Administrative Procedure 6810 Hazardous Materials
Reference: Title 8, Section 340 et seq.
The District is committed to providing a safe working environment for its employees and believes that employees and students have a right to know about health hazards associated with their work.
The District has the responsibility to adopt programs and procedures that minimize exposure of employees and students to hazardous chemicals present in laboratories. It has the further responsibility to provide information and appropriate training to make employees and students aware of potential hazards and safe working practices.
The District’s Chemical Hygiene Plan which follows this procedure is the document that specifies how these responsibilities will be carried out.
Employees have a duty to participate actively in training programs, to know and follow the programs and procedures contained in the Chemical Hygiene Plan, and to conduct their work activities in a manner that minimizes their risk of exposure, as well as that of their co-workers. Because the people who work in a laboratory are best able to detect potential hazards either in the facility or in work procedures, when safety concerns arise employees are encouraged to discuss their concerns with their supervisor and open community channels with the proper administrative authority.
Board approval date: 7/25/06
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westhillscollege.com
CHEMICAL HYGIENE PLAN
DRAFT March, 2006
i Acknowledgement
The West Hills Community College District Board of Trustees, the Chancellor and the Presidents are committed to employee health and safety. The West Hills Community College District (District) wishes to express it’s appreciation to the Valley Insurance Program, JPA for providing the Sample Chemical Hygiene Plan template used in preparation of this plan. The District also thanks the Risk Management Committee members, especially Chemistry Instructors Mr. Bob Holmes and Mr. Brian Abela who provided us with this updated plan to replace the District’s 1991 Chemical Hygiene Plan. Continued implementation of the District’s Chemical Hygiene Plan allows high-quality laboratory instruction to take place in an environment that minimizes risk for instructors, lab technicians, and students alike.
Forward
The purpose of a Chemical Hygiene Plan (CHP) is to protect laboratory instructors, students and staff from harm due to chemicals while working in a laboratory. In addition to employees who ordinarily spend their time working within a laboratory space, for the purposes of the plan “laboratory employee” also includes office, custodial, maintenance and repair personnel, and others who as part of their duties regularly spend a significant amount of their working time within a laboratory environment.
The West Hills Community College Districts CHP complies with CCR, Cal/OSHA Title 8, Section 5191, Occupational Exposure to Hazardous Chemicals in Laboratories regulation, commonly referred to as the “laboratory standard”. The primary requirements are that the District’s CHP provides a safe working environment for employees working in covered laboratories. Appendix A contains the text of the Cal/OSHA regulation, so that the required elements of the plan can be identified and maintained.
ii
Chemical Hygiene Plan of the WEST HILLS COMMUNITY COLLEGE DISTRICT
Table of Contents
Page Acknowledgement ...... ii Forward...... ii Table of Contents...... iii
1.0 Scope 1.1 District Procedure on Chemical Hygiene in Laboratories ...... 1.1 1.2 Scope and Application of the Chemical Hygiene Plan...... 1.1 1.3 Relation to the Hazard Communication Program and Other Cal/OSHA Standards....1.2 1.4 Availability...... 1.3 1.5 Annual Review...... 1.3
2.0 Responsibilities for Chemical Hygiene 2.1 Chemical Hygiene Administrative Organization Chart...... 2.1 2.2 Board of Trustees and Chancellor/Presidents...... 2.1 2.3 District Chemical Hygiene Officer ...... 2.1 2.4 Science Curriculum...... 2.2 2.5 Risk Management Committee...... 2.3 2.6 Campus Administrative Officer...... 2.4 2.7 Science & Biology Departments...... 2.4 2.8 District Employees...... 2.4 2.9 Students...... 2.5 2.10 Farm of the Future ...... 2.5 2.11 Farm Chemical Hygiene Procedures ...... 2.5
iii
3.0 Access to Hazard Information 3.1 Employee Training...... 3.1 3.2 Material Safety Data Sheets...... 3.3 3.3 Laboratory Signs...... 3.4 3.4 Labels...... 3.4 3.5 Other Sources of Hazard Information...... 3.5
4.0 Standard Operating Procedures 4.1 General Principles Guiding Handling and Use of Chemicals...... 4.1 4.2 General Laboratory Procedures ...... 4.1 4.3 Storage/Handling/Use of Certain Chemicals is Specifically Forbidden...... 4.4 4.4 Procedures for Specific Chemical Hazards...... 4.5 4.5 Procedures for Specific Physical Hazards ...... 4.7
5.0 Chemical Procurement and Storage 5.1 Ordering and Receiving Chemicals ...... 5.1 5.2 Standard District Chemical Inventory List ...... 5.1 5.3 Requests to Use Chemicals not on District Standard Inventory...... 5.2 5.4 Chemical Storage Facilities ...... 5.3 5.5 Chemical Storage Procedures (General)...... 5.4 5.6 Guidelines for Storing Chemicals from Specific Hazard Classes ...... 5.5
6.0 Laboratory Facilities 6.1 Laboratory Design ...... 6.1 6.2 Laboratory Ventilation...... 6.1 6.3 Fume Hoods...... 6.1 6.4 Designated Areas ...... 6.3
iv 7.0 Protective Equipment 7.1 Protective Equipment in Laboratories ...... 7.1 7.2 Personal Protective Equipment and Apparel ...... 7.2
8.0 Inspections And Maintenance 8.1 Responsibility for Inspections and Reporting...... 8.1 8.2 College-Level Inspection Responsibilities and Standards...... 8.1 8.3 District-Level Inspection Responsibilities and Standards ...... 8.2 8.4 Maintenance and Repair of Protective Equipment ...... 8.2
9.0 Recordkeeping 9.1 Chemical Inventory...... 9.1 9.2 Maintenance and Inspection Records ...... 9.1 9.3 Training Records...... 9.1 9.4 Incident/Accident Reports ...... 9.2 9.5 Medical and Exposure Records ...... 9.2 9.6 Requests to Use Chemicals not on the Standard District Inventory ...... 9.2
10.0 Responding To Incidents And Exposures 10.1 General Accident Procedures...... 10.1 10.2 Chemical Accidents Involving Persons ...... 10.2 10.3 Dealing with Chemical Spills ...... 10.2 10.4 Fire Accidents Involving Persons ...... 10.3 10.5 Dealing with Fires...... 10.3 10.6 Power Outages ...... 10.4 10.7 Personal Injury and First Aid...... 10.5 10.8 Incident/Accident Reporting...... 10.5 10.9 Exposure Assessment...... 10.5 10.10 Monitoring...... 10.6 10.11 Medical Consultations ...... 10.6
v 11.0 Used and Waste Chemicals 11.1 Used Chemicals ...... 11.1 11.2 Waste Chemicals...... 11.2 11.3 Hazardous Waste Streams from Laboratories...... 11.3 11.4 Other Issues...... 11.3
Appendices A. Cal/OSHA, CCR, Title 8, Section 5191, Occupational Exposure to Hazardous Chemicals in Laboratories ...... A.1
B. Glossary of Terms ...... B.1 C. Incompatibility of Common Laboratory Chemicals ...... C.1 D. Example Forms to Implement the Chemical Hygiene Plan Inspection Form - Laboratory ...... D.2 Inspection Form - Chemical Storeroom...... D.4 College Employee Chemical Hygiene Training Record...... D.5 Request to Procure and Use A Hazardous Chemical...... D.6 Laboratory Accident/Incident Report Form...... D.7 Laboratory Accident/Incident: Staff Witness Report ...... D.9 Laboratory Accident/Incident: Student Witness Report...... D.10 Used Chemical Inventory Form ...... D.11 Request to Remove Used/Waste Chemicals...... D.12 E. Training Documentation Log…………………………………………………………….E.1 F. Fire Protection for Laboratories Using Chemicals……………………………………….F.1 G. Science Safety Handbook for California Public Schools………………………………...G.1 H. Chemical Hygiene Officer Certification …………………………………………………H.1 I. 2001 California Building Code, Table 3-D.1 – Exempt amounts of Hazardous . Materials, Liquids and Chemicals………………………………………………………...I.1
vi 1.0 SCOPE
1.1 District Procedure on Chemical Hygiene in Laboratories
The District is committed to providing a safe working environment for its employees and believes that employees and students have a right to know about health hazards associated with their work.
The District has the responsibility to adopt programs and procedures that minimize exposure of employees and students to hazardous chemicals present in laboratories. It has the further responsibility to provide information and appropriate training to make employees and students aware of potential hazards and safe working practices. The Chemical Hygiene Plan (CHP) is the document that specifies how these responsibilities will be carried out.
Employees have a duty to participate actively in training programs, to know and follow the programs and procedures contained in the CHP, and to conduct their work activities in a manner that minimizes their and co-worker’s risk of exposure. Because the people who work in a laboratory are best able to detect potential hazards either in the facility or in work procedures, when safety concerns arise, employees are encouraged to discuss their concerns with their supervisor and open communication channels with the proper administrative authority.
This procedure statement and the CHP were adopted by the West Hills Community College District Board of Trustees on ______, and are effective as of this date.
1.2 Scope and Application of the Chemical Hygiene Plan
On January 31, 1990, the Occupational Safety and Health Administration (OSHA) promulgated the final rule for occupational exposures to hazardous chemicals in laboratories. California adopted the Federal Standard as CCR, Title 8, Section 5191, Occupational Exposure to Hazardous Chemicals in Laboratories, with some minor changes, primarily for clarification. However, the California regulation specifically requires that those who are responsible for supervising, directing or evaluating the monitoring of employee exposures be competent in industrial hygiene practice. Affected California employers were required to develop a written CHP by October 31, 1991. The basis for this standard is the determination that laboratories typically differ from industrial operations in their use and handling of hazardous chemicals and that a different approach than that found in Federal and State OSHA’s substance specific health standards is warranted to protect workers.
The final regulation, commonly called the “laboratory standard” (see Appendix A), applies to all laboratories that use hazardous chemicals in accordance with the definitions of “laboratory use” and “laboratory scale” provided in the standard (see Appendix B). Laboratories covered by this standard have the obligation to maintain employee exposures at or below permissible exposure limits (PELs) specified by Cal/OSHA. However, each
- 1.1 - employer, through the formulation and implementation of a CHP, will determine the manner in which this obligation is achieved.
Because community colleges contain facilities and programs that meet the “laboratory use” and “laboratory scale” criteria in the final standard, they must be covered under an appropriate CHP. Moreover, community college employees whose assignments include working in a laboratory area must receive appropriate training and information about the CHP and the practices it prescribes.
This document serves as the written guide for District’s compliance with the Occupational Exposure to Hazardous Chemicals in Laboratories regulation, including the CHP requirements contained therein.
The CHP for the District affirms the District’s commitment to a safe working environment for all employees working in laboratories. The plan details the District’s standards of acceptable operation regarding laboratory procedures; chemical procurement, labeling and storage; availability, inspection, and maintenance of laboratory facilities and protective equipment; and employee information and training programs. The plan also describes roles and responsibilities for implementing the standards. All units of the District engaged in the laboratory use (as defined by this document) of hazardous chemicals are required to comply with this document.
1.3 Relation to the Hazard Communication Plan and Other OSHA Standards
The Cal/OSHA Occupational Exposure to Hazardous Chemicals in Laboratories regulation relates directly to the Cal/ OSHA Hazard Communication Program regulation (Section 5194) since both address limiting employees’ exposure to hazardous chemicals in the workplace. Therefore, the CHP must be consistent with the District’s Hazard Communication Program, particularly as regards the availability of Material Safety Data Sheets during each work shift when employees are in their work areas; procedures for chemical storage and labeling, and the provision of employee training. The CHP will supersede the Hazard Communication Plan where specific differences are necessary to address unique conditions of laboratories.
The following Cal/OSHA standards are particularly pertinent to laboratories, in addition to the “laboratory standard”. Their provisions apply, except where the CHP specifies a higher standard of operation:
CCR, Title 8, Section 3380 - General requirements - Personal protective devices and safeguards. CCR, Title 8, Section 3382 - Eye and face protection. CCR, Title 8, Section 3314 - Cleaning, repairing, servicing, adjusting prime movers, machinery and equipment (lockout/tagout). CCR Title 8, Section 3400 - Medical services and first aid. CCR, Title 8, Section 6151 - Portable fire extinguishers. CCR, Title 8, Section 3204 - Access to employee exposure and medical records.
- 1.2 - CCR, Title 8, Section 5193 - Bloodborne pathogens.
1.4 Availability
The CHP must be readily available to employees and employee representatives. The following personnel will keep a copy of the CHP: District Chemical Hygiene Officer (DCHO), the Chancellor, the President’s and Academic Deans of each campus containing a covered laboratory and the Maintenance & Operations Director of each campus. In addition, each laboratory will place and keep a copy in an area readily accessible by all employees during normal working hours.
1.5 Annual Review
The DCHO and the District Risk Management Committee will review the CHP annually from its effective date, with suggested revisions shall be submitted to the Chancellor and Presidents for consideration by the Board of Trustees.
- 1.3 - 2.0 RESPONSIBILITIES FOR CHEMICAL HYGIENE
2.1 Chemical Hygiene Administrative Organization Chart
CHANCELLOR
VC Business Services
Chemical Hygiene District Risk Officer Management Committee
President, Lemoore President, Coalinga
Vice President, Director Dean of Director Education Services M & O Student Learning M & O
Science Non-Science Science Instructors Non-science Instructors Employees Employees
2.2 Board of Trustees and Chancellor/Presidents
The Board of Trustees, as the legal employer, the Chancellor and Presidents, as the Districts and Colleges Chief Executive Officers, have the ultimate responsibility for providing safe working conditions within the District, including implementation of the District CHP.
2.3 District Chemical Hygiene Officer
The District Chemical Hygiene Officer (DCHO) is a position appointed by the Chancellor, and is responsible for overseeing implementation of the CHP. The person designated as the DCHO will have the following minimum qualifications:
a. Substantive academic background in chemistry, preferably a BS degree or higher, and at least 24 semester hours (36 quarter hours) in chemistry;
b. Familiarity with state and federal occupational safety and health standards and regulations;
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c. At least three years experience planning and implementing laboratory safety and/or chemical hygiene programs; and
d. Familiarity with District laboratories and the safety issues underlying District science programs;
e. Preferably the DCHO should be certified by the National Registry of Certified Chemists as a Chemical Hygiene Officer. (See Appendix H)
The responsibilities of the DCHO are to:
a. Work with administrators and instructors to develop and implement appropriate chemical hygiene programs and practices, including membership on the District Risk Management Committee;
b. Work with the academic deans of each College and Directors of Maintenance & Operations to coordinate and monitor implementation of the CHP;
c. See that required inspections are performed and appropriate records are maintained;
d. Provide technical assistance to instructors and other employees on the CHP;
e. Know the most current legal requirements concerning regulated substances and justify that the CHP is in accord with those requirements;
f. Make recommendations to the District Risk Management Committee regarding requests to use chemicals not on the standard district inventory because the chemical is explosive, carcinogenic, mutagenic, highly toxic, or otherwise unsuitable for general district laboratories has identified them;
g. Determine need for personal protective equipment beyond that specified for general laboratory use;
h. Implement appropriate chemical hygiene training for all district employees whose normal work locations include laboratory areas; and
i. Conduct an annual review of the CHP and recommend revisions when appropriate.
2.4 Science Curriculum
The academic dean for each college shall oversee the curriculum and instructional aspects of the College’s science program. As such they are responsible for insuring that implementation of the science program does not conflict with the standards set forth in the CHP. In particular, they have the responsibility to:
- 2.2 - a. Advise the DCHO when changes in the adopted science curriculum materials or expected instructional practices have implications for maintaining district compliance with the CHP;
b. Be a member or designate a member for the District Risk Management Committee to review requests to use hazardous chemicals in the science instructional program; and
c. Work with President, science instructors and staff to identify laboratory safety issues to bring to the attention of the DCHO.
2.5 Risk Management Committee
The Risk Management Committee represents the various stakeholder groups impacted by the CHP and advises the DCHO on issues relative to the plan. The Committee has the following composition:
a. Vice Chancellor Business Services, Program Administrator;
b. Budget Services Supervisor, Chairperson
c. District Chemical Hygiene Officer;
d. Director Human Resources;
e. Academic Dean or designee of each College;
f. District Director of Child Development Centers;
g. Director of Maintenance & Operations of each College;
h. One science/biology instructor from each College.
The Committee must meet at a minimum annually. Additional meetings may be called the DCHO or Chairperson to review chemical requests or to address other issues of chemical hygiene or laboratory safety. The responsibilities of the Committee, as they relate to the CHP are to:
a. Review and rule on requests to purchase and use chemicals not on the District’s standard inventory lists;
b. Perform an annual review of the CHP and propose needed updates and revisions; and
c. Advise the DCHO on issues of chemical hygiene and laboratory safety at the District and college levels.
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2.6 College Administrative Officer
The College President or designee is responsible for chemical hygiene on the college campus, and his/her designee monitors employees’ compliance with the CHP. The President or designee maintains required records of incidents, employee exposures, and chemical hygiene training of employees outside the science department.
2.7 Science and Biology Departments
The College academic dean with responsibility for the Science and Biology Departments is the contact person for the CHP, and is responsible for:
a. Ensuring that all sciences’ employees have received appropriate training and have access to the CHP, material safety data sheets (MSDS), and other reference materials;
b. Coordinating a regular process for conducting chemical hygiene and housekeeping inspections, including routine inspections of emergency equipment;
c. Coordinating requests along with the DCHO to the District Risk Management Committee for acquisition and use of chemicals not on the standard district inventory list, due to explosive, carcinogenic, mutagenic, highly toxic, or other characteristics that make them unsuitable for general school laboratories;
d. Overseeing purchase, storage, and disposal of chemicals in accordance with the CHP; and
e. Maintaining required records of science instructor training, current inventory, and inspections and maintenance of facilities and equipment.
2.8 District Employees
Individual employees are responsible for their own safety. All District employees performing work with hazardous substances must accept a shared responsibility for operating in a safe manner once they have been informed about the extent of risk and safe procedures for their activities. All District employees whose normal work locations include a laboratory area have the specific responsibility to:
a. Maintain awareness of health and safety hazards through participating in required training programs and updating knowledge through optional training and consulting reference materials;
b. Plan and conduct daily activities in accordance with the District chemical hygiene standards and procedures, when preparing, handling, and disposing of any chemicals.
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c. Use good personal chemical hygiene habits in their own work, as well as modeling and enforcing these habits for students; and
d. Inform supervisors of accidents and work practices or working conditions they believe hazardous to their health or to the health of others.
2.9 Students
While students are not covered under the provisions of the “Cal/OSHA laboratory standard”, students should be made aware of chemical health and safety hazards in classroom situations and should be provided with information and equipment to protect themselves from those hazards. Instructors must provide student training at the beginning of each course in which hazardous chemicals are used, and specific safety instructions should be provided at the beginning of each laboratory period.
2.10 Farm of the Future
The Director, Farm of the Future is the contact person for the CHP, and is responsible for:
a. Ensuring that all farm employees have received appropriate training and have access to the CHP, material safety data sheets (MSDS), and other reference materials;
b. Coordinating a regular process for conducting chemical hygiene and housekeeping inspections, including routine inspections of emergency equipment;
c. Coordinating requests along with the DCHO to the District Risk Management Committee for acquisition and use of chemicals not on the standard district inventory list, due to explosive, carcinogenic, mutagenic, highly toxic, or other characteristics that make them unsuitable for general school laboratories;
d. Overseeing purchase, storage, and disposal of chemicals in accordance with the CHP; and
e. Maintaining required records of science instructor training, current inventory, and inspections and maintenance of facilities and equipment
2.11 Farm Chemical Hygiene Procedures
The Farm of the Future utilizes only approved chemicals on the farm following accepted practices of industry and governing agencies. Our goal of promoting sustainability requires a judicious use of only the minimum amount of chemicals. These procedures will guide our students, employees and supervisors in the production of our crops.
- 2.5 - I. Drip Irrigation System The primary water delivery system on the farm is through our drip irrigation system that allows us to apply only the amount of water needed for optimum plant growth. The system requires frequent maintenance to assure that all emitters are open and water is flowing adequately. Two chemicals facilitate the drip system maintenance: Chlorine and n-pHhruic acid during the six months of annual operation.
CHLORINE
a. Security: The Chlorine gas is delivered to a fenced and locked area near the reservoir by California Water Services which sets up the tank, changes tanks, and monitors the inspection of all parts of the Chlorine injection system. Farm employees are limited to opening the tank valve one quarter turn, adjusting the regulator, and monitoring chemical flow. Students can not approach the area unless in class with the direct supervision of the instructor. Student employees are not permitted to adjust the system. b. Safety: Safety labels and signs – in English and Spanish, are used generously in the area of the tanks and the perimeter fencing. Additional signs have been ordered. c. MSDS: A Chlorine MSDS sheet is posted in the area adjacent to the eye wash station. Other copies are posted in the farm shop and the farm office. d. Training was provided by California Water when the system was installed in February, 2005. An annual training session update is scheduled for March each year.
N-PHURIC ACID (UREA-SULFURIC ACID) a. Security: Bulk delivery of n-pHhruic acid is performed by an outside vendor into a 2,000 gallon storage tank located inside the fenced and locked storage adjacent to the reservoir. b. Safety: Safety labels and signs – in English and Spanish, are used generously in the area of the tanks and the perimeter fencing. Additional signs have been ordered. c. MSDS: An n-pHhruic MSDS sheet is posted in the area adjacent to the eye wash station. Other copies are posted in the farm shop and the farm office. d. Training was provided by West Hills Farms Pest Control Advisor on March 15, 2005. The annual farm chemical safety training is scheduled for March each year and will include a refresher on the safe handling of this acid.
UREA a. Security: Bulk delivery of Urea is made by the vendor into a 4,000 gallon storage tank located inside the fenced and locked storage adjacent to the reservoir.
- 2.6 - b. Safety: Safety labels and signs – in English and Spanish, are used generously in the area of the tanks and the perimeter fencing. Additional signs have been ordered. c. MSDS: A Urea MSDS sheet is posted in the area adjacent to the eye wash station. Other copies are posted in the farm shop and the farm office. d. Training was provided by West Hills Farms Pest Control Advisor on March 15, 2005. Annual farm chemical safety training sessions will be scheduled for March each year and will include a refresher on the safe handling of this fertilizer. II. Field and Orchard Crops The farm utilizes the services of the West Hills Farms Pest Control Adviosr in all applications of chemicals in the fields and orchards. This arrangement has many advantages: a. No local requirement for permit or applicator’s license b. No need to maintain inventory of various chemicals c. No need for specialized spray equipment or operator d. Spraying is done only on Saturday or other non-school days e. Expert advice on chemical safety and changes in regulations f. Notification of county and state agencies is provided.
- 2.7 - 3.0 ACCESS TO HAZARD INFORMATION
Identifying the specific hazards associated with a chemical greatly reduces chances of misuse by regular laboratory employees, students, new users, or visitors to the laboratory. The goal of the District CHP is to assure that all individuals at risk are adequately informed about: the physical and health hazards associated with hazardous chemicals present in the laboratory; the proper procedures to minimize risk of exposure; and the proper response to workplace accidents. This goal is achieved through two means: 1) formal training, and 2) readily available hazard information on signs, labels, and material safety data sheets (MSDS).
3.1 Employee Training
All district employees whose normal work assignment includes working in a laboratory area shall participate in an ongoing chemical hygiene training program. This includes custodial and maintenance personnel, as well as appropriate instructional staff (including adjunct and substitute teachers whose assignment is likely to include a laboratory area). New employees to the District who possess records certifying their participation in chemical hygiene training with a previous employer will be excused from the general introductory training, but must participate in training that covers the specifics of the District CHP.
The precise nature of the training that a particular employee receives is determined by the nature of his/her work assignment in the laboratory. For example, the training for science instructors would include safe handling of chemicals during experimental procedures, whereas training for custodians would include procedures for performing necessary cleaning operations in the possible presence of hazardous chemicals. The training approach will be directed to categories or groups of hazardous chemicals, rather than to the specific characteristics of many individual chemicals. Training may take the form of individual instruction, group workshops, audiovisual presentations, handout material, or any combination of these.
The general content of the training and information program will include:
1. The Cal/OSHA Occupational Exposure to Hazardous Chemicals in Laboratories, CCR, Title 8, Section 5191;
2. The contents of the District’s CHP and where copies of the plan are located in each college building;
3. Safe work practices for handling hazardous chemicals and transporting them within the facility;
4. Hazards of chemicals on the school site, including PELs or other exposure limits;
- 3.1 - 5. Procedures for requesting authorization to obtain and use chemicals considered too hazardous for general district laboratories;
6. Labeling and storage practices, and information to interpret labels, as outlined in the District’s Hazard Communication Program;
7. Information on concepts necessary to understand reference materials, such as PEL, TLV, LD50, and routes of entry;
8. Content of MSDSs, and the location in each building of the MSDSs for chemicals in that building, as well as the location and content of other reference materials on the properties, safe handling, storage, and disposal of hazardous chemicals;
9. Proper use of any available personal protective apparel and equipment;
10. Signs and symptoms associated with exposures to hazardous chemicals used in the laboratory;
11. Methods and observations to detect the presence or release of hazardous chemicals; and
12. Appropriate procedures for responding to and reporting accidents involving chemical exposures. Selected employees may, at the District’s discretion, also receive training in the use of specialized emergency response equipment. At least one employee per laboratory building will be trained in first aid and CPR.
The training program will be a regular and continual activity, not simply a one-time initial orientation for new employees. The College academic dean with responsibility for the science and biology departments will maintain records documenting the ongoing training received by science instructors. The College President or designee will maintain training records for other employees in the building.
