Nor-Cal Products Downstream Pressure Control
Nor-Cal Products
Nor-Cal Products where technology takes shape www.n-c.com 800-824-4166
Nor-Cal Products, Inc. 1967 South Oregon Street Yreka, California 96097 800-824-4166 or 530-842-4457 Fax: 530-841-9189 www.n-c.com
vacuum products catalog Downstream Pressure Control Section Four 4
4.1 General Information 130
4.2 Throttling Butterfly Valves 131
4.3 Throttling Valve Heaters 134
4.4 Throttling Pendulum Valves 135
4.5 Adaptive Pressure Controllers 140
4.6 Capacitance Diaphragm Gauges 142
4.7 Accessories and Spare Parts 146
Copyright © 2018a, Nor-Cal Products, Inc. All rights reserved. 129 SECTION 4.1 Downstream Pressure Control 4 General Information
The Fastest, Most Precise Pressure Control System Nor-Cal Products offers unequalled performance with IntellisysTM down- stream pressure control products, Products providing measurable process Every complete downstream benefits through higher resolution, pressure control system design Throttling Butterfly Valves speed and reliability. These benefits incorporates three components High actuation speed and including a throttle valve, valve are the direct result of two core ultra-fine position resolution functions embedded in all Intellisys controller and vacuum gauge. control systems. Nor-Cal Products has products The Intellisys throttling butterfly valves First, a unique patented closed-loop available in all of these categories. (TBV) are available in a wide range of sizes motor control technology, which The selection of throttling products and flange types and come standard with is a combination of electronics includes families of butterfly and compact and low-cost direct drives. More hardware and software, resides in pendulum valves, as well as a powerful geared drives are available to drive every Intellisys controller. This allows number of special drives used to the larger valves, or even smaller ones when Intellisys control valves to be oper- operate other types of fluid control used in aggressive processes. All TBV styles ated at high rates of speed and with devices.. The choice of valve depends use long time proven and reliable off-the-shelf extremely fine positional resolution, on the intended application, but each stepper motors that deliver smooth operation, while using standard off-the-shelf is available in a wide range of sizes and high actuation speed and ultra-fine position stepper motors. flange types with many optional func- resolution. Different series and configurations Second, capitalizing on the high tions and features, and all of them exist to allow for operation in all types of downstream pressure control motor speed and fine resolution is feature the closed-loop motor control applications including those using very low flow combined with high control an adaptive pressure control algo- capability that results in high speed pressures. Intellisys TBVs are non-sealing and are unsuitable as isolation valves. rithm that yields near flawless and ultra-fine resolution. When combined with an Intellisys controller, the fast response Nor-Cal Products pressure control performance over Adaptive pressure controllers are TBVs enable vacuum systems to reach process pressures sooner, reducing cycle a wide range of system conditions available for each type of valve or time and increasing throughput. Furthermore, the high precision valve move- without the need to “tune” or valve drive, and generally come in two ment assures pressure control accuracy at 0.25% of set point, and often well “learn” PID parameters. styles. The stand-alone buried box within. Available controllers for TBVs controllers are ideal for applications include the buried box APC-family and Adding to the pressure control Intellisys Technology system benefits is a host of valve where expanded communications or the on-valve IQ and IQ+ series. functions and features aimed at user interfaces are desired. For instal- Many users want to know more lations where installation space is Features and Benefits about the underlying closed-loop optimizing control performance • Higher system throughput and reliability. These include the of concern, the on-valve IQ+ Series control technology that forms controllers may be a preferred choice. • Optimally designed throttle plates the backbone of Intellisys control selection of direct-, gear- and ball- for improved controllability screw driven valves that do not rely Regardless of type, all Intellisys con- systems. A detailed paper • Smallest footprint available on notoriously unreliable mechanical trollers are powered by Digital Signal describing the technology at or optical switches to determine the Processors (DSP) and have many avail- • Direct drive motor for more hand can be found at valve stroke end-points. Instead, able host communications interfaces compact and reliable design www.n-c.com/GainControl bulletproof hard stops that are such as RS-232, RS-485, DeviceNet, • Fully serviceable valve motor or by scanning this QR-code. sensed by the closed-loop motor Ethernet, and Analog/TTL. subassembly position feedback signals serve as Nor-Cal Products capacitance • 316 stainless steel and FKM seals on the open and closed indicators. diaphragm gauges (CDG) feature an all wetted parts. Other seal materi- Last, all Intellisys control valves, utlra-stable ceramic als are available. regardless of type, have been diaphragm and • High open conductance designed with controllability and advanced digital cir- • Low closed conductance conductance in mind. Optimally cuitry in all unheated designed throttle plates and and heated models. Alternatively, give our Intellisys actuation mechanisms therefore The gauges are avail- technical support staff a call provide an essential contribution able in all common at 800-824-4166. to the overall behavior and ranges and can be performance of the downstream supplied with most pressure control system. popular pipe fittings and connector types.
