The PMC 1002P Plastic Container Forming Machine
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New performance features for The PMC 1002P the fastest, easiest plastic container production ever: Plastic Container Forming Machine • Variable Speed Drive with PLC Controls Quickly changes machine speed to adjust to material changes and new tooling sizes High Speed Forming Across the • User Friendly Touch Screen Display Full Range of Tapered or Provides direct control of machine operation, and Straightwall Plastic Containers monitoring of diagnostic and production data • Cam Actuated Machine & Station Functions Ensure synchronized operation and efficient, repeatable container production • Auto Start Function Reduces waste, improves efficiency and operator safety 6.50˝ Max. • Cycle Stop Function (165.1 mm) Automatically clears machine of blanks before shutting down to improve production efficiency and reduce waste • Electric Hot Air Heat Sealing 1.50˝ Min. Produces dependable, leak-resistant seals (38.1 mm) • Splice Detect Bottom Feeder Skips splices in bottom roll stock to improve tooling life 1.75˝ Min. and machine uptime efficiency (44.5 mm) 3.00˝ Max. • Incline or Horizontal Sidewall Blank Magazine (76.2 mm) Allows footprint to suit space and ergonomic needs 4.00˝ Max. (101.6 mm) • Servo Driven Bottom Feeder Reduces waste, improves efficiency, and allows use of printed bottom materials • Electrically Interlocked Safety Enclosure 6.68˝ Max. Allows production only when in the closed position 2.12˝ Min. (169.7 mm) (53.8 mm) • Machine Reverse 1.50˝ Min. Allows operators to clear material jams (38.1 mm ) • Quick Height Change Tooling Allows for the production of different size 1.75˝ Min. (44.5 mm) containers with minimal downtime 3.00˝ Max. (76.2 mm) • Secondary Bottom Punch Unit Allows for additional openings in bottom stock President’s E-Star Award Paper Machinery Corporation 8900 West Bradley Road • Milwaukee, WI 53224 Continuous Excellence in Export Phone (414) 354- 8050 • FAX (414) 354-8614 PMC 1002P Plastic Container Forming Machine Paper Machinery Corporation 307” (7.8M) 39” 170” (4.3M) 98” (2.5M) (1.0M) THREE BOTTOM BOTTOM OPTION LID PHASE HEAT FINISH GROOVER TRANSFORMER STATION STATION STATION HEIGHT ROLLER BOTTOM 34” 71” (1.8M) INCURL CUP BLOW STOCK (0.9M) 28” (0.7M) STATION OFF ROLL The PMC 1002 P 24” (0.6M) 88” (2.2M) Plastic Container 17” (0.4M) Forming Machine TRANSFER TURRET MANDREL TURRET Delivering unprecedented RIMMING FINISH CURL STATION SUPER STRUCTURE CONTAINING REFORMER HEAT STATION WIRING AND UTILITY PIPING RIMMING PRE-CURL CURL STATION MAIN POWER AND CONTROL CABINET BOTTOM MAKER STATION speed and graphics while TAMPER LUBE STATION OPERATOR CONSOLE cutting production costs and raising profits 107” (2.7M) 79” • Production speed of 225 cups per minute (2.0M) 74” 38” (1.9M) • Double sealed recessed bottoms for high (0.9M) barrier helps keep product fresh • Recessed bottom and rolled top edge 92” (2.3M) 79” (2.0M) 98” (2.5M) Floor Plan provide container rigidity • Container capacity from 4 oz. to 32 oz. PMC 1002P Machine Specifications • Preprinted plastic blanks allow for Conversion Materials Service Requirements exceptional printing not possible with Containers are formed from preprinted, die cut sidewall blanks and web injection molding or thermoforming Electrical Compressed Machine Add Vacuum* Water fed bottom stock. Air* Vacuum* for Blank giving your product optimized brand Feeder image and greater shelf appeal Approximate Machine Weight 135 ft3/min 20 ft3/min 50 ft3/min 0.5 gal/min @ @ @ @ • Canister compression strength permits Base Machine . .20,000 lbs. (9072 Kg) approx. 2 2 100 kVA 3 PH 90 lb/inch 18 inches Hg 18 inches Hg 20 lb/inch optimization of plastic sheet thickness Electrical Cabinet . 2,000 lbs. (907 Kg) approx. @ or or or or 50 or 60 HZ which reduces overall container cost 22,000 lbs. (9979 Kg) approx. 0.064 m3/sec 0.010 m3/sec 0.024 m3/sec 1.9 liter/min @ @ @ @ Size Range 6.3 kg/cm2 0.62 kg/cm2 0.62 kg/cm2 1.4 g/cm2 • Round, elongated or flat top curl provides The PMC 1002P will produce plastic containers in capacities hoop strength, accommodates a snap-on *Volume flow rates listed are flow rates at standard from 4 oz. (120cc) to 32 oz. (1000cc). Other applications conditions, 1.0 atmosphere and 68º F. lid or membrane and makes container available on request. opening and reclosing easier Production Rates Supporting Technical Information Installation floor plan, assembly drawings, electrical diagrams, parts • Convolute formation allows for tighter Produces up to 225 cups per minute. The PMC 1002P is designed for container specification than injection list and maintenance and operation instruction manuals are furnished continuous operation as a high production machine. Actual production molding or thermoforming rate will vary with product shape, size, and type of material. with the machine. Specification #185, date: 11/1/04 Paper Machinery Corporation Paper Mach P.O. Box 240100, 8900 W. Bradley Road, Milwaukee, Wisconsin 53224 U.S.A. 8900 West Bradley Telephone: (414) 354-8050 Facsimile: (414) 354-8614 www.papermc.com Phone (414) 354-.