All College Administrators with responsibility for a college campus containing a laboratory will attend a CHP orientation session addressing the following topics:
1. Basic components of the CHP;
2. Principles of laboratory safety and safety issues in the science instructional program; and
3. Administrative responsibilities for overseeing implementation of the CHP at the college level.
- 3.2 - 3.2 Material Safety Data Sheets
Material safety data sheets (MSDS) were created with employee and student safety in mind. They give details about chemicals and their hazards. A typical MSDS is divided into categories: Identification, Toxicity Hazards, Health Hazard Data, Physical Data, Fire and Explosion Data, Reactivity Data, Spill or Leak Procedures, and Addition Precautions and Comments. While there is no required standard format, all MSDSs supply the following information:
Identification - Name of the chemical - Name, address and phone number of the supplier - Chemical formula and EPA number
Physical Characteristics - Boiling point (special fire hazard for flammables) - Vapor pressure (high values mean easy inhalation) - Vapor density (accumulates in low areas) - Water solubility - Appearance and odor - Specific gravity - Water reactivity (important for cleanup operations)
Special hazards - Flashpoint (lowest temperature at which vapor will ignite with a spark) - Auto-ignition temperature (lowest temperature at which material will ignite spontaneously) - Fire-fighting information – extinguishing material to use (dry chemical, CO2, etc.). - Explosive limits (maximum concentrations of vapors allowed)
Reactivity Data - Stability and reaction paths of dangerous decomposition
Health Hazard Data - Routes of exposure (inhalation, absorption through skin, etc.) - Health symptoms (irritant, corrosive, carcinogen, etc.) - Emergency first aid
Personal Protective Equipment - Respiration, goggles, gloves - Types of ventilation required - Hygiene procedure -washing hands after use, etc.
- 3.3 - Hazardous Waste Disposal - Protective equipment to use - Spill cleanup - Method of disposal
Each site will maintain the most current MSDS received for all chemicals stored and/or used in the building by the science and other departments. MSDSs will be kept in a location readily accessible to all employees working in college laboratories. The system a college uses to store MSDS can vary from keeping them in a notebook or file cabinet to a computerized data file. However, the system adopted must provide easy and immediate access in an emergency situation. The DCHO will maintain a master set of MSDS for all chemicals in the District. All chemical orders will include a request for the most recent MSDS from the supplier.
3.3 Laboratory Signs
Warning signs should allow students, employees and those unfamiliar with the laboratory surroundings to identify hazardous chemical use and storage areas, safety facilities, emergency information, protective equipment and exit routes. Signs will be clearly posted in all laboratory, preparation, and chemical storage areas. The District will provide standard signage, including:
a. Telephone numbers of emergency response personnel (fire, medical, chemical spill, and poison control). These signs are also posted in the main college administration office and in areas containing telephones accessible to laboratory personnel;
b. Standard laboratory procedures, safety precautions, and emergency medical procedures;
c. Location signs for exits, evacuation routes, safety showers, eyewash stations, fire extinguishers, fire blankets, first aid kits, used chemical containers and other safety equipment;
d. Warnings at areas or equipment where special or unusual hazards exist, such as lasers, vacuum, radiation, or biohazards; and
e. Signs indicating “designated areas” for restricted use of specially authorized chemicals.
3.4 Labels
Identity labels will be placed on all containers used for stock preparations, reagents for laboratory procedures, and used chemical receptacles. Labels will include the following minimum information:
a. Chemical name (chemical formula alone is not permitted);
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b. Concentration, where applicable;
c. Hazard information; and
d. Date prepared and name/initials of the preparer.
Labels on stock bottles will not be removed or altered. Additional information labels may be affixed if they do not obscure the original labels.
The labels described above are not required for “secondary use” containers that are prepared and will be used and emptied within the school day, and are only handled by the employee preparing them. Secondary use containers are only required to be labeled with the identity of the chemical and its concentration, where applicable.
A special, district-supplied label will be affixed to all containers of chemicals not on the standard district inventory. These labels will list the date that use of the chemical was approved and the designated areas, if any, to which its use is restricted.
The chemical storeroom index will show the location and storage pattern for all chemicals contained in the storeroom.
3.5 Other Sources of Hazard Information
Each college campus should maintain a laboratory safety information library accessible to all employees. The library should contain reference materials pertinent to chemical hazard information, safe laboratory practices, chemical storage, and chemical disposal.
- 3.5 - 4.0 STANDARD OPERATING PROCEDURES
4.1 General Principles Guiding Handling and Use of Chemicals
Understand the Hazards Before Using any Chemical. The Permissible Exposure Limits (PELs) and Threshold Limit Values (TLVs) of chemicals approved use in District laboratories are available to employees in the MSDS for each chemical, and in publications such as OSHA 3112, “Air Contaminants - Permissible Exposure Limits”, NIOSH Pocket Guide to Chemical Hazards, or the Manual of Safety and Health Hazards in the School Science Laboratory. The District trains employees in how to find and use this information. Employees, in turn make use of this information to familiarize themselves with the hazards associated with the chemicals.
Minimize All Chemical Exposures. It is prudent to minimize all chemical exposures because few laboratory chemicals are without hazards. Employees follow the standard general precautions listed in this plan for handling all laboratory chemicals. Other specific procedures must also be followed for chemicals with particular hazardous properties, such as corrosive, flammable, toxic, or oxidizers.
Do Not Underestimate Risks. Employees must not underestimate the risk involved in any given laboratory procedure. Exposure to substances of unknown risk should be minimized. The decision to use a particular substance in a district laboratory must be based on the best available knowledge of the chemical’s particular hazards and the availability of proper facilities and equipment to store, handle, use, and dispose of the chemical. Substitutions, either of chemicals or procedures, often can be made to reduce hazards without sacrificing instructional objectives. When the risk outweighs the instructional benefit and no safer substitutes are available, then the experiment or procedure MUST NOT be performed.
Adequate Ventilation is Essential. The best way to prevent exposure to airborne substances is to prevent their accumulation in the working atmosphere. General laboratory ventilation will be maintained at specified levels, and additional devices such as hoods and auxiliary ventilation will be used when necessary to keep airborne concentrations below the PEL or TLV for the chemicals in use.
Follow the Chemical Hygiene Plan. The chemical hygiene program specifies laboratory practices designed to minimize employee exposure to hazardous chemicals. Because of the large number of chemicals that may be stored and used in district laboratories, employees must follow the practices specified in the CHP in order to minimize their health and safety risks. When employees are in doubt about particular procedures and safeguards in the CHP, they must consult with their academic dean or the DCHO before proceeding.
4.2 General Laboratory Procedures
1. Planning
- 4.1 - a. Consult MSDS before undertaking an activity. Textbooks, laboratory manuals, and other instructional materials often designate safety precautions needed for a particular laboratory activity. However, total reliance on such publications to provide complete and accurate information is not advisable. The MSDSs outline handling precautions, spill cleanup and storage guidelines.
b. Do not perform a laboratory procedure unless the following three criteria have been met:
- All persons involved in the procedure are knowledgeable about the hazards of the procedure and can perform the manipulations required;
- All necessary facilities, protective equipment and apparel are available and in good operating condition for use during the procedure; and
- The instructional benefits to be gained from the procedure clearly outweigh the risks involved in the procedure.
c. Adjust the scale of procedures to minimize risk of exposure and to reduce generation of used or waste chemicals.
2. Conduct
a. Do not eat, drink, smoke, chew gum, apply cosmetics, manipulate contact lenses, or other such activities in the laboratory.
b. Do not perform procedures using unauthorized chemicals.
c. Avoid working alone in the laboratory whenever possible. Otherwise, inform another person where you will be and what you will be doing.
d. Do not engage in horseplay, practical jokes, or other behavior which might confuse, startle, or distract another person in the laboratory.
e. Do not leave the laboratory unattended while operations are ongoing.
f. Use laboratory equipment only for its designed purpose.
3. Chemical Handling
a. Read the label on a chemical container at least twice - once when you get the container, and again before you dispense the chemical.
b. Work in the fume hood whenever the PEL for a chemical is 50 ppm or less. Hood sash should remain closed to an allowed rated-airflow level, except when placing or removing apparatus. The hood fan should be kept on whenever chemicals are present in the hood.
- 4.2 -
c. Always use the proper method of transporting chemicals within the facility. Use acid/base carriers when moving corrosive materials. Use cylinder carts when transporting cylinders. Make sure that any carts used to transport chemicals are sturdy and tight, without loose connections.
d. Avoid inhalation of chemicals; do not “sniff” to test chemicals. Do not taste chemicals.
e. Do not mouth pipette anything; use pipette suction bulbs or pumps.
f. When mixing solutions, always pour the more concentrated solutions into water or into the less concentrated solutions. Pour slowly, while stirring to dissipate heat.
g. Do not mix chemicals known to have incompatible properties. Check the MSDS for both chemicals (Appendix C).
h. Know the symptoms of exposure for the chemicals being used, and the precautions necessary to prevent exposure.
4. Personal Protective Equipment and Apparel
a. Wear appropriate chemical splash eye protection whenever manipulating chemicals (impact goggles do not provide sufficient protection and MUST NOT be worn for chemical work).
b. Wear non-permeable gloves whenever there is potential for contact with corrosive or toxic material. Check gloves for pinholes.
c. Confine long hair and loose clothing. Remove jewelry from fingers, wrists, and neck. Wear shoes at all times, but do not wear sandals, open-toed or perforated shoes.
d. Contact lenses normally should not be worn in the laboratory when fumes are present that could adhere to the lenses. If contact lenses are worn for other laboratory procedures, appropriate chemical splash goggles MUST be worn at all times.
5. Inspections and Maintenance
a. Perform a visual inspection of safety equipment prior to beginning a chemical procedure in the laboratory. The purpose of such visual inspections is to check for obvious problems with equipment. It is not intended to substitute for thorough periodic inspections. Any safety equipment not operating to the general standards must be taken out of service and reported to the DCHO.
b. Know how to use all protective equipment - eyewash, shower or drench hose, fire extinguisher, and fire blanket. If you are uncertain, ask the College academic dean responsible for the science department for assistance. DO NOT PERFORM
- 4.3 - LABORATORY WORK UNTIL YOU CAN USE PROTECTIVE EQUIPMENT TO RESPOND TO AN EMERGENCY.
c. Stay alert to unsafe conditions and see that they are corrected. Ensure that aisle ways, exits, and paths to safety equipment are unblocked.
d. Know the location of safety devices wherever you are working - in the stockroom, preparation areas, and laboratories.
e. Check that equipment is in good operating condition, and that glassware is free of chips and cracks.
6. Housekeeping and Personal Hygiene
a. Keep chemical containers out of the laboratory except when in active use and return to the storage area at the end of each day.
b. Keep rooms clean and in orderly condition. Keep floors, shelves, and tables clear of chemicals not in use. Clean up the work area on completion of an operation or at the end of the day.
c. Wash areas of exposed skin well before leaving the laboratory.
d. Never use the same refrigerator to store both chemicals and food.
e. Place excess reagents and reaction products in proper used chemical containers; do not return reagents to the stock containers.
f. Promptly clean-up spills, using appropriate protective apparel and proper procedures.
g. Keep aisles and passageways to all exits and safety equipment clear. Do not store materials near doorways.
h. Before leaving the laboratory, turn off all services (gas, water, electricity). Lower the fume hood sash. Lock the laboratory door.
i. Clean chemical storage rooms prior to the opening of school and at the close of the school year, under supervision of a trained and qualified employee.
j. At the end of each workday, treat the contents of all containers of used chemicals in accordance with district-approved procedures for used and waste chemicals.
4.3 Storage/Handling/Use of Certain Chemicals is Specifically Forbidden
Certain chemicals have severe hazards that far outweigh any instructional benefits that might result from their use in district laboratories. Chemicals in the following categories
- 4.4 - may not be stored, handled, or used in any laboratory in the district without specific approval (see Section 5.3) and only under tightly controlled conditions:
a. Select carcinogens, listed by the National Toxicology Program (NTP) as “known to be carcinogens” or “reasonably anticipated to be carcinogens” or by the International Agency for Research on Cancer (IARC) as Group 1, 2A, or 2B carcinogens;
b. Reproductive toxicants;
c. Chemicals with high degree of acute and chronic toxicity (LD50≤50 mg/kg); and
d. Unstable, shock-sensitive, or highly reactive chemicals.
In addition, the District Risk Management Committee may designate other chemicals as unsuitable for use in district laboratories.
4.4 Procedures for Specific Chemical Hazards
Materials which present physical and/or health hazards can be used safely if the specific hazards are understood, appropriate equipment and facilities are available, and proper procedures are followed. If appropriate precautions are not taken, personal injury or property damage may occur. See the glossary in Appendix B for definitions of the hazard classes discussed below.
Additionally, certain chemicals cannot be safely mixed or stored with other chemicals because of the danger of severe reaction or toxic products. See Appendix C for a table of incompatible chemicals.
1. Toxic Chemicals
a. Use non-permeable gloves when handling containers of toxic chemicals. Wash affected areas immediately if the chemicals come in contact with skin.
b. If the PEL or TLV for a substance is less than 50 ppm or its LC50 is less than 200 ppm, the substance should only be handled in a properly functioning fume hood.
c. Know the signs and symptoms of exposure to toxic substances. Review emergency response procedures.
2. Flammable Chemicals
a. Store flammable liquids in approved flammable storage cabinets. Ground safety cans and other metal containers of flammable liquids used near electrical equipment or other sources of electrostatic fields.
- 4.5 - b. When working with flammable chemicals, be certain that there are no open flames, hot surfaces, sparks, or other sources of ignition near enough to cause a fire or explosion in the event of a vapor release or liquid spill.
c. Assure that appropriate fire extinguishers are in the area. Always have vermiculite, absorbent pillows, or some other chemical absorbent available in the event of a spill.
3. Corrosive Chemicals
a. Eye protection and appropriate apron and gloves should always be used when handling corrosive materials. An eyewash and safety shower or drench hose must be readily accessible to areas where corrosives are used and stored.
b. Carry bottles of acids or bases in protective carriers to reduce possibility of breakage or spills.
c. Acid or base exposure demands immediate attention! Exposure can occur through direct skin contact, ingestion, inhalation of vapors or skin exposure to mists in the air. Common symptoms of exposure include:
- Irritation of skin, eyes, nose, throat or lungs - Dermatitis - Skin and eye burns - Difficulty breathing
Splashes should be washed off immediately with plenty of water for 15 continuous minutes. Remove all affected clothing and seek medical help.
d. Mineral acids (e.g. sulfuric, nitric, and hydrochloric) are quite reactive with metals, generating flammable hydrogen gas.
e. When performing dilutions, always pour acid into water, never the reverse.
f. Completely neutralize a spill (with baking soda for acid spills, vinegar for base spills) before cleaning up the area with plenty of water.
4. Reactive Chemicals
a. Oxidizers: Know the reactivity of the materials involved in the reaction. Ensure that there are no extraneous materials in the area which could become involved in a reaction. Use shields or other methods for isolating the process if the reaction is expected to be violent.
b. Water Reactive (react with water to produce a flammable or toxic gas): Safe handling of water reactive materials depends on the specific materials and the conditions of use and storage. See MSDS for specific instructions.
- 4.6 -
c. Pyrophoric (ignite spontaneously upon contact with air): Pyrophoric chemicals should be used and stored in inert environments. Often the flame is invisible.
d. Peroxidizable (materials which react with air to form explosive peroxides): Peroxides can explode with impact, heat, or friction. Peroxides can form even when the container has not been opened. Date all peroxidizables upon receipt and upon opening. Dispose of after three months. Do not open any container which has obvious solid formation around the lid.
e. Light-Sensitive (degrade in the presence of light): Light sensitive materials can form new compounds that may be hazardous, or may cause pressure build-up in containers. Store in a cool, dark place in amber colored bottles.
5. Allergens and Sensitizers
A variety of allergens may be encountered in the laboratory. Exposure of skin or the respiratory tract to these agents may elicit dermatitis, asthma, or other responses. The special problem with allergic responses is one of sensitization, and difficulties arise because the cause of the allergic response may not be readily identifiable. Usually there is no physical reaction at the time of initial exposure, but this is the point where sensitization occurs. The reaction takes place upon a subsequent exposure to the allergen.
Because of the wide variety of chemicals that may produce allergic responses or adverse reactions in sensitive individuals, and because of the varying response of individuals to such substances, it is essential to minimize exposure of eyes, hands and forearms, and lungs by working with adequate ventilation and appropriate protective apparel, resistant to permeation by the chemical.
4.5 Procedures for Specific Physical Hazards
Materials and equipment that present physical hazards can be used safely if the specific hazards are understood, appropriate equipment and facilities are available, and proper procedures are followed. If appropriate precautions are not taken, personal injury or property damage may occur.
1. Electrical Safety
a. Do not stand in water or have water on your hands when using electrical equipment.
b. Electrical shocks are caused from electrical current flowing into your body as an easy path to ground is formed, not only from high voltage. Be very cautious when dealing with voltages high enough to generate this current. Current as low as fifty milliamperes can kill.
- 4.7 - c. Use only one hand when probing for voltage readings, as two hands allows a path through the heart. The best procedure is to rest your elbow on a grounded surface so that, if a circuit is accidentally completed, the current will flow in your hand and out your elbow, avoiding your heart.
d. All electrical outlets should carry a grounding connection requiring a three-prong plug. All electrical equipment should be wired with a three-prong plug, unless the equipment is double-shielded. Never remove the ground post from a three-prong plug.
e. The condition of wiring, plugs, and cords should be checked regularly. Confirm that the insulation on electrical cords and cables is intact and not frayed or cracked. Breaks in the insulation can cause shocks.
f. All laboratories have circuit breakers readily accessible. Employees know how to cut off electrical service to the laboratory in case of emergency. Laboratory lighting is on separate circuits from electrical outlets, in case electric service must be cut off in an emergency.
g. If electrical equipment shows evidence of undue heating, unplug it immediately.
h. When unplugging electrical equipment, grasp the plug instead of pulling on the cord.
i. In case of an electrical fire, don’t touch the burning object or douse it with water. If possible, turn off the current. For a small fire, extinguish it with a CO2 or multipurpose ABC extinguisher, or with baking soda.
2. Glassware
a. Adequate hand protection (heavy gloves) should be used when inserting glass tubing into rubber stoppers or corks or when placing rubber tubing onto glass tubing. Tubing must be fire polished and lubricated and hands should be used close together to minimize the possibility of fracturing the glass.
b. Use leather gloves when picking up broken glass, or use tools such as brooms, dustpans, forceps, etc.
c. Glassware should be stored on well-lighted stockroom shelves designed to prevent the pieces from falling off.
d. Select glassware that is designed for the type of work planned. In particular, be sure that glassware to be used in vacuum apparatus is constructed for that purpose.
e. When cutting glass tubing or rod, place a towel over the strike mark and break in a safe direction away from the body. Fire polish all glass before use. After heating glassware, allow ample time for cooling to occur. Hot glass looks the same as cool glass.
- 4.8 - f. Glass containers of acids, alkalis, or flammable chemicals should be transported in carriers to protect from breakage and to contain leaks.
g. Each laboratory should have a container specifically designated and labeled for broken glass. Do not place broken glass in the general trash container.
3. Laser Safety
a. It is imperative that personnel do not look down the barrel of any laser while it is in operation. (Wavelengths of 200 - 315 nm are absorbed by the cornea of the eye, causing “welders flash.” Wavelengths of 315 - 400 nm are absorbed by the lens and iris of the eye. Wavelengths of 400 - 1400 nm pass through the ocular media of the eye and burn the retina.) Even low energy output He-Ne lasers can cause eye damage.
b. Protection for the eyes requires goggles that have sufficient protective material and so fitted that stray light cannot come in from any angle.
c. Be particularly careful about reflections of the laser beam. Specular reflections (from polished, flat surfaces) are the most seriously damaging to the eye, due to the collimated nature of the laser beam. No protection is offered by distance from the source.
d. Working conditions must be in compliance with ANSI Z136.1-1993, the American National Standard for Safe Use of Lasers. In the lab area, warning signs are required.
4. Vacuum Safety
a. All reduced-pressure or vacuum conditions present serious hazards. Don’t assume that 10-3 Torr is less dangerous than 10-11 Torr.
b. One of the biggest dangers associated with working under vacuum is the danger of implosion. When the vacuum vessel is constructed of glass or other shatterable materials, this danger can be extreme. Even stainless steel vacuum systems will occasionally have some component made of glass. Take necessary precautions like taping the vessel in a criss-cross pattern if it doesn’t have to be heated, or work behind a mechanical shield with safety glasses.
c. Achieving and measuring vacuum often involves dangerous mechanical motions (e.g. rotary pumps). Cover belts and wheels with guards, and exercise caution so as not to get body parts and clothing caught in these devices. Cover exposed high voltage sources.
5. Compressed Gases
a. Laboratories using compressed gases comply with Compressed Gas Association guidelines contained in CGA P-1 (1965), “Safe Handling of Compressed Gases”.
- 4.9 - b. Always use the minimum-sized cylinder adequate to perform the desired laboratory activity.
c. Cylinders of compressed or liquefied gases must not be stored in the laboratory. They should be kept in a storage area, securely restrained by straps or a suitable stand. Do not expose cylinders to temperatures above 50 °C. Always store cylinders upright, secured, and with the cap threaded on. Each storage area is capacity rated and the storage volume must not exceed this rating.
d. Never transport a cylinder without the safety cap in place. Use a cylinder cart for transporting.
e. Never force threaded connections.
f. Teflon tape should not be used on a new Swagelok fitting, as it will tend to deform the threads prematurely.
g. When cylinders are empty, or before moving, replace the protective cap. Do not bleed a cylinder completely empty. Leave a slight pressure to keep contaminants out.
h. Do not interchange gauges, regulators, or fittings, especially with oxygen cylinders. Use only the appropriate gauges, fittings, and materials compatible with the particular gas being handled.
i. Do not use a cylinder that cannot be positively identified.
j. Always wear safety goggles when handling or using compressed gases.
k. Note specific handling requirements for cylinders of toxic, corrosive, or reactive gases, especially requirements for ventilation (i.e., using in a fume hood).
6. Cryogens
a. Liquefied gases that condense oxygen from the air create an oxygen rich atmosphere and increase potential for fire if flammable or combustible materials and a source of ignition are present. Mixtures of gases or fluids should be strictly controlled to prevent formation of flammable or explosive mixtures.
b. Pressure is a hazard due to the large expansion ratio from liquid to gas, causing pressure build up in containers. Containers and systems containing cryogens should have pressure relief mechanisms.
c. Many materials become brittle at extremely low temperatures. Containers and systems should be capable of withstanding extreme cold without becoming brittle.
- 4.10 - d. Always wear safety glasses with side shields or goggles when handling. If there is a chance of a splash or spray, a full face protection shield, an impervious apron or coat, cuffless trousers, and high topped shoes should be worn. Watches, rings, and other jewelry should not be worn. Brief contact with materials at extremely low temperatures can cause burns similar to thermal burns. Gloves should be impervious and sufficiently large to be readily thrown off should a cryogen spill. Potholders could also be used.
7. Other Hazards.
a. When using a centrifuge, be sure the arms are balanced, and that it is securely anchored.
b. Reactions should never be carried out in, nor heat applied to, an apparatus that is a closed system (stoppered or fitted with a septum). A pressurized apparatus should have an appropriate relief device. An inert gas purge or bubbler system is usually appropriate.
- 4.11 - 5.0 CHEMICAL PROCUREMENT AND STORAGE
5.1 Ordering and Receiving Chemicals
Prior to ordering any chemical, verify the need, based on the desired use of the chemical. Order only the amount that will be used in one year. Require an MSDS from the vendor with each order. The PR/PO must include the DCHO as an approver to verify chemical/s are allowed to be received into inventory as per section 5.2.
Before new chemicals are ordered, inventoried, or used, employees are to be trained on their hazards, including storage and handling.
5.2 Standard District Chemical Inventory List
Some chemicals have hazardous properties that outweigh their educational usefulness. In general, explosive, carcinogenic, mutagenic, and highly toxic chemicals are considered too hazardous for use in district laboratories. The DCHO will oversee development of a standard district chemical inventory list that specifies which chemicals are acceptable for use. Other chemicals may not be ordered, stored, or used in district laboratories without specific, written authorization from the District Risk Management Committee and the DCHO (see section 5.3).
This approved standard district chemical inventory list should be developed under the guidance of the DCHO and shall reflect the following guidelines:
The District requires that before using any chemicals in college-related activities, instructors need to address the following questions before planning to use a chemical:
1. If there is a reasonable justification for the chemical's use?
2. Are the dangers/risks well understood?
3. Are proper procedures, engineering controls, and personal protective equipment in place for the chemicals as identified in the MSDS?
4. Are there safer alternatives that can still demonstrate the principles?
5. Could the experiment be scaled down and smaller quantities used?
6. Can the chemical waste stream generated be properly disposed of?
If these questions are addressed satisfactorily, then the chemical needs to undergo hazard review considering these guidelines which are from OSHA-derived standards:
The DCHP Officer, academic deans, and appropriate department heads identify as hazardous: chemicals for which there is sufficient evidence to indicate a potential acute or chronic health
- 5.1 - hazard. Evidence Includes: chemicals rated by the NFPA as 3 or 4 in any category; manufacturer MSDS hazard ratings; hazardous chemicals (those for which there is statistically significant evidence on at least one study conducted in accordance with established scientific principles that acute or chronic health effects may occur in exposures to employees); chemicals that are carcinogens, toxic or highly toxic agents, reproductive toxins, irritants, corrosives, sensitizers, hepatotoxins, nephrotoxins, neurotoxins, agents which act on the hematopoietic systems, and agents which damage the lungs, skin, eyes, or mucous membranes); or, poisons.
From this perspective, chemicals with NFPA ratings of 0, 1, or 2 in any category can be ordered and stocked in the District as a “pre-approved”, stocked item. Those with any NFPA field rating of 3 or 4 must undergo evaluation and screening by the DCHO and District Risk Management Committee and receive pre-approval for ordering prior to being placed in District’s stock. This review can reflect that there may be a substantial in-actual-student-use difference in the risk when concentrated reagents and chemicals handled only by the instructor and are diluted prior to class use by the students.