130 Ultra-High Vacuum Components Since 1962 • 800-824-4166 • www.n-c.com Downstream Pressure Control SECTION 4.2 Throttling Butterfly Valves 4 Direct Drive Throttling Butterfly Valves
MODEL NOMINAL FLANGE NUMBER ID TYPE A B C D WEIGHT TBVP-D-NW-25 DN 25 NW 2.25 (57.1) 2.75 (69.8) 6.68 (169) 0.87 (22.1) 5.50 (2.5) TBVP-D-NW-40 DN 40 NW 2.25 (57.1) 2.75 (69.8) 6.68 (169) 1.39 (35.3) 5.30 (2.4) TBVP-D-NW-50 DN 50 NW 2.00 (50.8) 3.36 (85.3) 6.99 (177) 1.98 (50.3) 5.50 (2.5) TBVP-D-ISO-63 DN 63 ISO-F 1.00 (25.4) 5.12 (130) 7.44 (189) 2.44 (62.0) 7.50 (3.4) SPECIFICATIONS TBVP-D-ISO-80 DN 80 ISO-F 1.00 (25.4) 5.71 (145) 7.76 (197) 2.94 (74.7) 8.80 (4.0) General TBVP-D-ISO-100 DN 100 ISO-F 1.00 (25.4) 6.50 (165) 8.19 (208) 3.85 (97.8) 9.50 (4.3) Compatible Controllers: Direct drive: 200-series Geared drive: 100-seres buried box Gear Drive Throttling Butterfly Valves Valve position: Visual indicator Construction
MODEL NOMINAL FLANGE A B C D WEIGHT Wetted materials: 316 stainless steel, NUMBER ID TYPE seal material (see below) TBVP-G-ISO-160 DN 150 ISO-F 1.62 (41.1) 8.90 (226) 10.5 (266) 5.67 (144) 21.8 ( 9.9) Seals: FKM standard. Kalrez, Chemraz, TBVP-G-ISO-200 DN 200 ISO-F 1.62 (41.1) 11.2 (284) 12.5 (317) 7.87 (199) 28.5 (12.9) Perlast and other materials available on request. TBVP-G-ISO-250 DN 250 ISO-F 1.62 (41.1) 13.2 (335) 13.5 (342) 9.88 (250) 38.0 (17.3) Operation Motor power input: Supplied by BQC controller. Direct Drive Gear Drive Differential pressure: 1.1 bar maximum across the valve plate Forced heating capabilities: Valves 2.58 2.58 may be heated up to 200ºC with (65.5) (65.5) optional external heaters, provided seal 2.42 and coupling material is specified to (61.5) 2.42 .18 (61.5) handle such temperatures. (4.6) Process gas temperature capabilities: 3.23 .18 For process gas temperatures in excess of 3.23 (82) (4.6) 100ºC, please consult with Nor-Cal Products (82.0) Intellisys technical support for proper selection of seal materials and other design considerations. Ambient operating conditions: 0 - 60ºC @ 0 - 95% humidity 4.56 Leak rate: 1 × 10-9 mbar·liter/sec He (116) Inherent performance Maximum speed: Open to closed 6.20 in 125 msec (direct), 250 msec (geared) (157) Control resolution: 3.2 arc second (direct), 0.2 arc second (geared) Maximum torque: 280 in-oz (direct), 2100 in-oz (geared) Pressure Control Performance (when used with an Intellisys controller) Accuracy: The greater of 5 mV or 0.25% of reading Repeatability: Within 2.5 mV or 0.12% of reading Control range: 0.5% - 100% of the vacuum gauge range Reliability (99% confidence level, in clean environment) O-ring cycle life: 5 million open- close cycles MTBF: >50,000 hrs. continuous operation Seal Material Options Approvals CE (EMC and machinery directives) SEAL MATERIAL CODE
FKM Default (no code) Kalrez 4079 -K79 Kalrez 8085 -K85 Kalrez 8575 -K75 Kalrez 9100 -K91 Chemraz E38 -C38 Dupra 192 -D19 Perlast G74P -PP7 Example: TBVP-G-600-ISO-160-K75 Gear drive TBV with 6 inch bore, ISO 160 flanges and Kalrez All dimensions are in inches (mm) & weights 8575 O-rings. are in pounds (kg), unless otherwise noted.
