Pneumatic Actuators for Ball and Butterfly Valves 7=09

E-357= 09

Pneumatic Actuators for Ball and Butterfly Valves

ISO 9001 certified since 1989

1-10-1,Nakase, Mihama-ku, Chiba 261-8577, Japan International Sales Dept. Phone:81-43-299-1730, 1732 and 1733 Fax:81-43-299-0121

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12110703①ITP①ITP Drive shaft Position indicator Piston Gear rack

Pneumatic Valve Actuators

Featured by the utmost handling ease and extended service life with high operational efficiency Easy answers to engineering modification requirements Stopper bolt ● ° ● ° ° °

Drive shaft 90° Pinion gear Position indicator Piston DoubDoublele Action Piston Type Gear rack FFAA

● ●

Spring Return Pinion gear Type

● FFAASS

Economic advantage Stopper bolt

Extended service life with monobloc casting of two pistons and a gear-rack ●Specifications ●Product Coding

Light and compact housing

＊ FAS －2 Conformity to international standards °± ° － ℃ ＋ ℃ Type of actuator Type of operation: Actuator size: Actuators can be directly mounted to KITZ DJ, XJ Series Butterfly Valves Optional adaptors (connectors) to the valves on the bottom of actuators can be provided for wide mounting variations ／

＊ 1 ２ Drive shaft Position indicator Piston Gear rack

Pneumatic Valve Actuators

Featured by the utmost handling ease and extended service life with high operational efficiency Easy answers to engineering modification requirements Stopper bolt ● ° ● ° ° °

Drive shaft 90° Pinion gear Position indicator Piston DoubDoublele Action Piston Type Gear rack FFAA

● ●

Spring Return Pinion gear Type

● FFAASS

Economic advantage Stopper bolt

Extended service life with monobloc casting of two pistons and a gear-rack ●Specifications ●Product Coding

Light and compact housing

＊ 1 ２ ●Operating Mechanism ●Actuator Output Torque

Double action (Type FA) Spring return (Type FAS) Double action unit：N・m ① (1)Air pressure supplied into the chamber A through port ①, (1)Air pressure supplied into the chamber A through port , Operating pressure (air) Type pushes gear rack with two pistons outward, and pushes gear rack with two pistons outward, compresses ０.２９MPa ０.３９MPa ０.４９MPa discharges the air residue through port ②. the springs and discharges the air residue through port ②. FA-１１４.１２１８.８３２３.５４ (2)The gear rack rotates the pinion gear and the shaft (2)The gear rack rotates the pinion gear and the shaft FA-２３３.４１４４.５４５５.６８ counter-clockwise, to drive the valve. counter-clockwise, to drive the valve. FA-３６７.３７８９.８３１１２.３０ (3)Reverse supply of the air pressure activates reverse valve (3)At the moment the air in the chamber A is discharged FA-４１３４１７９２２３ operation. through the solenoid valve, the spring force pushes the FA-５２４４３３２４０７ pistons to the reverse direction, and the gear rack FA-６５８８７８４９８０ activates rotation of the shaft clockwise to reversely operate the valve. Double action unit：LB.-IN. Operating pressure (air) Cylinder volume Cylinder volume Type unit：R unit：R ４５psi ６０psi ７５psi Type Chamber A Chamber B Type Chamber A FA-１１２５１６６２０８ FA-２２９６３９４４９３ FA-１０.１５０.１５ FAS-１０.１５ FA-３５９７７９５９９１ FA-２０.３１０.３１ FAS-２０.３１ FA-４１１８６１５８４１９７４ FA-５２１６０２９３９３６０２ FA-３０.６１０.６１ FAS-３０.６１ FA-６５２０４６９３９８６７４ FA-４１.２９１.２９ FAS-４１.２９

