with other companies.

Promoted linkage Preharden 4000

broaching machine. NACHICCO Broadened the scope of environment-compatible tools between the broach and

Non-axisymmetric Aspheric Generator Traveling Robots

Vacuum Degreasing Washers SG Drills Solenoid Valves for Automobiles (Downsized Magnetic valves )

NC Helical Broaching Machines

Micro Finishers

4-point Contact Ball Bearings

Aspheric Generators Image-Processing System Excel Series Handling Robots

Developed various Business alliance

Automotive Hydraulics types of coating films.

Organized into an independent business division based on high degree of reliability hydraulic control technology and bearing with KOYO SEIKO Co., Ltd. for various applications. Purchased NBM (U.S.A.). Expanded the scope of Business alliance with IMPCO (U.S.A.) Developed high seed steels

an independent business division. Organized maintenance service as Various Volume Piston Pumps Diamond Coated Cutting Tools cemented carbide coating tools. Wheel Motors · Swing for Construction Machine

Super-bright Wire Rods

mechanical and control technologies in 1984.

Micro Grinders of super-precision machining, based on

Powdered high speed steel FAX tools Advanced level of economy Bubble

Vertical Grinders Production facility PM Coating Furnaces special steel division Hydraulic control technology technology for CVJ Needle Roller Bearings Air Spindles

through partnership with the Advanced into the field grinding technology, Developed long-life bearings Profiled Bars

an independent

business division. service division as

Created a maintenance Vacuum Heat-treatment Furnaces Spray Painting Robots Hardened Rods Power-driven Welding Robots

High reliability

Developed

Diversification and internationalization (2nd term) Mechatronics Precision Machinery Expanded the fields of business operations in an effort to become a full-fledged mechatronics manufacturer. Promoted shift of production to overseas bases.

Coated Hobs hydro-logic system. Triple Race Bearings Coating technology Coating technology Special heat treatment G-coating Tools Bearings for Automotive Grinding technology + machine elements Air Conditioners

Expanded the scope of Developed TIC coating Powdered High Speed Steels Dot Pins Broaching machine series. Started ESR melting. Developed the world’s first

Economic growth (late term) Oil crisis Yen’s appreciation with the cutting tools division.

technique through a partnership

coating tools. power-driven articulated welding robot. Mechanical technology

production to cover

Expanded the scope of CNC Grinding Machines IP Pumps Nitrogenation Oven High-bright Furnaces Hydraulically Controlled Robots

Internationalization (1st term) Adopted a divisionalized organization system and expand exports to three big corners of the world. Carburizing Furnaces Salt Bath bullet train. Inline Centers

Developed high quality Hydraulic Units Carbide Drills

bearing steel for shinkansen Developed material characteristics. Hydraulic Valves Modular Valves Bearings for the Bullet Train “Shinkansen” Robots (Joint development with special steels division)

Created a business division in 1968 through application of the machine tool automation technology and hydraulic control technology. Hydraulic Vane Pumps Material technology Mechanical technology

cemented carbide tools. Advanced into the field of Christmas Tree Forms Broaches Industrial Furnaces/ Coating In-house equipment/grinding technology Organized heat treatment technology from tool and bearing production as an independent business division in 1964. Hydraulic Equipment Expansion of of high speed steels. Specialized machines. In-house production in 1958 for intra-company machine tools such as broaching

Shaving Cutters Introduced a 30-ton arc Developed various types of the scope of bearings for special application Metal Band Saw Blades Precision Molds Broach Grinding Machines Precision Roll Forming Machines Postwar rehabilitation Economic growth (early term) Bearings for Railroad Vehicle Bearings for Jet Engines melting furnace to start mass production Hydraulic control technology Shaper Cutters

Rehabilitation period/diversification (1st term) Gained a foothold as comprehensive machine manufacturer. Grinding technology Spherical Roller Bearings Bearings for Printing Machines Roller Bearings Broaching Machines Tools and machines