131 Ultra-High Vacuum Components Since 1962 • 800-824-4166 • www.n-c.com SECTION 4.2 Downstream Pressure Control Throttling Butterfly Valves 4 IQ+ Throttling Butterfly Valves Nor-Cal Products IQ+ controller is upgraded to a full 1500 mA at +/- lines, such as on flat panel, industrial available on the complete line of 15 VDC in order to power two heated coating or photovoltaic tools, it is regular and sealing Throttling CDG’s directly from the IQ+ unit. easily possible to gang up to ten valves Butterfly Valves (TBV and TBVS) In addition, a battery backup feature together. Multi-valve Master/ Slave turning what is very good perfor- is available that can be used to bring system control like this is facilitated mance into best-in-class process the valve to a fail-closed or fail-open via the Nor-Cal-Net intervalve control. The IQ+ controller is an safe position in the event of system communications system. One IQ+ SPECIFICATIONS on-valve integral control & drive power loss. Last, the IQ+ adaptive operated valve serves as the master General unit that is fully RoHS compliant pressure control algorithm has been with communications to the host Controller Options: QPD: DeviceNet / RS232 interface with 100% lead-free circuit board significantly improved to better deal tool, gauge input and has direct QPDB: DeviceNet / RS232 interface, content. User interfaces include with difficult control situations, in command over the control position with battery back-up an ODVA certified DeviceNet particular at conditions that typically of the remaining slave valves. QPDG: DeviceNet / RS232 occur at low pressures and low flows. interface, with gauge power protocol and physical layer, as well The IQ+ controlled butterfly valves are QPDBG: DeviceNet / RS232 interface, as standard RS-232 communications. For larger system pressure control the right answer to any new or chal- with battery back-up and gauge power Gauge power capabilities have been requiring multiple pumps and fore- lenging pressure control application. Contact the factory for other interfaces such as Analog, TTL, RS-485 and Ethernet. Valve position: Visual indicator MODEL NOM. FLANGE NUMBER ID TYPE A B C D WEIGHT Construction TBV-QPD-NW-25 DN 25 NW 2.25 (57.1) 2.75 (69.8) 8.34 (211) 0.87 (22.1) 5.50 (2.5) Wetted materials: 316 stainless steel, TBV-QPD-NW-40 DN 40 NW 2.25 (57.1) 2.75 (69.8) 8.34 (211) 1.39 (35.3) 5.30 (2.4) seal material (see below) TBV-QPD-NW-50 DN 50 NW 2.00 (50.8) 3.36 (85.3) 8.65 (219) 1.98 (50.3) 5.50 (2.5) Seals: FKM standard. Kalrez, Chemraz, Perlast and other materials available on request. TBV-QPD-ISO-63 DN 63 ISO-F 1.00 (25.4) 5.12 (130) 9.10 (231) 2.44 (62.0) 7.50 (3.4) TBV-QPD-ISO-80 DN 80 ISO-F 1.00 (25.4) 5.71 (145) 9.42 (239) 2.94 (74.7) 8.80 (4.0) Operation TBV-QPD-ISO-100 DN 100 ISO-F 1.00 (25.4) 6.50 (165) 9.85 (250) 3.85 (97.8) 9.50 (4.3) Power input: +24 VDC TBV-QPD-ISO-160 DN 150 ISO-F 1.62 (41.1) 8.90 (226) 10.4 (264) 5.87 (149) 21.8 (9.9) Differential pressure: 1.1 bar maximum across the valve plate TBV-QPD-ISO-200 DN 200 ISO-F 1.62 (41.1) 11.2 (284) 12.4 (315) 7.87 (199) 28.5 (12.9) Forced heating capabilities: TBV-QPD-ISO-250 DN 250 ISO-F 1.62 (41.1) 13.2 (335) 13.3 (337) 9.88 (250) 38.0 (17.3) Valves may be heated up to 150ºC TBV-QPD-ISO-320 DN 300 ISO-F 1.62 (41.1) 16.7 (424) 15.4 (389) 12.3 (312) 51.0 (23.2) with optional external heaters. Note: QPD can be replaced with QPDB, QPDG and QPDBG Process gas temperature capabilities: For process gas temperatures in excess of 100ºC, please consult with Nor-Cal Intellisys technical support for proper 2.89 2.89 (73.4) selection of seal materials and other (73.4) 2.73 (69.3) design considerations. 2.73 Ambient operating conditions: (69.3) 0 - 60ºC @ 0 - 95% humidity -9 4.47 Leak rate: 1 × 10 mbar·liter/sec He .18 (114) 4.47 .18 (4.6) Inherent performance (114) .62 (15.8) .62 (15.8) (4.6) Open to close speed: 125 msec Control resolution: 0.4 arc second Maximum torque: DN-25 to DN-100 : 280 in-oz