5.3 Requests to Use Chemicals not on Standard District Inventory
Employees wishing to obtain and use chemicals not on the standard district inventory must submit a request, through the academic dean, to the DCHO, using the specified form. The request will include the following information:
a. Name of person submitting the request;
b. Chemical name, common name(s) (if any), and Chemical Abstract Service (CAS) Registry Number of the desired chemical;
c. Name and address of the supplier and quantity of the chemical desired;
d. Name of course and copy of the specific laboratory activity for which the chemical is needed, together with rationale for performing the activity;
e. Justification that adequate facilities, equipment, and apparel, if needed, are present at the college laboratory to provide a safe working environment in which exposures will not exceed PEL or TLV for the chemical;
f. Description of specific handling guidelines (such as National Cancer Institute or National Institute of Occupational Safety and Health (NIOSH));
g. Documentation that the employee has appropriate certification, as well as sufficient knowledge and skills to handle the chemical in the prescribed manner;
h. Estimate of the length of time the chemical will be stored in the school building and justification that District storage facilities are appropriate for housing the chemical;
- 5.2 - i. Plan for proper disposal of used chemical products and excess reagents including funds necessary for proper disposal, and;
j. Date that use of the chemical is desired
Upon receiving the request, the DCHO will send copies to all members of the District Risk Management Committee. Within two weeks, the Committee will determine whether the request will be approved. A copy of the determination and rationale will be sent to the employee making the request and the academic dean for the discipline and building.
If the request is approved, the DCHO will authorize the marking of any necessary designated areas as the only areas where work with the chemical will be conducted. Appropriate signs will be placed to identify the designated area and to indicate the hazards of the chemical to be used therein. Special labels will be affixed to all containers of the chemical indicating the date of its approval for use and designated areas to which its use is restricted.
5.4 Chemical Storage Facilities
All labs will have a designated chemical storage room with suitable shelf space, arrangement, and ventilation for the nature of the chemicals housed. Laboratory rooms shall not be used for storage of chemicals. Chemical storage rooms will have the following features:
a. Lockable door to restrict access by unauthorized persons. Deadbolt locks or hasp locks are not permitted, since they may inadvertently trap someone inside;
b. Cal/OSHA requires that every inside storage room be provided with either a gravity or continuous mechanical ventilation system. If Class I chemicals are dispensed from the room, then there must be a mechanical ventilation system. The purpose of adequate ventilation is to prevent buildup of vapors above recommended levels. While Federal OSHA 1910.106, Flammable and Combustible Liquids, Design, Constriction of Inside Storage Rooms, specifies six room changes per hour (calculated), exhausted to the outside air, the equivalent Cal/OSHA regulation (CCR, Title 8, Section 5534, Design and Construction of Inside Storage Rooms), does not specify the number of air exchanges, but references NFPA 91-1973 as the standard;
c. Temperature controlled to remain in a moderate range, not to exceed the flash point of stored flammable substances, at all times during the year (including summer months);
d. Shelves or cabinets firmly secured to the wall, with maximum shelf height of six feet. Shelf clips (if present) are corrosion-resistant;
- 5.3 - e. ABC fire extinguisher and fire blanket near storeroom exit or within 25 feet of storage area. If reactive metals (sodium, magnesium, etc.) are stored, a Class D extinguisher will be available within 25 ft. of the storage area;
f. Eyewash and either a shower or drench hose, within 25 feet of storage area. All will deliver conform to ANSI Z358.1-1991: continuous stream of ambient- temperature water for a minimum of 15 minutes; water pressure 30 psi; flow rate of 0.4 gal/min (eyewash), 3 gal/min (drench hose), 30 gal/min (shower). Drench hose must not be used as a replacement for eyewash;
g. Ceiling-mounted smoke or fire detector with outside alarm;
h. Dedicated cabinets for flammables and acids;
i. Spill control kit, with chemical splash goggles, chemical-resistant gloves, appropriate neutralizing materials and absorbent material, plastic bags, and scooper;
j. Separate, lockable storage to restrict access to highly toxic chemicals or hazardous chemicals not on standard inventory list (if present); and k. Dedicated explosion-proof refrigerator for storage of volatile flammable materials or biological specimens (if present).
5.5 Chemical Storage Procedures (General)
a. Chemicals are arranged in chemically compatible families, not in alphabetical order.
b. Amounts stored should correspond to no more than one year’s projected supply. These amounts need to adhere to 1998 California Building Code Table 3-D.1 (For SFM) Exempt Amounts of Hazardous Materials, Liquids and Chemicals Presenting a Physical Hazard Basic Quantities Per Laboratory Suite (Appendix I )
c. The Uniform Fire Code UFC 79.202A(2) states that when more than 10 gallons of flammable or combustible liquids (total) are present in a building, they must be stored in a dedicated cabinet meeting NFPA specifications. If the cabinet is vented, the ductwork will not be less fire-resistant than the cabinet. The amount of material stored in the cabinet will not exceed its specified rating.
d. Chemical storerooms are not to be used as prep rooms for repackaging chemicals or preparing solutions.
e. When opening newly received chemicals, immediately read the warning label to be aware of any special storage precautions like refrigeration or segregation from other chemicals.
- 5.4 - f. No chemicals are to be stored in aisles or stairwells, on desks or laboratory benches, on floors or in hallways, in fume hoods, or in cabinets in rooms other than the specified chemical storage room.
g. Maintain a complete inventory in the room where chemicals are stored, and update the physical inventory at least annually.
h. Mark the acquisition dates on all containers; dispose of peroxide-forming chemicals after six months.
i. Do not store chemicals on shelves above eye level or below knee level.
j. Do not crowd bottles on shelves so that some containers must be moved in order to remove the desired container.
k. Inspect bottles at least annually and dispose of those that show signs of corrosion or leakage.
l. Gas cylinders must be secured in place, with protective caps to prevent valve damage in case the cylinder falls. Store chemicals away from heat and away from direct sunlight.
m. Non-corroding spill containment must be provided under all chemicals on each shelf.
5.6 Guidelines for Storing Chemicals from Specific Hazard Classes
a. Flammable Liquids
1. Conditions for Storage: - Store in a cool place away from heat, sun or sources of ignition - Automatic fire detection equipment and spray devices should be used - Adequate ventilation should be provided to prevent vapor buildup - Use approved storage cabinets or safety cans for flammable liquids - Ground metal containers
2. Store away from: - Oxidizers - Chemicals capable of spontaneous heating - Explosives - Materials that react with air or moisture to liberate heat - Ignition sources
b. Corrosive Chemicals
1. Conditions for Storage:
- 5.5 - - Separate acids from bases - Separate oxidizing acids (e.g., nitric acid) from other acids - Cabinets should be non-corroding or covered with fume resistant paint - Corrosives should not be stored above eye level - Use bottle carriers for transporting containers of corrosives - Have spill control pillows and neutralizing materials readily available.
2. Store away from: - Toxic materials - Active metals (sodium, magnesium, etc.) - Substances that release corrosive, toxic or flammable fumes on reaction - Organic materials - Flammable substances - Uncoated structural material. c. Toxic Chemicals
1. Conditions for storage: - Store away from heat, moisture and fire hazards areas - Protect from contamination with acids and fumes
2. Store away from: - Acids and other corrosives. - Reactive chemicals - Fire hazards - Heat - Moisture d. Reactive Chemicals
1. Conditions for storage: - A fire sprinkler, except where water sensitive chemicals are stored - Protect from extremes of temperature and rapid changes in temperature - Store oxidizers away from flammable or combustible materials, and away from reducing agents such as zinc and alkaline earth metals - Store peroxide-forming chemicals in airtight containers and label with receiving and disposal dates (these chemicals can form explosive peroxides which can be detonated by shock or heat) - Store light sensitive chemicals in amber bottles
2. Store away from: - Organic materials - Flammable materials - Corrosives - Toxic materials
- 5.6 - e. Water And Air Sensitive Chemicals
1. Conditions for storage: - Store in waterproof, fire-resistant cabinet or room - Smoke and/or heat detector should be provided in storage area - Eliminate all ignition sources.
2. Store away from: - Water and moist air - Solutions of aqueous acids and bases - Flammable storage area - Reactive chemicals.
- 5.7 - 6.0 LABORATORY FACILITIES
6.1 Laboratory Design
The design of the laboratory facility will provide sufficient space for safe work by the number of persons assigned to be in the laboratory. Exit doors will be clearly marked and free of obstructions to permit quick, safe escape in an emergency. Furniture will be arranged for maximum use of available space while maintaining safe conditions. Desks will be separated from lab benches and aisles will be unobstructed.
Only persons with proper qualifications and training will use laboratory facilities. Any employee assigned to work in a classroom or other area where laboratory procedures are performed must receive appropriate training as specified in the CHP, even if that employee’s assigned work does not entail laboratory procedures.
Classroom areas will be assigned for use for science laboratory activities only if they meet the standards for facilities, safety equipment, and safe operating procedures specified in the CHP. The use of laboratory facilities for purposes such as teaching classes outside the subject area, study halls, or other non-laboratory-based school functions should be avoided (such uses have implications for employee training and risk management procedures).
The design of new laboratories and renovation of existing laboratories will incorporate safety features as specified in the CHP. Deficiencies in existing facilities identified during inspections will be addressed in a written action plan developed by the DCHO, approved by the President, and kept on file by the DCHO. Non-critical facility deficiencies requiring major structural work will typically be addressed in the normal schedule of renovation.
6.2 Laboratory Ventilation
The movement of air in the general ventilation system for a building will be from non- laboratory areas and corridors into the laboratories. Air from laboratories will be exhausted outdoors and not recycled. Thus, air pressure in the laboratories will be slightly negative with respect to the rest of the building. General laboratory ventilation will be adequate to exchange room air no less than 6 nor more than 12 times per hour (calculated) when chemicals are in use in the laboratory. This may be achieved through use of a switchable auxiliary exhaust system.
Any change in the laboratory facility, particularly in the ventilation system, will be instituted only if a thorough analysis of its effects demonstrates that employees will continue to have adequate protection from hazardous concentrations of toxic substances.
6.3 Fume Hoods
Laboratories in which the airborne concentration of approved chemicals has the potential to exceed listed PELs or TLVs will be equipped with a fume hood or other mechanism for
- 6.1 - exhaust to the outside air, away from air intake ports. Fume hoods will be inspected annually for performance capabilities and proper usage.
Although fume hoods are local ventilation devices to be used to prevent toxic, offensive, or flammable vapors from entering the laboratory atmosphere, hoods also offer other significant protection. Placing a reacting chemical system within a hood, especially with a hood sash closed, also places a physical barrier between the people in the lab and the chemical reaction. This barrier can afford significant protection from chemical splashes, fires and minor explosions.
To determine whether a fume hood is needed for handling a particular chemical, review the MSDS. Some MSDS terminology may indicate a need for special ventilation, such as: use with adequate ventilation; avoid vapor inhalation; use in a fume hood; or provide local exhaust ventilation.
For use of hazardous chemicals warranting local ventilation controls, the following guidelines should be observed:
1. Conduct all operations that may generate air contaminants at or above the appropriate PEL or TLV inside a fume hood;
2. Equipment and chemicals kept in the hood will interrupt the even airflow. Fume hoods are not intended for the primary storage of chemicals. Minimize chemicals and apparatus present in the hood to include only those items being used for the current procedure. Keep all apparatus at least 6 inches back from the face of the hood and keep the slots in the hood baffle free of obstruction by apparatus or containers. Large equipment should be elevated at least two inches off the base of the fume hood, to allow for the passage of air underneath the apparatus;
3. Do not use the hood as a waste disposal mechanism except for very small quantities of volatile materials;
4. Keep the hood sash closed at all times except when the hood is in use;
5. Do not have sources of ignition inside the hood when flammable liquids or gases are present;
6. Use sash as a safety shield when boiling liquids or conducting an experiment with reactive chemicals; and
7. Periodically check the airflow in the hood using a continuous monitoring device or another source of visible airflow indicator. If airflow has changed, notify the DCHO or Director of Maintenance and Operations, to arrange for an inspection or repair.
- 6.2 - Fume hood sashes will be marked in the position at which they are calibrated to deliver ~100 fpm. The hood will only operate efficiently when the sash is in this position The sash should not be left in the fully open or fully closed position for an extended period or the efficiency of the fume hood is diminished. Fume hoods will be equipped with a manometer, pressure differential meter, velometer, or similar device to verify adequate airflow before each use. The system must be checked prior to each use to assure it is operating. Never work with hazardous chemicals if the hood is not working properly.
6.4 Designated Areas
Some chemicals may have hazards (toxicity, volatility, carcinogenic/mutagenic, etc.) for which the facilities and protective equipment of standard laboratories provide inadequate protection. Such chemicals are not permitted in the general school laboratories. However, the chemical may be approved for use in a “designated area” equipped to handle and use the chemical with reduced risk. A designated area may be an entire laboratory, a specific area of a laboratory, or a device such as a specified fume hood.
Designated areas will be clearly marked with signs indicating the chemicals for which they are designated. In addition, containers of the chemicals will be marked with a special label indicating that their use is restricted to the designated areas.
- 6.3 - 7.0 PROTECTIVE EQUIPMENT
Maintaining a safe laboratory environment is the responsibility of both the District and its employees. Personal protective devices and safety equipment must be provided to all employees under the appropriate circumstances and employees have the responsibility of properly using such equipment and apparel.
The MSDS will provide some information on the personal protective equipment and safety procedures recommended for a given chemical, though the MSDS may not provide sufficient information concerning the specific type of safety equipment required (for example, it may say “use gloves” but not list the best glove to use).
In accordance with Federal OSHA General Requirements for Personal Protective Equipment (29 CFR 1910.132), the DCHO will oversee and document a hazard assessment (walk-through survey) of each laboratory. Cal/OSHA, CCR, Title 8, Section 3380, Personal Protective Devices, does not contain this requirement, so the Federal standard applies. The DCHO will consider the following types of hazards:
Impact Penetration Compression (roll-over) Chemicals Heat Harmful dust Light (optical) radiation
After the survey has been completed, the DCHO shall identify protective equipment and apparel to suit the hazards. The District shall provide appropriate personal protective equipment for employees. Employees who purchase their own equipment and apparel must follow the same criteria the district uses. Employee training will specifically address use and maintenance of protective equipment and apparel.
The following standards (Sections 7.1 and 7.2) shall apply to all laboratory areas, except where the hazard assessment results in more stringent requirements for specific laboratories or designated areas.
7.1 Protective Equipment in Laboratories
Each laboratory will contain the following protective equipment:
a. At least one eyewash fountain with double nozzle, conforming to the standards of ANSI Z358.1-1990: capable of delivering a continuous stream of ambient- temperature water for at least fifteen minutes at no less than 0.4 gallons per minute; the supply line pressure will be 30 psi. Eyewash (es) will be located within 40 feet or 10 seconds travel from any point in the laboratory under normal working conditions. An eyewash must be within 25 feet of areas where chemicals with
- 7.1 - pH≤2.0 or ≥12.5 are used; (Note: A drench hose may supplement eyewash units, but does not replace them.)
b. At least one fire extinguisher, type ABC (up to ten pound charge), mounted in accordance with NFPA Standard 10, and available within 50 feet from any point in the laboratory under normal working conditions. One fire extinguisher will be located near the exit from the laboratory area. In laboratories with risk of metal fire (magnesium, sodium, etc.), a Class D fire extinguisher will also be available within 75 feet from any point in the laboratory;
c. Non-asbestos fire blanket within 50 feet from any point in the laboratory;
d. Laboratories using chemicals with pH≤4.0 or ≥9.0 will have a safety shower or drench hose within 100 feet from any point in the laboratory under normal working conditions. The shower (required in chemistry labs only) or drench hose will conform to the standards of ANSI Z358.1-1990: capable of delivering a continuous stream of ambient-temperature water for a minimum of fifteen (15) minutes at no less than 30 gallons per minute (shower) or 3 gallons per minute (drench hose); the supply line pressure will be 30 psi;
e. Ceiling-mounted smoke or fire detector; and
f. Chemical spill kit, containing: chemical splash goggles, chemical-resistant gloves, appropriate neutralizing materials and absorbing materials for the chemicals to be used in the laboratory, plastic bags, and dust pan or scooper.
The following items will be immediately accessible to each laboratory area (but not necessarily located within the laboratory):
a. Master cut-offs for gas and electricity;
b. First aid kit, containing only items approved by the DCHO as appropriate for first aid administered by employees;
c. Fire alarm actuator;
d. Telephone or other communication means for use in emergencies
7.2 Personal Protective Equipment and Apparel
The following personal protective items are considered standard for school laboratory programs, and will be readily available to all persons, including students, involved in using the laboratory area:
a. Safety goggles, specifically conforming to ANSI Standard Z87.1-1989 as acceptable protection against chemical splash. Where other hazards exist (e.g.,
- 7.2 - lasers, flying particles) appropriate protective eyewear, approved under ANSI Z87.1-1989, will be available. Impact goggles must not be worn when danger of a splash exists; and b. Non-permeable gloves for employee use while handling hazardous chemicals. Disposable gloves will also be available for laboratory occupants as needed by specific procedures.
- 7.3 - 8.0 INSPECTIONS AND MAINTENANCE
One of the most important sections of the “laboratory standard” states all safety equipment in the laboratory must always be in good operating condition, whether the equipment is required or optional under the CHP. Employees are expected to check operation of safety equipment prior to engaging in any laboratory procedure. The inspection process in this section describes formal procedures for insuring that equipment is performing to standards.
8.1 Responsibility for Inspections and Reporting
The academic dean is responsible for working with the DCHO and Director of Maintenance and Operations to coordinate, oversee and document inspections of all laboratory areas in the school at least three times during the school year:
- Before the end of the first month of the school calendar;
- At the end of the first semester; and
- At the close of the school year.
The District will provide standard forms with which to carry out all required inspections. The academic dean will keep inspection records, with a copy sent to the DCHO. Equipment will be tagged following the inspection, showing the date and results.
8.2 College-Level Inspection Responsibilities and Standards
Personnel at the college, under the direction of the academic dean, will inspect laboratory facilities, preparation areas, and storage rooms for compliance with the following standards:
a. Number of laboratory occupants does not exceed available working area;
b. Area is free of clutter; aisles and evacuation routes are unobstructed;
c. Appropriate signage is readily viewable;
d. Chemicals are labeled appropriately and stored in the proper arrangement; and
e. All required protective equipment and apparel are present.
Personnel at the college, under the direction of the academic dean, will inspect and document the operating condition of the following protective equipment and apparel for compliance with listed standards:
- 8.1 - a. Eyewash - continuous flow of ambient-temperature water at no less than 0.4 gallons per minute; eyewash stations will be flushed and cleaned for at least one minute on a monthly basis.
b. Safety shower or drench hose - continuous flow of ambient-temperature water at no less than one gallon per minute; showers and drench hoses will be flushed and cleaned for at least one minute on a quarterly basis.
c. Fire extinguisher - ABC class, fully charged
d. Goggle sanitizer (if present) - UV bulb and timer operating properly
e. Master cutoff switches for gas and electricity - operating properly
f. Safety apparel (goggles, gloves) - Usable condition, without holes or other damage that would permit exposure of eyes or skin.
g. Chemical spill kit - all components present and in usable condition
8.3 District-Level Inspection Responsibilities and Standards
District-assigned or contracted personnel, under the direction of the DCHO, will inspect and document the operation condition of the following protective equipment for compliance with listed standards:
a. Fume hoods - face velocity 80-100 linear feet per minute (average from measurements across opening) and with minimum turbulence (smoke test)
b. Laboratory ventilation - 6-8 room changes per hour (calculated)
c. Laboratory smoke or fire detectors - sensitivity within rated specifications
d. Fire alarm - proper operation when actuated
8.4 Maintenance and Repair of Protective Equipment
The academic dean and/or the Director of Maintenance and Operations will note all deficiencies revealed in an inspection in a written report to the President and DCHO with a copy to the Vice Chancellor Business Services. The President, academic dean, and DCHO will jointly prioritize the deficiencies and submit the prioritized list to the Vice Chancellor Business Services and Chancellor, who will authorize an action plan for correcting the deficiencies. The DCHO will monitor the progress of correcting the deficiencies.
Maintenance and repair of protective equipment will be provided by qualified district personnel or by other qualified persons contracted by the District for that purpose. In
- 8.2 - particular, only persons specifically trained to do so will perform maintenance of fume hoods.
Equipment that has been identified as inoperative or operating below standards will be clearly tagged and removed from use. Such equipment must not be used under any circumstances until proper repairs have been carried out and the equipment is certified as operating within standards.
- 8.3 - 9.0 RECORD KEEPING
9.1 Chemical Inventory
The District will develop and utilize a standard inventory list of chemicals approved for use in science laboratories. A member of the Science Department at each site and the DCHO will oversee an annual inventory of all chemicals stored in the college building. Inventory information shall include the following:
a. Chemical name; b. Quantity on hand; c. Hazard information; and d. Storage location.
The inventory will make special note of any chemical not on the standard inventory list; and the academic dean will verify that approval has been granted to store and use such chemicals.
The academic dean will maintain the inventory and order records, with a copy sent to the DCHO. The DCHO will maintain a combined inventory of all chemicals in the District and will ensure that updated inventories are made available to local agencies (fire, chemical responders, etc.) in compliance with pertinent regulations. Inventory records will be kept on file for at least five years.
9.2 Maintenance and Inspection Records
Records of required inspections will be completed and retained by the academic dean, with copies sent to the, President and DCHO. Equipment will be tagged to indicate the date and the results of the last inspection.
When deficiencies are noted in equipment or facilities, the academic dean will note all deficiencies in a written report to the President and DCHO. The academic dean, President, and DCHO will jointly prioritize the deficiencies and submit the prioritized list to the Vice Chancellor Business Services/Chancellor, who will authorize an action plan for correcting the deficiencies. The DCHO will monitor the progress of correcting the deficiencies. The President, DCHO and Vice Chancellor Business Services will maintain records documenting maintenance performed to bring equipment or facilities up to standards. Maintenance and inspection records will be kept at least five years.
9.3 Training Records
Records documenting the dates and content of chemical hygiene training sessions for each employee will be completed and retained by the DCHO, with copies maintained by the academic dean and Human Resource Department. Training records will be kept for at least five years and/or one year after an employee leaves employment with the District.
- 9.1 - 9.4 Incident/Accident Reports
Incident and accident reports are retained in the academic dean and President’s office, with a copy sent to the DCHO and Vice Chancellor Business Services. Reports are kept for at least ten years.
9.5 Medical and Exposure Records
Cal/OSHA, CCR, Title 8, Section 3204, Access to Medical and Exposure Records, require that records of air concentration monitoring, exposure assessments, medical consultations, and medical examinations be maintained for at least 30 years after the employee leaves school district employment. These records are kept by the district Human Resources Department.
9.6 Requests to Use Chemicals not on the Standard District Inventory
The DCHO will maintain records of requests and the determination of the District Risk Management Committee. Records will be kept at least five years. A copy will be sent to the academic dean.
- 9.2 - 10.0 RESPONDING TO INCIDENTS AND EXPOSURES
10.1 General Accident Procedures
While the practices and procedures specified in the CHP will help to minimize risk of exposure to hazardous chemicals, employees must be knowledgeable about what to do should an accident occur. Types of emergencies that should be anticipated are:
- Thermal and chemical burns - Chemicals in the eye - Skin contact and irritation by chemicals - Inhalation, ingestion, or skin absorption of chemicals; - Cuts and puncture wounds
Laboratory employees must be familiar with their work area and know the location and procedures for using the following safety items:
- Fire extinguisher and fire blanket - Eyewash and shower/drench hose - Chemical spill clean-up kits - Blood spill clean-up kits - First aid kits - Master utility cut-offs for the laboratory - Emergency telephone and emergency phone numbers
If laboratory areas in a particular building do not have immediate access to a telephone, a standard procedure will be developed by the DCHO, President, academic dean, and Science Department for use by employees in notifying 911 in an emergency.
In the event of a laboratory accident:
a. Follow the appropriate steps to contain and/or isolate the hazard, if the nature and scope of the accident allow individual employee action. When helping another person, remember to evaluate the potential danger to yourself before taking action. Otherwise evacuate the area immediately;
b. Report the nature and location of the emergency to the appropriate fire or medical facility. Give your name, telephone number, building, and room number. If individuals are involved, report how many, whether they are unconscious, burned, or trapped, whether an explosion has occurred, and whether there has been a chemical or electrical fire. Do not make any other phone calls unless they directly relate to the control of the emergency;
c. Notify the academic dean and President and others in the immediate area about the nature of the emergency;
- 10.1 - d. Meet the emergency personnel at the indicated location, or send someone to meet them; and
e. Do not move any injured person unless they are in further danger. Use general first aid techniques, if appropriate (see Section 10.7).
10.2 Chemical Accidents Involving Persons
If a chemical spills on any part of a person, treatment must begin immediately. Often the volume spilled is not as important as the toxicity or corrosive properties of the chemical. When the situation has stabilized, check the MSDS to see if any delayed effects should be expected.
a. If chemicals are in the eyes, lead the victim to the eyewash station, help them hold both eyes open, and irrigate with plenty of water for at least 15 minutes. Check for and remove contact lenses.
a. For a chemical splash to other parts of the body, do not attempt to wipe the clothes. Remove all contaminated clothing, shoes, and jewelry immediately and wash the skin with soap and water. Flush the skin for at least five minutes. For splashes covering major portions of the body, use the shower or drench hose to flood the affected area before removing contaminated clothing. Use caution when removing pullover garments to prevent contamination of the eyes. It is advisable to seek medical attention even for minor chemical burns. Do not use creams or lotions.
c. If chemicals are ingested, encourage the victim to drink large amounts of water en route to medical assistance. Contact the medical staff and poison control center for further instructions. Be sure to note which chemical is believed to have been ingested.
