(2-8-0 ?Ea-01-Ke 3,574,658 United States Patent Office Patented Apr
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April 13, 1971 M. M. FULK ETAL 3,574,658 DRY-LUBRICATED SURFACE AND METHOD OF PRODUCING SUCH SURFACES Filed Dec. 22, 1967 INVENTOR. MARION M. FULK By JOHN E. SCHRODT (2-8-0 ?ea-01-ke 3,574,658 United States Patent Office Patented Apr. 13, 1971 2 In general, the binder-secured dry lubricant is a step 3,574,658 DRY.LUBRICATED SURFACE AND METHOD OF in the right direction, but is a complicated treatment with PRODUCING SUCH SURFACES many shortcomings. Marion M. Fulk, Livermore, Calif., and John E. Schrodt, It is an object of the instant invention to provide dry Boulder, Colo., assignors to Bal Brothers Research lubricated bearing surfaces which are operable over very Corporation, Boulder, Colo. broad temperature ranges. Filed Dec. 22, 1967, Ser. No. 694,028 Another object of the instant invention is to provide int. CI. B05b 17/00, B24c I/10 a process by which dry lubricants may be applied in a U.S. C. 117-8 16 Claims superior manner to standard size, off-the-shelf parts. O Still another object of the instant invention is to pro vide a process for applying dry lubricants to surfaces of ABSTRACT OF THE DISCLOSURE virtually all configurations or geometry. Dry lubricant such as molybdenum disulfide is applied Yet still another object of the instant invention is to to a solid surface by interposing the lubricant between the provide a dry-lubricated surface having a low coefficient surface and a force generating means such as a peening 15 of friction and rate of wear which is not subject to particle particle, preferably by applying the lubricant initially to flaking. the particle, and then fusing the lubricant to the surface by Still yet another object of the instant invention is to bringing the force to bear upon the surface, and peened provide a dry-lubricated surface having an extremely low surfaces having dry lubricant impacted or fused thereon. vapor pressure in order that the lubricating qualities may 20 be maintained in a vacuum. Yet another object of the instant invention is to pro The instant invention relates to a method of applying vide a method by which dry lubricants may be easily and dry lubricants to surfaces and to surfaces so treated. More readily applied with consistent superior results. specifically, this invention relates to a method of applying A further object of the instant invention is to provide a a dry lubricant by interposing the lubricant between the 25 means of preventing direct metal-to-metal contact between surface and a peening particle and to surfaces having a moving parts. dry lubricant impacted or fused thereon by a peening Another object of the instant invention is to provide a proceSS. method by which dry lubricants may be applied to poly Dry lubricants have been known for some time. How mers and soft metals which degrade at relatively low tem ever, until recently, such lubricants were of the type 30 peratures. represented by graphite and useful only in applications in Other objects and advantages of the instant invention which low lubricating quality and tenacity were required. will be apparent from the following discussion and draw With the relatively recent recognition of the outstanding IngS. lubrication qualities of molybdenum disulfide type lubri According to the instant invention, dry lubricants are cants, the possibility of treating surfaces with a dry 35 applied to Surfaces by impacting them thereon to cause lubricant to obviate the need for running in a liquid lubri the lubricant to fuse to the surface. A rather troublesome cant has been recognized. Unfortunately, this possibility and less desirable method of accomplishing this is by has not yet been achieved although dry lubrication has burnishing or rubbing a dry lubricant into the surface. been achieved to a limited extent. However, this is clearly a time-consuming and cumber One of the first applications of molybdenum disulfide 40 Some process. Though worthwhile results have been ac type dry lubricants was as a dispersion in ordinary oil complished with the burnishing approach, the results are baths, such as an automobile crank case or transmission. markedly inferior to those accomplished by the preferred While such machinery has proven to be more resistant to embodiment of the instant invention. wear when the oil was drained for dry-bearing testing pur Preferably, the dry lubricant is impacted upon the sur poses relative to a similar test with machinery lubricated 45 face by interposing it between the surface and a peening only by the oil per se, there has been substantial evi particle. A peening particle, of course, travels at high dence that the free dispersion of dry lubricant also tends speeds and impacts with very high localized pressures upon to act as an abrasive. This is probably due to the fact the surface. This has been found to securely adhere and that the particles do not