DN-160 to DN-320 :700 in-oz 6.23 6.23 (158) Pressure Control Performance (158) (when used with an Intellisys controller) Algorithm: Improved for better stability and faster transitions Accuracy: The greater of 5 mV or 0.25% of reading Repeatability: Within 2.5mV or 0.12% of reading Control range: 0.5% - 100% of the vacuum gauge range Reliability (99% confidence level, in clean environment) O-ring cycle life: 5 million open- close cycles MTBF: >50,000 hrs. continuous Approvals RoHS compliant ODVA certified DeviceNet CE (EMC and machinery directives) Seal Material Options SEAL MATERIAL CODE FKM Default (no code) Kalrez 4079 -K79 Kalrez 8085 -K85 All dimensions are in inches (mm) & weights are in pounds (kg), unless otherwise noted. Kalrez 8575 -K75 Kalrez 9100 -K91 Example: TBV-QPDBG-400-ISO-100-C38 Chemraz E38 -C38 IQ+ TBV with DeviceNet, battery backup, guage power, 4 inch bore, Dupra 192 -D19 ISO 100 flanges and Chemraz E38 Perlast G74P -PP7 O-rings.
132 Ultra-High Vacuum Components Since 1962 • 800-824-4166 • www.n-c.com Downstream Pressure Control SECTION 4.2 Throttling Butterfly Valves NEW Performance Engineered 4 IQ+ Throttling Butterfly Valves with J-Lock Seal Technology The dynamic range, or controllable value (ex. 1 mbar/sec decay). Simply or integral cartridge heaters. conductance, of these valves spans issue the rate value command to the The J-Lock TBV valve can be baked from 0.01 liter/sec at closed for the controller and run it in evacuation out to 120°C as long as precautions 40mm size up to 600 liter/sec using pressure control mode. are taken to ensure the IQ+ control- the 100mm size valve in the full open Process by-product mitigation is ler does not exceed 45°C. Higher position. When combined with the temperature options are available SPECIFICATIONS accomplished by heating the valve General IntellisysTM on-board IQ+ controller, body, either by use of heater jackets but require consultation with Controller Types: the J-Lock TBV valves can be used to Nor-Cal Products’ technical team. QP: RS232 interface control chamber pressures up to 1 bar QPA: Analog TTL/ RS232 interface and beyond, even with very low gas QPD: DeviceNet / RS232 interface flow rates. Some users combine the Contact the factory for other interfaces such as, RS-485 and Ethernet valve controls with a differential pres- Controller Options: sure gauge, which enables precise B: Battery back-up pressure control either just above or G: Gauge power just below atmospheric pressure. Example: TBJ-QPDBG-NW-40: DeviceNet / RS232 interface, with battery back-up and gauge power The ultra-fine motor resolution of the Construction IQ+ controller enables extremely Body, Support Plate and Shaft: 316 stainless steel precise valve plate movement J-Lock Seal Plate: PTFE (GL20) resulting in very smooth and stable Shaft Seals: FKM standard. Kalrez, Chemraz, system pressures. The precision Perlast and other materials available on request. of the micro-stepping drive also Operation enables the J-Lock TBV to be used Power input: +24 VDC as a soft-start or soft-pump valve Differential pressure: 1.1 bar maximum across the valve plate whereby the chamber evacuation Forced heating capabilities: rate can be controlled to a constant Valves may be heated up to 120ºC with optional external heaters. Process gas temperature capabilities: For process gas temperatures in excess MODEL NUMBER NOM. ID FLANGE TYPE A B C D WEIGHT of 100ºC, please consult with Nor-Cal TBJ-QP-NW-40 DN 40 NW-40 2.3 (58.4) 3.0 (76.2) 8.5 (215.9) 1.2 (30.5) 7.8 lbs. (3.5) Intellisys