10.3 Dealing with Chemical Spills
a. If there is no fire hazard and the material is not particularly volatile or toxic, confine the spill, cover the liquid with absorbent from the spill kit, scoop into a plastic disposal bag, and follow disposal instructions listed on the MSDS. Wear appropriate gloves and other personal protective equipment. Clean the contaminated area with soap and water after removing the spill.
b. If a corrosive material is spilled, confine the spill and neutralize with appropriate agent (baking soda for acids, vinegar for bases). Cover the liquid with absorbent from the spill kit, scoop into a plastic disposal bag, and follow disposal instructions listed on the MSDS. Wear appropriate gloves and other personal protective equipment. Clean the contaminated area with soap and water after removing the spill.
- 10.2 - c. If a volatile, flammable material is spilled, immediately extinguish flames and turn off electrical apparatus. Evacuate the area by established routes. Cover the liquid with absorbent from the spill kit, scoop into a plastic disposal bag, and follow disposal instructions listed on the MSDS. Wear appropriate personal protective equipment. If the quantity exceeds the employee’s ability or training to handle, seal the area until appropriately-trained personnel arrive.
d. If a volatile, toxic material is spilled outside the hood, evacuate the area by established routes and seal until personnel trained to use appropriate breathing apparatus arrive.
e. If a nonvolatile, toxic material is spilled, isolate the area of the spill. Consult the MSDS for appropriate clean-up procedures and wear appropriate personal protective equipment. If the quantity or toxicity of the chemical exceeds the employee’s ability or training to handle, evacuate the area until appropriately- trained personnel arrive.
f. Use care in cleaning spills involving multiple chemicals, so that reactive combinations do not occur in used chemical receptacles. Treat absorbing material as chemical waste and dispose accordingly; do not dispose in ordinary trash cans.
10.4 Fire Accidents Involving Persons
a. If a person’s clothing is on fire, douse the individual with water or wrap the person in a coat, blanket, or whatever is immediately available and roll the victim on the floor to smother the flames. Use fire blankets with caution, because wrapping the body can force flames toward the face and neck.
b. Quickly remove any clothing contaminated with chemicals. Use caution removing pullover garments to prevent contamination of the eyes.
c. Douse the burned areas with water to remove heat and place clean, wet, cold cloths on burned areas. Wrap the inured person to avoid shock and exposure.
d. Get medical attention promptly.
10.5 Dealing with Fires
a. A fire contained in a small vessel can often be suffocated by covering the vessel with an inverted container. Do not use dry or dirty towels or cloths. Remove nearby flammable materials.
b. In fires that appear controllable, direct the discharge from a fire extinguisher at the base of the flames. Use the proper fire extinguisher for the type of fire:
- 10.3 - 1) Water extinguishers are effective against burning paper and trash (Class A fires). Do not use water for extinguishing electrical, liquid, or metal fires;
2) Carbon dioxide and dry powder extinguishers are effective against burning liquids and electrical fires (Class B and C). They are less effective against burning paper or metal fires. Avoid using dry powder extinguishers in areas with delicate instruments and computers, due to the clean-up efforts required afterward; and
3) Met-L-X and certain dry chemical extinguishers have special formulations for use against burning metals (Class D fires), such as magnesium or sodium.
Do not discharge a fire extinguisher at an uncontained pool of burning liquid. Avoid breathing gases and smoke from the fire. Always fight the fire from a position of escape.
c. If the fire is too large to be suffocated quickly and simply, or if it is believed to produce toxic fumes, vacate the area following established evacuation routes, sound the fire alarm, and notify the fire department. On arrival, inform fire fighters what chemicals are involved, or may become involved.
d. In case of a fire involving an electrical device (like a hotplate), shut off the electricity to the affected outlet.
e. Immediately after the fire, all extinguishers used must be recharged or replaced with full ones.
10.6 Power Outages
If emergency lighting and are alarms are not operable, evacuate the building after the following steps have been taken:
a. Place lids on all open containers of volatile chemicals;
b. Lower the sash on chemical fume hoods;
c. Shut down all equipment (leave cooling water and purge gases on as necessary);
d. Turn off ignition sources;
e. Secure or isolate reactions that are underway (boiling liquid on a hot plate, distillations);
f. Close fire doors;
g. Take your books, coats, purse/wallet, keys, etc.; and
- 10.4 -
h. Lock outside door to lab.
10.7 Personal Injury and First Aid
When an employee or student is injured in a life-threatening manner, call 911 emergency response personnel immediately. If the victim requires immediate attention, consider the following priorities.
a. First, make sure you are not endangering yourself by entering the scene. Watch for unstable structures, radiation hazards, electrical wires, toxic fumes, chemical spill, fires, etc.
b. Pulse: Check the pulse at the side of the throat under the jaw. If there is no pulse, CPR should be started, but only by a trained individual. Do not attempt CPR if you’re not trained.
c. Bleeding: Stop bleeding by applying either a bandage or your gloved-hand firmly over the wound. If no fractures are suspected, wrap the wound with a firm bandage and elevate the injury. Never use a tourniquet. Do not apply any ointments or creams.
d. Shock: When victims look pale and say they are cool, elevate the legs 10 to 12 inches and cover them with something. Do not move victims unless there is a life and death situation (fire, etc.), otherwise keep them still and as comfortable as possible.
e. Burns: Stop burning by cooling, if necessary. Cover the area with a dry, clean dressing. Chemical burns in the eyes or on other parts of the body should be flushed with large amounts of water. Do not put any ointments or creams on burns.
10.8 Incident/Accident Reporting.
All incidents and accidents must be reported on the approved form (see Appendix D), even if no injuries occurred. Attach reports from eyewitnesses. The academic dean, President and the DCHO will maintain a copy of the report. The DCHO will submit the original report to the Vice Chancellor Business Services. These reports will be carefully analyzed to prevent recurrence, with the results distributed to all who might benefit. A periodic review of incident reports will look for problem areas that need special attention.
10.9 Exposure Assessment
The District shall investigate in a prompt manner all employee-reported incidents in which there is a possibility of overexposure to a toxic substance. Events or circumstances that might reasonably constitute overexposure include:
- 10.5 - a. A hazardous chemical leaked or was spilled or was otherwise rapidly released in an uncontrolled manner;
b. A laboratory employee had direct skin or eye contact with a hazardous chemical;
c. A laboratory employee manifests symptoms, such as headache, rash, nausea, coughing, tearing, irritation or redness of eyes, irritation of nose or throat, dizziness, loss of motor dexterity or judgment, etc., and
- Some or all of the symptoms disappear when the person is taken out of the exposure area and breaths fresh air, and
- The symptoms reappear after the person returns to the affected workplace.
d. Two or more persons in the same work area have similar complaints.
If evidence is sufficient, investigation of an incident may result in the decision to conduct a formal exposure assessment. It is not the purpose of an exposure assessment to place blame for the incident on any person or source. It is to gather facts regarding the possible exposure and the chemical(s) involved. The exposure assessment will include: interviews with involved persons; environmental monitoring results; and determinations regarding chemicals involved and control measures in use at the time of the incident.
10.10 Monitoring
Highly toxic substances are not commonly used in the college laboratory program, and regular instrumental monitoring of airborne concentrations is not justified or practical. Initial monitoring may be necessary for laboratories under renovation involving changes in general ventilation or hood installation.
Monitoring for specific airborne substances shall be performed in cases of suspected or known employee exposure. If the measured concentration exceeds the PEL, TLV, or other specified action level, then steps will be taken immediately to reduce the level to permissible limits. All laboratory employees will be notified of the results of the measurement within fifteen days, and further monitoring will be undertaken in compliance with CCR, Title 8, Section 5155, Airborne Contaminants, to verify that the steps to reduce the exposure have been effective. Monitoring will be discontinued after levels are shown to be consistently below the action level for the specific material.
10.11 Medical Consultations
College laboratory workers do not regularly handle significant quantities of materials that are acutely or chronically toxic. Therefore, regular medical surveillance is not justified.
- 10.6 - The District provides all employees who work with hazardous chemicals the opportunity to receive medical attention, including any follow-up examinations which the examining physician determines to be necessary under the following circumstances:
1. When an employee develops signs or symptoms associated with a hazardous chemical to which the employee may have been exposed in the laboratory;
2. Where exposure monitoring reveals an exposure level routinely above the action level (or in the absence of an action level, the PEL) for an Cal/OSHA-regulated substance for which there are exposure monitoring and medical surveillance requirements, medical surveillance shall be established for the affected employee as prescribed by the particular standard; and
3. Whenever an event takes place in the work area, such as a spill, leak, explosion or other occurrence resulting in the likelihood of a hazardous exposure. Such consultations shall be for the purpose of determining the need for a medical examination.
All medical consultations and examinations must be performed by or under the direct supervision of a licensed physician and must be provided without cost to the employee, without loss of pay and at a reasonable time and place.
The District provides the following information to the physician:
1. The identity of the hazardous chemical(s) to which the employee may have been exposed;
2. A description of the conditions surrounding the exposure, including available quantitative exposure data; and
3. A description of the signs and symptoms of exposure that the employee is experiencing, if any.
The District shall obtain a written opinion from the examining physician which shall include the following:
1. Any recommendation for further medical follow-up;
2. The results of the medical examination and any associated tests;
3. Any medical condition that may be revealed in the course of the examination which may place the employee at increased risk as a result of exposure to a hazardous chemical found in the workplace; and
4. A statement that the employee has been informed by the physician of the results of the consultation or medical examination and any medical condition that may require
- 10.7 - further examination or treatment. The written opinion of the physician shall not reveal specific finding of diagnoses unrelated to occupational exposure.
A record of the results of the consultation, including tests performed and conclusions reached, will be maintained by the District Human Resources Department. Other employees working under the same conditions will be notified of the results of the consultation, if necessary.
- 10.8 - 11.0 USED AND WASTE CHEMICALS
The District has several buildings containing laboratories or chemical use areas covered under this plan. Each building is considered a limited quantity generator according to the California Environmental Protection Agency (Cal/EPA), unless notified otherwise. Appropriate documentation is kept on file with the DCHO.
Chemicals in college laboratory programs are used in relatively small quantities. Some used chemicals are not hazardous. The used and waste chemical program for the District is tailored to the volume and variety of chemicals involved, in accordance with applicable state and federal regulations.
The aim of the used and waste chemical program is to assure that minimal harm to people, other organisms, and the environment will result from the disposal of unwanted laboratory chemicals from this district. The first priority in the program is to reduce the amount and variety of used and waste chemicals generated. This is achieved by:
a. Planning experiments to reduce types of products generated
b. Reducing the scale of experiments to limit the amounts of products generated
c. Purchase of chemicals only in the amounts needed and
d. Recovery of chemicals from reaction products
11.1 Used Chemicals
Each laboratory will have specially marked containers to receive used chemicals. Leftover reagents and reaction products will be placed in marked containers at the end of each laboratory session. Broken glass will be placed in its own marked container. Broken mercury thermometers will be placed in a separate, marked, sealed container.
Used chemicals shall be classified and segregated into the following categories:
a. Flammable b. Reactive c. Water Reactive d. Air Reactive e. Inorganic Acid f. Organic Acid g. Base h. Toxic i. Oxidizer j. Other
- 11.1 - It is becoming increasingly difficult to dispose properly of used chemicals once they are classified as hazardous waste. Faced with the threat of potential fines, all laboratories generating unwanted chemicals must accurately identify all components in used chemical containers. Containers shall be labeled with the following information:
a. Used-chemical category b. Name of chemical(s) in the container c. Date produced; and d. Name of instructor/professor
Used chemicals will be maintained in their containers in a secure holding/storage area until such time that they are used in a laboratory procedure or reclassified as waste for disposal. Used chemicals stored in each building shall be inventoried at least annually. The Science Department will keep a record of the inventory, with a copy sent to the DCHO.
11.2 Waste Chemicals
Reductions of waste by recycling, reclamation, or chemical decontamination of used chemicals are performed when possible. Indiscriminate disposal of waste chemicals by pouring down the drain, adding them to mixed refuse for landfill burial, or evaporating volatiles in the hood is illegal and is not tolerated.
A few unwanted chemicals are permissible for drain disposal, but only when the drain system connects to a sanitary sewer system that ultimately flows to a wastewater treatment facility. The local sanitary sewer district allows specified types and amounts of chemicals to be flushed with copious amounts of water. The DCHO will compile a list of such chemicals and distribute the list to each academic dean and science department staff on an annual basis.
If used chemicals become reclassified as hazardous waste, their containers will be relabeled as such and segregated into the following EPA classes for disposal: a. Ignitable. Materials capable of causing fire;
b. Oxidizer. Substances that readily yield oxygen, such as permanganates, nitrates, etc.
c. Corrosive. Aqueous solutions with pH ≤ 2 or ≥ 12.5;
d. Reactive. Substances that are unstable, explosive, water reactive, or generate toxic gases;
e. Toxic. Substances containing arsenic, barium, cadmium, chromium, lead, mercury, selenium, silver, or any specified chlorinated organic substances; and
f. Other wastes or laboratory mixed chemical waste streams not falling into one of the above individual classes.
- 11.2 -
Segregated waste will be stored in approved containers, labeled clearly as “Hazardous Waste” with the waste’s physical state, hazard properties, percentage composition, and full product names. No more than 50 gallons of hazardous waste will be stored in any given school location.
Once a container is classified as containing chemical waste, laboratory employees may not handle or transport the containers without specific authorization from the DCHO. Only District employees will transport chemical waste or contractors specifically certified and authorized to do so.
Following a request from the academic dean or DCHO, pickup and disposal of waste will be arranged by the DCHO and the Vice Chancellor Business Services at regular intervals in accordance with local, state, and federal regulations. The Vice Chancellor Business Services will maintain appropriate records for waste storage and disposal.
11.3 Hazardous Waste Streams from Laboratories
Laboratory operations in the district often produce mixed chemical waste streams. This waste stream is to be collected into containment for code-compliant disposal based upon the compatibility of the components added. As appropriate, the containers are to be labeled with multiple classification designations as used above.
11.4 Other Issues
Unknown Chemicals. On occasion there are chemical bottles that have lost a label or the label is stained or otherwise unreadable. Unknown chemicals cannot be evaluated for their hazards. Furthermore, they cannot be packaged for disposal until they are assayed. The Science Department should make every effort to identify the chemical(s) in the container, using tests such as those in the “Mystery Substances Identification Guide” in the Flinn Scientific Company catalog. The Science Department will notify the DCHO of the presence of containers of unknown chemicals. The DCHO and Vice Chancellor Business Services will arrange for the pickup of the containers and the necessary procedures to identify the contents.
Biohazards. A biohazard includes only those infectious agents presenting a risk or potential risk to the well being of persons. Orange biohazard identity tags will be used to identify containers of these materials. Specimens labeled in this manner require special disposal, separate from chemical disposal. Science department instructors will notify the DCHO when biohazard materials are present. The DCHO and Vice Chancellor Business Services will arrange for qualified persons to pick up, transport, and dispose of the materials.
Waste Accumulation Periods: The district will comply with code-required 90 day accumulation period limits and the holding periods awaiting code compliant hazardous materials disposal pickup. If the District accumulates more than the quantities listed below
- 11.3 - in any 30 day period, then the 90 days start the date the accumulation begins. If the district accumulates less than the quantities below in any 30 day period, then the 90 days start the day the quantities below have been collected.
1. More than 100 kg (220 lbs) of hazardous waste OR 2. 1 kg (2.2 lbs) of an extremely hazardous waste
- 11.4 - APPENDIX A
Cal/OSHA, CCR, Title 8, Section 5191, Occupational Exposure to Hazardous Substances in Laboratories
Subchapter 7. General Industry Safety Orders Group 16. Control of Hazardous Substances Article 109. Hazardous Substances and Processes
§5191. Occupational Exposure to Hazardous Chemicals in Laboratories.
(a) Scope and application. (1) This section shall apply to all employers engaged in the laboratory use of hazardous chemicals as defined below. (2) Where this section applies, it shall supersede, for laboratories, the requirements of Title 8 of the California Code of Regulations Section 5190 and Article 110, Regulated Carcinogens of the General Industry Safety Orders, except as follows: (A) The requirement to limit employee exposure to the specific exposure limit. (B) When that particular regulation states otherwise, as in the case of Section 5209(c),(6) (C) Prohibition or prevention of eye and skin contact where specified by any health regulation shall be observed. (D) Where the action level (or in the absence of an action level, the exposure limit) is exceeded for a regulated substance with exposure monitoring and medical surveillance requirements. (E) The "report of use" requirements of Article 110, (Section 5200 et. seq.) Regulated Carcinogens regulations. (F) Section 5217 shall apply to anatomy, histology and pathology laboratories. (3) This regulation shall not apply to: (A) Uses of hazardous chemicals which do not meet the definition of laboratory use, and in such cases, the employer shall comply with the relevant regulations in Title 8, California Code of Regulations, even is such use occurs in a laboratory. (B) Laboratory uses of hazardous chemicals which provide no potential for employee exposure. Examples of such conditions might include: 1. Procedures using chemically-impregnated test media such as Dip-and-Read tests where a reagent strip is dipped into the specimen to be tested and the results are interpreted by comparing the color reaction to a color chart supplied by the manufacturer of the test strip; and 2. Commercially prepared kits such as those used in performing pregnancy tests in which all of the reagents needed to conduct the test are contained in the kit. (b) Definitions Action level. A concentration designated in Title 8, California Code of Regulations for a specific substance, calculated as an eight (8)-hour time weighted average, which initiates certain required activities such as exposure monitoring and medical surveillance. Carcinogen (see "select carcinogen"). Chemical Hygiene Officer. An employee who is designated by the employer, and who is qualified by training or experience, to provide technical guidance in the development and implementation of the provisions of the CHP. This definition is not intended to place limitations on the position description or job classification that the designated individual shall hold within the employer's organizational structure. Chemical Hygiene Plan. A written program developed and implemented by the employer which sets forth procedures, equipment, personal protective equipment and work practices that
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(1) are capable of protecting employees from the health hazards presented by hazardous chemicals used in that particular work place and (2) meets the requirements of subsection 5191(e). Chief. The Chief of the Division of Occupational Safety and Health. Combustible liquid. Any liquid having a flashpoint at or above 100° F (37.8° C), but below 200° F (93.3° C) except any mixture having components with flashpoints of 200° F (93.3° C), or higher, the total volume of which make up 99 percent or more of the total volume of the mixture. Compressed gas. (1) A gas or mixture of gases having, in a container, an absolute pressure exceeding 40 psi at 70° F (21.1° C); or (2) A gas or mixture of gases having, in a container, an absolute pressure exceeding 104 psi at 130° F (54.4° C) regardless of the pressure at 70° F (21.1° C); or (3) A liquid having a vapor pressure exceeding 40 psi at 100° F (37.8° C) as determined by ASTM D-323- 72. Designated area. An area which may be used for work with "select carcinogens," reproductive toxins or substances which have a high degree of acute toxicity. A designated area may be the entire laboratory, an area of a laboratory or a device such as a laboratory hood. Emergency. Any occurrence such as, but not limited to, equipment failure, rupture of containers or failure of control equipment which results in an uncontrolled release of a hazardous chemical into the workplace. Employee. An individual employed in a laboratory workplace who may be exposed to hazardous chemicals in the course of his or her assignments. Explosive. A chemical that causes a sudden, almost instantaneous release of pressure, gas, and heat when subjected to sudden shock, pressure, or high temperature. Flammable. A chemical that falls into one of the following categories: (1) "Aerosol, flammable" means an aerosol that, when tested by the method described in 16 CFR 1500.45, yields a flame projection exceeding 18 inches at full valve opening, or a flashback (a flame extending back to the valve) at any degree of valve opening; (2) "Gas, flammable" means: (A) A gas that, at ambient temperature and pressure, forms a flammable mixture with air at a concentration of 13 percent by volume or less; or (B) A gas that, at ambient temperature and pressure, forms a range of flammable mixtures with air greater than 12 percent by volume, regardless of the lower explosive limit. (3) "Liquid, flammable" means any liquid having a flashpoint below 100° F (37.8° C), except any mixture having components with flashpoints of 100° F (37.8° C) or higher, the total of which make up 99 percent or more of the total volume of the mixture. (4) "Solid, flammable" means a solid, other than a blasting agent or explosive as defined in 29 CFR 1910.109(a), that is liable to cause fire through friction, absorption of moisture, spontaneous chemical change, or retained heat from manufacturing or processing, or which can be ignited readily and when ignited burns so vigorously and persistently as to create a serious hazard. A chemical shall be considered to be a flammable solid if, when tested by the method described in 16 CFR 1500.44, it ignites and burns with a self-sustained flame at a rate greater than one-tenth of an inch per second along its major axis. Flashpoint. The minimum temperature at which a liquid gives off a vapor in sufficient concentration to ignite when tested as follows: (1) Tagliabue Closed Tester (See American National Standard Method of Test for Flash Point by Tag Closed Tester, Z11.24 - 1979 (ASTM D 56-79) - for liquids with a viscosity of less than 45 Saybolt Universal Seconds (SUS) at 100° F (37.8° C), or that do not contain suspended solids, and do not have a tendency to form a surface film under test; or (2) Pensky-Martens Closed Tester (see American National Standard Method of Test for Flash Point by Pensky-Martens closed tester), Z11.7 - 1979 (ASTM D 93-79) for liquids with a viscosity equal to or greater than 45 SUS at 100° F (37.8°C), or that contain suspended solids, or that have a tendency to form a surface film under test; or (3) Setaflash Closed Tester (see American National Standard Method of Test for Flash Point by Setaflash Closed Tester (ASTM D 3278-78)). Organic peroxides, which undergo autoaccelerating thermal decomposition, are excluded from any of the flashpoint determination methods specified above.
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Hazardous chemical. A chemical for which there is statistically significant evidence based on at least one study conducted in accordance with established scientific principles that acute or chronic health effects may occur in exposed employees. The term "health hazard" includes chemicals which are carcinogens, toxic or highly toxic agents, reproductive toxins, irritants, corrosives, sensitizers, hepatotoxins, nephrotoxins, neurotoxins, agents which act on the hematopoietic systems, and agents which damage the lungs, skin, eyes, or mucous membranes. Appendices A and B of the Hazard Communication Standard (Section 5194) provide further guidance in defining the scope of health hazards and determining whether or not a chemical is to be considered hazardous for purposes of this regulation. Laboratory. A facility where the "laboratory use of hazardous chemicals" occurs. It is a workplace where relatively small quantities of hazardous chemicals are used on a non-production basis. Laboratory scale. Work with substances in which the containers used for reactions, transfers, and other handling of substances are designed to be easily and safety manipulated by one person. "Laboratory scale" excludes those workplaces whose function is to produce commercial quantities of materials. Laboratory-type hood. A device located in a laboratory, enclosed on five sides with a movable sash or fixed partial enclosure on the remaining side; constructed and maintained to draw air from the laboratory and to prevent or minimize the escape of air contaminants into the laboratory; and allows chemical manipulations to be conducted in the enclosure without insertion of any portion of the employee's body other than hands and arms. Walk-in hoods with adjustable sashes meet the above definition provided that the sashes are adjusted during use so that the airflow and the exhaust of air contaminants are not compromised and employees do not work inside the enclosure during the release of airborne hazardous chemicals. Laboratory use of hazardous chemicals. Handling or use of such chemicals in which all of the following conditions are met: (1) Chemical manipulations are carried out on a "laboratory scale"; (2) Multiple chemical procedures or chemicals are used; (3) The procedures involved are not part of a production process, nor in any way simulate a production process; and (4) "Protective laboratory practices and equipment" are available and in common use industry-wide to minimize the potential for employee exposure to hazardous chemicals. Medical consultation. A consultation which takes place between an employee and a licensed physician for the purpose of determining what medical examinations or procedures, if any, are appropriate in cases where a significant exposure to a hazardous chemical may have taken place. Organic peroxide. An organic compound that contains the bivalent -o-o- structure and which may be considered to be a structural derivative of hydrogen peroxide where one or both of the hydrogen atoms has been replaced by an organic radical. Oxidizer. A chemical other than a blasting agent or explosive as defined in Section 5237(a) that initiates or promotes combustion in other materials, thereby causing fire either of itself or through the release of oxygen or other gases. Physical hazard. A chemical for which there is scientifically valid evidence that it is a combustible liquid, a compressed gas, explosive, flammable, an organic peroxide, an oxidizer, pyrophoric, unstable (reactive) or water-reactive. Protective laboratory practices and equipment. Those laboratory procedures, practices and equipment accepted by laboratory health and safety experts as effective, or that the employer can show to be effective, in minimizing the potential for employee exposure to hazardous chemicals. Reproductive toxins. Chemicals which affect the reproductive capabilities including chromosomal damage (mutations) and effects on fetuses (teratogenesis). Select carcinogen. Any substance which meets one of the following criteria: (1) It is regulated by Cal/OSHA as a carcinogen; or (2) It is listed under the category, "known to be carcinogens," in the Annual Report on Carcinogens published by the National Toxicology Program (NTP) (1985 edition); or (3) It is listed under Group 1 ("carcinogenic to humans") by the International Agency for Research on Cancer Monographs (IARC) (Volumes 1-48 and Supplements 1-8); or (4) It is listed in either Group 2A or 2B by IARC or under the category, "reasonably anticipated to be carcinogens" by NTP, and causes statistically significant tumor incidence in experimental animals in accordance with any of the following criteria:
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(A) After inhalation exposure of 6-7 hours per day, 5 days per week, for a significant portion of a lifetime to dosages of less than 10 mg/m3; (B) After repeated skin application of less than 300 mg/kg of body weight per week; or (C) After oral dosages of less than 50 mg/kg of body weight per day. Unstable (reactive). A chemical which is the pure state, or as produced or transported, will vigorously polymerize, decompose, condense, or will become self-reactive under conditions of shocks, pressure or temperature. Water-reactive. A chemical that reacts with water to release a gas that is either flammable or presents a health hazard.