Ball Bearings High Speed Steels tooling Alloy Tool Steels Bearing Steels Cermet Alloy Drill processing machine Bearing grinder Toward a

manufacturer

comprehensive

Expansion period Broaches In-house production facilities

Expanded businesses in the wartime economic framework, creating a firm foundation for the current businesses. Optimum heat treatment Machine Tools Special Steels Bearings

In-house production of tool and bearing manufacturing facilities in 1943 Organized as an independent business division through application of the high-quality material and grinding heat treatment technologies cultivated by tool production in 1938. Started in-house production of special steel for tools and bearings in 1938, and organized an integrated production framework from materials to products. Hacksaw Blades Drills End Mills Hobs Great Depression and World War II Optimum material

Creation period Started business operations to produce machines and tools domestically amid the nationwide industrial modernization campaign 1928 1940 1950 1960 1970 1980 1990 1928 1940 1950 1960 1970 1980 1990 Cutting Tools Genealogy of Synergies based on Engineering & Product Development Business Links Started the domestic production of cutting tools in 1928. 9 Cutting Tools and Machine Tools Contributing to the Development of Machining through Machinery and Tools Supporting Machine Tools and Cutting Tools Completely with High Performance and High Precision Required for Machining Processes Drilling Broaching Aqua Drill Series SG-ES (ESS) Drills MQL Power Cell MQL Power Long Drills From standard drills to high World-leading broaches and Helical Broach precision and high performance broaching machines drills a full line up to meet any applications. A wide range of broaching products, broaches from keyway to large- Jointly with Sumitomo Electric diameter helical and X-mas tree Industries, Ltd. forms, and broaching machines from Hard Broach 30KN to 500KN.

X-mas Tree Form Broach

NC Helical Broaching machine High-speed Hard Broaching machine Excellent for high precision broaching Achieving high-precision, high- 3-axis column moving type, MQL, Non step drilling deeply of internal helical gears. Highly flexible performance semi-dry broaching of Proprietary Aqua Coating makes HSS drills with end mill shanks compact and highly flexible more than 20 times of drill diameter with no lead bar and no pit the high-hardness materials super-hard drills highly efficient for perform accurate positioning dry, wet and mist applications. and stable drilling of bore diameters Gear Cutting Hyper Dual Hobs Shaving Cutters Milling Formed Gear Production Alliance (GPA) jointly with Kashifuji Works, GS Mill Series AG Mill Series DLC Cutting Tools High Speed Inline Center Ltd. And Kanzaki Kokyukoki End Mill Series that satisfies the Manufacturing Co., Ltd. to provide high-performance machining turnkey service for gear production requirements for tooling and machine parts of automotive and other industries

Jointly with Sumitomo Electric Industries, Ltd. High-performance, CNC Gear Hobbing Machine For finishing gears with CNC Shaving Machine wet and dry machining Kashifuji Works, Ltd. (GPA) high precision Kanzaki Kokyukoki Manufacturing of gear wheels Co., Ltd. (GPA)

Roll Forming The world’s first dry cutting for High reliability column traverse type GS, world standard carbide end mill Achieving high-performance through Short forming time with high that is developed together with special high-speed coating aluminum alloys machining center precision with use of a forming rack Sumitomo Electric Industries, Ltd. Contributing to energy and material savings with no cutting chips

NC Precision Rolling Machine High-speed rolling of 30 m/min. doubles Forming Racks Tap and Die machining efficiency. Energy saving of clean machining with High precision maintained with highly efficient machining semi-dry roll forming

G Tap Series Tufflets Thread Rolling Racks Providing highly efficient cutting to threading Cutting-off Jointly with tap manufacturers

Efficient cutting-off of materials such as regular steel and special steel as well as nonferrous metals and frozen foods

Metal Band Saw Blades Saw blades with superior cost performance for cutting of Superior wear resistance, high efficiency and Stable and precise thread with chip-free process Wide array of applications in mass production various materials long life. through high precision and high efficiency

