World Electric Vehicle Journal Vol. 4 - ISSN 2032-6653 - © 2010 WEVA Page000558
EVS25 Shenzhen, China, Nov 5-9, 2010
Driving Torque Distribution Method for Front-and- Rear- Wheel-Independent-Drive-Type Electric Vehicles (FRID EVs) at the Time of Cornering
Nobuyoshi Mutoh1 Osamu Nishida1, Tatsuya Takayanagi1, Tadahiko Kato2, Kazutoshi Murakami2 1 Graduate School of Tokyo Metropolitan University 6-6, Asahigaoka, Hino-shi, Tokyo, Japan [email protected] 2 Univance Corporations, 2418 Washes, Kisi-shi, Shizuoka, Japan
Abstract This paper describes a driving torque distribution method for front–and-rear-wheel-independent-drive- type electric vehicles (FRID EVs) in which it is possible to get stable steering on a low friction coefficient road surface. This method is characterized by distributing driving torque to the left and right wheels of the front and rear wheels, considering not only load movement of the longitudinal direction but also load movement of the lateral direction which is generated at cornering. The load movements are estimated by detecting components of the 3-axis directions, i.e., longitudinal and lateral accelerations and yaw rate, and the steering angle and friction coefficient of the road surface. The effectiveness of the proposed driving torque distribution method was verified using simulators equivalent to the prototype FRID EV simulated with Matlab/Simulink and CarSim software. This method is expected to be indispensable to improving running performance of FRID EVs.
Keywords: EV (electric vehicle), front–and-rear-wheel-independent-drive-type electric vehicles (FRID EVs), load movement, driving torque distribution, cornering, friction coefficient.
performance, has been investigated. Many studies on front or rear one-motor-drive-type EVs (Fig. 1 Introduction 1(a)) have been done from the viewpoint of Electric vehicles (EVs) are becoming economical efficiency [2] and these EVs are important not only as an environmental measure already being marketed commercially [2]. against global warming, but also as an industrial Moreover, studies on two or four in-wheel motor- policy [1]. In order for EVs to be used widely, drive-type EVs (Figs. 1(b) and (c)) have also been the development of the next generation EVs with done from the viewpoints of the control technique compatible in safety and running performance is [3], [4], [5] and packaging [6], [7]. First, by indispensable. To meet such social requirements, focusing on the running performance, EVs of Figs. the conventional propulsion force generation 1 (a) and (b) cannot cope with such dangerous mechanism, i. e. motor-drive structure, which vehicle problems as wheel spin and wheel lock strongly influences the safety and running which are caused by the load movement always
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generated when accelerating or decelerating [7]. When attention is paid to the safety at the time of failure, EVs of Fig. 1 (c) have difficulties with Fr Re ont INV ont Fron ar INV Fro Re
steering ability [8]. Since EVs of Fig.1(c) have ar ar DSP nt nt DSP t more drive structures as compared with other Re EVs, economical efficiency and maintenance is not good, and a reliability issue may be aggravated.