FA-５２.２９２.２９ FAS-５２.２９ Spring return unit：N・m Operating pressure (air) FA-６５.２７５.２７ FAS-６５.２７ Operating force (spring) Type Spring ０.２９MPa ０.３９MPa ０.４９MPa rating ０° ※１９０° ※２０° ※１９０° ※２０° ※１９０° ※２０° ※３９０° ※４３K ９.２５６.５１１４.０６１１.３２１８.８７１６.１２５.１８７.９２ FAS-１４K －－１１.６６７.６４１６.４７１２.４５７.５８１１.６０５K －－－－１４.６０９.６０９.４４１４.４５３K ２０.１９１３.６８３１.３２２４.８１４２.４５３５.９５１３.２１１９.７１ FAS-２４K －－２６.７６１８.０２３７.８９２９.１５１７.７６２６.５０５K －－－－３３.３９２２.４３２２.２６３３.２２ A ３K ４２.８３３２.７２６４.００５２.８９８７.１６７５.０６２３.６８３５.７９ A FAS-３４K －－５３.５２３５.５４７５.６９５７.７１３５.１６５３.１４５K －－－－６６.７９４４.４１４４.０６６６.４３３K ８３.００５９.４０１２９１０６１７５１５２５５.６０７９.１０ FAS-４４K －－１１０７４.６０１５７１２１７４.３０１１０５K －－－－１３８９３.２０９３.１０１３８ ② ① ② ３K １５５１０９２４０１９４３２５２７９１０１１４７ ① FAS-５４K －－２０３１３８２８８２２２１３８２０３５K －－－－２５５１７１１７１２５４３K ３５４２４９５５１４４６７４８６４３２３７３４２ FAS-６４K －－４７３３２６６７０５１０３２６４７５ B ５K －－－－５９１３９２３９４５９３

Spring return unit：LB.-IN. Operating pressure (air) Operating force (spring) Type Spring ４５psi ６０psi ７５psi rating ０° ９０° ０° ９０° ０° ９０° ０° ９０° ① ② ４５psi ８２５８１２４１００１６７１４３４６７０ FAS-１６０psi －－１０３６８１４６１１０６７１０３７５psi －－－－１２９８５８４１２８４５psi １７９１２１２７７２２０３７６３１８１１７１７４ FAS-２６０psi －－２３７１５９３３５２５８１５７２３５７５psi －－－－２９６１９９１９７２９４４５psi ３７９２９０５６６４６８７７１６６４２１０２２８ FAS-３６０psi －－４７４３１５６７０５１１３１１４７０７５psi －－－－５９１３９３３９０５８８４５psi ７３５５２６１１４２９３８１５４９１５４９４９２７００ FAS-４６０psi －－９７４６６０１３９０１３９０６５８９７４７５psi －－－－１２２１１２２１８２４１２２１４５psi １３７２９６５２１２４１７１７２８７７２８７７８９４１３０１ FAS-５６０psi －－１７９７１２２１２５４９２５４９１２２１１７９７７５psi －－－－２２５７２２５７１５１４２２４８４５psi ３１３３２２０４４８７７３９４８６６２１６６２１２０９８３０２７ FAS-６６０psi －－４１８７２７７０５９３０４５１４２７８８４２０４７５psi －－－－５２３１３４７０３４８７５２４９

※１ At starting point (close position) ※２ At ending point (open position) ※３ At ending point (close position) ※４ At starting point (open position)

３４ ●Operating Mechanism ●Actuator Output Torque

※１ At starting point (close position) ※２ At ending point (open position) ※３ At ending point (close position) ※４ At starting point (open position)

３４ ●Dimensions ●Optional Accessories

Double action (Type FA) 40 40 M6 Depth 12 φ5 12 12 2-P

0 16 W2 W4

4-M5 W3 16 Depth 10 Type FA-6

W1 Proximity Switch Switch Box 4-M5 4-M6 □b1 Depth 7.5 Depth 7 Mechanical Limit Switch d1 E1 E2 4-R1 4-R2 4-R1 4-R3 4-R1 4-R2 H4 Depth L1 Depth L2 Depth L1 Depth L3 Depth L1 Depth L2 4 D2 H1