11 12 Machine Tools, Precision Dies and Precision Tools Providing Nano-technology in High-tech Fields in Pursuit of Precise Machining Responding to Demands in Leading Edge Technology Fields with Ultra-fine Machining at the Nanometer Level

Film Lapping Process Ultra-fine Processing

Improving surface roughness and Grooving and cutting of roundness with lapping that uses film hard, brittle materials for Ultra-precision Plane Surface Grinding Ultra-precision Feed Mechanism coated with polishing powder. electronics and optical parts to precise Electrolytic In-process Dress Grinding Hydrostatic Pressure Screw and Slide Jointly with IMPCO dimensions of the 0.1 (US Company) micrometer level 20 nm or less surface roughness per 300 mm diameter 0.1 nm step feed

●“20 nm or less surface ●World-class step feed in 0.1 nm roughness per 300 mm (nm) increments achieves backlash- 3.0 diameter” is equivalent to free feed. the roughness of the 2.0 skating rink of a 150 m

diameter, meaning no 1.0 rough spot of the size of H

a snow crystal. 0.14nm H 0 Time O m μ

Micro Finisher Improving surface roughness and roundness of crankshaft bearing surfaces. 40 Surface of silicon wafer finished to have Size of water molecule a mirror finish

150m Precision Molding Precision Slicing Machine Precision-machining Technology for Offering precision dies that support a Stamping Dies Die Production wide range of fields, from automotive SPG Series parts to electric and electronic Machining of V-groove for an optical fiber cable to an accuracy of 0.1 m. equipment, to aerospace, aircraft, Progressive Dies Single Dies μ and precision equipment, as well as supporting transfer configurations.

Jig Grinding SHG Series High-precision cutting and grooving of crystals and ceramics End Milling

SLG Series Best suited to machining a long stroke, for example, in cutting and separation of printed circuit boards. Accuracy and quality

Ultra-precision 0.5mm Molds Process Machining V-grooves of Optical Fiber Array Aspheric Lenses Processing machine for lens molds that require precision forming in nanometer tolerances.

1mm Non-axisymmetric lenses Cutting of Glass with Multi-blade

Ultra-precision Groove Cutting Machine Aspheric Generator for next-generation Cutting of IC Chips － Separation into Pieces “NANO GROOVER” DVDs lens molds “NANO ASPHER”

Light Guide Plate Performance Mounted with hydrostatic pressure feed mechanism and trace shape measuring unit, this unit finishes Light Guide Plate lens molds for laser printers and digital video cameras and light guide plate molds for liquid crystal panels to Light Source nanoscale shape precision. Productivity

Reflecting Plate

13 14 Robots Flexibly Responding to Requests for Advanced Production Lines Contributing to Automation of Production Lines Based on the World's Number 1 Spot Welders

Handling Spot Welding Nachi Robot Series Payload up to 700 kg A broad lineup to meet a wide selection of applications and spaces. In cooperation with Daihen Corporation

765

VS Series SG160R 1,250

Parts Assembly and 850 Handling SCO6F 1,180 SG160P SC06F,EX-V6,EX-V16 Spot Welding VS05E Arc Welding 650

1,175 1,465

SC15F,35F,50F 1,660 2,250 Providing the high speed, wide- Achieving the optimal track ranging movements and the highly and high-speed movement of 1,135 SH133,166,200 accurate repetition of positioning servo gun that is synchronized Handling for the large and small parts with the robot movement Spot Welding Daihen EX-V6 SC35F SH200

1,780 SC500 SC700 Standard Handling Cell Standard Spot Welding Cell SC400

1,430 3,000 3,782 Arc Welding Ultra-Heavy-Load Handling 2,635 AX Control Unit 2,100 Developing high-precision paths SC300F,400L,500,700 jointly with Daihen Corp