(c) Exposure limits. For laboratory uses of Cal/OSHA regulated substances, the employer shall ensure that laboratory employees' exposures to such substances do not exceed the exposure limits specified in Title 8, California Code of Regulations, Group 16, Section 5139 et seq., of the General Industry Safety Orders.
(d) Employee exposure determination (1) Initial monitoring. The employer shall measure the employee's exposure to any substance regulated by a standard which requires monitoring if there is reason to believe that exposure levels for that substance exceed the action level (or in the absence of an action level, the exposure limit). The person supervising, directing or evaluating the monitoring shall be competent in industrial hygiene practice. (2) Periodic monitoring. If the initial monitoring prescribed by subsection 5191(d)(1) discloses employee exposure over the action level (or in the absence of an action level, the exposure limit), the employer shall immediately comply with the exposure monitoring provisions of the relevant regulation. (3) Termination of monitoring. Monitoring may be terminated in accordance with the relevant regulation. (4) Employee notification of monitoring results. The employer shall, within 15 working days after the receipt of any monitoring results, notify the employee of these results in writing either individually or by posting results in an appropriate location that is accessible to employees.
(e) Chemical hygiene plan. (1) Where hazardous chemicals as defined by this regulation are used in the workplace, the employer shall develop and carry out the provisions of a written CHP which is: (A) Capable of protecting employees from health hazards associated with hazardous chemicals in that laboratory and (B) Capable of keeping exposures below the limits specified in subsection 5191(c). (2) The CHP shall be readily available to employees. employee representatives and, upon request, to the Chief. (3) The CHP shall include each of the following elements and shall indicate specific measures that the employer will take to ensure laboratory employee protection; (A) Standard operating procedures relevant to safety and health considerations to be followed when laboratory work involves the use of hazardous chemicals: (B) Criteria that the employer will use to determine and implement control measures to reduce employee exposure to hazardous chemicals including engineering controls, the use of personal protective equipment and hygiene practices; particular attention shall be given to the selection of control measures for chemicals that are known to be extremely hazardous; (C) A requirement that fume hoods comply with Section 5154.1, that all protective equipment shall function properly and that specific measures shall be taken to ensure proper and adequate performance of such equipment; (D) Provisions for employee information and training as prescribed in subsection 5191(f); (E) The circumstances under which a particular laboratory operation, procedure or activity shall require prior approval from the employer or the employer's designee before implementation; (F) Provisions for medical consultation and medical examinations in accordance with subsection 5191(g); (G) Designation of personnel responsible for implementation of the CHP including the assignment of a Chemical Hygiene officer and, if appropriate, establishment of a Chemical Hygiene Committee; and (H) Provisions for additional employee protection for work with particularly hazardous substances. These include "select carcinogens," reproductive toxins and substances which have a high degree of acute toxicity. Specific consideration shall be given to the following provisions which shall be included where
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appropriate; 1. Establishment of a designated area; 2. Use of containment devices such as fume hoods or glove boxes; 3. Procedures for safe removal of contaminated waste; and 4. Decontamination procedures. (4) The employer shall review and evaluate the effectiveness of the CHP at least annually and update it as necessary.
Note: Appendix A of this section is non-mandatory but provides guidance to assist employers in the development of the CHP.
(f) Employee information and training. (1) The employer shall provide employees with information and training to ensure that they are apprised of the hazards of chemicals present in their work area. Information and training may relate to an entire class of hazardous substances to the extent appropriate. (2) Such information shall be provided at the time of an employee's initial assignment to a work area where hazardous chemicals are present and prior to assignments involving new exposure situations. The frequency of refresher information and training shall be determined by the employer. (3) Information. Employees shall be informed of: (A) The contents of this regulation and its appendices which shall be available to employees; (B) The location and availability of the employer's CHP; (C) The exposure limits for Cal/OSHA regulated substances or recommended exposure limits for other hazardous chemicals where there is no applicable Cal/OSHA regulation; (D) Signs and symptoms associated with exposures to hazardous chemicals used in the laboratory; and (E) The location and availability of known reference material on the hazards, safe handling, storage and disposal of hazardous chemicals found in the laboratory including, but not limited to, Material Safety Data Sheets received from the chemical supplier. (4) Training. (A) Employee training shall include; 1. Methods and observations that may be used to detect the presence or release of a hazardous chemical (such as monitoring conducted by the employer, continuous monitoring devices, visual appearance or odor of hazardous chemicals when being released, etc.); 2. The physical and health hazards of chemicals in the work area; and 3. The measures employees can take to protect themselves from these hazards, including specific procedures the employer has implemented to protect employees from exposure to hazardous chemicals, such as appropriate work practices, emergency procedures, and personal protective equipment to be used. (B) The employee shall be trained on the applicable details of the employer's written CHP.
(g) Medical consultation and medical examinations. (1) The employer shall provide all employees who work with hazardous chemicals an opportunity to receive medical attention, including any follow-up examinations which the examining physician determines to be necessary, under the following circumstances; (A) Whenever an employee develops signs or symptoms associated with a hazardous chemical to which the employee may have been exposed in the laboratory, the employee shall be provided an opportunity to receive an appropriate medical examination. (B) Where exposure monitoring reveals an exposure level above the action level (or in the absence of an action level, the exposure limit) for a Cal/OSHA regulated substance for which there are exposure monitoring and medical surveillance requirements, medical surveillance shall be established for the affected employee as prescribed by the particular standard. (C) Whenever an event takes place in the work area such as a spill, leak, explosion or other occurrence resulting in the likelihood of a hazardous exposure, the affected employee shall be provided an opportunity
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for a medical consultation. Such consultation shall be for the purpose of determining the need for a medical examination. (2) All medical examinations and consultations shall be performed by or under the direct supervision of a licensed physician and shall be provided without cost to the employee, without loss of pay and at a reasonable time and place. (3) Information provided to the physician. The employer shall provide the following information to the physician; (A) The identity of the hazardous chemical(s) to which the employee may have been exposed; (B) A description of the conditions under which the exposure occurred including quantitative exposure data, if available; and (C) A description of the signs and symptoms of exposure that the employee is experiencing, if any. (4) Physician's written opinion. (A) For examination or consultation required under this standard, the employer shall obtain a written opinion from the examining physician which shall include the following; 1. Any recommendation for further medical follow-up; 2. The results of the medical examination and any associated tests, if requested by the employee; 3. Any medical condition which may be revealed in the course of the examination which may place the employee at increased risk as a result of exposure to a hazardous chemical found in the workplace; and 4. A statement that the employee has been informed by the physician of the results of the consultation or medical examination and any medical condition that may require further examination or treatment. (B) The written opinion shall not reveal specific findings of diagnoses unrelated to occupational exposure.
(h) Hazard identification. (1) With respect to labels and material safety data sheets; (A) Employers shall ensure that labels on incoming containers of hazardous chemicals are not removed or defaced. (B) Employers shall maintain in the workplace any material safety data sheets that are received with incoming shipments of hazardous chemicals, and ensure that they are readily accessible to laboratory employees during each work shift when they are in their work area(s). (2) The following provisions shall apply to chemical substances developed in the laboratory; (A) If the composition of the chemical substance which is produced exclusively for the laboratory's use is known, the employer shall determine if it is a hazardous chemical as defined in subsection 5191(b). If the chemical is determined to be hazardous, the employer shall provide appropriate training as required under subsection 5191(f). (B) If the chemical produced is a byproduct whose composition is not known, the employer shall assume that the substance is hazardous and shall implement subsection 5191(e). (C) If the chemical substance is produced for commercial purposes by another user outside of the laboratory, the employer shall comply with the Hazard Communication Standard (Section 5194) including the requirements for preparation of material safety data sheets and labeling.
(i) Use of respirators. Where the use of respirators is necessary to maintain exposure below permissible exposure limits, the employer shall provide, at no cost to the employee, the proper respiratory equipment. Respirators shall be selected and used in accordance with the requirements of Section 5144.
(j) Recordkeeping. (1) The employer shall establish and maintain for each employee an accurate record of any measurements taken to monitor employee exposures and any medical consultation and examinations including tests or written opinions required by this regulation. (2) The employer shall ensure that such records are kept, transferred, and made available in accordance with Section 3204.
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(k) Dates (1) Employers shall have developed and implemented a written CHP no later than October 31, 1991. (2) Subsection (a) (2) shall not take effect until the employer has developed and implemented a written CHP.
(l) Appendices. The information contained in the appendices is not intended, by itself, to create any additional obligations not otherwise imposed or to detract from any existing obligation. NOTE: Authority cited: Sections 142.3 and 9020, Labor Code. Reference: Sections 142.3, 9004(d), 9009 and 9020, Labor Code.
Appendix A Appendix B
HISTORY 1. New section filed 3-25-91; operative 4-24-91 (Register 91, No. 17). 2. Editorial correction of printing errors (Register 92, No. 33). 3. Change without regulatory effect amending Appendix B subsections (b)1. and (c)1. filed 12-28-92 pursuant to section 100, title 1, California Code of Regulations (Register 93, No. 1). 4. Editorial correction of Appendix A subsection D.11.(b) (Register 95, No. 24).
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Subchapter 7. General Industry Safety Orders Group 16. Control of Hazardous Substances Article 109. Hazardous Substances and Processes
§5191. Occupational Exposure to Hazardous Chemicals in Laboratories, Appendix A - National Research Council
Recommendations Concerning Chemical Hygiene in Laboratories (Non-Mandatory) Table of Contents Foreword Corresponding Sections of the Regulation and This Appendix A. General Principles 1. Minimize all Chemical Exposures 2. Avoid Underestimation of Risk 3. Provide Adequate Ventilation 4. Institute Chemical Hygiene Program 5. Observe the exposure limits and TLV's B. Responsibilities 1. Chief Executive Officer 2. Supervisor of Administrative Unit 3. Chemical Hygiene Officer 4. Laboratory Supervisor 5. Project Director 6. Laboratory Worker C. The Laboratory Facility 1. Design 2. Maintenance 3. Usage 4. Ventilation D. Components of the CHP 1. Basic Rules and Procedures 2. Chemical Procurement, Distribution, and Storage 3. Environmental Monitoring 4. Housekeeping, Maintenance and Inspections 5. Medical Program 6. Personal Protective Apparel and Equipment 7. Records 8. Signs and Labels 9. Spills and Accidents 10. Training and Information 11. Waste Disposal E. General Procedures for Working With Chemicals 1. General Rules for all Laboratory Work with Chemicals 2. Allergens and Embryotoxins 3. Chemicals of Moderate Chronic or High Acute Toxicity 4. Chemicals of High Chronic Toxicity 5. Animal Work with Chemicals of High Chronic Toxicity F. Safety Recommendations G. Safety Data Sheets
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Foreword
As guidance for each employer's development of an appropriate laboratory CHP, the following non-mandatory recommendations are provided. They were extracted from "Prudent Practices for Handling Hazardous Chemicals in Laboratories" (referred to below as "Prudent Practices"), which was published in 1981 by the National Research Council and is available from the National Academy Press, 2101 Constitution Ave., NW., Washington DC 20418.
"Prudent Practices" is cited because of its wide distribution and acceptance and because of its preparation by members of the laboratory community through the sponsorship of the National Research Council. However, none of the recommendations given here will modify any requirements of the laboratory regulation. This Appendix merely presents pertinent recommendations from "Prudent Practices," organized into a form convenient for quick reference during development and application of a CHP. Users of this appendix should consult "Prudent Practices" for a more extended presentation and justification for each recommendation.
"Prudent Practices" deals with both safety and chemical hazards while the laboratory regulation is concerned primarily with chemical hazards. Therefore, only those recommendations directed primarily toward control of toxic exposures are cited in this appendix, with the term "chemical hygiene" being substituted for the word "safety." However, since conditions producing or threatening physical injury often pose toxic risks as well, page references concerning major categories of safety hazards in the laboratory are given in section F.
The recommendations from "Prudent Practices" have been paraphrased, combined, or otherwise reorganized, and headings have been added. However, their sense has not been changed.
Corresponding Sections of the Regulation and this Appendix
The following table is given for the convenience of those who are developing a CHP which will satisfy the requirements of subsection 5191(e). It indicates those sections of this appendix which are most pertinent to each of the sections of subsection 5191(e) and related paragraphs.
Relevant Paragraph and topic in laboratory appendix standard section
(e) (3) (A) Standard operating procedures for handling toxic chemicals...... ……...... C, D, E (e) (3) (B) Criteria to be used for implementation of measures to reduce exposures...... ……...... D (e) (3) (C) Fume hood performance...... …….... C4b (e) (3) (D) Employee information and training (including emergency procedures)...... ….... D10, D9 (e) (3) (E) Requirements for prior approval of laboratory activities...... ………………. E2b, E4b (e) (3) (F) Medical consultation and medical examinations.... D5, E4f (e) (3) (G) Chemical hygiene responsibilities...... ….....B (e) (3) (H) Special precautions for work with...... E2, E3, particularly hazardous substances...... …….. E4
In this appendix, those recommendations directed primarily at administrators and supervisors are given in sections A - D. Those recommendations of primary concern to employees who are actually handling laboratory chemicals are given in section E. (Reference to page numbers in "Prudent Practices" are given in parentheses.)
A. General Principles for Work with Laboratory Chemicals - In addition to the more detailed recommendations listed below in sections B-E, "Prudent Practices" expresses certain general principles, including the following: 1. It is prudent to minimize all chemical exposures. Because few laboratory chemicals are without hazards,
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general precautions for handling all laboratory chemicals should be adopted, rather than specific guidelines for particular chemicals (2,10). Skin contact with chemicals should be avoided as a cardinal rule (198). 2. Avoid underestimation of risk. Even for substances of no known significant hazard, exposure should be minimized; for work with substances which present special hazards, special precautions should be taken (10, 37, 38). One should assume that any mixture will be more toxic than its most toxic component (30, 103) and that all substances of unknown toxicity are toxic (3, 34). 3. Provide adequate ventilation. The best way to prevent exposure to airborne substances is to prevent their escape into the working atmosphere by use of hoods and other ventilation devices (32, 198). 4. Institute a chemical hygiene program. A mandatory chemical hygiene program designed to minimize exposures is needed; it should be a regular, continuing effort, not merely a standby or short-term activity (6,11). Its recommendations should be followed in academic teaching laboratories as well as by full-time laboratory workers (13). 5. Observe the exposure limits and TLVs. The Exposure limits of Cal/OSHA and the Threshold Limit Values of the American Conference of Governmental Industrial Hygienists should not be exceeded (13). B. Chemical Hygiene Responsibilities - responsibility for chemical hygiene rests at all levels (6, 11, 21) including the: 1. Chief executive officer, who has ultimate responsibility for chemical hygiene within the institution and must, with other administrators, provide continuing support for institutional chemical hygiene (7, 11). 2. Supervisor of the department or other administrative unit, who is responsible for chemical hygiene in that unit (7). 3. Chemical hygiene officers, whose appointment is essential (7) and who must: (a) Work with administrators and other employees to develop and implement appropriate chemical hygiene programs and practices (7); (b) Monitor procurement, use, and disposal of chemicals used in the lab (8).; (c) See that appropriate audits are maintained (8); (d) Help project directors develop precautions and adequate facilities (10); (e) Know the current legal requirements concerning regulated substances (50); and (f) Seek ways to improve the chemical hygiene program (8, 11). 4. Laboratory supervisor, who has overall responsibility for chemical hygiene in the laboratory (21) including responsibility to: (a) Ensure that workers know and follow the chemical hygiene rules, that protective equipment is available and in working order, and that appropriate training has been provided (21, 22); (b) Provide regular, formal chemical hygiene and housekeeping inspections including routine inspections of emergency equipment (21, 171); (c) Know the current legal requirements concerning regulated substances (50, 231); (d) Determine the required levels of protective apparel and equipment (156, 160, 162); and (e) Ensure that facilities and training for use of any material being ordered are adequate (215). 5. Project director or director of other specific operation, who has primary responsibility for chemical hygiene procedures for that operation (7). 6. Laboratory worker, who is responsible for: (a) Planning and conducting each operation in accordance with the institutional and chemical hygiene procedures (7, 21, 22, 230); and (b) Developing good personal chemical hygiene habits (22). C. The Laboratory Facility 1. Design. The laboratory facility should have: (a) An appropriate general ventilation system (see C4 below) with air intakes and exhausts located so as to avoid intake of contaminated air (194); (b) Adequate, well-ventilated stockrooms/storerooms (218, 219). (c) Laboratory hoods and sinks (12, 162): (d) Other safety equipment including eyewash fountains and drench showers (162, 169): and (e) Arrangements for waste disposal (12, 240). 2. Maintenance. Chemical-hygiene-related equipment (hoods, incinerator, etc.) should undergo continual appraisal and be modified if inadequate (11, 12). 3. Usage. The work conducted (10) and its scale (12) must be appropriate to the physical
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facilities available and, especially, to the quality of ventilation (13). 4. Ventilation (a) General laboratory ventilation. This system should; Provide a source of air for breathing and for input to local ventilation devices (199); it should not be relied on for protection from toxic substances released into the laboratory (198); ensure that laboratory air is continually replaced, preventing increase of air concentrations of toxic substances during the working day (194); direct air flow into the laboratory from non-laboratory areas and out to the exterior of the building (194). (b) Hoods. A laboratory hood with 2.5 linear feet of hood space per person should be provided for every 2 workers if they spend most of their time working with chemicals (199); each hood should have a continuous monitoring device to allow convenient confirmation of adequate hood performance before use (200, 209). If this is not possible, work with substances of unknown toxicity should be avoided (13) or other types of local ventilation devices should be provided (199). See pp. 201-206 for a discussion of hood design, construction, and evaluation. (c) Other local ventilation devices. Ventilated storage cabinets, canopy hoods, snorkels, etc. should be provided as needed (199). Each canopy hood and snorkel should have a separate exhaust duct (207). (d) Special ventilation areas. Exhaust air from glove boxes and isolation rooms should be passed through scrubbers or other treatment before release into the regular exhaust system (208). Cold rooms and warm rooms should have provisions for rapid escape and for escape in the event of electrical failure (209); (e) Modifications. Any alteration of the ventilation system should be made only if thorough testing indicates that worker protection from airborne toxic substances will continue to be adequate (12, 193, 204). (f) Performance. Rate: 4-12 room air changes/hour is normally adequate general ventilation if local exhaust systems such as hoods are used as the primary method of control (194). (g) Quality. General air flow should not be turbulent and should be relatively uniform throughout the laboratory, with no high velocity or static areas (194, 195); airflow into and within the hood should not be excessively turbulent (200); hood face velocity should be adequate (typically 60-100 lfm) (200, 204). (h) Evaluation. Quality and quantity of ventilation should be evaluated on installation (202), regularly monitored (at least every 3 months) (6, 12, 14, 195), and reevaluated whenever a change in local ventilation devices is made (12, 195, 207). See pp 195-198 for methods of evaluation and for calculation of estimated airborne contaminant concentrations. D. Components of the Chemical Hygiene Plan 1. Basic Rules and Procedures (Recommendations for these are given in section E, below) 2. Chemical Procurement, Distribution, and Storage (a) Procurement. Before a substance is received, information on proper handling, storage, and disposal should be known to those who will be involved (215, 216). No container should be accepted without an adequate identifying label (216). Preferably, all substances should be received in a central location (216). (b) Stockrooms/storerooms. Toxic substances should be segregated in a well-identified area with local exhaust ventilation (221). Chemicals which are highly toxic (227) or other chemicals whose containers have been opened should be in unbreakable secondary containers (219). Stored chemicals should be examined periodically (at least annually) for replacement, deterioration, and container integrity (218-19). Stockrooms/storerooms should not be used as preparation or repackaging areas, should be open during normal working hours, and should be controlled by one person (219). (c) Distribution. When chemicals are hand carried, the container should be placed in an outside container or bucket. Freight-only elevators should be used if possible (223). (d) Laboratory storage. Amounts permitted should be as small as practical. Storage on bench tops and in hoods is inadvisable. Exposure to heat or direct sunlight should be avoided. Periodic inventories should be conducted, with unneeded items being discarded or returned to the storeroom/stockroom (225-6, 229). 3. Environmental Monitoring. Regular instrumental monitoring of airborne concentrations is not usually justified or practical in laboratories but may be appropriate when testing or redesigning hoods or other ventilation devices (12) or when a highly toxic substance is stored or used regularly (e.g., 3 times/week) (13). 4. Housekeeping, Maintenance, and Inspections (a) Cleaning. Floors should be cleaned regularly (24). (b) Inspections. Formal housekeeping and chemical hygiene inspections should be held at least quarterly (6,
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21) for units which have frequent personnel changes and semiannually for others; informal inspections should be continual (21). (c) Maintenance. Eye wash fountains should be inspected at intervals of not less than 3 months (6). Respirators for routine use should be inspected periodically by the laboratory supervisor (169). Safety showers should be tested routinely (169). Other safety equipment should be inspected regularly, (e.g., every 3-6 months) (6, 24, 171). Procedures to prevent restarting of out-of-service equipment should be established (25). (d) Passageways. Stairways and hallways should not be used as storage areas (24). Access to exits, emergency equipment, and utility controls should never be blocked (24). 5. Medical Program (a) Compliance with regulations. Regular medical surveillance should be established to the extent required by regulations (12). (b) Routine surveillance. Anyone whose work involves regular and frequent handling of toxicologically significant quantities of a chemical should consult a qualified physician to determine on an individual basis whether a regular schedule of medical surveillance is desirable (11, 50). (c) First aid. Personnel trained in first aid should be available during working hours and an emergency room with medical personnel should be nearby (173). See pp. 176-178 for description of some emergency first aid procedures. 6. Protective Apparel and Equipment. These should include for each laboratory: (a) Protective apparel compatible with the required degree of protection for substances being handled (158- 161); (b) An easily accessible drench-type safety shower (162, 169); (c) An eyewash fountain (162); (d) A fire extinguisher (162-164); (e) Respiratory protection (164-9), fire alarm and telephone for emergency use (162) should be available nearby; and (f) Other items designated by the laboratory supervisor (156, 160). 7. Records (a) Accident records should be written and retained (174). (b) CHP records should document that the facilities and precautions were compatible with current knowledge and regulations (7). (c) Inventory and usage records for high-risk substances should be kept as specified in sections E3e below. (d) Medical records should be retained by the institution in accordance with the requirements of state and federal regulations (12). 8. Signs and Labels - Prominent signs and labels of the following types should be posted: (a) Emergency telephone numbers of emergency personnel/facilities, supervisors, and laboratory workers (28); (b) Identity labels, showing contents of containers (including waste receptacles) and associated hazards (27, 48); (c) Location signs for safety showers, eyewash stations, other safety and first aid equipment, exits (27) and areas where food and beverage consumption and storage are permitted (24); and (d) Warnings at areas or equipment where special or unusual hazards exist (27). 9. Spills and Accidents (a) A written emergency plan should be established and communicated to all personnel; it should include procedures for ventilation failure (200), evacuation, medical care, reporting, and drills (172). (b) There should be an alarm system to alert people in all parts of the facility including isolation areas such as cold rooms (172). (c) A spill control procedure should be developed and should include consideration of prevention, containment, cleanup, and reporting (175). (d) All accidents or near accidents should be carefully analyzed with the results distributed to all who might benefit (8, 28). 10. Information and Training Program (a) Aim: To ensure that all individuals at risk are adequately informed about the work in the laboratory, its risks, and what to do if an accident occurs (5, 15).
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(b) Emergency and Personal Protection Training: Every laboratory worker should know the location and proper use of available protective apparel and equipment (154, 169). Some of the full-time personnel of the laboratory should be trained in the proper use of emergency equipment and procedures (6). Such training as well as first aid instruction should be available to (154) and encouraged for (176) everyone who might need it. (c) Receiving and stockroom/storeroom personnel should know about hazards, handling equipment, protective apparel, and relevant regulations (217). (d) Frequency of Training: The training and education program should be a regular, continuing activity - not simply an annual presentation (15). (e) Literature/Consultation: Literature and consulting advice concerning chemical hygiene should be readily available to laboratory personnel, who should be encouraged to use these information resources (14). 11. Waste Disposal Program. (a) Aim: to ensure that minimal harm to people, other organisms, and the environment will result from the disposal of waste laboratory chemicals (5). (b) Content (14, 232, 233, 240): The waste disposal program should specify how waste is to be collected, segregated, stored, and transported and include consideration of what materials can be incinerated. Transport from the institution must be in accordance with DOT regulations (244). (c) Discarding Chemical Stocks: Unlabeled containers of chemicals and solutions should undergo prompt disposal; if partially used, they should not be opened (24, 27). Before a worker's employment in the laboratory ends, chemicals for which that person was responsible should be discarded or returned to storage (226). (d) Frequency of Disposal: Waste should be removed from laboratories to a central waste storage area at least once per week and from the central waste storage area at regular intervals (14). (e) Method of Disposal: Incineration in an environmentally acceptable manner is the most practical disposal method for combustible laboratory waste (14, 238, 241). Indiscriminate disposal by pouring waste chemicals down the drain (14, 231, 242) or adding them to mixed refuse for landfill burial is unacceptable (14). Hoods should not be used as a means of disposal for volatile chemicals (40, 200). Disposal by recycling (233, 243) or chemical decontamination (40, 230) should be used when possible. E. Basic Rules and Procedures for Working with Chemicals - The CHP should require that laboratory workers know and follow its rules and procedures. In addition to the procedures of the sub programs mentioned above, these should include the rules listed below. 1. General Rules - The following should be used for essentially all laboratory work with chemicals: (a) Accidents and spills - Eye Contact: Promptly flush eyes with water for a prolonged period (15 minutes) and seek medical attention (33, 172). Ingestion: Encourage the victim to drink large amounts of water (178). Skin Contact: Promptly flush the affected area with water (33, 172, 178). and remove any contaminated clothing (172, 178). If symptoms persist after washing, seek medical attention (33). Clean-up: Promptly clean up spills, using appropriate protective apparel and equipment and proper disposal (24, 33). See pp., 233-237 for specific clean-up recommendations. (b) Avoidance of "routine" exposure: Develop and encourage safe habits (23); avoid unnecessary exposure to chemicals by any route (23); Do not smell or taste chemicals (32). Vent apparatus which may discharge toxic chemicals (vacuum pumps, distillation columns, etc.) into local exhaust devices (199). Inspect gloves (157) and test glove boxes (208) before use. Do not allow release of toxic substances in cold rooms and warm rooms, since these have contained recirculated atmospheres (209). (c) Choice of chemicals: Use only those chemicals for which the quality of the available ventilation system is appropriate (13). (d) Eating, smoking, etc.: Avoid eating, drinking, smoking, gum chewing, or application of cosmetics in areas where laboratory chemicals are present (22, 24, 32, 40); wash hands before conducting these activities (23, 24). Avoid storage, handling, or consumption of food or beverages in storage areas, refrigerators, glassware or utensils which are also used for laboratory operations (23, 24, 226).
