The Glazing Guide the Principles of Professional Glazing
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The Glazing Guide The principles of professional glazing Swantje Lunau, Master Glazier Dipl.-Ing. (FH) Eberhard Achenbach GLUSKE – Produkte die verbinden The Glazing Guide The principles of professional glazing Published by: GLUSKE-BKV GmbH Hatzfelder Straße 161-163 42281 Wuppertal, Germany Phone: +49 (0) 2 02 / 270 57-0 Fax: +49 (0) 2 02 / 270 57-255 E-Mail: [email protected] Internet: www.gluske-bkv.de Authors: Swantje Lunau, Master Glazer, GLUSKE-BKV GmbH Dipl.-Ing. (FH) Eberhard Achenbach Independent Expert All rights reserved. No part of this brochure may be reproduced anyway without prior approval of GLUSKE BKV GmbH. Table of contents Glazing-in is not a small matter 4 The job of the glazing packer and different functions 5 Various glazing packers 6 Glazing-in process 8 Material of the glazing packers 10 Extracts from insulating glass information 12 Stability of the glazing packers 14 Dimensioning and position of the glazing packers 15 Properties and position of the glazing packers 16 Glazing suggestions for flat glass units 18 Mechanical loads on the glazing packer 20 Glued window systems 21 Glazing suggestions for work with self-locating packers 22 Special glazing solutions 24-29 Suggested packers at locking points 30 Security compensating blocks 32 Inclined and overhead glazing 34 Example for glazing-in Georgian-style windows 35 Compensating blocks 36 Fire-protection glazing 37 Additional technical regulations 37 Glazing-in is not a small matter The job of the Different functions glazing packer of the glazing packers Although we began by asking whether More and more attention has been paid The jobs of the glazing packer can best The glazing packers have various func- it makes „sense“ to write a glazing guide, to the packer over the past few years. be evaluated when installed. tions to fulfill, which is why we believe now after a print run of 50,000 copies The requirements on systems have The following points should be taken that it is important to define their function. and a translation into 6 languages we grown, making a professional installa- into account so that the edge of the have found the answer – it certainly tion and right choice of material indis- glass and composite edge of the in- does make sense! pensable. sulating glass are not overstressed The packer is a small but important Nowadays, nobody can manage with during glazing-in, thus avoiding any 1. Support packers factor in the professional installation of just one packer material, one packer glass breakage: Transfer the weight of the glazing unit to glass. It ensures both the function of width and one packer thickness. Diffe- the frame construction. see P. 18 the window as well as the safe, perfect rent frame constructions and support • The packers ensure that the glass 2. Spacer packers and constraint-fee bearing of the gla- conditions call for individual glazing edges never make contact with the Keep the distance between the edge of zing over the entire service life of the packer solutions. frame and safely prevent damage. the glass and base of the rebate, thus system. The rule books have also turned their • They keep the frame and leaf in the guaranteeing a constraint-free installa- The width, length, durability and com- attention to this topic in recent years. right position with no twisting and distor- tion. They sometimes assume the task patibility as well as material hardness The larger number of damage cases tion, and thus ensure a perfect function. of support packers in the case of altera- make an essential contribution to the has made it clear that the glazing pa- • The spacer packers also have a be- tions to the function of the casement. packer arrangement. After all, the pa- cker has long been more than a trivi- aring function depending on the type of see P. 18 cker is the only link between the fra- ality. leaf opening and guarantee a cons- 3. Contact point packers me and edge of the glass, and is thus With this new edition of our glazing traint-free installation. Prevent the excessive sagging of frame responsible for guaranteeing the per- guide we would like to give everyone • The packers distribute the weight of profiles when mechanical loads are in- manent function. The most important interested in the topic an overview of the glass in the frame and compensate troduced (for example with burglar-proof jobs of the packer are: possible problems - the appropriate this. constructions). see P. 30 solutions, the latest regulations and • The load is transmitted from the pa- 4. Bridge spacers • Load support developments in the field of glazing ckers to the fittings and then further Ensure circumferential vapour pressure • Easy movement of the leaf technology. to the fixation points and load-bearing compensation on a flat base of the rebate. • Ensures