Handling

The world’s largest ultra-heavy-load Handling Robot capable of transporting SJ120C SC400LC automobile body SJ25C 5th Generation 9th Generation

SJ25C,80C,120C SH133C,200C,SC400LC

Large-sized Glass Substrate Transfer Robot

10 100 700 Robot Payload: kg

Spot Welding for Automobile Parts SH166 Arc Welding for Housing Materials SC15F Loading Work for Machine Tools SC15F Material Handling with Vision Sensor ST166 Making a factory clean and quiet with high-quality welding of no sputter Effective use of space with overhead suspension specification Layout that allows a robot to supply work for multiple machines Parts position detected by 3D Vision Sensing Long hours of unmanned operation with Work Stocker 15 16 Bearings Functional Parts that Support Safety, Reliability and Comfort Long Life at High Speed and High Accuracy, Plus Compactness

Longer Life Advanced Functions

Excel Series Constant Velocity Joints Automotives Air Condition Compressor Transmission Deep-groove Ball Bearings Low Torque and Sealing Capability

Motors Paper Manufacturing Machines

Excel Series Spherical Roller Thrust Bearings With the world largest load capacity, these bearings can be used in the high-temperature environment Excel Series Spherical Roller Bearings With the world largest load capacity, these bearings can be Roller Bearings for Constant Velocity Bearings for Automotive Air Keystone Type Cylindrical Roller Pull-type Auto-centering Clutch used in the high-temperature Joints Conditioners Bearings Release Bearings environment High-performance bearings for superb Thin-walled compound ball bearings that These cageless, full complement roller For high power and high performance operability, comfort and safety in have the top market share in the world have bearings have a long operating life. transmission Injection Molding Machine automobile diving high performance and are lightweight and The special heat treatment, even in poor compact plus they stand up to high speed, lubrication applications, allows them to high temperatures and vibrations last a long time

Higher Speed and Higher Precision High Speed and High Reliability Developing New Technologies

Lightweight and Compact Bearings for Axles capable of Seismic Isolation System withstanding the high speed of the bullet train “Shinkansen” Highly reliable in protecting houses from earthquakes by preventing the transmission of seismic motion to the structure with rotational movement Precision Bearings Evolve with Advances in High-speed Machining

rpm 50,000 Revolutions Sealed Ball Screw Support Bearings The Bullet Train 700-series “Shinkansen Nozomi” Supporting maintenance-free machinery with Sealed Ball Screw Support Bearings in high-precision This system uses highly reliable rolling bearings that support the application weight of the structure to prevent 0-series Shinkansen 300-series Shinkansen 700-series Shinkansen direct transmission of seismic motion to the structure

80kg 300km/h

Max. speed 1960’s 1980’s 1990’s Using angular contact ball bearings for high-speed Angular Ball Bearings Angular Ball Bearings Angular Ball Bearings BNH type Hybrid type spindle operations (MQL Power Cell) (Small Ball Bearings) (Ceramic Ball Bearings) 200 Max. speed Bearing weight

1960 1990 2000 Year

17 18 Hydraulic Equipment and Automotive Hydraulics Functional Parts that Support Safety, Reliability and Comfort Powerful and Reliable with Compact Power Control

Compact Composite and Multi-functional

Optimum Control of Automotive AT and CVT Two-pump Functions Integrated into a Single Pump Necessary functions are compactly integrated Load Sensing System 75g 33% Lighter 50g φ24 φ20 than Conventional Models

Discharge Port P1 Discharge Port P2

Tandem Type (conventional type) Solenoid Valves for Automobiles Conventional Type Compact Type Compact design through optimized shape of solenoid Discharge Port P1 Energy-saving

