DELTA MKS® System Overview DELTA MKS® for Perfect Results

DELTA MKS®

DELTA® protects surfaces. is a registered trademark of Ewald Dörken AG, Herdecke (Germany) ® DELTA

DELTA MKS® System overview DELTA MKS® For perfect results

The right corrosion protection system for all applications

Dörken MKS-Systeme GmbH & Co. KG Wetterstrasse 58 58313 Herdecke, Germany Tel.: +49-2330/63-243 Fax: +49-23 30/63-354 [email protected] DELTA®-TONE DELTA®-SEAL DELTA-PROTEKT® ® www.doerken-mks.de DELTACOLL

A member of the Dörken group. You want to be flexible in your response to every require- If your components are small and complex, then the KTL-System is ments. Innovation is important to you because this is the the ideal answer – e.g. small wood screws with cutting threads Delta MKS system overview – where it is important to keep guarantee for success in the future. The coatings on your ... the right protection system for open the cross-head recess or all applications key cylinders where the pins have components must be chromium (VI)-free – without except- to be able to move freely. With DELTA MKS®, you can be ion. These are the perfect systems for you: safe. This system provides per- On the other hand, if you are fectly tailor-made corrosion pro- looking for the optimum protect- tection for every kind of applica- ion for electroplated surfaces, tion. then use our Sealing system. For ® example, you can use the topcoat DELTA MKS : Micro-layer Our Zinc-lamella system provides DELTACOLL® to protect brake outstanding protection for high- calliper mounting brackets which strength materials. For example, are subjected to high stresses and corrosion protection systems when coated with DELTA- exposed to brake dust and spray. PROTEKT® KL 100, tow chains For steel lock nuts to prevent loo- made from high-strength steel sening, the ideal protection is The chromium (VI)-free coatings of the future can achieve long corrosion re- provided by a topcoat from the DELTA MKSsistance times under dynamic DELTA-PROTEKT® VH 350 series. stress. Where bolts with different requirements for the coefficient Any of these systems provide you of friction have to be protected with opportunities achieve a per- and coloured at the same time, fect corrosion protection for your the basecoat DELTA-PROTEKT® range of applications. KL 100 used in combination with the topcoat DELTA®-SEAL repre- Being flexible, we can meet all sents the optimum solution. your requirements.

BASE METAL Corrosion Cathodic Resistance in Resistance System Version Steel High-strength steel Aluminium Stainless steel protection protection Temperature Ductility Kesternich test to chemicals Colour ≥ 1000 N/mm2 Zinc-lamella DELTA®-TONE 9000 ++ ++ O* – ++ Yes + + – O Silver system DELTA®-TONE 9000 et DELTA®-SEAL ++ ++ ++* – ++ Yes + + + ++ Various DELTA®-TONE 9000 et DELTA-PROTEKT® VH 30x ++ ++ +* – ++ Yes + O – + Silver DELTA-PROTEKT® KL 100 ++ ++ O* – ++ Yes ++ O – O Silver DELTA-PROTEKT® KL 100 & DELTA®-SEAL ++ ++ ++* – +++ Yes ++ O + ++ Various DELTA-PROTEKT® KL 100 & VH 30x ++ ++ +* – +++ Yes +++ O – + Silver

KTL DELTA®-TONE 9000 & DELTA-PROTEKT® ML 500 & EK 80x ++ ++ ++ – ++ Yes + + + + Black, silver-grey DELTA-PROTEKT® KL 100 & ML 500 & EK 80x ++ ++ ++ – ++ Yes ++ + + ++ Black, silver-grey Zn/ZnFe/ZnNi & DELTA-PROTEKT® EK 80x ++ – – – +/+/++ Yes/yes/conditional ++ O + ++ Black, silver-grey

Sealing system Zn/ZnFe/ZnNi & DELTACOLL® ++ – – – +/+/++ Yes/yes/no + O –/O/+ + Black, silver Zn/ZnFe/ZnNi Zn/ZnFe/ZnNi & DELTA-PROTEKT® VH 35x ++ – – – +/+/++ Yes/yes/no + O –/O/+ + Silver Zn/ZnFe/ZnNi & DELTA®-SEAL ++ – – – +/+/++ Yes/yes/no + O ++ ++ Various