H5 D2 D1 D3 D1 ２２ D1 ２

□ｂ Equalizer Valve □ｂ H2 □B □B I Spring Unit ｂ2

t B H3 D5 D4 Type FA Type FA-1 Type FA-2,3 Type FA-4,5,6

unit：mm Type E１ E２ W１ W２ W３ W４ H１ H２ H３ H４ H５ D１ D２ D３ D４ D５ d１ b１ b２ B t R１×L１ R２×L２ R３×L３ P Weight (kg) Solenoid Valves １ FA-１８７８７５０５４３００７０５５３１２－５０－－３５２５１５１２９５０１６２ M６×９－－ Rc／４１.７

１ FA-２１０７１０７５４７０３０６８０６８３１２－５０７０－３５３０１５１２１１７０１６２ M６×９ M８×１２－ Rc／４２.９ Air-filter Regulator

１ FA-３１２８１２８５７８７３０１３８６７８３１２－５０７０－３５３２２１１７１３７０２５２ M６×９ M８×１２－ Rc／４４.４ Speed Controller

１ FA-４１６０１６０６８１１１３０２１１０８９６４１２－５０７０１０２５５４０２１１７１７９５２７３ M６×９ M８×１２ M１０×１５ Rc／４８.０

１ FA-５２０８２０８７８１３５３０３０１３２１１６５２０－７０１０２１２５５５５０２９２３２７１１３３４３ M８×１２ M１０×１５ M１２×１８ Rc／４１３.６

１ FA-６２６８２６８１０１１７８３０４５１５２１２５５２０１６０７０１０２１２５７０６０４１３２２７１３４３４３ M８×１２ M１０×１５ M１２×１８ Rc／４２８.２ ●Construction Details

Spring return (Type FAS) 40 40 M6 Depth 12

φ5 ４８

0 12 12 ９７ 2-P 16 W2 W4 ３９９８

W3 4-M5 16 Depth 10 ４８

W1 Type FAS-6 P1 １０８４７A ４７B 4-M5 4-M6 □b1 Depth 7.5 Depth 7 １５０１６４５B １ d1 E1 E2 4-R1 4-R2 4-R1 4-R3 4-R1 4-R2

H4 １２４ Depth L1 Depth L2 Depth L1 Depth L3 Depth L1 Depth L2

4 ５０６７A D2 ２B H1

H5 D2 D1 D3 ８５ Part No. Part Part No. Part D1

２２１３２B D1 ２１ Body ６７A Bearing □ｂ □ｂ H2 ２A End cover ６７B Bearing P2 □B □B １３B I ＊ EXH Port ２B Spring cover ６７C Piston bearing ｂ2 １９１１５５B t B ３ Shaft ８５＊ Plug H3 D5 D4 １４２６７B １３A Bolt ９７ Indicator Type FAS Type FAS-1 Type FAS-2,3 Type FAS-4,5,6 １０３１３B Bolt ９８ Indicator plate ４５D １６ Name plate １０３ Gear rack ＊１７７３３５ Bolt １０８ Retainer guide unit：mm ３９ Bolt １２４＊ Spring １３A E１ E２ W１ W２ W３ W４ H１ H２ H３ H４ H５ D１ D２ D３ D４ D５ d１ b１ b２ B t R１×L１ R２×L２ R３×L３ P１ P２ Weight ４５A O-ring １３２A Stopper bolt Type (kg) １４６４５B O-ring １３２B＊ Stopper bolt １１ FAS-１１３２８７５０５４３００７０５５３１２－５０－－３５２５１５１２９５０１６２ M６×９－－ Rc／４ Rc／8 ２.１４５A ４５C O-ring １３３ Nut ４５D O-ring １４２ Pinion gear １１１３２A ６７C ４５C FAS-２１６６１０７５４７０３０６８０６８３１２－５０７０－３５３０１５１２１１７０１６２ M６×９ M８×１２－ Rc／４ Rc／8 ３.８４５F O-ring １４６ Back-up ring ４５F １１４７A Thrust washer １５０＊ Spring retainer FAS-３２０３１２８５７８７３０１３８６７８３１２－５０７０－３５３２２１１７１３７０２５２ M６×９ M８×１２－ Rc／４ Rc／8 ６.４２A ４７B Thrust bearing １５５A Seal washer １１ FAS-４２９０１６０６８１１１３０２１１０８９６４１２－５０７０１０２５５４０２１１７１７９５２７３ M６×９ M８×１２ M１０×１５ Rc／４ Rc／8 １２.８１５５A ３５４８ Stopper １５５B Seal washer ５０＊ Breathing plug １７７ Piston １１１３３ FAS-５３６３２０８７８１３５３０３０１３２１１６５２０－７０１０２１２５５５５０２９２３２７１１３３４３ M８×１２ M１０×１５ M１２×１８ Rc／４ Rc／8 ２３.４１９１ Rubber Plug ＊Spring Return type. １１ (FAS-6 only) FAS-６４８３２６８１０１１７８３０４５１５２１２５５２０１６０７０１０２１２５７０６０４１３２２７１３４３４３ M８×１２ M１０×１５ M１２×１８ Rc／４ Rc／8 ５０.０