Environmentally-friendly Hydraulic Units

Hydraulic Units with Low Noise and Low Heat Generation Energy-saving Hydraulic Units for Supply Power to Machine Tools Discharge Port P2 Improving operability with a unique control Variable Piston Pump for system and realizing the single pump load Split-flow Type Small Excavators sensing by eliminating the pump for a swing Strengthening small excavator wheel drive motors motor Pressure : 7 MPa at Full Cut-off Pressure : 7 MPa at Full Cut-off and swing motors Drive Speed : 1800 min ー1 Drive Speed : 1800 min ー1 64dB(A) Noise: 10 dB (A) Energy savings 54dB(A) Lower than that of 40 % over Series of Power Control Products of Conventional conventional Models models Developing Safe, Stable Power Control Widely for Various Industries Required Power Noise Level dB(A)

PZS Piston Pump NACHI NN Pack Conventional Type NACHI NN Pack NSP Series Conventional Type NSP Series Civil Engineering Machines

Construction Power Meister Machines High-pressure and High-precision Forging Machines High-pressure No-leak Valves Realizing Reliable Power Control Industrial Machines Providing greater compactness in hydraulic equipment Compact hydraulic system with substantial Power Consumption Injection Molding energy saving and high precision Power Meister vs Conventional Uni-pump Machines SL Solenoid Valves 2.0 (kW) Power Meister Wheel Drive Motors Swing Motors Conventional Uni-pump 0.9 kW Maximum Applicable SA SS Solenoid Valves Pressure 35MPa 1.5 Energy-saving Machine at Held Pressure Tools of 21 MPa

(at pressure holding) Automobiles 1 1.0

Solenoid Valves for PZ Piston Pump Automobiles 0.5 UVN Pump Power

Pressure

Power Consumption 0 5 1015202530 High-pressure Valve SeriesPZH Piston Pump Power Meister Pressure (MPa)

19 20 Special Steels Industrial Furnaces and Coating Creating New Value by Combining Materials, Heat Treatment and Coating Adding High-performance Functions and Values to Materials

Improving Cost Performance by Matching Shape and Hardness to Applications Creating New Value by Outstanding Treatment Processes Example of Washing (Gears)

Supporting a Wide Range of Applications Based on Materials Technology

Example of Washed Parts (Electric Parts) Shaping Technology Supplying materials that are as thin as a human hair (Micron Hard) and pre-shaped materials that are close to finished products Heat-treated and ready for production Hardened Rods “Pre-harden” Vacuum Carburizing Furnace Vacuum Degreasing Washer The environmentally friendly EN-CARBO process enables low- Hydrocarbon-based solvents are used as a Heat Treatment and Surface cost, high-precision carburizing. Ideal for automobile parts, such substitute for harmful chlorine organic solvents. as transmission gears. It is ideal for washing before and after heat Example of Automated Vacuum Carburizing Processing Technology Challenging to the limits of small diameters treatment and for washing parts. Ultra-fine Wires “Micron Hard” (Transmission Gears) Maximizing material performance through coatings and special wire heat treatment (Pre-harden).

Automated Vacuum Carburizing System Combining a vacuum carburizing furnace, vacuum ［φ0.07mm］［φ0.2mm］ degreasing washer, tempering furnace and transfer φ unit enables clean, flexible heat treatment and ［Lead of a mechanical pencil 0.5mm］ unmanned operation. As close as can be to the final product shape Comparison of Micron Hard and the mechanical pencil lead Profiled Bars “Pre-shape”

Metallurgical Technology for the World Top Level Tools and Essential Components Examples of Coating

Application Examples X-mas Tree Form Broaches Linear Bearings (Pre-shape) for Jet Engines

Clutch Plates

High-grade ceramic coated films such as TiN, TiCN, TiAIN, CrN and DLC can be easily obtained. This machine is ideal for wear-resistant coating on dies, cutting tools and machine parts.

Probe Unit for Semiconductor Testing DLC (Diamond Like Carbon) (Micron Hard) Excellent friction characteristics and diamond-like hardness, ideal for wear Vane for Hydraulic Pumps (Pre-shape) resistance on sliding parts.

