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Saw Fitter Program Outline Saw Fitter Program Outline The latest version of this document is available in PDF format on the ITA website www.itabc.ca To order printed copies of Program Outlines or learning resources (where available) for BC trades contact: Crown Publications, Queen’s Printer Web: www.crownpub.bc.ca Email: [email protected] Toll Free 1 800 663-6105 Copyright © 1992 Industry Training Authority This publication may not be modified in any way without permission of the Industry Training Authority SAW FITTER PROGRAM OUTLINE APPROVED 1992 Developed by Industry Training Authority Province of British Columbia Saw Fitter (BC 0106) Industry Training Authority 1 01-12 TABLE OF CONTENTS Section 1 INTRODUCTION ................................................................................................................ 3 Foreword ........................................................................................................................... 4 Schedule of Time Allotment .............................................................................................. 5 Saw Trades Reference Text Books .................................................................................. 9 Section 2 PROGRAM CONTENT .................................................................................................... 10 Level 1 ............................................................................................................................. 11 Level 2 ............................................................................................................................. 74 Section 3 TRAINING PROVIDER STANDARDS .......................................................................... 126 Instructor Requirements ................................................................................................ 127 Saw Fitter (BC 0106) Industry Training Authority 2 01-12 INTRODUCTION Section 1 INTRODUCTION Saw Fitter Saw Fitter (BC 0106) Industry Training Authority 3 01-12 INTRODUCTION Foreword This Program Outline is issued by the Ministry of Skills, Training and Labour for classes to which apprentices are directed during their periods of apprenticeship training in accordance with Regulations made under the Apprenticeship Act. It is intended as a guide for instructors of apprenticeship classes. Practical instruction by demonstration and student participation should be integrated with classroom sessions. Safe working practices, even though not specified in each operation or topic are an implied part of the program and should be stressed. The Program Outline was prepared with the advice and assistance of the Director of Apprenticeship’s Trade Advisory Committee, comprising representatives of labour and management and in cooperation with representatives of Colleges and Institutes. Mr. Dennis Reid, the subject-matter expert, developed this course outline in conjunction with eth Learning Resources Unit of BCIT. Saw Fitter (BC 0106) Industry Training Authority 4 01-12 INTRODUCTION Schedule of Time Allotment Year One Competency Hours Introduction to Saw Trades A-1 Describe the Scope of the Saw Filing Trades 1 A-2 Describe Apprenticeship Program 1 A-3 Trade Terms 2 Apply Safe Work Practices B-1 Describe WCB Health and Safety Regulations 1 B-2 Use Personal Safety Equipment 1 B-3 Use Lock-out Procedures 1 B-4 Handle Saws Safely 1 B-5 Describe Safe Work Environment 1 Use Trade Mathematics C-1 Solve Basic Mathematic Problems 2 C-2 Use Measuring Tools and Equipment 2 C-3 Apply Trade Formulas 2 Use Trade Knowledge D-1 Describe Cutting Systems 2 D-2 Describe and Identify Types of Set 2 D-3 Identify tooth problems 2 D-4 Swage a Saw 5 D-5 Use Shapers 4 D-6 Align Teeth 1 D-7 Fit Band Saw 4 D-8 Sharpen Band Saw 2 D-9 Use Parts Catalogues 1 Fit Band Saws E-1 Handle Band Saws Safely 1 E-2 Inspect Band Saws 2 E-3 Determine Band Saw Kerf Requirements 2 E-4 Swage Band Saws 6 E-5 Shape Band Saws 6 E-6 Maintain Band Saw Grinders 6 E-7 Identify Types of Band Saws 2 E-8 Hand Sharpen Band Saws 2 E-9 Perform Final Inspection of Band Saws 2 Saw Fitter (BC 0106) Industry Training Authority 5 01-12 INTRODUCTION Fit Circular Saws F-1 Handle Circular Saws Safely 1 F-2 Identify Types of Circular Saws 3 F-3 Inspect Circular Saws 3 F-4 Identify Circular Saw Tooth Profiles 3 F-5 Select Circular Saw Tools and Equipment 4 F-6 Use Circular Saw Grinders 2 F-7 Maintain Circular Saw Grinders 5 F-8 Perform Final Inspection of Circular Saws 2 Use Tools of Saw Filing G-1 Use Special Purpose Tools 4 Use Grinding Wheels H-1 Describe Safe Grinding Wheel Use 1 H-2 Identify Types of Grinding Wheels 1 H-3 Calculate Safe Operating Speeds 1 H-4 Shape and Dress Grinding Wheels 1 H-5 Dress Grinding Wheels 1 H-6 Mount Grinding Wheels 1 Grind Knives I-1 Handle Knives Safely 1 I-2 Identify Types of Knives 1 I-3 Determine Knife Angles 1 I-4 Describe Components of Knives 1 I-5 Describe Knife Grinders 1 I-6 Describe Knife Grinding Wheels 1 I-7 Describe Knife Sharpening Procedure 1 I-8 Describe Knife Babbitting and