all become “plated” or applied fuse the dry lubricant to the surface and produce a most in a lubricating manner but act as discreet, nonlubricating, 50 Superior dry-lubricated surface. Peening in itself is a desir i.e., abrasive, particles when in a dispersion. Even the dry able and Worthwhile process which induces surface com lubrication obtained permitted operation only for a some pression and hardening thereby minimizing the possibility what longer time before seizure. of Surface cracking. Thus, the peening application of a Another more complicated and somewhat successful 55 dry lubricant not only adheres the lubricant to the surface process involving dry lubrication is that in which the dry in a Superior manner, but also improves the basic quality lubricant is admixed with a resin binder and applied to of the surface as a bearing surface. surfaces to be lubricated. This process requires undersized Burnishing and peening are illustrative of the force parts since the binder and lubricant add a noticeable in generating means which may be used to impact the dry crease in dimensions to the part. Also, the binders usually 60 lubricant upon the surface. used must be baked at relatively high temperatures to It has been found most advantageous and economical cure the binder and gain the required strength therefrom. to initially adhere a dry lubricant to a peening particle. However, since the binder is normally organic in nature, This is done by merely admixing the peening particles, operating temperatures of the thus lubricated surface are which are often quite small in size, with the dry lubricant. limited by the decomposition temperature of the binder, 65 The coated peening particles are then propelled at the which is usually substantially lower than that at which surface at a very high velocity. Upon impacting with the the lubricant or surface will fail. Since the binder and surface, the dry lubricant is forced onto the surface and lubricant produce a definite, finite coating, it is not un fused thereto. usual for film particles to loosen during operation. These Dry lubricants are, as is well known in the art, solid particles are of rather substantial size and can cause 70 materials which facilitate movement between contacting jamming and extreme wear in bearings, cams, and other surfaces by providing lubrication. close tolerance-bearing surfaces. Typical of the dry lubricants useful in the instant inven 3,574,658 3. 4 tion, are molybdenum disulfide, tungsten disulfide, tita ing the surface using microspheres propelled by a high nium disulfide, molybdenum diselenide, tungsten diselen velocity air blast. The two treated surfaces were formed ide, niobium diselenide, and molybdenum ditelluride. As into discs and tested in a vacuum by rotating the discs will be recognized by those skilled in the art, the method with pins of equal area and loading bearing thereupon. It of the instant invention is applicable to a number of dry was found that surface B, treated by the peening process, lubricants. The results obtainable with the preferred em displayed a resistance to wear six times that displayed by bodiments of molybdenum disulfide and tungsten disul surface A which was treated by the burnishing process. fide, have been superior. The operating conditions of the instant invention are EXAMPLE II not critical and, other than the step of interposing the dry O Two 303 stainless steel surfaces were treated in man lubricant between the peening particle and the surface, ners identical to that of Example I. It was found that the are essentially the same as the well known and conven peened surface displayed wear properties superior to the tional requirements for ordinary peening of a surface. burnished surface by a factor of 60 when tested in a That is, temperature is not a critical factor and the oper WaCl. ation is merely continued until the entire surface has been Further, it was noted in both of the examples that thoroughly peened. Peening apparatus utilizing micro the wear properties of the peened surfaces improved dur spheres is preferred in order that the surface roughness ing testing while the burnished surfaces degraded. This is of the bearing surface is not objectionable. The micro attributed to the galling of the burnished surfaces because spheres, or balls, make only a very small impression upon of insufficient lubrication while the peened surfaces merely the surface and do not materially roughen it. Apparatus polished because of proper lubrication. which propels the balls with air has been found useful. Cutting apparatus using this propulsion mechanism is EXAMPLE III operable with microspheres substituted for the conven Spur gears of 303 stainless steel having 3/8 inch face tional abrasive. The minor depressions which do result were dry-lubricated by coating molybdenum disulfide on are often advantageous in that they serve as reservoirs for to glass microspheres of between 50 and 100 microns lubricant.