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(e) Equipment and glassware: Handle and store laboratory glassware with care to avoid damage; do not use damaged glassware (25). Use extra care with Dewar flasks and other evacuated glass apparatus; shield or wrap them to contain chemicals and fragments should implosion occur (25). Use equipment only for its designed purpose (23, 26). (f) Exiting: Wash areas of exposed skin well before leaving the laboratory (23). (g) Horseplay: Avoid practical jokes or other behavior which might confuse, startle or distract another worker (23). (h) Mouth suction: Do not use mouth suction for pipeting or starting a siphon (23, 32). (i) Personal apparel: Confine long hair and loose clothing (23, 158). Wear shoes at all times in the laboratory but do not wear sandals, perforated shoes, or sneakers (158). (j) Personal housekeeping: Keep the work area clean and uncluttered, with chemicals and equipment being properly labeled and stored; clean up the work area on completion of an operation or at the end of each day (24). (k) Personal protection: Assure that appropriate eye protection (154-156) is worn by all persons, including visitors, where chemicals are stored or handled (22, 23, 33, 154). Wear appropriate gloves when the potential for contact with toxic materials exists (157); inspect the gloves before each use, wash them before removal, and replace them periodically (157). (A table of resistance to chemicals of common glove materials is given p. 159). Use appropriate (164-168) respiratory equipment when air contaminant concentrations are not sufficiently restricted by engineering controls (164-5), inspecting the respirator before use (169). Use any other protective and emergency apparel and equipment as appropriate (22, 157-162). Avoid use of contact lenses in the laboratory unless necessary; if they are used, inform supervisor so special precautions can be taken (155). Remove laboratory coats immediately on significant contamination (161). (l) Planning: Seek information and advice about hazards (7), plan appropriate protective procedures, and plan positioning of equipment before beginning any new operation (22, 23). (m) Unattended operations: Leave lights on, place an appropriate sign on the door, and provide for containment of toxic substances in the event of failure of a utility service (such as cooling water) to an unattended operation (27, 128). (n) Use of hood: Use the hood for operations which might result in release of toxic chemical vapors or dust (198-9). As a rule of thumb, use a hood or other local ventilation device when working with any appreciably volatile substance with a TLV of less than 50 ppm (13). Confirm adequate hood performance before use; keep hood closed at all times except when adjustments within the hood are being made (200); keep materials stored in hoods to a minimum and do not allow them to block vents or air flow (200). Leave the hood "on" when it is not in active use if toxic substances are stored in it or if it is uncertain whether adequate general laboratory ventilation will be maintained when it is "off" (200). (o) Vigilance: Be alert to unsafe conditions and see that they are corrected when detected (22). (p) Waste disposal: Assure that the plan for each laboratory operation includes plans and training for waste disposal (230). Deposit chemical waste in appropriately labeled receptacles and follow all other waste disposal procedures of the CHP (22, 24). Do not discharge to the sewer concentrated acids or bases (231); highly toxic, malodorous, or lachrymatory substances (231); or any substances which might interfere with the biological activity of waste water treatment plants, create fire or explosion hazards, cause structural damage or obstruct flow (242). (q) Working alone: Avoid working alone in a building; do not work alone in a laboratory if the procedures being conducted are hazardous (28). 2. Working with Allergens and Embryotoxins (a) Allergens (examples: diazomethane, isocyanates, bichromates): Wear suitable gloves to prevent hand contact with allergens or substances of unknown allergenic activity (35). (b) Embryotoxins (34-5) (examples: organomercurials, lead compounds, formamide): If you are a woman of childbearing age, handle these substances only in a hood whose satisfactory performance has been confirmed, using appropriate protective apparel (especially gloves) to prevent skin contact.
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Review each use of these materials with the research supervisor and review continuing uses annually or whenever a procedural change is made. Store these substances, properly labeled, in an adequately ventilated area in an unbreakable secondary container. Notify supervisors of all incidents of exposure or spills; consult a qualified physician when appropriate. 3. Work with Chemicals of Moderate Chronic or High Acute Toxicity Examples: diisopropylfluorophosphate (41), hydrofluoric acid (43), hydrogen cyanide (45). Supplemental rules to be followed in addition to those mentioned above (Procedure B of "Prudent Practices," pp. 39-41): (a) Aim: To minimize exposure to these toxic substances by any route using all reasonable precautions (39). (b) Applicability: These precautions are appropriate for substances with moderate chronic or high acute toxicity used in significant quantities (39). (c) Location: Use and store these substances only in areas of restricted access with special warning signs (40, 229). Always use a hood (previously evaluated to confirm adequate performance with a face velocity of at least 60 linear feet per minute) (40) or other containment device for procedures which may result in the generation of aerosols or vapors containing the substance (39); trap released vapors to prevent their discharge with the hood exhaust (40). (d) Personal protection: Always avoid skin contact by uses of gloves and long sleeves (and other protective apparel as appropriate) (39). Always wash hands and arms immediately after working with these materials (40). (e) Records: Maintain records of the amounts of these materials on hand, amounts used, and the manes of the workers involved (40, 229). (f) Prevention of spills and accidents: Be prepared for accidents and spills (41). Ensure that at least 2 people are present at all times if a compound in use is highly toxic or of unknown toxicity (39). Store breakable containers of these substances in chemically resistant trays; also work and mount apparatus above such trays or cover work and storage surfaces with removable, absorbent, plastic backed paper (40). If a major spill occurs outside the hood, evacuate the area; assure that cleanup personnel wear suitable protective apparel and equipment (41). (g) Waste: Thoroughly decontaminate or incinerate contaminated clothing or shoes (41). If possible, chemically decontaminate by chemical conversion (40). Store contaminated waste in closed, suitably labeled, impervious containers (for liquids, in glass or plastic bottles half-filled with vermiculite) (40). 4. Work with Chemicals of High Chronic Toxicity (Examples: dimethylmercury and nickel carbonyl (48), benzo-a-pyrene (51), N-nitrosodiethylamine (54), other human carcinogens or substances with high carcinogenic potency in animals (38).) Further supplemental rules to be followed, in addition to all these mentioned above, for work with substances of known high chronic toxicity (in quantities above a few milligrams to a few grams, depending on the substance) (47). (Procedure A of "Prudent Practices" pp, 47-50). (a) Access: Conduct all transfers and work with these substances in a "controlled area": a restricted access hood, glove box, or portion of a lab, designated for use of highly toxic substances, for which all people with access are aware of the substances being used and necessary precautions (48). (b) Approvals: Prepare a plan for use and disposal of these materials and obtain the approval of the laboratory supervisor (48). (c) Non-contamination/Decontamination: Protect vacuum pumps against contamination by scrubbers or HEPA filters and vent them into the hood (49). Decontaminate vacuum pumps or other contaminated equipment, including glassware, in the hood before removing them from the controlled area (49, 50). Decontaminate the controlled area before normal work is resumed there (50). (d) Exiting: On leaving a controlled area, remove any protective apparel (placing it in an appropriate, labeled container) and thoroughly wash hands, forearms, face, and neck (49). (e) Housekeeping: Use a wet mop or a vacuum cleaner equipped with a HEPA filter instead of dry sweeping if the toxic substance was a dry powder (50). (f) Medical surveillance: If using toxicologically significant quantities of such a substance on a regular
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basis (e.g., 3 times per week), consult a qualified physician concerning desirability of regular medical surveillance (50). (g) Records: Keep accurate records of the amounts of these substances stored (229) and used, the dates of use, and names of users (48). (h) Signs and labels: Assure that the controlled area is conspicuously marked with warning and restricted access signs (49) and that all containers of these substances are appropriately labeled with identity and warning labels (48). (i) Spills: Assure that contingency plans, equipment, and materials to minimize exposures of people and property in case of accident are available (233-4). (j) Storage: Store containers of these chemicals only in a ventilated, limited access (48, 227, 229) area in appropriately labeled, unbreakable, chemically resistant, secondary containers (48, 229). (k) Glove boxes: For a negative pressure glove box, ventilation rate must be at least 2 volume changes/hour and pressure at least 0.5 inches of water (48). For a positive pressure glove box, thoroughly check for leaks before each use (49). In either case, trap the exit gases or filter them through a HEPA filter and then release them into the hood (49). (l) Waste: Use chemical decontamination whenever possible; ensure that containers of contaminated waste (including washings from contaminated flasks) are transferred from the controlled area in a secondary container under the supervision of authorized personnel (49, 50, 233). 5. Animal Work with Chemicals of High Chronic Toxicity (a) Access: For large scale studies, special facilities with restricted access are preferable (56). (b) Administration of the toxic substance: When possible, administer the substance by injection or gavage instead of in the diet. If administration is in the diet, use a caging system under negative pressure or under laminar air flow directed toward HEPA filters (56). (c) Aerosol suppression: Devise procedures which minimize formation and dispersal of contaminated aerosols, including those from food, urine, and feces (e.g., use HEPA filtered vacuum equipment for cleaning, moisten contaminated bedding before removal from the cage, mix diets in closed containers in a hood) (55, 56). (d) Personal protection: When working in the animal room, wear plastic or rubber gloves, fully buttoned laboratory coat or jumpsuit and, if needed because of incomplete suppression of aerosols, other apparel and equipment (shoe and head coverings, respirator) (56). (e) Waste disposal: Dispose of contaminated animal tissues and excreta by incineration if the available incinerator can convert the contaminant to non-toxic products (238); otherwise, package the waste appropriately for burial in an EPA-approved site (239). F. Safety Recommendations - The above recommendations from "Prudent Practices" do not include those which are directed primarily toward prevention of physical injury rather than toxic exposure. However, failure of precautions against injury will often have the secondary effect of causing toxic exposures. Therefore, we list below page references for recommendations concerning some of the major categories of safety hazards which also have implications for chemical hygiene: 1. Corrosive agents: (35-6) 2. Electrically powered laboratory apparatus: (179-92) 3. Fires, explosions: (26, 57-74, 162-64, 174-5, 219-20, 226-7) 4. Low temperature procedures: (26, 88) 5. Pressurized and vacuum operations (including use of compressed gas cylinders): (27, 75-101) G. Safety Data Sheets - Safety data sheets are presented in "Prudent Practices" for the chemicals listed below. (Asterisks denote that comprehensive safety data sheets are provided). *Acetyl peroxide (105) *Acrolein (106) *Acrylonitrile (107) Ammonia (anhydrous) (91) *Aniline (109) *Benzene (110) *Benzo[a]pyrene (112) *Bis(chloromethyl) ether (113) Boron trichloride (91)
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Boron trifluoride (92) Bromine (114) *Tert-butyl hydroperoxide (148) *Carbon disulfide (116) Carbon monoxide (92) *Carbon tetrachloride (118) *Chlorine (119) Chlorine trifluoride (94) *Chloroform (121) Chloromethane (93) *Diethyl ether (122) Diisopropyl fluorophosphate (41) *Dimethylformamide (123) *Dimethyl sulfate (125) *Dioxane (126) *Ethylene dibromide (128) *Fluorine (95) *Formaldehyde (130) *Hydrazine and salts (132) Hydrofluoric acid (43) Hydrogen bromide (98) Hydrogen chloride (98) *Hydrogen cyanide (133) *Hydrogen sulfide (135) Mercury and compounds (52) *Methanol (137) *Morpholine (138) *Nickel carbonyl (99) *Nitrobenzene (139) Nitrogen dioxide (100) N-nitrosodiethylamine (54) *Peracetic acid (141) *Phenol (142) *Phosgene (143) *Pyridine (144) *Sodium azide (145) *Sodium cyanide (147) Sulfur dioxide (101) *Trichloroethylene (149) *Vinyl choride (150)
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Subchapter 7. General Industry Safety Orders Group 16. Control of Hazardous Substances Article 109. Hazardous Substances and Processes
§5191. Occupational Exposure to Hazardous Chemicals in Laboratories, Appendix B References (Non-Mandatory) - The following references are provided to assist the employer in the development of a CHP. The materials listed below are offered as non-mandatory guidance. References listed here do not imply specific endorsement of a book, opinion, technique, procedure or a specific solution for a safety or health problem. Other references not listed here may better meet the needs of a specific laboratory. (a) Materials for the development of the CHP: 1. American Chemical Society, Safety in Academic Chemistry Laboratories, 4th edition, 1985. 2. Fawcett, H.H. and W.S. Wood, Safety and Accident Prevention in Chemical Operations, 2nd edition, Wiley- Interscience, New York, 1982. 3. Flury, Patricia A., Environmental Health and Safety in the Hospital Laboratory, Charles C. Thomas Publisher, Springfield IL, 1978. 4. Green, Michael E. and Turk, Amos, Safety in Working with Chemicals, Macmillan Publishing Co., NY, 1978. 5. Kaufman, James A., Laboratory Safety Guidelines, Dow Chemical Co., Box 1713, Midland, MI 48640, 1977. 6. National Institutes of Health, NIH Guidelines for the Laboratory use of Chemical Carcinogens, NIH Pub. No. 81-2385, GPO, Washington, DC 20402, 1981. 7. National Research Council, Prudent Practices for Disposal of Chemicals from Laboratories, National Academy Press, Washington, DC, 1983. 8. National Research Council, Prudent Practices for Handling Hazardous Chemicals in Laboratories, National Academy Press, Washington, DC, 1981. 9. Renfrew, Malcolm, Ed., Safety in the Chemical Laboratory, Vol. IV, J. Chem. Ed., American Chemical Society, Easlon, PA, 1981. 10. Steere, Norman V., Ed., Safety in the Chemical Laboratory, J. Chem. Ed. American Chemical Society, Easlon, PA. 18042, Vol. I, 1967, Vol. II, 1971,Vol. III, 1974. 11. Steere, Norman V., Handbook of Laboratory Safety, the Chemical Rubber Company, Cleveland, OH, 1971. 12. Young, Jay A., Ed., Improving Safety in the Chemical Laboratory, John Wiley & Sons, Inc. New York, 1987. (b) Hazardous Substances Information: 1. American Conference of Governmental Industrial Hygienists. Threshold Limit Values for Chemical Substances and Physical Agents in the Workroom Environment with Intended Changes, 6500 Glenway Avenue, Building D-7, Cincinnati, OH 45211-4438 (latest edition). 2. Annual Report on Carcinogens, National Toxicology Program , U.S. Department of Health and Human Services, Public Health Service, U.S. Government Printing Office, Washington, DC. (1985 edition). 3. Best Company, Best Safety Directory, Vols. I and II, Oldwick, N.J. 1981. 4. Bretherick, L., Handbook of Reactive Chemical Hazards, 2nd edition, Butterworths, London, 1979. 5. Bretherick, L., Hazards in the Chemical Laboratory, 3rd edition, Royal Society of Chemistry, London, 1986. 6. Code of Federal Regulations, 29 CFR part 1910 subpart Z., U.S. Govt. Printing Office, Washington, DC 20402 (1990 edition). 7. IARC Monographs on the Evaluation of the Carcinogenic Risk of Chemicals to Man, World Health Organization Publications Center, 49 Sheridan Avenue, Albany, New York 12210 (Volumes 1-48 and Supplements 1-8). 8. NIOSH/OSHA Pocket Guide to Chemical Hazards, NIOSH Pub. No. 85-114, U.S. Government Printing Office, Washington, DC. 1985. 9. Occupational Health Guidelines, NIOSH/OSHA, NIOSH Pub. No. 81-123, U.S. Government Printing Office, Washington, DC. 1981.
A-18 10. Patty, F.A., Industrial Hygiene and Toxicology, John Wiley & Sons, Inc., New York, NY (Five Volumes), 1985 edition.
11. Registry of Toxic Effects of Chemical Substances, U.S. Department of Health and Human Services, Public Health Service, Centers for Disease Control, National Institute for Occupational Safety and Health, Revised Annually, for sale from Superintendent of Documents U.S. Govt. Printing Office, Washington, DC 20402, 1990 edition. 12. The Merck Index: An Encyclopedia of Chemicals and Drugs, Merck and Company Inc. Rahway, N.J., 1976 (or 1983 edition). 13. Sax, N.I. Dangerous Properties of Industrial Materials, 5th edition, Van Nostrand Reinhold, NY., 1989. 14. Sittig, Marshall, Handbook of Toxic and Hazardous Chemicals, Noyes Publications. Park Ridge, NJ, 1981. (c) Information on Ventilation: 1. American Conference of Governmental Industrial Hygienists Industrial Ventilation. (latest edition), 6500 Glenway Avenue, Building D-7, Cincinnati, OH 45211-4438. 2. American National Standards Institute, Inc. American National Standards Fundamentals Governing the Design and Operation of Local Exhaust Systems ANSI Z 9.2-1979 American National Standards Institute, N.Y. 1979. 3. Imad, A.P. and Watson, C.L. Ventilation Index: An Easy Way to Decide about Hazardous Liquids, Professional Safety pp. 15-18, April 1980. 4. National Fire Protection Association, Fire Protection for Laboratories Using Chemicals NFPA-45, 1982. Safety Standard for Laboratories in Health Related Institutions, NFPA, 56c, 1980. Fire Protection Guide on Hazardous Materials, 7th edition, 1978. National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. 5. Scientific Apparatus Makers Association (SAMA), Standard for Laboratory Fume Hoods, SAMA LF7-1980, 1101 16th Street, NW., Washington, DC 20036. (d) Information on Availability of Referenced Material: 1. American National Standards Institute (ANSI), 1430 Broadway, New York, NY 10018. 2. American Society for Testing and Materials (ASTM), 1916 Race Street, Philadelphia, PA 19103.
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APPENDIX B
Glossary of Terms
ACGIH -- The American Conference of Governmental Industrial Hygienists is a voluntary membership organization of professional industrial hygiene personnel in governmental or educational institutions. The ACGIH develops and publishes recommended occupational exposure limits each year called Threshold Limit Values (TLVs) for hundreds of chemicals, physical agents, and includes Biological Exposure Indices (BEI).
Action Level -- A concentration designated in 29 CFR part 1910 for a specific substance, calculated as an eight hour time-weighted average, which initiates certain required activities such as exposure monitoring and medical surveillance.
Acute -- Severe, often dangerous exposure conditions in which relatively rapid changes occur.
Acute Exposure -- An intense exposure over a relatively short period of time.
Allergen -- An agent capable of producing an immunologic reaction.
ANSI -- The American National Standards Institute is a voluntary membership organization (run with private funding) that develops national consensus standards for a wide variety of devices and procedures.
Asphyxiant -- A chemical (gas or vapor) that can cause death or unconsciousness by suffocation. Simple asphyxiants such as nitrogen, either use up or displace oxygen in the air. They become especially dangerous in confined or enclosed spaces. Chemical asphyxiants, such as carbon monoxide and hydrogen sulfide, interfere with the body’s ability to absorb or transport oxygen to the tissues.
Autoclave -- A device to expose items to steam at a high pressure in order to decontaminate the materials or render them sterile.
Biohazard -- Infectious agents that present a risk or potential risk to the health of humans or other animals, either directly through infection or indirectly through damage to the environment.
Boiling Point -- The temperature at which the vapor pressure of a liquid equals atmospheric pressure or at which the liquid changes to a vapor. The boiling point is usually expressed in degrees Fahrenheit. If a flammable material has a low boiling point, it indicates a special fire hazard.
“C” or Ceiling -- A description usually seen in connection with a published exposure limit. It refers to the concentration that should not be exceeded, even for an instant. It may be written as TLV-C or Threshold Limit Value--Ceiling (See also THRESHOLD LIMIT VALUE).
Carcinogen -- A substance that may cause cancer in animals or humans.
C.A.S. Number -- Identifies a particular chemical by the Chemical Abstracts Service, a service of the American Chemical Society that indexes and compiles abstracts of worldwide chemical literature called “Chemical Abstracts.”
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Chemical Hygiene Officer -- An employee who is designated by the employee and who is qualified by training and experience, to provide technical guidance in the development and implementation of the provisions of the CHP. This definition is not intended to place limitations on the position description or job classification that the designated individual shall hold within the employer’s organizational structure.
Chemical Hygiene Plan -- A written program developed and implemented by the department which sets forth procedures, equipment, personal protective equipment and work practices that are capable of protecting students, instructors and other personnel from the health hazards presented by the hazardous chemicals used in that particular workplace.
Chronic -- An adverse effect with symptoms that develop slowly over a long period of time or that frequently recur.
Chronic exposure -- A prolonged exposure occurring over a period of days, weeks, or years.
Combustible -- According to the DOT and NFPA, COMBUSTIBLE liquids are those having a flash point at or above 100 degrees F (37.8 degrees C), or liquids that will burn. They do not ignite as easily as flammable liquids. However, combustible liquids can be ignited under certain circumstances, and must be handled with caution. Substances such as wood, paper, etc., are termed “Ordinary Combustibles.”
Compressed Gas -- A gas or mixture of gases that, in a container, will have an absolute pressure exceeding 40 psi at 70 degrees F or 21.1 degrees C. A gas or mixture of gases having, in a container, an absolute pressure exceeding 104 psi at 130 degrees F or 54.4 degrees C, regardless of the pressure at 70 degrees F. A liquid having a vapor pressure exceeding 40 psi at 100 degrees F or 37.8 degrees C.
Concentration -- The relative amount of a material in combination with another material. For example, 5 parts (of acetone) per million (parts of air).
Corrosive -- A substance that, according to the DOT, causes visible destruction or permanent changes in human skin tissue at the site of contact or is highly corrosive to steel.
Cutaneous/Dermal -- Pertaining to or affecting the skin.
Cytotoxin -- A substance toxic to cells in culture, or to cells in an organism.
Decomposition -- The breakdown of a chemical or substance into different parts or simpler compounds. Decomposition can occur due to heat, chemical reaction, decay, etc.
Designated Area -- An area that may be used for work with “select carcinogens,” reproductive toxins or substances that have a high degree of acute toxicity. This area may be the entire laboratory or an area under a device such as a laboratory hood.
Dermatitis -- An inflammation of the skin.
Dilution Ventilation -- See GENERAL VENTILATION.
DOT -- The United States Department of Transportation is the Federal agency that regulates the labeling and transportation of hazardous materials.
Dyspnea -- Shortness of breath, difficult or labored breathing. B-2
Employee -- An individual employed in a laboratory workplace who may be exposed to hazardous chemicals in the course of his or her assignment.
EPA -- The Environmental Protection Agency is the governmental agency responsible for administration of laws to control and/or reduce pollution of air, water, and land systems.
EPA Number -- The number assigned to chemicals regulated by the Environmental Protection Agency (EPA).
Epidemiology -- The study of disease in human populations.
Erythema -- A reddening of the skin.
Evaporation Rate -- The rate at which a material is converted to vapor (evaporates) at a given temperature and pressure when compared to the evaporation rate of a given substance. Health and fire hazard evaluations of materials involve consideration of evaporation rates as one aspect of the evaluation.
Explosive -- A chemical that causes a sudden, almost instantaneous release of pressure, gas, and heat when subjected to sudden shock, pressure or high temperature.
Flammable Gas -- A gas that, at an ambient temperature and pressure, forms a flammable mixture with air at a concentration of 13 percent by volume or less; or, a gas that, at an ambient temperature and pressure forms a range of flammable mixtures with air wider than 12 percent by volume, regardless of the lower limit.
Flammable Liquid -- According to the DOT and NFPA a flammable liquid is one that has a flash point below 100 degrees F. (See FLASH POINT).
Flammable Solid – A solid, other than a blasting agent or explosive, that is liable to cause fire through friction, absorption of moisture, spontaneous chemical change or retained heat from manufacturing or processing, or which can be ignited readily and when ignited burns so vigorously and persistently it creates a serious hazard.
Flash Point – The lowest temperature at which a liquid gives off enough vapor to form an ignitable mixture and burn when a source of ignition (sparks, open flames, etc.) is present. Two tests are used to determine the flash point: open cup and closed cup. The test method is indicated on the MSDS after the flash point.
Fume – A solid particle that has condensed from the vapor state.
Gas – Chemical substances that exist in the gaseous state at room temperature.
General Ventilation – Also known as general exhaust ventilation, this is a system of ventilation consisting of either natural or mechanically induced fresh air movements to mix with and dilute contaminants in the workroom air. This is not the recommended type of ventilation to control contaminants that are highly toxic, when there may be corrosion problems from the contaminant, when the worker is close to where the contaminant is being generated, and where fire or explosion hazards are generated close to sources of ignition (See LOCAL EXHAUST VENTILATION). B-3
Grams per Kilogram (g/kg) -- This indicates the dose of a substance given to test animals in toxicity studies. For example, a dose may be 2 grams (of substance) per kilogram of body weight (of the experimental animal).
Health Hazard -- A chemical for which there is scientifically valid evidence that acute or chronic health effects may occur in exposed persons. Included are: allergens, embryo toxicants, carcinogens, toxic or highly toxic agents, reproductive toxicants, irritants, corrosives, sensitizers, hepatoxins (liver), nephrotoxins (kidneys), neurotoxins (nervous system), hematopoietic systems agents (blood), and agents which damage the lungs, skin, eyes, or mucous membranes.