Thus, after proposing front and rear wheel Figure 2. Front-and-rear-wheel-independent- independent drive type electric vehicles FRID drive-type EV (FRID EV). EVs (Fig. 2) compatible in safety and running performance [9], their research is being done U nder from various angles by positioning them as a - stee ring next-generation EV. It has been clarified through (US) N vehicle dynamics analysis experiments that eutra l -ste outstanding running performance is obtained ering (NS) using a structural feature which can freely control longitudinal force of the front and rear wheels according to the running and road surface conditions [10]. In FRID EVs, distribution of the Start ) cornering (OS ering lateral force to the right and left tires of a front r-ste wheel and a rear wheel is performed through a Ove differential gear like in ordinary gas-powered vehicles. Accordingly, in currently available vehicles, since sufficient lateral force required Figure 3. Situations caused by steering operations for revolution cannot be secured, under-steering at the time of cornering. (Fig. 3) is apt to be caused when cornering on a low -road or when cornering at high speed on a 2. Driving Torque Distribution dry road. It is only the four in-wheel-motor- drive-type EV (Fig. 1 (c)) that can directly Method at the Time of Cornering handle the longitudinal and lateral forces of four wheels [11]. However, in-wheel-motor-drive- 2.1 Principal of Driving Torque type EVs have the serious problems cited above Distribution at the Time of Cornering as a next generation EV. Thus, a driving torque distribution method When vehicle speed is in a steady state (which suitable for FRID EVs which can secure can include the standstill state), front and rear tire sufficient lateral forces of the front and rear loads (normal forces) Fzd_f and Fzd_r act on each wheels is proposed here. The lateral forces tire of the front and rear wheels. In this case, the required for revolution are estimated based on vehicle is driven by the front and rear driving the conditions regarding the friction circle in forces Fxd_f and Fxd_r which are supplied from front consideration of the longitudinal and lateral load and rear motors, respectively. Shifting to an movements. Here, the effectiveness of the acceleration mode, the longitudinal load movement proposed driving torque distribution method is z to the rear wheels from the front wheels is verified using a simulator equivalent to an actual x prototype FRID EV. generated. As a result, front and rear tire loads Fzd_f and Fzd_r are changed to Fz_f (=Fzd_f - zx) and Fz_r (=Fzd_r + zx) by zx (Fig.4(b)). Therefore, in Front Front Front order for the vehicle to maintain ideal running M M based on vehicle dynamics, driving torque distribution to the front and rear wheels should be M done so that the front and rear motors can generate the proper driving forces F and F M M M M x_f x_r Rear Rear Rear corresponding to the front and rear tire loads Fz_f and Fz_r which are changed by the load movement.
(a) Front or (b) Front or rear (c) Four in- Next, when starting cornering, the new lateral rear wheel two in-wheel wheel drive load movement zy takes place between the left and drive type EV drive type EV type EV right wheels. Front and rear tire loads Fz_f and Fz_r are further changed by the produced load Figure 1. EVs with various conventional motor movement zy. For example, when cornering to the drive structures. left, the left and right tire loads Fz_fl and Fz_fr , Fz_fl
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and Fz_fr which act on the left and right tires of Finally, in order to secure the stability of the front the front and rear wheels are changed to (Fz_fl + and rear wheels the above driving torque * * zy ) and (Fz_fr - zy), ( Fz_rl + zy ) and (Fz_rr- zy), references Rf and Rr are compensated for respectively. Here, subscripts l and r indicate left according to the following slip ratio conditions and right tires, respectively. Thus, in order for (Fig. 5). vehicles to corner stably, it is necessary to * always secure the front and rear lateral forces if _ lf sors _ rf ,2.0,, then Rf ,0 corresponding to lateral load movement zy. To do so, driving torque distribution should be where _ ( _ lfefflf ) rVrs _ lfeff ;/ performed according to the fact that each of the (6) _ (rs _ rfeffrf ) rV _ rfeff ./ driving and braking forces and the cornering * force cannot exceed the friction force W( : if _ lr sors _ rr ,2.0,, then Rr ,0 friction coefficient, W: tire load) (Fig. 4(a)). That