technical support for proper selection of seal materials and other TBJ-QPA-NW-40 DN 40 NW-40 2.3 (58.4) 3.0 (76.2) 8.5 (215.9) 1.2 (30.5) 7.8 lbs. (3.5) design considerations. TBJ-QPD-NW-40 DN 40 NW-40 2.3 (58.4) 3.0 (76.2) 8.5 (215.9) 1.2 (30.5) 7.8 lbs. (3.5) Ambient operating conditions: 0 - 60ºC @ 0 - 95% humidity Leak rate: 1 × 10-9 mbar·liter/sec He Inherent performance 2.75 Open to close speed: 625 msec (69.9) Features Control resolution: 0.1 arc second 2.98 Maximum torque: • Patented design combines near foreline (75.7) DN-40 to DN-100: 1900 in-oz sealing with downstream pressure control Pressure Control Performance (when used with an Intellisys controller) • Achieve high pressure control with 4.50 minimal gas flow (114.3) Algorithm: Improved for better stability and faster transitions • Avoid load lock condensation or particle .60 (15.2) Accuracy: The greater of 5 mV or 0.25% of reading generation by regulating evacuation rates Repeatability: Within 2.5 mV or 0.12% of reading • Highest system throughput and Control range: 0.5% - 100% of the vacuum fastest actuation speed gauge range Reliability • Ultra-fine position resolution (99% confidence level, in clean environment) • Reduced maintenance downtime O-ring cycle life: 5 million open- close cycles J-Lock Seal life: 2.5 million open-close cycles • CE marked / fully REACH and RoHS compliant 6.46 • Available in stainless steel with NW 40 flanges (164.1) Approvals RoHS compliant ODVA certified DeviceNet C CE (EMC and machinery directives) Seal Material Options SEAL MATERIAL CODE FKM Default (no code) Kalrez 4079 -K79 Kalrez 8085 -K85 Kalrez 8575 -K75 Kalrez 9100 -K91 Chemraz E38 -C38 All dimensions are in inches (mm) & weights Dupra 192 -D19 are in pounds (kg), unless otherwise noted. Perlast G74P -PP7 B A D
133 Ultra-High Vacuum Components Since 1962 • 800-824-4166 • www.n-c.com SECTION 4.3 Downstream Pressure Control 4 Throttle Valve Heaters Throttle Valve Heaters Many semiconductor processes temperatures up to 150ºC. For fully are carried out in vacuum chambers adjustable temperature set-points up with internal temperatures of several to 200 ºC, a UR/CE certified heater hundred degrees Celsius. Process with a Type K thermocouple and by-products exit the chamber in PID controller can provide precise vapor phase, but sublimate in the temperature control. Standard foreline and vacuum pump exhaust heaters cover the entire valve body, when gas temperatures drop and in the case of butterfly valves also sufficiently for them to form solids. the mating flanges. As such, heaters The resultant buildup can increase for NW-flanged TBV’s are provided wafer defects from particle back- with special aluminum clamps. streaming, reduce throughput of Standard ½ inch (12.7mm) vacuum lines, impede the function insulation add-on heaters are of throttle valves and isolation valves, available for all Throttling Butterfly damage some dry pumps and reduce Valves. These can be purchased and the efficiency of the scrubber. installed separately provided that This buildup can be reduced or the valve is fitted with the proper eliminated by heating vacuum lines high temperature seals and other and associated components from thermally compatible components. the chamber to the scrubber, or Heaters for Throttling Pendulum by using a combination of heaters Valves are integral to the valve, and foreline traps, which collect and must be ordered together. the by-products preventing them Field retrofit of a heater onto from continuing downstream. a TPV is not possible. Heater jackets with a UL recognized Special heater solutions or higher electronic thermostat for fixed set- temperature control for all valves point applications is available for may be available. Call for details.