５６ ●Dimensions ●Optional Accessories

Double action (Type FA) 40 40 M6 Depth 12 φ5 12 12 2-P

0 16 W2 W4

4-M5 W3 16 Depth 10 Type FA-6

W1 Proximity Switch Switch Box 4-M5 4-M6 □b1 Depth 7.5 Depth 7 Mechanical Limit Switch d1 E1 E2 4-R1 4-R2 4-R1 4-R3 4-R1 4-R2 H4 Depth L1 Depth L2 Depth L1 Depth L3 Depth L1 Depth L2 4 D2 H1

H5 D2 D1 D3 D1 ２２ D1 ２

□ｂ Equalizer Valve □ｂ H2 □B □B I Spring Unit ｂ2 t B H3 D5 D4 Type FA Type FA-1 Type FA-2,3 Type FA-4,5,6 unit：mm Type E１ E２ W１ W２ W３ W４ H１ H２ H３ H４ H５ D１ D２ D３ D４ D５ d１ b１ b２ B t R１×L１ R２×L２ R３×L３ P Weight (kg) Solenoid Valves １ FA-１８７８７５０５４３００７０５５３１２－５０－－３５２５１５１２９５０１６２ M６×９－－ Rc／４１.７

１ FA-２１０７１０７５４７０３０６８０６８３１２－５０７０－３５３０１５１２１１７０１６２ M６×９ M８×１２－ Rc／４２.９ Air-filter Regulator

１ FA-３１２８１２８５７８７３０１３８６７８３１２－５０７０－３５３２２１１７１３７０２５２ M６×９ M８×１２－ Rc／４４.４ Speed Controller

Spring return (Type FAS) 40 40 M6 Depth 12

φ5 ４８

0 12 12 ９７ 2-P 16 W2 W4 ３９９８

W3 4-M5 16 Depth 10 ４８

W1 Type FAS-6 P1 １０８４７A ４７B 4-M5 4-M6 □b1 Depth 7.5 Depth 7 １５０１６４５B １ d1 E1 E2 4-R1 4-R2 4-R1 4-R3 4-R1 4-R2

H4 １２４ Depth L1 Depth L2 Depth L1 Depth L3 Depth L1 Depth L2

4 ５０６７A D2 ２B H1

H5 D2 D1 D3 ８５ Part No. Part Part No. Part D1

５６ ●Actuator Sizing ●Actuator Sizing

The sizing shown below is based on the following conditions. Ball valves Butterfly valves

Operating pressure ０.３９ MPa Operating pressure ０.３９ MPa ・Fresh water or lubricant, Max. ０.９８ MPa Smooth fluid Fluid type ＊The figures shown in the table indicate service ● Fresh water, lubricant（ Max １,０００ cp） Fluid type （ pressure limit. Unit MPa ）・Air gas or steam, Max. 0.69 MPa Velocity Up to ２m／sec

Fluid temperature －２０℃ to ＋２３０℃（Limited within seat rating） Fluid temperature ０℃ to Max. working temperature

Be consulted by KITZ, if: Type, temperature and pressure of the fluid shall be determined by the rubber seat. Valve selection must properly be made based on these conditions. ① Valves handle a. Solvents, such as kerosene, naphtha or alcohol. Extra care shall be taken on velocity, if valves are used at the pump exit. b. Powder, slurry or dehydrated cake. c. Vacuum or any other service requiring oil free treatment. ② Valves are not operated for more than 3 months. ③ Valves are used as a control valve.