Hazardous Chemicals -- Any chemical for which there is significant evidence that acute or chronic health effects may occur in exposed personnel. The term “health hazard” includes chemicals that are carcinogens, toxins, irritants, corrosives, sensitizers or other agents that can damage the lungs, skin, eyes or mucous membranes.
Ignitable -- A solid, liquid or compressed gas waste that has a flash point of less than 140 degrees F. Ignitable material may be regulated by the EPA as a hazardous waste, as well.
Incompatible -- The term applied to two substances to indicate that one material cannot be mixed with the other without the possibility of a dangerous reaction.
Ingestion -- Taking a substance into the body through the mouth as food, drink, medicine, or unknowingly as on contaminated hands or cigarettes, etc.
Inhalation -- The breathing in of an airborne substance that may be in the form of gas, fumes mists, vapors, dusts, or aerosols.
Inhibitor -- A substance that is added to another to prevent or slow down an unwanted reaction or change.
Irritant -- A substance that produces an irritation effect when it contacts skin, eyes, nose, or respiratory system.
Laboratory -- A facility where relatively small quantities of hazardous materials are used on a non production basis.
Laboratory Scale -- Work with substances in which the containers used for reactions, transfers, and other handling of substances are designed to be easily and safely manipulated by one person.
Laboratory-type Hood -- A device constructed and maintained to draw air from the laboratory and to prevent or minimize the escape of air contaminants into the laboratory.
Laboratory Use of Hazardous Materials -- The handling or use of chemicals in which the following conditions are met: (1) Chemical manipulations are carried out on a laboratory scale. (2) Multiple chemical procedures or chemicals are used. (3) The procedures involved are not part of a production process. (4) Protective laboratory practices and equipment are available and in common use to minimize the potential for personnel exposure to hazardous chemicals.
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Laminar Air Flow -- Air flow in which the entire mass of air within a designated space move with uniform velocity in a single direction along parallel flow lines with a minimum of mixing.
Lethal Concentration 50 (LC50) -- The concentration of an air contaminant that will kill 50 percent of the test animals in a group during a single exposure.
Lethal Dose 50 (LD50) -- The dose of a substance or chemical that will kill 50 percent of the test animals in a group within the first 30 days following exposure.
Local Exhaust Ventilation (Also known as exhaust ventilation.) -- A ventilation system that captures and removes air contaminants at the point they are being produced before they escape into the workroom air. The system consists of hoods, ductwork, a fan and possibly an air cleaning device. Advantages of local exhaust ventilation over general ventilation include: removing the contaminant rather than diluting it; less airflow making it a more economical system over the long run; and conservation or reclamation of valuable materials. However, the system must be properly designed with the correctly shaped and placed hoods, correctly sized fans and correctly connected ductwork.
Lower Explosive Limit (LEL) (Also known as Lower Flammable Limit-LFL) -- The lowest concentration of a substance that will produce a fire or flash when an ignition source (flame, spark, etc.) is present. It is expressed in percent of vapor or gas in the air by volume. Below the LEL or LFL, the air/contaminant mixture is theoretically too “lean” to burn (See also UEL).
Medical Consultation – A consultation which takes place between an employee and a licensed physician for the purpose of determining what medical examinations or procedures, if any, are needed in cases where a significant exposure to a hazardous chemical may have taken place.
Melting Point – The temperature at which a solid changes to a liquid. A melting range any be given for mixtures.
MSDS – Material Safety Data Sheet.
MSHA – The Mine Safety and Health Administration; a Federal agency that regulates the mining industry in the safety and health area.
Mutagen – Anything that can cause a change (or mutation) in the genetic material of a living cell.
Narcosis – Stupor or unconsciousness caused by exposure to a chemical.
Neoplastigen – Chemical capable of causing non-cancerous tumors.
NFPA – The National Fire Protection Association is a voluntary membership organization whose aims are to promote and improve fire protection and prevention. NFPA has published 16 volumes of codes known as the National Fire Codes. Within these codes is Standard No. 704, “Identification of the Fire Hazards of Materials.” This is a system that rates the hazard of a material during a fire. These hazards are divided into health, flammability, and reactivity hazards and appear in a well-known diamond system using from zero through four to indicate severity of the hazard. Zero indicates no special hazard and four indicates severe hazard. B-5
NIOSH -- The National Institute for Occupational Safety and Health is a Federal agency that among its various responsibilities trains occupational health and safety professionals, conducts research on health and safety concerns, and tests and certifies respirators for workplace use.
Occupational Safety and Health Administration (OSHA) -- A Federal agency under the Department of Labor that publishes and enforces safety and health regulations for most businesses and industries in the United States.
Odor Threshold -- The minimum concentration of a substance at which a majority of test subjects can detect and identify the substance’s characteristic odor.
Oxidation -- The process of combining oxygen with some other substance or a chemical change in which and atom loses electrons.
Oxidizer -- Is a substance that gives up oxygen easily to stimulate combustion of organic material.
Oxygen Deficiency -- An atmosphere having less than the normal percentage of oxygen found in normal air. Normal air contains 21% oxygen at sea level.
Permissible Exposure Limit (PEL) -- An exposure limit that is published and enforced by OSHA as a legal standard. PEL may be either a time-weighted-average (TWA) exposure limit (8 hour), a 15-minute short term exposure limit (STEL), or a ceiling (C). The PELs are found in Tables Z-1,Z-2, or Z-3 of OSHA regulations 1910.1000. (See also TLV).
Personal Protective Equipment -- Any devices or clothing worn by the worker to protect against hazards in the environment. Examples are respirators, gloves, and chemical splash goggles.
Physical Hazard -- A chemical that has scientifically valid evidence proving it to be a combustible liquid, a compressed gas, explosive, flammable, an organic peroxide, an oxidizer, pyrophoric, unstable (reactive) or water-reactive.
Polymerization -- A chemical reaction in which two or more small molecules combine to form larger molecules that contain repeating structural units of the original molecules. A hazardous polymerization is the above reaction with an uncontrolled release of energy.
Protective Laboratory Procedures, Practices, and Equipment -- Those laboratory procedures, practices, and equipment accepted by laboratory health and safety experts as effective, or that the employer can show to be effective, in minimizing the potential for employee exposure to hazardous chemicals.
RAD -- The unit of absorbed dose equal to 100 ergs per gram or 0.01 joules per kilogram of absorbing material.
Reactivity -- A substance’s susceptibility to undergoing a chemical reaction or change that may result in dangerous side effects, such as explosion , burning, and corrosive or toxic emissions. The conditions that cause the reaction, such as heat, other chemicals, and dropping, will usually be specified as “Conditions to Avoid” when a chemical’s reactivity is discussed on a MSDS.
Reproductive Toxins -- Chemicals that affect the reproductive capabilities including chromosomal damage (mutations) and effects on fetuses. B-6
Respirator -- A device that is designed to protect the wearer from inhaling harmful contaminants.
Respiratory Hazard -- A particular concentration of an airborne contaminant that, when it enters the body by way of the respiratory system or by being breathed into the lungs, results in some bodily function impairment.
Select Carcinogen -- Any substance that is regulated by OSHA as a carcinogen, or is recognized as a carcinogen by the National Toxicology Program or the International Agency for Research on Cancer Monographs.
Sensitizer -- A substance that may cause no reaction in a person during initial exposures, but afterwards, further exposures will cause an allergic response to the substance.
Short Term Exposure Limit -- Represented as STEL or TLV-STEL, this is the maximum concentration to which workers can be exposed for a short period of time (15 minutes) for only four times throughout the day with at least one hour between exposures. Also, the daily TLV-TWA must not be exceeded.
“Skin” -- This designation sometimes appears alongside a TLV or PEL. It refers to the possibility of absorption of the particular chemical through the skin and eyes. Thus, protection of large surface areas of skin should be considered to prevent skin absorption so that the TLV is not invalidated.
Systemic -- Spread throughout the body; affecting many or all body systems or organs; not localized in one spot or area.
Teratogen -- An agent or substance that may cause physical defects in the developing embryo or fetus when a pregnant female is exposed to that substance.
Threshold Limit Value -- Airborne concentrations of substances devised by the ACGIH that represents conditions under which it is believed that nearly all workers may be exposed day after day with no adverse effect. TLVs are advisory exposure guidelines, not legal standards that are based on evidence from industrial experience, animal studies, or human studies when they exist. There are three different types of TLVs: Time Weighted Average (TLV-TWA), Short Term Exposure Limit (TLV-STEL) and Ceiling (TLV-C). (See also PEL).
Time Weighted Average -- The average time, over a given work period (e.g. 8-hour workday) of a person’s exposure to a chemical or an agent. The average is determined by sampling for the contaminant throughout the time period. Represented as TLV-TWA.
Toxicity -- The potential of a substance to exert a harmful effect on humans or animals and a description of the effect and the conditions or concentration under which the effect takes place.
Trade Name -- The commercial name or trademark by which a chemical is known. One chemical may have a variety of trade names depending on the manufacturers or distributors involved.
Unstable (Reactive) -- A chemical that, in its pure state or as commercially produced, will react vigorously in some hazardous way under shock conditions (i.e., dropping), certain temperatures, or pressures.
Upper Explosive Limit -- Also known as Upper Flammable Limit, is the highest concentration
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(expressed in percent of vapor or gas in the air by volume) of a substance that will burn or explode when an ignition source is present. Theoretically, above this limit the mixture is said to be too “rich” to support combustion. The difference between the LEL and the UEL constitutes the flammable range or explosive range of a substance. That is, if the LEL is 1 ppm and the UEL is 5 ppm, then the explosive range of the chemical is 1 ppm to 5 ppm. (See also LEL).
Vapor -- The gaseous state of substances which are normally in the liquid or solid state (at normal room temperature and pressure). Vapors evaporate into the air from liquids such as solvents. Solvents with low boiling points will evaporate.
Vapor Pressure -- The pressure that a solid or liquid exerts when it is in equilibrium with its vapor at a given temperature.
Water-reactive -- A chemical that reacts with water to release a gas that is either flammable or presents a health hazard.
B.8
APPENDIX C
Incompatibility of Common Laboratory Chemicals
When certain hazardous chemicals are stored or mixed together, violent reactions may occur because the chemicals are incompatible. The list below contains information on incompatibilities. Before mixing any chemicals, refer to the chemicals’ MSDSs for additional information.
Chemical Is Incompatible & Should Not Be Mixed or Stored With Acetic acid Chromic acid, nitric acid, hydroxyl compounds, ethylene glycol, perchloric acid, peroxides, permanganates Acetylene Chlorine, bromine, copper, fluorine, silver, mercury Acetone Concentrated nitric and sulfuric acid mixtures Alkali and alkaline earth Water, carbon tetrachloride or other chlorinated hydrocarbons, metals (such as Mg, Ca, Li, carbon dioxide, halogens Na, K, or powdered Al) Ammonia (anhydrous) Mercury, chlorine, calcium hypochlorite, iodine, bromine, hydrofluoric acid (anhydrous) Ammonium nitrate Acids, powdered metals, flammable liquids, chlorates, nitrates, sulfur, finely divided organic or combustible materials Aniline Nitric acid, hydrogen peroxide Arsenical materials Any reducing agent Azides Acids Bromine, Chlorine Ammonia, acetylene, butadiene, butane, methane, propane (or other petroleum gases), hydrogen, sodium carbide, benzene, finely divided metals, turpentine Calcium oxide Water Carbon (activated) Calcium hypochlorite, all oxidizing agents Carbon tetrachloride Sodium Chlorates and perchlorates Ammonium salts, acids, powdered metals, sulfur, finely divided organic or combustible materials Chromic acid and Acetic acid, naphthalene, camphor, glycerol, alcohol, flammable chromium trioxide liquids in general Chlorine dioxide Ammonia, methane, phosphine, hydrogen sulfide Copper Acetylene, hydrogen peroxide Cumene hydroperoxide Acids (organic or inorganic) Cyanides Acids Flammable liquids Ammonium nitrate, chromic acid, hydrogen peroxide, nitric acid, sodium peroxide, halogens Fluorine Everything Hydrocarbons (such as Fluorine, chlorine, bromine, chromic acid, sodium peroxide butane, propane, benzene) C-1
Chemical Is Incompatible & Should Not Be Mixed or Stored With Hydrocyanic acid Nitric acid, alkali Hydrofluoric acid Ammonia (aqueous or anhydrous) (anhydrous) Hydrogen peroxide Copper, chromium, iron, most metals or their salts, alcohols, acetone, organic materials, aniline, nitromethane, combustible materials Hydrogen sulfide Fuming nitric acid, oxidizing gases Hypochlorites Acids, activated carbon Iodine Acetylene, ammonia (aqueous or anhydrous), hydrogen Mercury Acetylene, fulminic acid, ammonia Nitrates Sulfuric acid Nitric acid (concentrated) Acetic acid, aniline, chromic acid, hydrocyanic acid, hydrogen sulfide, flammable liquids, flammable gases, copper, brass, any heavy metals Nitrites Acids Nitroparaffins Inorganic bases, amines Oxalic acid Silver, mercury Oxygen Oils, grease, hydrogen, flammable liquids, solids, or gases Perchloric acid Acetic anhydride, bismuth and its alloys, alcohol, paper, wood, grease, oils Peroxide, organic Acids (organic or mineral), avoid friction, store cold Phosphorus (white) Air, oxygen, alkalis, reducing agents Potassium Carbon tetrachloride, carbon dioxide, water Potassium permanganate Glycerol, ethylene glycol, benzaldehyde, sulfuric acid Selenides Reducing agents Silver Acetylene, oxalic acid, tartartic acid, ammonium compounds Sodium Carbon tetrachloride, carbon dioxide, water Sodium nitrate Ammonium nitrate and other ammonium salts Sodium peroxide Ethyl or methyl alcohol, glacial acetic acid, acetic anhydrite, benzaldehyde, carbon disulfide, glycerin, ethylene glycol, ethyl acetate, methyl acetate, furfural Sulfides Acids Sulfuric acid Potassium chlorate, potassium perchlorate, potassium permanganate (similar compounds of light metals, such as sodium, lithium) Tellurides Reducing agents
Source: Introduction to Safety in the Chemical Laboratory, Academic Press, 1991.
C-2
APPENDIX D
Example Forms to Implement the Chemical Hygiene Plan
D.2 Inspection Form – Laboratory D.4 Inspection Form – Chemical Storeroom D.5 College Employee Chemical Hygiene Training Record D.6 Request to Procure and Use A Hazardous Chemical D.7. Laboratory Accident/Incident Report Form D.9 Laboratory Accident/Incident: Staff Witness Report D.10 Laboratory Accident/Incident: Student Witness Report D.11 Used Chemical Inventory Form D.12 Request to Remove Used/Waste Chemicals
D.1
West Hills Community College District Inspection Form - Laboratory (page 1 of 2) (Complete and submit to the Science Department Dean for this college)
College Room #
Inspected by Position Date
Courses taught in this laboratory
Is this laboratory (or does it contain) a “designated area”? Yes No
If so, list the chemical(s) for which it is designated
Meets Below Not Item Standard Comments Standard Standard Applicable Room general cleanliness; aisleways clear appearance Ventilation general ventilation operative; auxiliary ventilation to outside Fume hood only required in labs using chemicals with PEL/TLV <50 ppm; draw approx. 100 ft/min; exhausts to outside; not used for storage; general cleanliness Fire type ABC, available within 50 ft. from any point; extinguisher(s) one extinguisher near exit; Class D available within 75 ft. for Mg, Na, etc. Fire blanket non asbestos, available within 50 ft from any point in lab Eyewash(es) double-nozzle; delivers continuous stream of water at minimum 0.4 gal/min. for 15 min.; available within 40 ft from any point in lab (within 25 ft if lab uses chemicals with pH≤2 or ≥12 Shower required in chemistry labs only; available within 100 ft; deliver continuous stream for 10 min. at 30 gal/min Drench hose labs using chemicals with pH ≤4 or ≥9; available within 100 ft deliver continuous stream for 10 min at 3 gal/min Smoke or fire mounted in ceiling in central detector part of lab Master cut-offs readily accessible cutoffs for gas, water, electricity (but not necessarily within the lab) Chemical spill contains splash goggles, chemically resistant kit gloves, neutralizing & absorbing materials, plastic bags, and scooper; available within lab First aid kit readily accessible to lab; contains items approved by DCHO Goggle ready access to UV sterilizer or other approved sterilization means (not necessarily present in the lab)
D.2
Inspection Form - Laboratory (page 2 of 2) Date
College Room #
Meets Below Not Item Standard Comments Standard Standard Applicable Z87.1 chemical splash goggles (with Safety goggles indirect vents); one per person in lab chemically-resistant material; one per Lab apron person in lab non-permeable gloves for preparation Gloves and handling; disposable gloves for lab work Used chemical present for substances in use;
container(s) appropriately labeled Broken glass present in lab area; clearly labeled container Containers of not permanently stored in lab; labeled
chemicals in lab with required information
Posted information Clearly Not Clearly Not Not Comments and locator signs Visible Visible Present Applicable School safety procedure Emergency phone numbers Exit signs Evacuation routes Designated area(s) Good lab practices and safety procedures Equipment: eyewash shower/drench hose fire extinguisher fire blanket first aid kit utility cut-offs
Other inspector comments and concerns
Inspector signature Date
Member of Science Department signature Date
Chancellor/President signature Date
D.3
West Hills Community College District Inspection Form – Chemical Storeroom (Complete and submit to the Science Department Dean for this college) College Room #
Inspected by Position Date
Is the chemical storage area a separate, locked room? Yes No
If not, what means exist to limit access to stored chemicals?
Meets Below Not Item Standard Comments Standard Standard Applicable Room general cleanliness; aisle ways clear; appearance shelves not crowded; no containers above eye level or below knee level; no containers on floor Organization chemicals organized by compatible families; organization posted Shelving secured to wall; shelf “lips” Containers all containers labeled appropriately; no “bulk” quantities Ventilation continuous, to outside air Fire near exit or within 25 ft. of storeroom; extinguisher & Class ABC extinguisher; Class D if fire blanket reactive metals (Na, Mg, etc.) are stored Eyewash and available within 25 ft.; continuous stream shower/drench for 15 min. at 0.4 gal/min (eyewash), 3 hose gal/min (drench hose), 30 gal/min (shower) Smoke/heat ceiling mounted detector Flammable separate, approved cabinet; venting (if storage present) of equal integrity to cabinet Corrosive separate, approved cabinet; nitric acid storage stored separate from others Gas cylinders secured; protective caps in place Refrigerator explosion-proof; used only for biologicals or volatile chemicals Spill kit near exit or within 25 ft of storeroom; goggles, gloves, plastic bags, scooper, neutralizing and absorbing materials
Other inspector comments and concerns
Inspector signature Date
Member of Science Department signature Date Chancellor/President signature Date
D.4
West Hills Community College District College Employee Chemical Hygiene Training Record (to be retained by Science Department Dean and District Chemical Hygiene Officer)
Employee Name Social Security #
Job Assignment Job Location
Training Location Training Date
Trainer Name(s)
Training Method (workshop, videotape, individual orientation, etc.)
The above-named employee has received training, as specified in the school district’s Chemical Hygiene Plan, in the following areas:
Topic Verified by Federal and state chemical hygiene standards, including 29 CFR Part 1910.1450
Location and content of the District’s Chemical Hygiene Plan, and roles and responsibilities under the CHP
Safe practices for handling hazardous chemicals in general; specific practices for designated areas; dealing with used, surplus, and waste chemicals
Information on concepts necessary to understand reference materials, such as PEL, TLV, LD50, and routes of entry; information on hazards of chemicals on the school site, including PELs or other exposure limits
Proper procedures for requesting authorization to obtain and use chemicals considered too hazardous for general school laboratories
Labeling and storage practices, and information to interpret labels
Location and content of MSDS and other reference materials on the properties, safe handling, storage, and disposal of hazardous chemicals in the building
Location and proper use of available protective apparel and equipment
Signs and symptoms associated with exposures to hazardous chemicals used in the laboratory
Methods and observations to detect the presence or release of hazardous chemicals used in the laboratory
Appropriate procedures for responding to and reporting accidents involving chemical exposures
Appropriate first aid techniques (at least one employee per building)
D.5
West Hills Community College District Request To Procure and Use A Hazardous Chemical (Complete and submit to the District Chemical Hygiene Officer for consideration)
Employee name Position Date
College Room #
Name of chemical requested
Common names, if any CAS Registry #
Name and address of Supplier
Quantity requested to obtain Cost
Desired date(s) of use
Name of course in which the chemical will be used
Attach the following materials to support the request. (Incomplete requests will be automatically denied) a. Copy of the specific laboratory activity for which the chemical is needed, together with your rationale for needing to perform the activity; b. Specific description of the hazards associated with the chemical (including PEL or TLV), along with justification that adequate facilities, equipment, and safety apparel are present at the school laboratory to provide a safe working environment in which exposures will not exceed PEL or TLV for the chemical; c. Description of specific handling guidelines (if any), such as from National Cancer Institute, NIOSH, or other recognized agency; d. Documentation that the employee has appropriate certification, as well as sufficient knowledge and skills to handle the chemical in the prescribed manner; e. Estimate of the length of time the chemical will be stored in the school building and justification that school storage facilities are appropriate for housing the chemical; f. Plan for proper disposal of waste products and excess reagents
Employee signature Date
Member of Science Department signature Date
Chancellor/President signature Date
D.6
West Hills Community College District Laboratory Accident/Incident Report (page 1 of 2)
Staff member completing the report: Position
Date of accident/incident: Time of the accident/incident:
Location of the accident/incident
Name/address of supervising employee
Name/address of other persons involved in the accident/incident (reports attached)
Staff/student(s) who witnessed the accident/incident:
A. Staff (reports attached) B. Students (reports attached)
Total number of witness reports attached
(continued on the next page)
D.7
West Hills Community College District Laboratory Accident/Incident Report (page 2 of 2)
Description of the accident/incident:
Immediate action taken (including first aid administered):
Actions taken or recommended to avoid a repeat of the accident/incident in the future:
Signature of person completing report Date report completed
Signature of Chancellor/President Date
D.8
West Hills Community College District Laboratory Accident/Incident: Staff Witness Report (attach to Accident/Incident Report)
Staff member completing the report: Position
Date of accident/incident: Time of the accident/incident:
Location of the accident/incident
Name/address of supervising employee
Your eyewitness description of the accident/incident:
Signature of person completing report Date report completed
D.9
West Hills Community College District Laboratory Accident/Incident: Student Witness Report (attach to Accident/Incident Report)
Student completing the report: Age:
Date of accident/incident: Time of the accident/incident:
Location of the accident/incident
Your eyewitness description of the accident/incident:
Signature of Witness Date
D.10
West Hills Community College District Used Chemical Inventory Form (Page ______of ______) College Date
Contact Person Phone
List each used chemical container as a separate item. Be sure that the containers are labeled with the same item numbers.
Item # Location
Form (circle one): solid liquid gas solution Quantity (volume or mass):
Contents: Chemical Name Approx. Percentage (if mixture)
Item # Location
Form (circle one): solid liquid gas solution Quantity (volume or mass):
Contents: Chemical Name Approx. Percentage (if mixture)
Item # Location
Form (circle one): solid liquid gas solution Quantity (volume or mass):
Contents: Chemical Name Approx. Percentage (if mixture)
Item # Location
Form (circle one): solid liquid gas solution Quantity (volume or mass):
Contents: Chemical Name Approx. Percentage (if mixture)
All used chemicals must be stored in approved, labeled containers and housed in a designated, approved location. Signature of person preparing inventory Date
D.11
West Hills Community College District Request to Remove Used Chemicals (Page ___ of ____) (Send this form to the District Chemical Hygiene Officer) College Date
Contact Person Phone
Use this form to initiate the removal process for any used chemicals no longer to be kept on college premises. List each used chemical container as a separate item (be sure the container is labeled with the same item number).
Item # Location
Form (circle one): solid liquid gas solution Quantity (volume or mass):
Contents: Chemical Name Approx. Percentage (if mixture)
Item # Location
Form (circle one): solid liquid gas solution Quantity (volume or mass):
Contents: Chemical Name Approx. Percentage (if mixture)
Item # Location
Form (circle one): solid liquid gas solution Quantity (volume or mass):
Contents: Chemical Name Approx. Percentage (if mixture)
Signature of person filing this request Date
Signature of Science Department Dean Date
Signature of Chancellor/President Date
D.12
APPENDIX E
Training Documentation Log Annual CHP Training Log
Date: Building Location: Room:
CHO:
Print Name Signature Phone Email
E.1
APPENDIX F
Fire Protection for Laboratories Using Chemicals
Fire safety equipment easily accessible in the laboratory must include a fire extinguisher (type ABC) and may include fire hoses, fire blankets, and automatic extinguishing systems.
F.1
APPENDIX G
Science Safety Handbook for California Public Schools
G.1
APPENDIX H
Chemical Hygiene Officer Certification
Education
Applicants must posses an earned degree in one of the chemical, physical, biological, industrial hygiene, environmental, or health and safety sciences from an institution acceptable to the National Registry in Clinical Chemistry Board or have academic training in chemistry, physics, or biology with at least 24 semester hours (36 quarter hours) in chemistry. Acceptable institutions are those accredited by regional associations.
Experience
Applicants must have at least one year of employment experience in a laboratory using chemicals as reagents or reactants or employment experience relevant to safety and health issues in laboratories.