Heater Jacket Part Number and Ordering Information Please use the following part numbering tree to specify the heater jacket to fit your throttling butterfly valve. Note: All part number combinations may not be valid or available. Contact Nor-Cal Products for the latest pricing, availability and other options.
Control Type Valve Type Valve Size Temp. / Voltage
Control Type Valve Type Valve Size Temperature/Voltage CONTROL VALVE VALVE TEMPERATURE TYPE CODE TYPE CODE SIZE CODE & VOLTAGE CODE PID control* HC Throttling butterfly TBV 1.00* 100 HC type, 120 VAC 201 Electronic thermostat HTE 0.50* 150 HC Type, 208 VAC 202 2.00* 200 HTE type, 90ºC, 120 VAC 091 * Requires separate PID controller. (See controllers Section 6.) 2.50 250 HTE type, 90ºC, 208 VAC 092 3.00 300 HTE type, 120ºC, 120 VAC 121 4.00 400 HTE type, 120ºC, 208 VAC 122 6.00 600 HTE type, 150ºC, 120 VAC 151 8.00 800 HTE type, 150ºC, 208 VAC 152 10.0 1000 12.0 1200 * Includes two special NW clamps
Example 1: HC-TBV-250-201 PID controlled jacket for 2.5 inch ID TBV. 120 VAC.
134 Ultra-High Vacuum Components Since 1962 • 800-824-4166 • www.n-c.com Downstream Pressure Control SECTION 4.4 Throttling Pendulum Valves (TPV) 4
Unmatched Pressure Control Performance and Low Particle Generation Nor-Cal Products’ line of Intellisys applications which require fast, sealing O-ring can be accessed pendulum valves provides equipment accurate pressure control across the without removing the valve from the manufacturers with unmatched entire range of critical process flows system, making regular inspections, pressure control performance and and chamber pressures. cleanings and O-ring replacements low particle generation. Other The Intellisys closed loop motor control quick and easy. pendulum valves use one actua- monitors and controls the exact posi- Nor-Cal Products also offers tion method to move the gate and tion of the valve’s gate mechanism. pneumatically actuated isolation another method to seal, creating an When combined with an Intellisys pendulum valves that contain the “out of control” area near the closed adaptive pressure controller, the pen- same patented Penduroll mechanism position. To compensate for this, dulum valves provide up to 160 million that is found in the throttling valves. system designers often add second- steps of positional resolution to position For more information about these ary bypass lines with costly throttling the gate exactly where it needs to be to valves, please refer to the Isolation butterfly valves for high pressure, control pressure or to seal. In addition, Valves section of this catalog. high flow regimes, such as NF3 cleans. the Nor-Cal Products control system’s Intellisys pendulum valves utilize the Features and Benefits speed of actuation is unequaled in • Space saving, low cost design same exclusive closed loop motor providing optimal transient response, technology as other Nor-Cal Prod- pressure set-point stability and over- • Low particle generation ucts control valves, but also feature a all process improvement. The APC’s • High reliability patented Penduroll actuator mecha- adaptive algorithm outperforms “learn • Easy maintenance, split body nism to move the sealing gate rapidly modes” by optimizing phase and gain allows O-ring replacement without across the valve bore and transition settings in real time during varying removing valve from system to the axial direction. The result is chamber pressure and flow conditions. • Body can be heated up to 150ºC precise pressure control over the In-situ serviceability of the valve is with optional heater jackets entire valve stroke, most notably near made possible through the incorpo- • Available in ISO and JIS flange styles the closed position. The Intellisys ration of a removable bonnet cover. control system is the only choice for The entire gate assembly and demanding 300mm Etch and CVD
Isolation Isolation Valve Valve Isolation Isolation Chamber Chamber Chamber Chamber Valve Valve Throttling Throttling Butterfly Valve Butterfly Valve with Controller with Controller TBV and TBV and Controller Controller eliminated eliminated Nor-Cal's Nor-Cal'sHigh High with Intellisys with Intellisys Intellisys Intellisys TPVsystem. TPVsystem. Competitor's Competitor'sHigh High Vacuum Vacuum Throttling ThrottlingVacuum Vacuum Throttling ThrottlingPump Pump Pendulum PendulumPump Pump Pendulum Pendulum Valve Valve Valve Valve Savings of Savings of approximatelyappr oximately TM ToTM Rough PumpTo Rough Pump $5000.00 $5000.00 To Rough PumpTo Rough Pump
135 Ultra-High Vacuum Components Since 1962 • 800-824-4166 • www.n-c.com SECTION 4.4 Downstream Pressure Control 4 Throttling Pendulum Valves Ball Screw Actuator
Position Sensor IQ Motor/Controller (Optional) (Optional)
Case Assembly
Bonnet Arm
Pump Side
Body
Gate Assembly O-ring
Chamber Side
TPV Part Number and Ordering Information Please use the following part numbering tree to add the appropriate options for a TPV to fit your application. Note: All part number combinations may not be valid. Contact Nor-Cal Products for the latest pricing, availability and other options.