Type FA Double action Type FAS Spring Return

Size Size Shell A １０１５２０２５３２４０５０６５８０１００１２５１５０２００２５０３００ Shell A １０１５２０２５３２４０５０６５８０１００１２５１５０２００２５０３００ Type Bore Class Conection Type Bore Class Conection Material Product ３１３１１１ Material Product ３１３１１１ coding B ／８／２／４１１／４１／２２２／２３４５６８１０１２ coding B ／８／２／４１１／４１／２２２／２３４５６８１０１２

Threaded １０FCT Threaded １０FCT Cast Iron Cast Iron １０FCTB １０FCTB JIS １０K Flanged FA－５ FA－６ JIS １０K Flanged FAS－６ Ductile Iron １０STBF Ductile Iron １０STBF

Threaded １０UT Threaded １０UT Full Port Full Port Stainless JIS １０K １０/１５０UTB, Stainless JIS １０K １０/１５０UTB, FA－１ FA－２ FA－３ FA－４ FA－５ FA－６ FAS－１ FAS－２ FAS－３ FAS－４ FAS－５ FAS－６ Steel Class １５０１０/１５０UTDZ Steel Class １５０１０/１５０UTDZ

JIS ２０K ２０/３００UTB, JIS ２０K ２０/３００UTB, FA－６ Class ３００２０/３００UTDZ Class ３００２０/３００UTDZ Flanged Flanged JIS １０K １０/１５０SCTB, JIS １０K １０/１５０SCTB, FA－６ Class １５０１０/１５０SCTDZ Class １５０１０/１５０SCTDZ alve Carbon alve Carbon V Steel V Steel JIS ２０K ２０/３００SCTB, JIS ２０K ２０/３００SCTB, FA－６

Ball Class ３００２０/３００SCTDZ Ball Class ３００２０/３００SCTDZ

JIS １０K JIS １０K １０UTR, １５０UTR １０UTR, １５０UTR Class １５０ Class １５０ Stainless FA－３ FA－６ Stainless FAS－３ Steel Steel JIS ２０K JIS ２０K ２０UTR, ３００UTR ２０UTR, ３００UTR Class ３００ Class ３００ Reduced Port FA－５ Class １５０１５０SCTR FA－６ Class １５０１５０SCTR Carbon Carbon Steel Flanged Reduced Port Steel Flanged Class ３００３００SCTR FA－６ Class ３００３００SCTR

Full Port (3way) １０UTB４T（L）A FA－２ FA－３ FA－４ FA－５ FA－６１０UTB４T（L）A FAS－２ FAS－３ FAS－４ FAS－５ FAS－６ Stainless Stainless JIS １０K JIS １０K Steel Steel Full Port (PFA Lining) １０UTBLN FA－１ FA－２ FA－３ FA－４１０UTBLN FAS－１ FAS－２ FAS－３ FAS－４ FAS－５

１０XJME １０XJME Aluminum Aluminum FAS－２ FAS－３ FAS－４ FAS－５ FAS－６ JIS １０K １０XJSME JIS １０K １０XJSME Butterfly Valve FA－１ FA－２ FA－３ FA－４ FA－５ FA－６ Butterfly Valve Wafer １０DJ Wafer １０DJ Ductile Iron Ductile Iron JIS １６K １６K １６DJ, PN１６D J FA－４ FA－５ JIS １６DJ, PN１６D J BS PN１６ BS PN１６

７８ ●Actuator Sizing ●Actuator Sizing

The sizing shown below is based on the following conditions. Ball valves Butterfly valves

Fluid temperature －２０℃ to ＋２３０℃（Limited within seat rating） Fluid temperature ０℃ to Max. working temperature