Bearings for Jet Engines Print Head for Dot Matrix Printers (Micron Hard) PVD Coating Equipment Mold

21 22 NACHI COMPLEX Engineering Service NACHI COMPLEX provides with Stages and Functions which are Keys for Companies Engineering Services Throughout the World

NACHI-BUSINESS Galaxy

NACHI Current Machinery & Robot Stage Showroom Machining & Robot demonstration

Engineering Seminar

Robot Maintenance

Tribology Stage Quality Assurance Kohki Hall Components for automobiles and industrial machinery Laboratory (QA Lab) General-purpose Hall

Bearing Performance Test

Three-dimensional measurement

Showroom

Precision measurements

Café Across Nachi-Fujikoshi Museum Technical Consulting Dining Hall for the visitors Memorial Hall

Demonstration of Drilling Robot Operation Training

23 24 Subsidiaries

Tokyo Head Office Shiodome Sumitomo Bldg.17F, 1-9-2 Higashi-Shinbashi, Minato-ku, Tokyo Phone105-0021 : +81-(0)3-5568-5111 Fax : +81-(0)3-5568-5206 Overseas Sales Companies URL : http://www.nachi-fujikoshi.co.jp/ E-mail : [email protected] AMERICA EUROPE Toyama Head Office 1-1-1 Fujikoshi-Honmachi, Toyama 930-8511 Phone : +81-(0)76-423-5111 Fax : +81-(0)76-493-5211 NACHI AMERICA INC. HEADQUARTERS NACHI EUROPE GmbH MANILA OFFICE 17500 Twenty-Three Mile Road, Macomb, Bischofstrasse 99, 47809, Krefeld, GERMANY Km23 East Service Road, Capang Muntinlupa, Michigan, 48044, U.S.A. Phone: +49-(0)2151-65046-0 City Metro Manila, PHILIPPINES Phone: +1-586-226-5151 Fax. +49-(0)2151-65046-90 Phone: +63-(0)2-850-0864 Fax. +1-888-383-8665 URL: http://www.nachi.de/ Fax. +63-(0)2-850-0864 URL: http://www.nachiamerica.com/ SPAIN BRANCH INDIANA BRANCH Av. Alberto Alcocer 28, 1-A, NACHI (SHANGHAI) CO., LTD. 715 Pushville Road, Greenwood, Indiana, 46143, 28036, Madrid, SPAIN Yitong Industry Zone 258, Fengmao Rd. Malu Town, U.S.A. Phone: +34-(0)91-302-6440 Jiading, Shanghai 201801, CHINA Phone: +1-317-535-5527 Fax. +34-(0)91-383-9486 Phone: +86-(0)21-6915-2200 Fax. +1-317-535-3659 Fax. +86-(0)21-6915-5427 BARCELONA OFFICE WEST COAST BRANCH Josep Tarradellas, 58, 1-5, 08029 Barcerona, SPAIN NACHI-FUJIKOSHI CORP. 12652 E. AIondra Blvd. Cerritos, California, 90703, Phone: +34-(0)93-430-6247 TAIPEI REPRESENTATIVE OFFICE U.S.A. Fax. +34-(0)93-419-0897 3F No.276, Sec3, Chung Ching N. Road, Taipei, TAIWAN Phone: +1-562-802-0055 Phone: +886-(0)2-2596-0118 Fax. +1-562-802-2455 CZECH BRANCH Fax. +886-(0)2-2596-5346 Mostni 73, kolin 4, 28002, CZECH MIAMI BRANCH-LATIN AMERICA DIV. Phone: +420-321-710-200 NACHI-FUJIKOSHI