Coating DELTA®-SEAL O O ++ ++ + (O = steel) No + + O ++ Various without DELTA-PROTEKT® VH 35x – – ++ ++ + (– = steel) No ++ O O + Silver cathodic DELTA-PROTEKT® EK 80x O O ++ ++ + (O = steel) No + + O ++ Black, silver-grey protection DELTACOLL® – – ++ ++ + (– = steel) No + O O + Black, silver

Legend: +++ = exceptionally well-suited ++ = very well-suited + = well-suited O = conditionally suited – = unsuited *Delay of contact corrosion. You want to be flexible in your response to every require- If your components are small and complex, then the KTL-System is ments. Innovation is important to you because this is the the ideal answer – e.g. small wood screws with cutting threads Delta MKS system overview – where it is important to keep guarantee for success in the future. The coatings on your ... the right protection system for open the cross-head recess or all applications key cylinders where the pins have components must be chromium (VI)-free – without except- to be able to move freely. With DELTA MKS®, you can be ion. These are the perfect systems for you: safe. This system provides per- On the other hand, if you are fectly tailor-made corrosion pro- looking for the optimum protect- tection for every kind of applica- ion for electroplated surfaces, tion. then use our Sealing system. For ® example, you can use the topcoat DELTA MKS : Micro-layer Our Zinc-lamella system provides DELTACOLL® to protect brake outstanding protection for high- calliper mounting brackets which strength materials. For example, are subjected to high stresses and corrosion protection systems when coated with DELTA- exposed to brake dust and spray. PROTEKT® KL 100, tow chains For steel lock nuts to prevent loo- made from high-strength steel sening, the ideal protection is The chromium (VI)-free coatings of the future can achieve long corrosion re- provided by a topcoat from the DELTA MKSsistance times under dynamic DELTA-PROTEKT® VH 350 series. stress. Where bolts with different requirements for the coefficient Any of these systems provide you of friction have to be protected with opportunities achieve a per- and coloured at the same time, fect corrosion protection for your the basecoat DELTA-PROTEKT® range of applications. KL 100 used in combination with the topcoat DELTA®-SEAL repre- Being flexible, we can meet all sents the optimum solution. your requirements.

Legend: +++ = exceptionally well-suited ++ = very well-suited + = well-suited O = conditionally suited – = unsuited *Delay of contact corrosion. DELTA®-SEAL/DELTA®-SEAL GZ The Zinc-lamella System is suitable as a topcoat for:

í Zinc-lamella coatings such For your Safety ... DELTA-PROTEKT® KL 100 is DELTA®-TONE 9000 is a largely as DELTA-PROTEKT® KL 100 an inorganic basecoat which inorganic basecoat which is or DELTA®-TONE 9000 is suitable for: suitable for: í Electroplating í Mechanical zinc Zinc-lamellaí Steel í Steel í Steel, after suitable pre- í High-strength steel ≥ 1000 N/mm2 í High-strength steel ≥ 1000 N/mm2 DELTA-PROTEKT® treatment í Cast steel í Cast steel VH 300/301 GZ/302 GZ í Aluminium and aluminium alloys, with suitable passivation Product description: Product description: DELTA-PROTEKT® VH 300 series í Stainless steel í Non-electrolytically applied í Non-electrolytically applied topcoats are tailor-made for use í Zinc die-castings zinc-lamella coating zinc-lamella coating on zinc-lamella basecoats DELTA- í Dry film thickness: 5 - 15 µm í Dry film thickness: 5 - 15 µm PROTEKT® KL 100 and DELTA®- Product description: í Silvery appearance í Silvery appearance TONE 9000. í Organic, highly-crosslinked epoxy system Properties: Properties: Product description: í Dry film thickness: 5 - 10 µm í Cathodic protection basecoat í Cathodic protection basecoat í Inorganic, silicate-based í 8 standard colours for a wide range of parts, such for a wide range of parts; such binder system (silver, black etc.) as bolts ≥ M6 as bolts ≥ M6 í Water-based í GZ variants with lubricant í Dry film thickness: 1 - 3 µm additive Excellent corrosion protection: Excellent corrosion protection: í Transparent 1. Cathodic protection by 1. Cathodic protection by í GZ variants with lubricant Properties: sacrificial corrosion of zinc sacrificial corrosion of zinc additive í Topcoat for a wide range of 2. Barrier effect due to over- 2. Barrier effect due to over- parts lapping of zinc and aluminium lapping of zinc and aluminium Properties: í Barrier effect in salt spray test flakes flakes í Topcoat for a wide range by reducing white and red rust í Resistant to organic solvents í Resistant to organic solvents of parts í Increased resistance in Kester- í Temperature stable up to í Temperature stable up to í Barrier effect in salt spray test nich and comparable tests 180 °C (356 °F) 150 °C (302 °F) by reducing white and red rust í Reduced bi-metallic corrosion í No hydrogen embrittlement í No hydrogen embrittlement í Protects against chemicals í Protects against chemicals caused by the coating process caused by the coating process such as acids, alkalines, such as acids, alkalines, í Increased resistance to í Increased resistance to cleaners, oils and petrol etc. cleaners, oils and petrol etc. bi-metallic corrosion when bi-metallic corrosion when í Satisfies various coefficients í Satisfies various coefficients used on aluminium used on aluminium of friction requirements of friction requirements

Application: Application: Application: Application: í Dip-Spin í Dip-Spin í Dip-Spin í Dip-Spin í Dip-Drain í Dip-Drain í Dip-Drain í Dip-Drain í Spraying í Spraying í Spraying í Spraying í Spin coating í Spin coating í Spin coating í Spin coating

Curing properties at object Curing properties at object Curing parameters at object Curing parameters at object temperatures of: temperatures of: temperatures of: temperatures of: í 200 - 240 °C for 20 min. í 180 - 220 °C for 15 min. í 180 - 220 °C for 15 min. í 180 - 220 °C for 15 min. (392 - 464 °F for 20 min.) (356 - 428 °F for 15 min.) (356 - 428 °F for 15 min.) (356 - 428 °F for 15 min.)

The information in this technical brochure is based on our knowledge and experience at the time of preparation. Because of the many possible effects when processing or using our products, the information in this brochure does not exempt the user from carrying out tests and trials. Any legal assurance of certain qualities or suitability for an actual purpose cannot be inferred from any information we supply. DELTA®-SEAL/DELTA®-SEAL GZ The Zinc-lamella System is suitable as a topcoat for:

The KTL System SealingDELTA®-SEAL/DELTA®-SEAL GZ ... For Precision is suitable as a topcoat for: í Zinc-lamella coatings such as DELTA-PROTEKT® KL 100 or DELTA®-TONE 9000 DELTACOLL®/DELTACOLL® GZ As topcoats, products from the í Electroplating is suitable for: DELTA-PROTEKT® VH 350 series KTL+ í are suitable for: ... The EC-Automat 2000 is a pa- Mechanical zinc tented*, electrophoretic coating í Suitably pretreated steel í Zinc and zinc-alloy electro- plant which maintains precise coa- í Suitably pretreated aluminium plates after suitable pretreat- í Zinc and zinc-alloy electro- ting uniformity. This takes place Product description and aluminium alloys ment plates after suitable pretreat- in a continuous process. í Stainless steel í Stainless steel ment í Cataphoretic immersion paint í Zinc die-cast í Aluminium and aluminium alloys í Stainless steel Technical data í Developed for the EC-Automat after suitable pretreatment í Aluminium and aluminium alloys 2000+ Product description: í Magnesium after suitable after suitable pretreatment Size í Organic, cross-linked epoxy í Organic, highly-crosslinked pretreatment í Magnesium after suitable Length: 2,500 mm system epoxy system pretreatment Width: 5,400 mm í Dry film thickness: 8 - 10 µm í Dry film thickness: 5 - 10 µm Product description: Height: 2,900 mm í Available in black and silver- í 8 standard colours í Inorganic, silicate and Product description: Rectifier grey (other colours available (including silver, black etc.) titanium-based system í Inorganic, silicate-based system 350 V, 50 A on request) í GZ variants with lubricant í Dry film thickness 2 - 4 µm í Soluble in water Barrel revolution speed í German Patent 196 23 962 additive í Available in two colours í Dry film thickness 1 - 3 µm adjustable of the Ewald Dörken AG (black and transparent) í Available in transparent Ultrafiltration Properties: í GZ variants with lubricant í GZ variants with lubricant Flow rate: Approx. 400 l/h Properties: í Topcoat for a wide range of additive additive (2 UF modules at 200 l/h) í Water-based topcoat for parts Throughput small parts í Increases resistance to white Properties: Properties: Approx. 500 - 600 kg/h depending í Remarkably uniform film Two basecoats possible: and red rust formation in the í Topcoat for a wide range of í Topcoat for a wide range of on the type and shape of the formation salt spray test parts parts workpieces í Increases resistance in the í Zinc flake coating: í Increased resistance in Kester- í Increases resistance to white í Increases resistance to white Capacity per batch salt spray test by reducing E.g. DELTA-PROTEKT® KL 100 & nich and comparable tests and red rust formation in the and red rust formation in the Approx. 4 - 8 kg white and red rust DELTA-PROTEKT® ML 500 í Delays bi-metallic corrosion salt spray test salt spray test í Increases resistance in the (refer to “Zinc-lamella System“ í Protects against chemicals í Protects against chemicals í Protects against chemicals DELTA-PROTEKT® EK 800 series Kesternich and other similar as well) such as acids, alkalines, such as acids, alkalines, such as acids, alkalines, products are cataphoretically tests (such as ISO 6988) cleaners, oils and petrol etc. cleaners, oils and petrol etc. cleaners, oils and petrol etc. applied topcoats suitable for: í Delays bi-metallic corrosion í Electroplating: í Satisfies various requirements í Satisfies various requirements í Satisfies various requirements í Protects against chemicals Electroplated coating consisting for coefficients of friction for coefficients of friction for coefficients of friction í Electroplating such as acids, alkalines, of zinc, zinc-iron or zinc-nickel as í Mechanical zinc cleaners, oils and petrol etc. the basecoat plus a passivation Application: Application: Application: í Zinc and iron phosphated steel or phosphate coating í Dip-Spin í Dip-Spin í Dip-Spin í Aluminium and aluminium Application: í Dip-Drain í Dip-Drain í Dip-Drain alloys í Cataphoretic coating in DELTA-PROTEKT® ML 500 series í Spraying í Spraying í Spraying í Stainless steel EC-Automats 2000+ í Spin coating í Spin coating í Spin coating í Zinc die-castings DELTA-PROTEKT® ML 500 series í Zinc-lamella coatings such as Curing parameters at object bonding agents provide the op- Curing parameters at object Curing parameters at object Curing parameters at object DELTA-PROTEKT® KL 100 temperature of: timum bond between a zinc-flake temperatures of: temperatures of: temperatures of: or DELTA®-TONE 9000 í 180 °C for 30 min. coating and electrophoretic im- í 180 - 220 °C for 15 min. í 125 - 200 °C for 15 min. í 125 - 200 °C for 15 min. (with a bonding agent) (356 °F for 30 min.) mersion paint. (356 - 428 °F for 15 min.) (257 - 392 °F for 15 min.) (257 - 392 °F for 15 min.)

*(DE 199 07 863) Any legal assurance of certain qualities or suitability for an actual purpose cannot be inferred from any information we supply. The Sealing System For increased Functionality

*(DE 199 07 863) Any legal assurance of certain qualities or suitability for an actual purpose cannot be inferred from any information we supply. DELTA MKS®

DELTA® protects surfaces. is a registered trademark of Ewald Dörken AG, Herdecke (Germany) ® DELTA

DELTA MKS® System overview DELTA MKS® For perfect results

The right corrosion protection system for all applications

A member of the Dörken group.