Balancing 2 I-9 Describe Knife Troubleshooting Points and Procedures 3 Weld Saws M-1 Use Safe Oxygen-Fuel Welding Practices 1 M-2 Use a Portable Oxy-Fuel Unit 1 M-3 Select Welding Tools and Equipment 1 M-4 Adjust Types of Flames 1 M-5 Weld Saw Teeth 4 Total 120 Saw Fitter (BC 0106) Industry Training Authority 6 01-12 INTRODUCTION Year two Competency Hours Apply Safe Work Practices B-3 Use Lock-out Procedures 1 B-6 Identify Industrial Hazards 2 Use Trade Mathematics C-2 Use Measuring Tools and Equipment 2 C-3 Apply Trade Formulas 4 Use Trade Knowledge D-3 Identify tooth problems 3 D-6 Align Teeth 2 Fit Band Saws E-1 Handle Band Saws Safely 1 E-3 Determine Band Saw Kerf Requirements 2 E-6 Maintain Band Saw Grinders 2 E-7 Identify Types of Band Saws 2 Fit Circular Saws F-1 Handle Circular Saws Safely 1 F-2 Identify Types of Circular Saws 3 F-3 Inspect Circular Saws 2 F-4 Identify Circular Saw Tooth Profiles 2 F-6 Use Circular Saw Grinders 2 F-7 Maintain Circular Saw Grinders 4 F-8 Perform Final Inspection of Circular Saws 3 Use Tools of Saw Filing G-1 Use Special Purpose Tools 4 Use Grinding Wheels H-1 Describe Safe Grinding Wheel Use 1 H-2 Identify Types of Grinding Wheels 1 H-3 Calculate Safe Operating Speeds 1 H-4 Shape and Dress Grinding Wheels 1 H-5 Dress Grinding Wheels 1 H-6 Mount Grinding Wheels 1 Maintain Chain Saws J-1 Maintain Chain Saws 2 J-2 Identify Types of Chain Saws 1 Saw Fitter (BC 0106) Industry Training Authority 7 01-12 INTRODUCTION J-3 Calculate Gauge and Pitch of Chain Saws 2 J-4 Inspect and Repair Saw Chain 2 J-5 Set-up and Sharpen Saw Chain 1 J-6 Use Chain Saw Tools 1 J-7 Determine Grinding Wheel Profile 2 J-8 Troubleshoot Chain Saws 1 Maintain Saw Guides K-1 Identify Types of Band Saw Guides 2 K-2 Identify Types of Circular Saw Guides 2 K-3 Identify Types of Guide Materials 2 K-4 Maintain Saw Guides 2 Maintain Saw Shearboards, Scrapers and Cooling Systems L-1 Identify Types of Shearboards 2 L-2 Identify Types of Scrapers 2 L-3 Describe Band Saw and Circular Saw Cooling Systems 2 Weld Saws M-1 Use Safe Oxygen-Fuel Welding Practices 1 M-2 Use a Portable Oxy-Fuel Unit 1 M-3 Select Welding Tools and Equipment 1 M-4 Adjust Types of Flames 1 M-6 Perform Crack Welding 4 Tension and Level Saws N-1 Use Tools for Levelling and Tensioning 6 N-2 Level Bandsaws 8 N-3 Tension Bandsaws 8 N-4 Level Circular Saws 8 N-5 Describe Tensioning of Circular Saws 8 Total 120 Saw Fitter (BC 0106) Industry Training Authority 8 01-12 INTRODUCTION Saw Trades Reference Text Books Armstrong Saw Filers Handbook Armstrong Mfg. Co. Portland, Oregon, USA 97208 Armstrong Stellite and Carbide Filers Handbook Armstrong Mfg. Co. Portland, Oregon, USA 97208 Armstrong Sawmill Feeds and Speeds Armstrong Mfg. Co. Portland, Oregon, USA 97208 Hanchett Saw and Knife Manual Hanchett Mfg. Co. Big Rapids, Michigan, USA Saws by Ed M. Williston Miller Freeman Publications, Inc. 500 Howard Street San Francisco, California, USA 94105 Wide Bandsaws Stobart Davies Ltd. Priory House, Priory St. Hertford Herts, England SG14 1RN Bandsaws Wide Blade and Narrow Blade Types by Chandler Jones 2716 West Hayes Street Seattle, Washington 98199 Saw Fitter (BC 0106) Industry Training Authority 9 01-12 PROGRAM CONTENT Section 2 PROGRAM CONTENT Saw Fitter Saw Fitter (BC 0106) Industry Training Authority 10 01-12 PROGRAM CONTENT Level 1 Level 1 Saw Fitter Saw Fitter (BC 0106) Industry Training Authority 11 01-12 PROGRAM CONTENT Level 1 Line (GAC): A Introduction to Saw Trades Competency: A1 Competency LEARNING TASKS CONTENT 1. Describe saw filing Maintain cutting edges Align and set-up equipment saws and knives are used on Maintain the saw plate of circular saws (called anvil work) and of band saws (called bench work) Grind chipper knives, profile knives and hog knives Carry out babbitt, shimming and balancing procedures 2. Types of plants Sawmills Pulp and paper plants Shingle mills Remanufacturing plants Saw repair shops Waferboard plants 3. Describe the role of a Saw Fitter Install and fit all types of saws, including circular saws, band saws gang saws and chain saws Operate, adjust, maintain and repair the saw sharpening equipment Shape, sharpen, replace and build up teeth Sharpen, babbitt and balance knives Perform any other work that is usually performed by a Saw Fitter in the lumber manufacturing industry The saw fitter uses a variety of hand and power tools and specialized machinery Saw Fitter (BC 0106) Industry Training Authority 12 01-12 PROGRAM CONTENT Level 1 4. Describe the role of a Circular Saw Filer Must be a qualified Saw Fitter Bench all circular and gang saws Perform various operations on these and other saws Other operations performed on saws including circular and gang saws· are o sharpening o adjusting o levelling o tensioning o welding cracks o welding teeth Use automatic and manual grinding procedures Use automatic and manual benching procedures Remove twists, level and plumb saws Maintenance tasks as aligning circular head rigs and edgers Maintenance tasks of all related saws and equipment 5.
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