CORP. 2315 N.W. 107th Ave., Doral, Florida, 33172, U.S.A. Fax. +420-321-710-200 KOREA REPRESENTATIVE OFFICE Tokyo Head Office Toyama Head Office, Toyama Plant Phone: +1-305-591-0054/0059/2604 2F Dongsan Bldg. 276-4, Sungsu 2GA-3DONG Shiodome Sumitomo Bldg. Products: Cutting Tools, Machine Tools, Bearings and Robots Fax. +1-305-591-3110 U.K. BRANCH Sungdong-Ku. Seoul 133-123, KOREA Unit 7, Junction Six Industrial Estate, Electric Phone: +82-(0)2-469-2254 ATLANTA OFFICE Avenue, Birmingham B6 7JJ, U.K. Fax. +82-(0)2-469-2264 Overseas Manufacturing Companies Six Concourse Parkway, Suite 2995 Atlanta, GA Phone: +44-(0)121-250-1890 AMERICA EUROPE 30328, U.S.A. Fax. +44-(0)121-250-1899 NACHI-FUJIKOSHI CORP. Phone: +1-770-393-0270 INDIA REPRESENTATIVE OFFICE NACHI TECHNOLOGY INC. NACHl INDUSTRIAL, S.A. Fax. +1-770-393-0271 A/9A, Sector-16, Noida-201301, Distt. Gautam Budh 713 Pushville Road, Greenwood, Indiana, 46143, Poligono Industrial, El Montalvo, Parcelas 74, 37008 NACHI C.Y. CORP. ASIA and OCEANIA Nagar, U.P. INDIA U.S.A. Salamanca, SPAIN No.109, Kao Young North Rd, Lung-Tan Hsin, Tao- NACHI ROBOTIC SYSTEMS INC. Phone: +91-120-2510757 Phone: +1-317-535-5000 Phone: +34-(0)923-194-019 Yuan Hsien, TAIWAN 22285 Roethel Drive, Novi, Michigan, 48375,U.S.A. NACHI-FUJIKOSHI CORP. Fax. +91-120-2510042 Fax. +1-317-535-8484 Fax. +34-(0)923-194-309 Phone: +886-(0)3-47l-7651 Phone: +1-248-305-6545 THAILAND REPRESENTATIVE OFFICE URL: http://nachitech.com/ Fax. +886-(0)3-471-8402 Fax. +1-248-305-6542 Chai-ho Wongwaiwat Bldg. 889 Srinakarin Road, NACHI (AUSTRALIA) PTY. LTD. NACHI CZECH S.R.O. URL: http://www.nachirobotics.com/ Samutprakarn, THAILAND 10270 Unit 1, 23-29 South Street, Rydalmere, N.S.W, NACHI MACHINING TECHNOLOGY CO. Prumyslova 2732, 440 01 Louny, CZECH Phone: +66-2-748-7322~4 2116, AUSTRALIA 17500 Twenty-three Mile Road, Macomb, Phone: +420-415-930-930 DONGGUAN NACHI C.Y. CORPORATION NACHI CANADA INC. Fax. +66-2-748-7325 Phone: +61-(0)2-9898-1511 Michigan, 48044, U.S.A. Fax. +420-415-930-940 Dangyong Village, Hongmei Town Dongguan City, 89 Courtland Ave., Unit No.2, Concord, Ontario, L4K Fax. +61-(0)2-9898-1678 Phone: +1-586-263-0100 Guangdong, CHINA 3T4, CANADA NACHI SINGAPORE PTE. LTD. URL: http://www.nachi.com.au/ Fax. +1-586-263-4571 Phone: +86-(0)769-8843-1300 Phone: +1-905-660-0088 No.2 Joo Koon Way, Jurong Town, Singapore URL: http://www.nachimtc.com/ ASIA and OCEANIA Fax. +86-(0)769-8843-1330 Fax. +1-905-660-1146 628943, SINGAPORE URL: http://www.nachicanada.com/ Phone: +65-65587393 NACHI PRECISION NORTH CAROLINA INC. NACHI TECHNOLOGY (THAILAND) CO., LTD. 1836 Lindbergh Street Suite 400, Charlotte, North 3/16 M, 2, Rojana Industrial Estate SHANGHAI NACHI BEARINGS CO., LTD. Fax. +65-65587371 Carolina, 28208, U.S.A. Nongbua, Ban Khai, Rayong, 21120, THAILAND Yitong Industry Zone NACHI MEXICANA, S.A. DE C.V. Phone: +1-704-391-1511 Phone: +66-38-961-682 258, Fengmao Rd. Malu Town, Urbina No.54, Parque Industrial Naucalpan, VIETNAM OFFICE Fax. +1-704-391-1648 Fax. +66-38-961-683 Jiading, Shanghai 201801, CHINA Naucalpan de Juarez, 614 Hong Bang Street, Ward 16, Dist11, Ho Chi Minh Phone: +86-(0)21-6915-6200 Estado de Mexico C.P. 53370, MEXICO City, VIETNAM NACHI BRASIL LTDA. NACHI INDUSTRIES PTE. LTD. Fax. +86-(0)21-6915-6202 Phone: +52-55-3604-0832/0842/0081 Phone: +84-8-9603-203 Avenida João XX III, No.2330, Jardim São Pedro, No.2 Joo Koon Way, Jurong Town, Singapore Fax. +52-55-3604-0882 Fax. +84-8-9602-187 Mogi das Cruzes, S.P., BRAZIL, CEP 08830-000 628943, SINGAPORE Phone: +55-11-4793-8800 Phone: +65-68613944 NACHI (SHANGHAI) FUJIKOSHI-NACHI (MALAYSIA) SDN. BHD. Fax. +55-11-4793-8870 Fax. +65-68611153 PRECISION TOOLS CO., LTD. No.17, Jalan USJ 21/3, 47630 UEP Subang Jaya, URL: http://www.nachi.com.br/ URL: http://www.nachinip.com.sg/ Yitong Industry Zone Selangor Darul Ehsan, MALAYSIA 258, Fengmao Rd. Malu Town, Phone: +60-(0)3-80247900 SHANGHAI NACHI BEARINGS CO.,LTD. Jiading, Shanghai 201801, CHINA Fax. +60-(0)3-80235884 Phone: +86-(0)21-6915-7200 NACHI (SHANGHAI) Fax. +86-(0)21-6915-7669 PT.NACHI INDONESIA PRECISION TOOLS CO., LTD. JI.H.R.Rasuna Said Kav.X-O 耐鋸（上海）精密刃具有限公司 Kuningan, Jakarta 12950, INDONESIA SHANGHAI NACHI SAW CO., LTD. Phone: +62-021-527-2841 Yitong Industry Zone Fax. +62-021-527-3029 258 Fengmao Road, Malu Town, Jiading, Shanghai, China, 201801 NACHI PILIPINAS INDUSTRIES, INC. Phone: +86-(0)21-6915-5899 NACHI INDUSTRIES PTE. LTD. 1st Avenue, Manalac Compound, Sta. Maria Fax. +86-(0)21-6915-5898 NACHI SINGAPORE PTE. LTD. Industrial Estate, Bagumbayan, Taguig, Metro NACHI TECHNOLOGY INC. NACHI BRASIL LTDA. Manila, PHILIPPINES DAESUNG-NACHI Phone: +63-(0)2-838-3620 HYDRAULICS CO., LTD. Fax. +63-(0)2-838-3623 289-22, Yousan-Dong, Yangsan-Si Kyungnam 626- 800, KOREA Phone: +82-(0)55-385-7891~3 Fax. +82-(0)55-384-3270 NACHI MOTHERSON TOOL TECHNOLOGY LTD. D-59-60, Sector-6, Noida 201301, Dist. G.B. Nagar, U. P. INDIA NACHI MACHINING TECHNOLOGY CO. NACHl CZECH S.R.O Phone: +91-120-425-8372 NACHI AMERICA INC. Fax. +91-120-425-8374

25 26