Valve Model Number Heater Option Seal Material Other Options
Heater Options Seal Material Options
HEATER O P E R AT I O N SEAL OPTIONS CODE MATERIAL CODE None Leave blank FKM Leave blank 90ºC thermostat 120 VAC HT091 Kalrez 4079 -K79 120ºC thermostat 120 VAC HT121 Kalrez 8085 -K85 150ºC thermostat 120 VAC HT151 Kalrez 8575 -K75 90ºC thermostat 208 VAC HT092 Kalrez 9100 -K91 120ºC thermostat 208 VAC HT122 Chemraz E38 -C38 150ºC thermostat 208 VAC HT152 Dupra 192 -D19 Perlast G74P -PP7 Other Options OTHER OPTIONS CODE Motor actuator position R* (default) Leave blank Motor actuator position T* T Pump-out port (NW-16 size on DN160 and DN200 NW-40 size on DN250, DN320 and DN35 U Open / closed position indicators (Optical with indicating LEDs) W Mirror image body configuration Z *See dimension diagram on facing page
Example 1: TPV-800-ISO-200-MB-HT122-K79-T TPV with 8 inch ISO flanges, bright dipped aluminum, heated to 120ºC with thermostat control, 208 VAC operation, Kalrez 4079 compound O-ring material and motor actuator in T position Example 2: TPV-QPDB-ISO-250-C38 IQ+ TPV with DeviceNet and battery backup, 10 inch ISO flanges and E38 Chemraz O-ring material.
Body Materials Available Standard TPV bodies are cast aluminum that have BODY MATERIAL CODE been either bright dipped or hard anodized. Some sizes Cast bright dipped aluminum Default All dimensions are in inches (mm) & weights are in Cast Type III hard anodize HA pounds (kg), unless otherwise noted. are machined and either bright dipped or hard anodized. The model number denotes the body material and surface Machined bright dipped aluminum MB treament used for each size. Machined Type III hard anodize HM Note: Some sizes are not available in both machined and cast bodies.
136 Ultra-High Vacuum Components Since 1962 • 800-824-4166 • www.n-c.com Downstream Pressure Control SECTION 4.4 Throttling Pendulum Valves 4 Throttling Pendulum Valves
NOM. FLANGE MODEL NUMBER ID TYPE A B C D E F N M L WEIGHT 3.15 3.78 15.9 12.2 5.31 8.50 40.0 TPVP-ISO-160-MB DN 160 ISO-F (80.0) (96.0) (403) (310) (135) (216) 8 M10 (10.0) (18.0) 3.15 3.78 15.9 12.2 5.31 8.50 40 .0 TPVP-ISO-160-HM DN 160 ISO-F (80.0) (96.0) (403) (310) (135) (216) 8 M10 (10.0) (18.0) SPECIFICATIONS 3.46 3.78 19.9 14.4 6.50 9.29 49.0 General TPVP-ISO-200-MB DN 200 ISO-F 12 M10 (10.0) (87.9) (96.0) (506) (266) (165) (236) (22.2) Compatible controllers: 800-series APC buried box 3.46 3.78 19.9 14.4 6.50 9.29 49.0 controllers TPVP-ISO-200-HM DN 200 ISO-F 12 M10 (10.0) (87.9) (96.0) (506) (266) (165) (236) (22.2) Construction 3.94 3.78 23.8 16.6 8.46 9.49 62.0 TPVP-ISO-250 DN 250 ISO-F 12 M10 (10.0) Wetted materials (100) (96.0) (605) (422) (215) (241) (28.1) Body: Cast aluminum A356.0 (machined billet 3.94 3.78 23.8 16.6 8.46 9.49 62.0 aluminum 6061-T6 in 8” size) TPVP-ISO-250-HA DN 250 ISO-F (100) (96.0) (605) (422) (215) (241) 12 M10 (10.0) (28.1) Valve plate: Aluminum 6061-T6 Other parts: A6061, A7075, SS304, SS316, 4.72 4.06 30.2 22.0 10.6 12.8 123 TPVP-ISO-320 DN 320 ISO-F (120) (103) (767) (559) (269) (325) 12 M12 (18.0) (55.8) Inconel X-750 and FKM Seals: FKM standard. Kalrez, Chemraz, 4.72 4.06 30.2 22.0 10.6 12.8 123 TPVP-ISO-320-HA DN 320 ISO-F 12 M12 (18.0) Perlast and other materials available (120) (103) (767) (559) (269) (325) (55.8) Body and plate surface treatment: Bare aluminum 3.15 3.78 15.9 12.2 5.31 8.50 40.0 standard, hard Type III anodizing optional TPVP-JFF-150-MB DN 150 JIS 8 M10 (10.0) (80.0) (96.0) (403) (310) (135) (216) (18.0) Operation 3.15 3.78 15.9 12.2 5.31 8.50 40.0 TPVP-JFF-150-HM DN 150 JIS 8 M10 (10.0) Motor power input: Supplied by (80.0) (96.0) (403) (310) (135) (216) (18.0) BQC controller. Refer to APC section. 3.46 3.78 19.9 14.4 6.50 9.29 49.0 Differential pressure: TPVP-JFF-200-MB DN 200 JIS (87.9) (96.0) (506) (266) (165) (236) 8 M12 (12.0) (22.2) With valve fully sealed: 1.1 bar maximum across the valve plate 3.46 3.78 19.9 14.4 6.50 9.29 49.0 TPVP-JFF-200-HM DN 200 JIS (87.9) (96.0) (506) (266) (165) (236) 8 M12 (12.0) (22.2) While opening the valve 27 mbar (DN160 and DN200) 3.94 3.78 23.8 16.6 8.46 9.49 62.0 TPVP-JFF-250 DN 250 JIS 12 M12 (12.0) 32 mbar (DN250) (100) (96.0) (605) (422) (215) (241) (28.1) 39 mbar (DN320 & DN350) 3.94 3.78 23.8 16.6 8.46 9.49 62.0 Operating pressure: 3.8 × 10-8 to 1 bar TPVP-JFF-250-HA DN 250 JIS 12 M12 (12.0) (100) (96.0) (605) (422) (215) (241) (28.1) Heating or bakeout capabilities: 4.72 4.06 30.2 22.0 10.6 12.8 123.0 Body: 150ºC maximum with TPVP-JFF-300 DN 300 JIS (120) (103) (767) (559) (269) (325) 12 M12 (18.0) (55.8) optional heater kits Actuator: 60ºC maximum 4.72 4.06 30.2 22.0 10.6 12.8 123.0 TPVP-JFF-300-HA DN 300 JIS (120) (103) (767) (559) (269) (325) 12 M12 (18.0) (55.8) Ambient operating conditions: 0 - 60ºC @ 0 - 95% humidity, noncondensing 4.92 4.06 32.3 22.0 12.2 12.8 143.0 -9 TPVP-JFF-350 DN 350 JIS 12 M12 (18.0) Leak rate: 1 × 10 mbar·liter/sec He with FKM (125) (103) (820) (559) (310) (325) (64.9) seals across seat and to atmosphere 4.92 4.06 32.3 22.0 12.2 12.8 143.0 (1 × 10-6 mbar·liter/sec He for TPVP-JFF-350-HA DN 350 JIS (125) (103) (820) (559) (310) (325) 12 M12 (18.0) (64.9) hard anodized body or gate) Derated with some perfluoro-elastomers Note: N=Number bolt holes M=Thread bolt diameter L=Thread depth Inherent performance Maximum speed: Open to closed in 2 to 5 seconds, depending on size Control resolution: 16 to 40 million steps, open to closed, depending on size Pressure control performance (when used with an Intellisys controller) Accuracy: The greater of 5 mV or 0.25% of reading Repeatability: Within 2.5 mV or 0.12% of reading Maintenance Space Control range: 0.5% - 100% of the vacuum gauge range Reliability (99% confidence level, in clean environment) O-ring cycle life: 1 million cycles open to control closed. 200K cycles open to fully closed. MTBF: >10,000 hrs. continuous operation