a peripheral compensation parts of the window. They are used as support or spacer of vapour pressure • The frames must be dimensioned packers. see P. 17 • Protects the edge structure of the GLUSKE-BKV GmbH, May 2007 stably so that the weight of the glazing 5. Compensating blocks insulating glass units is supported without faults. Act as a section compensation (depen- • Prevents contact between the • If the glass unit is to stabilise the dent upon system) and ensure a flat glass and frame frame construction, you must consult support. The compensating blocks form • Prevents the glass product the glass manufacturer. the base for the tested glazing packers. from slipping • They should compensate the offset They are not a replacement for • Relieves the edge of the glass glass edges. glazing packers. see P. 36 4 5 Various glazing packers for standard solutions Various glazing packers for special solutions GLUSKE GL-SV GLUSKE GL-B GLUSKE GL- GLUSKE GL- Superflex-packer Multiflex-packer 1 mm 2 mm 3 mm 4 mm 5 mm 6 mm • For all standard glazing • The packer with two location lugs • Adapts to the model shape • Adapts individually to several • High carrying capacity through • Holds with no extra fixation • Prevents excessive spot loads radii thanks to its notches reinforced web system • Resistant to permanent pressure thanks to 100% support • Vent channel for vapour pressure • Compatible with compound edge and stable thanks to asymmetric • Vent channel for vapour equalisation seals for insulating glass web system pressure equalisation • Compatible with compound edge • Non-ageing • Compatible with compound edge • Compatible with compound seals for insulating glass • Temperature-resistant seals for insulating glass edge seals for insulating glass • Temperature-resistant • Non-ageing • Temperature-resistant • Non-ageing • Temperature-resistant • Non-ageing GLUSKE GL-UK • Elastic support GLUSKE GL-UKS • Excellent inherent stability, • Permanently stable base with steel insert absorbs bending forces • For all glass with irregularities • Compatible with sealants in the edge of the glass • Temperature-resistant • Compatible with sealants • Non-ageing • Non-ageing • Excellent carrying capacity through sturdy web system The symbol of the highest GLUSKE-BKV quality 6 7 The glazing-in process In side-hung or tilt-turn windows, a start The self locating packer is recommen- Impact glazing Recommendation: is made with the insertion of the pa- ded in this case. Other packer construc- GLUSKE GL-B ckers on the bottom edge of the glazing tions without location lugs must be fit- rebate or on the compensating blocks. ted according to the provisions of the The thickness of the packer should sealant industry. normally be 5 mm. The packer must always be aligned The glass unit is positioned on the low- straight and parallel to the edge of The glazing block with er packers and carefully tipped into the the glass (see figure impact padding). two location lugs frame. A packer is then inserted on the It must support the full thickness of the • Holds with no extra fixation upper end of the closing side (i.e. dia- glazing unit in order to guarantee an • Resistant to permanent pressure gonal to the corner support). optimal load support. and stable thanks to asymmetric In glazing, the specific directives of the web system To avoid damage to the edges of glass and frame manufacturers and Packer up to the impact • Compatible with compound edge the glass, spacer and support packers those of the sealant supplier for the seals for insulating glass must be inserted in accordance with edge compound must also be observed. • Non-ageing the function of the window (see our • Temperature-resistant glazing suggestions on page 18). The Impact glazing ensures that the invisible area packers must sit tight and must not of the edge of the glass is supported too. Send for our test certificates! change their position later on. Installation example 1 2 3 Figure 3: Ready glazed corner Only use materials that have been Figure 1 and 2: Insertion of the (packers inserted) of a tilt-turn packers on the closing side. tested for their compatibility to fix window. glazing packers. 8 9 Material of the glazing packers Glazing packers from GLUSKE-BKV The compatibility of the packer with The compatibility with the contact are made of a special plastic. They are the contact agents must have been materials must be proved, so that the produced from a „virgin” (new) material. proved. Special attention must be insulating glass is not damaged in this They possess a sufficient permanent paid to UV and weathering resistance area (e.g. dissolution of the edging pressure resistance and aging-resi- in rebates exposed by weathering. compound, opacity of the insulating stance. The latter is dependent upon PVC and metal windows should be gla- glass unit). the load-bearing capacity of the mate- zed with approved plastic packers.