is, specifically, after securing lateral force where _ _ )( rVrs _ lrefflrefflr ;/ required for revolution, in a friction circle, the (7) _ (rs _ rreffrr ) rV _ rreff ./ maximum Fx_j_max of the longitudinal force needed to propel the vehicle is secured by Here reff is effective radius of a tire; V is vehicle
22 2 speed; f_l and f_r are angular speeds of the left F jx max__ FW jy max__ )(- ,:( rearrfrontfj ): (1) and right tires of the front wheels; and and r_l r_r are angular speeds of the left and right tires of the where F max(FF , )( lleftrright : , : ), yj__max yj_ l yjr_ rear wheels. Under the slip ratio conditions of * 0 FF . other than (6) and (7), the torque references Rf and jxjx max___ * to satisfy the procedures of (4) and (5) become Rr the actual torque references for the front and rear Hereafter, in this study, the driving torque torque controllers. distribution uses the assumption that if slip angle As shown in the flow chart of Fig. 6, according is small, the lateral force almost agrees with the to the steering angle , the driving torque cornering force. The maximum longitudinal force references are distributed to the front and rear F (j = l: front, j = r: rear) obtained for each x_j_max wheels, dividing the two driving torque of the front and rear wheels is converted by distribution procedures into a procedure to
determine the distribution from longitudinal forces Fk . (2) _ _ jxjjx based on the torque reference generated from
accelerator. Hereafter, each procedure is described Here k (j = l and r) is a torque conversion gain j in detail. for front and rear wheels that get a match with
the torque reference R for the whole vehicle as Fx generated from an accelerator which is split A1 B Fx_max1 W between the front and rear wheels by A2 Fx_max2
Fy F x_r RfR Rr . (3) Fy_max1 Fy_max2 x_r ar F y_r D-G e t Fron r M oto Here, Rf and Rr are the front and rear torque R ear r M oto ar references split from R based on the load D-G e C ornering movement. The front and rear driving torque (a) Friction circle * * +Z-Zx references and are determined through δ Rf Rr Steer Angle F x_r x_r ≠ 0 x_l comparisons between Rf and x_f, and between Steer Angle D-Gear F y_r Going-straight Front and by the next procedures: = 0 Motor Rr x_r x Load Movement Rear Steady State y Due to Acceleration A cceleration State Motor * D-Gear F F Rf ,min _ fxRf (4) zd_r F zd_f F z_r z_f
+Zx -Zx F F xd_f F x_f xd_r F x_r * (5) Rr ,min _ rxRr (b) Difference of the torque distribution when where x_f and x_r are the front and rear driving going straight and cornering references determined from the front and rear Figure 4. Basic points which should be taken into lateral forces F and F . y_f y_r consideration when distributing driving torque.
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Slip Regions Suitable for using a moment diagram of forces acting on a Driving Control 1.0 vehicle which is in a standstill state (Fig. 7(a)) and Roads with High Friction Coefficient 0.8 an accelerating state (Fig. 7(b)). In a standstill state, the vehicle load which acts on the center of gravity 0.6 Asphalt is distributed to the normal forces F and F on zd_f zd_r 0.4 Wet Road the front and rear tires by Frozen Road 0.2 L L Roads with Low F r ,FF f F . Braking Regions Friction Coefficient _ fZd _rZdmg mg (8) Lcar Lcar -1.0 -0.8 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8 1.0 -0.2 SLIP RATIO When vehicles are accelerated, the force moments Driving Regions acting on the contacting points (X and Y) of the -0.4 front-and-rear wheels are given by -0.6 Fmg -0.8 FLFL H 0 (9) _ mgrfzcar g carcar
-1.0 Slip Regions Suitable for and Braking Control Fmg Figure 5. Stability operation domain of slip ratio. L FLF _ rzcarmgf H carcar 0 (10) g
where vehicle weight F = mg (m: vehicle mass, mg g: acceleration due to gravity); car: longitudinal acceleration; Hcar: height of the center of gravity; Lcar: wheelbase of a vehicle; and Lf: length between the axles of the front wheels and the center of gravity. Therefore, the normal forces (Fz_f and Fz_r ) which act on the tire of the front and rear wheels are expressed by
Hcar car _ FF _ fZdfz F _ zF xfZdmg (11) car gL and
Hcar car FF __ rzdrz F _ zF xrzdmg (12) car gL
HH where zF car car car F ()FM . x Lgmg Lcar car car car car car Using Fz_f , Fz_r and friction coefficient of a road surface, the longitudinal forces (Fx_f and Fx_r) acting between road surfaces and the tires of the front and rear wheels are given by
Figure 6. Flow chart explaining the basic principal of HF carcar _ FF _ xfzdfx ()( Fz _ fzd ) (13) the driving torque distribution method. Lcar
and