Type FA Double action Type FAS Spring Return

Threaded １０FCT Threaded １０FCT Cast Iron Cast Iron １０FCTB １０FCTB JIS １０K Flanged FA－５ FA－６ JIS １０K Flanged FAS－６ Ductile Iron １０STBF Ductile Iron １０STBF

Ball Class ３００２０/３００SCTDZ Ball Class ３００２０/３００SCTDZ

７８ ●Precautions

CAUTION

● Ensure to read and follow instructions of operation manual when without internal air residue remains inside their cylinders. Please handling F Series actuators. design your systems to be able to exhaust internal air residue at ● Ensure to select F Series actuators in consideration of spring return action. If internal air residue remains in the specifications of this catalog. cylinders, the out put torque will be small and valves do not open ● Refer to the valve catalogs for detailed specifications of the or close by spring return action. valves to mount actuators. ● Air supply inlet threads are Rc1／4 as standard. Ensure to use ● Cylinder bodies of double action type and spring return type are piping tubes which diameters are φ6 and smaller. Contact KITZ interchangeable. Double action type can be converted to spring Corporation to reduce operating time with larger diameter return type by changing spring cartridge. piping tube. ● Actuator sizing may differ for the particular service conditions ● It is recommended to use KITZ standard accessories for F Series when converting double action type to spring return type. Contact actuators. KITZ Corporation for proper sizing. ● Ensure to select solenoid valves suitable for the service ● Standard operating pressure built-in spring return type is 4K. conditions. (0.39 to 0.69MPa) ● Specify piping positions when using actuated valves with ● Spring cartridge with different operating pressures 3K (0.29 to positioners since piping positions may make opening slip. 0.69MPa) and 5K (0.49 to 0.69MPa) is optionally available. ●A part to avoid entering water into a spring case (“Mizukiller”) is Contact KITZ Corporation for actuator sizing of 3K and 5K types. installed on spring return type actuator’s breathing port. And The ● Do not use excessive operating pressures to actuators, which will Mizukiller is sealed with a sticker. Remove the sticker before damage internal parts and result in malfunction. running automated operation. ● Ensure to use compressed instrumentation air or nitrogen gas as (For products shipped before December 2009, a cap is installed on operating medium. spring return type actuator’s breathing port instead of the Mizukiller. ● It will damage internal and external parts to use actuators under Remove the cap before running automated operation. If the cap corrosive environments. remains, actuator speed may become slow.) 1. Holding valve position ●When Type FAS spring return actuator is used outside or in wet KITZ pneumatic actuators do not assure no leakage. Actuators condition, the Mizukiller has to be installed into it. If the Mizukiller is do not hold valve positions long time without continuous air not installed, water may enter into a spring unit and cause a supply. If you need to hold valve position long time without malfunction. continuous air supply, contact KITZ Corporation or its ● KITZ is not responsible for any products modified by the distributors. purchasers. 2. Internal air residue of spring return type actuators Out put torques of spring return type actuators indicate valves

WARNING

● Spring cartridge for spring return type has strongly compressed ● Do not remove end covers and spring covers or disassemble built-in spring. Careful handling of spring cartridge is required to actuators while they are pressurized. avoid its blowing out. Do not loosen stopper bolt of spring cartridge.

CAUTION

Technical data published in this catalog have been developed from our design calculation, in-house testing, field reports provided by our cus- tomers and/or published official standards or specifications. They are good only to cover typical applications as a general guideline to users of KITZ products introduced in this catalog.

For any specific application, users are kindly requested to contact KITZ Corporation for technical advice, or to carry out their own study and evaluation for proving suitability of these products to such an application. Failure to follow this request could result in property damage and/or personal injury, for which we shall not be liable.

While this catalog has been compiled with the utmost care, we assume no responsibility for errors, impropriety or inadequacy. Any information provided in this catalog is subject to from-time-to-time change without notice for error rectification, product discontinuation, design modification, new product introduction or any other cause that KITZ Corporation considers necessary. This edition cancels all previous issues.

９１０ ●Precautions

CAUTION

WARNING

CAUTION

９１０ E-357= 09

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