H.1
APPENDIX I
2001 CALIFORNIA BUILDING CODE TABLE 3-D.1 EXEMPT AMOUNTS OF HAZARDOUS MATERIALS, LIQUIDS AND CHEMICALS PRESENTING A PHYSICAL HAZARD BASIC QUANTITIES PER LABORATORY SUITE
I.1
CIENCECIENCE AFETYAFETY HHANDBOOKHANDBOOK A N D B O O K forfor CaliforniaCalifornia Public Public Schools Schools
19991999 EDITION EDITION
CALIFORNIA DEPARTMENT OF EDUCATION • SACRAMENTO, 1999
OF T E EN D M U T C R A A T I P O
E N
D
S T A A I T N E R FO Publishing Information I OF CAL
The Science Safety Handbook for California Public Schools (1999 Edition) was developed by the Science and Environmental Education Unit, California Department of Education. The names of those involved in the development of the document appear in the acknowledgments.
This publication was edited by Sheila Bruton, working in cooperation with Bill Andrews and David Hammond of the Science and Environmental Education Unit. It was designed and prepared for photo-offset production by the staff of CDE Press, with the cover and interior design created and prepared by Juan Sanchez. Typesetting was done by Jeannette Huff.
It was published by the Department of Education, 721 Capitol Mall, Sacramento, California (mailing address: P.O. Box 944272, Sacramento, CA 94244-2720). It was distributed under the provisions of the Library Distribution Act and Government Code Section 11096.
© 1999 by the California Department of Education All rights reserved
ISBN 0-8011-1445-4
Ordering Information Copies of this publication are available for $17.50 each, plus shipping and handling charges. California residents are charged sales tax. Orders may be sent to CDE Press, Sales Office, California Department of Education, P.O. Box 271, Sacramento, CA 95812-0271; FAX (916) 323-0823. See page 179 for complete information on payment, including credit card purchases, and an order blank. Prices on all publications are subject to change.
A partial list of other educational resources available from the Department appears on page 178. In addition, the Educational Resources Catalog describing publications, videos, and other instructional media available from the Department can be obtained without charge by writing to the address given above or by calling the Sales Office at (916) 445-1260. Notice The guidance in the Science Safety Handbook for California Public Schools (1999 Edition) is not binding on local educational agencies or other entities. Except for the statutes, regulations, and court decisions that are referenced herein, the document is exemplary, and compliance with it is not mandatory. (See Education Code Section 33308.5.)
ii CONTENTS
Preface ...... vii Acknowledgments ...... viii School District Emergency and Safety Procedures ...... ix 1. Introduction ...... 1 A. Responsibilities of Students and Parents ...... 2 B. Reasonable Laboratory Class Size ...... 2 C. Teacher’s Liability ...... 4 D. State and Federal Legislation Affecting Science Instruction ...... 5 2. First Aid ...... 9 A. General Information ...... 9 B. Bites by Snakes, Spiders, Insects, and Mammals ...... 9 C. Burns ...... 11 D. Eye Injuries ...... 12 E. Exposure to Poisons ...... 13 F. Cardiopulmonary Resuscitation (CPR) ...... 14 G. Shock ...... 15 3. General Laboratory Safety Precautions ...... 17 4. Safety in the Biology Laboratory ...... 21 A. Human Blood Sampling ...... 21 B. Epithelial Tissue Study ...... 23 C. Use of Microscopes and Hand Lenses ...... 23 D. Experiments with Bacteria and Fungi ...... 23 E. Special Concerns in the Study of Fungi and Molds ...... 23 F. Operation of Pressure Cooker for Sterilization ...... 24 G. Extraction of Chlorophyll, Using Flammable Solvents ...... 24 H. Risks in Use of Acrylamide ...... 24 I. Risks in Use of Ethidium Bromide ...... 25 J. Risks in Use of Formaldehyde ...... 25 K. Instruments and Specimens Used in Dissection ...... 26 L. Alternatives to Dissection ...... 27 M. Handling of Laboratory Animals ...... 27 N. Insect-Killing Jars ...... 27
iii 5. Safety in the Chemistry Laboratory ...... 29 A. Laboratory Practices ...... 29 B. Students’ Safety Precautions ...... 30 C. Teachers’ General Safety Precautions ...... 30 D. Chemical Health Hazards ...... 31 E. Steps for Establishing a Safer Chemicals Storage Area ...... 32 F. Labeling of Chemical Reagents ...... 42 G. Potentially Hazardous Chemicals ...... 43 H. Substances Containing Asbestos ...... 74 I. Use and Disposal of Ethers ...... 74 J. Standards in the Use of Lead ...... 74 K. Handling and Cleanup of Mercury ...... 75 6. Safety in the Physics Laboratory ...... 77 A. General Safety Practices ...... 77 B. Electrical Devices and Connectors ...... 78 C. Model Rocket Launchings on School Sites ...... 78 D. Use and Hazards of Lasers ...... 79 7. Additional Safety Practices ...... 83 A. Fire Prevention and Control ...... 83 B. Use of Animals in the Classroom ...... 84 C. Eye Safety ...... 85 D. Eyewash Station ...... 88 E. Safety on Field Trips ...... 88 F. Poisonous Plants ...... 89 G. Ionizing Radiation ...... 94 H. Earthquake Preparation ...... 97 I. Waste Reduction ...... 102 J. Employees’ Exposure to Hazardous Chemicals ...... 105 K. Employees’ Exposure to Bloodborne Pathogens ...... 106
Appendixes A. Liability and the Science Teacher ...... 109 Liability of Teachers for Laboratory Safety and Field Trips ...... 110 B. Legal Citations ...... 111 C. Reimbursement for Removal and Disposal of Chemicals ...... 137 D. Science Classroom First-Aid and Safety Materials ...... 140 Sample Accident Report ...... 141
iv E. Regional Poison Centers ...... 142 F. Sample Safety Regulations for Science Students; Student Science Safety Contract ...... 143 G. Sample Science Laboratory Safety Test ...... 146 H. Sample Safety Checklist for Science Instruction, Preparation, and Storage Areas ...... 151 I. End-of-Year Safety and Energy-Savings Procedures ...... 154 J. Sample Biological Science Laboratory Regulations ...... 155 K. Toxic Substances Control Regional Offices ...... 158 L. Science Laboratory Safety/Liability Checklist ...... 159 M. Sample Chemical Inventory ...... 161 N. Department of Transportation Hazard Classes ...... 162 O. Carcinogen “Report of Use” Form ...... 164 P. Sample Physical Science Laboratory Regulations ...... 167 Q. Safety Precautions for Rocket Launchings on School Sites ...... 170 R. Sample Permission Slip: Field Trip ...... 172 S. Outbreaks of Coccidioidomycosis Associated with Field Work ...... 173 T. Disposal of Empty Containers ...... 174 Selected References ...... 175
List of Tables 1. Explosive Chemicals ...... 33 2. Extremely Hazardous Chemicals for Prompt Disposal ...... 39 3. Hazardous Chemicals Reference Table ...... 46 4. Recommended Supplies of Safety Devices for Eyes ...... 86 5. Effects of Some Poisonous Plants ...... 90
v PREFACE
The Science Safety Handbook for California Public Schools has been prepared to help science teachers, administrators, and other school staff members understand and avoid situations in which accidents might occur in the science laboratories or on field trips and outdoor education experiences. However, no publication can completely describe the procedures for ensuring safety under all condi tions and in all situations; therefore, the authors, editorial staff, and publisher cannot be responsible for errors in publication or for any consequences arising from the use of the information published in this handbook. The suggestions contained in this publication are generally agreed upon and are recom mended for consideration by all California science teachers. Because this publication has been pre pared for statewide distribution, not all of the recommended policies are appropriate for adoption in all school districts. The ideas presented may be adapted to meet the needs of teachers and students in each district. This publication is designed for use by laboratory instructors and, therefore, provides minimal information directed to students, parents, and administrators about the safety procedures necessary in the science laboratory. Some materials, such as parental consent forms and sample student safety contracts, have been included in the appendixes to help teachers communicate with other audiences.
SONIA HERNANDEZ ROBERT A. CERVANTES Deputy Superintendent Administrator Curriculum and Instructional Academic Support Office Leadership Branch
STUART GREENFELD WILLIAM H. ANDREWS Assistant Superintendent Consultant High School Division Environmental Education Office
vii ACKNOWLEDGMENTS
Although the California Department of Education assumed the role of coordinator in compiling this handbook, the work was a collaborative effort. A number of individuals representing various state agencies and educational and research institutions gave a great deal of their time in making this handbook possible. A special acknowledg ment is due to:
Doug Adams Sheila Mackenzie Safety Office Mathematics, Science, and Environmental Education Unit San Diego City Schools California Department of Education Donald B. Alger Jack S. McGurk Chemistry Department Department of Health Services California State University, Chico Sacramento John Baker Les Michaels Safety Office Health and Technical Services San Diego City Schools California Occupational Safety and Health Administration Frank Ciofalo Walter Milne Deputy Chief of Health and Technical Services Director of Health and Safety California Occupational Safety and Health Administration California Institute of Technology Patricia Coyle Robert Nakamura Associate Toxicologist Special Studies Unit Health Evaluation System and Information Services California Occupational Safety and Health Administration California Health and Welfare Agency Willa D. Ramsay Dennis Fisher Physics Teacher Associate Director of Plant Operations Madison High School, San Diego Lawrence Livermore National Laboratory Barbara Rohde Judi Frantz Office of Public and Government Liaison Department of Toxic Substances Control Department of Toxic Substances Control California Environmental Protection Agency Jon Rosenberg Philip D. Gay (Retired) Health Evaluation System and Information Services Science Education Specialist California Health and Welfare Agency San Diego City Schools Jim Stratton Jack Gerlovich Office of Environmental Health Hazard Assessment Assistant Professor of Science Education California Department of Health Drake University Fran Stricker Jack Grube Director of Educational Services Administrator Animal Protection Institute Science Laboratory Specialist Project Jim Tripod David Hammond (Retired) Environmental Health and Safety Office Manager, High School Curriculum Unit University of California, Irvine California Department of Education Susan Wainwright Barbara Hemmingsen Mathematics, Science, and Environmental Education Unit Professor of Microbiology California Department of Education San Diego State University J. Scott Hildum ______Laser Safety Officer Note: The titles and locations of the persons included in this list Lawrence Livermore National Laboratory were current at the time this document was developed.
viii SCHOOL DISTRICT EMERGENCY AND SAFETY PROCEDURES
Note: Insert a copy of your school district’s emergency procedures and your school’s chemical hygiene plan (California Code of Regulations, Title 8, General Industry Safety Orders, Section 5191). Include evacuation plans, hazardous materials spill procedures, and so forth. Enter your important local tele phone numbers here.
Important Telephone Numbers
Standard Emergency Number 911
Ambulance Source ______
Animal Control (Pound) ______
California Division of Industrial Relations ______(Safety Concerns)
City/County Health Department ______
District/County Science Specialist ______(Name)
District Safety Officer ______(Name)
Fire Department ______
Hospital______(Name)
Regional Poison Center (see Appendix E) ______
Police/Sheriff ______
School Health Service ______
Toxic Substances Control Office ______(Contact for Chemical Disposal) ______(Other)
ix 1 INTRODUCTION
1.
I A. Responsibilities of Students and Parents 2 NTRODUCTION B. Reasonable Laboratory Class Size 2 C. Teacher’s Liability 4 D. State and Federal Legislation Affecting Science Instruction 5
Note: Procedures discussed in this handbook involve potential dangers to persons, animals, and other living things and, therefore, should be performed only by persons who are technically trained and qualified. 1. INTRODUCTION
ABORATORY ACTIVITIES AND DEMONSTRATIONS appreciate scientific methods. The National Science represent an essential part of effective science Teachers Association (NSTA) promotes extensive use L teaching. Written materials and pictures can of laboratory investigations and field trips in science convey an enormous amount of information, but instruction and urges that “school districts and teachers students more fully understand the concepts related to should share the responsibilities of establishing safety science when they participate in or observe learning standards and seeing that they are adhered to.”2 activities involving laboratory experiments and Science teachers must be advocates of safety and demonstrations. In addition, those activities allow have the information and attitudes necessary to inform students to learn the processes and techniques of community and school groups and involve them in science laboratory investigation. Students who go to support of activity-based science classes. School colleges and universities and take advanced science administrators and district administrative staff must be courses are expected to know laboratory procedures. active supporters of hands-on science experiences. The Science Framework for California Public Schools, Administrators must be kept informed of laboratory K–12, specifies that “of the total time spent learning activities and concomitant safety precautions and must science, at least 40 percent should be involved in devote resources to make such experiences possible. activity-based lessons.”1 This concept applies in Parents, too, must be aware of and approve the labora kindergarten through grade twelve. tory experiences their students will have. Science teachers are in a unique position to orient school administrators to the attitudes, skills, rational thinking processes, and knowl edge resulting from laboratory activities. Many science laboratory exercises use readily available materials and may be inexpensive to conduct. This information should be conveyed to administrators to increase their appreciation of the number, variety, and cost effectiveness of experiments. The main point is that admin istrators who observe student motivation resulting from laboratory participation will be more likely to increase their support for activities requiring more resources. To ensure that support, science teachers will need to provide evidence that appropriate safety Although many science activities present potential precautions have been taken. This emphasis hazards, reasonable and prudent safety practices on safety is reflected in the guidelines of the Interna greatly reduce the likelihood of accidents. When tional Science and Engineering Fair (ISEF), which has students adhere strictly to standard safety precautions, established rules that are “intended to ensure the safety they are unlikely to encounter any risks greater than of students, to protect the subjects and environments those they might encounter in physical education, studied, and to limit the liability of the adults who 3 vocational education, or home economics classes. assist with the projects.” Knowing about possible hazards and taking precau tions are the basis for creating a safe learning environ 2“Liability of Teachers for Laboratory Safety and Field Trips,” in NSTA Handbook, 1994-95. Arlington, Va.: National Science Teachers Associa ment. All students studying science benefit from tion, 1994, p. 242. See a reprint of this position statement in Appendix A. practicing safety procedures and from learning to 3“ISEF Operational Guidelines for Scientific Review Committees and Institutional Review Boards.” Included with the International Rules for Precollege Science Research: Guidelines for Science Fairs, June 1995– 1Science Framework for California Public Schools, K–12. Sacramento: May 1996. Washington, D.C.: Science Service, Inc., 1995. California Department of Education, 1990, p. 160.
1 2 Chapter 1. Introduction
Responsibilities of Students • Correct methods for storing, handling, and dispos A ing of surplus, waste, and deteriorated chemical and Parents substances • Appropriate, safe use of heat sources in the labora Through their own educational background and tory training, most science teachers have learned to use safe • First-aid procedures laboratory techniques as a matter of course. Because • Prompt notification to appropriate individuals or many students have not had the opportunities at home agencies of any dangerous or potentially dangerous and in school to observe and practice safety proce conditions dures, the science laboratory is a good place to begin • Appropriate, safe, and humane treatment of ani learning the fundamentals. Students have a responsi mals bility to themselves and their classmates to learn and • Prohibition of the use or presence of any venomous observe safety practices in all participatory science animals, poisonous plants, or plant pests activities. In addition, students should adopt positive • Proper fire prevention and control techniques attitudes about the need for safety in a laboratory • Correct methods for cleanup after experiments setting. Students’ interest in science activities must be • Proper behavior and courtesy in a laboratory channeled constructively so that capricious, careless situation actions do not occur. • Earthquake-safe behavior and evacuation routes The following practices, skills, or areas of knowl edge are among the issues dealt with in this handbook Parents should be aware of the kinds of science and should be taught in most laboratory classes (see laboratory activities that will be conducted and be also Appendix B, Education Code Section 51202): encouraged to sign consent forms for their children’s • Proper eye-care safety practices participation. The consent forms (see examples • Proper handling of glassware and glass tubing included in appendixes F, J, and P) do not constitute a • Proper setup and handling of electrical equipment legal release from joint and several liability but are a • Safe use of chemicals in the laboratory way of informing parents that safety procedures exist at school and are a part of the students’ safety training. Consent forms should be considered contracts for partnership, not abdication of control. Parents are welcome in the science laboratories, just as they are in other classes. (Of course, they will have to wear protective goggles and follow other safety procedures expected of the students.) Parents are encouraged to support the school science program and to reinforce the curricular objectives of the course through family activities, such as museum visits, field trips, and so on. Parents of students participating in science fairs should expect to work with the teacher to ensure that safety procedures are understood and adhered to by all.
B Reasonable Laboratory Class Size
No current legal mandate prescribes special limits on class size in science laboratories. The Uniform Fire Code classifies science laboratory classes as academic subjects and specifies 20 square feet per student as a minimum standard, in contrast to a vocational educa tion class for which the requirement is 50 square feet per student. In reality, more than 20 square feet per B. Reasonable Laboratory Class Size 3
pupil are required for hands-on laboratory science laboratory period; or other teachers may be willing to activities. That criterion is reflected in California Code help supervise the laboratory. Another alternative is to of Regulations, Title 2, Section 1811(g)(2), which schedule additional laboratory sections to reduce the requires the state architect to design laboratory class class size. Teachers should express their safety con rooms for occupancy by 26 students in grades seven cerns, in writing, to their department chairperson and through twelve or 24 students in grades nine through school-site administrator. Under no circumstances twelve. These design specifications are generally should laboratory instruction proceed when the understood by state and local agencies to be equivalent number of participating students exceeds the design to 1,300 square feet of floor space, including prepara capacity of the laboratory. tion and storage areas. Therefore, teachers and administrators need to Students’ Safety Experience take several considerations into account in establishing In determining laboratory class size, the teacher, reasonable limits on the number of students in a department head, and principal should assess the laboratory setting to ensure maximum safety within students’ backgrounds in relation to safety. Some the science laboratory. These considerations include: groups of students come to the science laboratory with 1. The space required for each student to perform safety training; these groups include students from experiments safely previous science (laboratory) classes and from many 2. The safety features in the design of the facilities vocational education courses. Students who have been or space instructed in safety and first-aid procedures are less at 3. The level of maturity and safety knowledge that risk than those who lack such training. In addition, students bring to the science laboratory some groups of students demonstrate a more mature 4. The number of students that one teacher can capacity for greater responsibility and, therefore, allow supervise during a potentially dangerous activity a greater sense of security in the laboratory. Section A 5. The nature and degree of increased hazard and of this introduction addresses the students’ responsibil liability when the class size exceeds 24 students ity to learn safety practices; the materials in the references and appendixes provide the teacher with One of the Science Framework guidelines apply additional help in preparing students for safety. ing to safe conditions for science instruction encour ages the practical attitude that “the number of students Facilities in the laboratory classroom should be determined by No amount of student screening can make up for factors such as safety, number of stations, and total overcrowded or potentially unsafe laboratory settings. classroom square footage, rather than school schedul A primary concern is the physical distance between ing needs.”4 students and between work stations in the laboratory. Many school laboratory stations that are designed for Laboratory Capacity two pairs of students add a fifth student in the aisle. Faculty cannot be expected to monitor an over This practice crowds the students and blocks traffic crowded laboratory when potentially hazardous lanes, inviting accidents and preventing orderly experiments are being conducted. No one, whether evacuation and administration of first-aid procedures. student, teacher, or administrator, wants the increased Most laboratories were designed for a specific risk of having too many students in a science labora number of students, and that number should not be tory class. But overcrowding still occurs. It is a exceeded. For example, a chemistry classroom with a difficult risk-benefit decision for school administrators single vented hood was not designed for volatile toxic to set limits on laboratory class size. However, if a chemicals to be tested simultaneously by 30 or more large number of students must be placed in an inad students. Therefore, prudent planning of the laboratory equately designed facility, there are ways to provide program is necessary. Similarly, laboratories with supervisory assistance for the teacher. An obvious single or distant eyewash and first-aid stations cannot alternative is to add an advanced high school student, a accommodate multiple injury or emergency victims. college student, or a retired science specialist as an Alternative actions must be considered. aide (monitor) during the potentially hazardous Teachers are encouraged to work with their administrators to identify and alleviate potential 4Science Framework, p. 178. 4 Chapter 1. Introduction
hazards due to overcrowding and limitations in Posting safety guidelines and procedures (sug facilities. The objective should be to guarantee the gested or sample study sheets for safe use of chemi safest possible environment in which to conduct cals, lasers, heating, and so on) is a recommended experiments without reducing the number or quality of practice for science classrooms, but the courts have activity-based science lessons. declared posting to be insufficient, in and of itself, to ensure students’ safety. The science teacher must continually remind students of both general and C Teacher’s Liability specific hazards before the performance of laboratory activities in which any element of danger might exist. Laws and regulations at the national, state, county, If a textbook or laboratory manual specifies a danger city, and school district levels are explicit enough to ous procedure, which neither the students nor the place direct responsibility on teachers, administrators, instructor can reasonably carry out, then the teacher school board members, and school district science must ensure that the procedure is not followed but is specialists for the safety of students in science class replaced with a safe one. Students should not be rooms. In the existing climate of accountability and allowed unsupervised access to potentially dangerous liability for the safe conduct of educational processes, materials or equipment and should be under continual the science teacher comes under close scrutiny. supervision in all laboratory situations (for the safety Although protected to a degree by a school district’s of both student and equipment). Monitoring or super legal resources, the teacher is vulnerable to profession vising a laboratory setup during passing periods is an ally and personally damaging lawsuits. essential consideration. It is important to plan preventive steps that will minimize accidents and reduce both indi vidual and district liabilities. Essentially, such steps include effective safety instruction, careful supervision of all activities, and proper mainte nance of laboratory and classroom equipment. Because school districts and the classroom instructors, on occasion, may become involved when students are injured or negligence occurs, staff should recognize that the court examines the circumstances and conduct of the responsible individuals to ascertain whether their conduct, actions, judgment, and behavior were reasonable and prudent under the given circumstances. Through an analysis of the actions taken by the school, the school district, and the individual, the court Specific safety instruction and testing are highly determines the degree of responsibility that can be recommended as an integral part of every science attributed to the parties involved. The court also tests classroom procedure. This handbook includes sug individuals, using the “reasonable man” rule, to gested safety procedures and a student safety test that determine whether the individual exercised the proper may be adapted for use in the teaching of various degree of caution and judgment that an average person scientific disciplines (see Chapter 3 and Appendixes F, of his or her training and background would have G, J, and P). The checklist in Appendix H will be exercised under similar circumstances. (See Appendix helpful in assessing the safety features of classroom/ A for [1] sample cases testing the liability of science laboratories, preparation areas, and storerooms. And teachers; and [2] the NSTA’s position statement titled the “Science Laboratory Safety/Liability Checklist” in “Liability of Teachers for Laboratory Safety and Field Appendix L is designed to assist department chairs and Trips.”) Fortunately, many resources exist to help administrative staff in evaluating the effectiveness of teachers gain expertise in safe ways of conducting facilities and established procedures regarding acci demonstrations and laboratory activities. dent prevention and the potential liability of the school or school district. D. State and Federal Legislation Affecting Science Instruction 5
State and Federal Legislation School districts are encouraged to take steps to D ensure that hazardous materials are properly used Affecting Science Instruction and stored; the governing boards may request consultation services from the California Occupa Legislative enactments since 1982 have had a tional Safety and Health (Cal/OSHA) Consulta significant impact on safety in science instruction and tion Service. on the duties of science teachers. The following are the topics of those enactments: 2. Removal of chemicals (Education Code Section 1. Hazardous materials education (Education Code 49411) Section 49340 et seq.) The California Department of Education, in 2. Removal of chemicals (Education Code Section cooperation with the Division of Occupational 49411) Safety and Health, shall prepare a list of chemi 3. Occupational exposure to hazardous chemicals in cals used in school programs that includes the laboratories; chemical hygiene plan (California potential hazards and estimated shelf life of each Code of Regulations, Title 8, General Industry chemical or chemical compound and develop Safety Orders, Section 5191) guidelines for school districts for the regular 4. Bloodborne pathogens (California Code of removal and disposal of all chemicals whose Regulations, Title 8, General Industry Safety estimated shelf life has elapsed. Orders, Section 5193) 5. Hazard communication; material safety data sheets (California Code of Regulations, Title 8, General Industry Safety Orders, Section 5194) 6. Repeal of requirement for obtaining an extremely hazardous waste disposal permit (Health and Safety Code Section 25153) 7. Hazardous materials release response plans and inventory (Health and Safety Code, Chapter 6.95, Section 25500 et seq.) Significant excerpts of these (and other) laws are cited in Appendix B. Summaries of the recent enact ments are provided below: 1. Hazardous materials education (Education Code Section 49340 et seq.) This legislation recognizes the potentially hazard ous nature of materials and procedures used in school science laboratories and the need for educators to increase the awareness of persons dealing with the materials to minimize the dan gers. Each school is encouraged to designate a trained member of its professional staff as the building laboratory consultant responsible for The county superintendent of schools may imple reviewing, updating, and carrying out the school’s ment a system for disposing of chemicals from adopted procedures for laboratory safety. schools within the county or may permit school The Legislature urges the California Department districts to arrange for the disposal of the chemi of Education to assume the leadership necessary cals. to provide qualified individuals with the skills and Note: School districts and county departments of materials to assist schools and teachers in the education can request reimbursement for the costs development of their laboratory safety policies of implementing and maintaining a program for and procedures. the regular removal and disposal of all chemicals 6 Chapter 1. Introduction
whose shelf life has elapsed, in accordance with Employers are required to establish a written the guidelines, if they certified to the Superinten exposure control plan (ECP) designed to eliminate dent of Public Instruction by June 30, 1988, that or minimize employee exposure. The ECP must the district was in compliance with the guidelines. contain at least the following elements: See Appendix C for more information on reim • Determination of employees who may be bursable costs and details for filing claims for exposed to bloodborne pathogens (school reimbursement. nurses, physical education teachers, school 3. Occupational exposure to hazardous chemicals in security personnel, science teachers) laboratories; chemical hygiene plan (California • Methods of compliance (engineering and Code of Regulations, Title 8, General Industry work practice controls, personal protective Safety Orders, Section 5191) equipment, houskeeping procedures) • Hepatitis B vaccination This legislation requires all employers engaged in • Postexposure evaluation and follow-up the laboratory use of hazardous chemicals to take • Hazard communication information (labels specific action toward minimizing employee and signs) and training exposure to such chemicals. Employers must • Recordkeeping develop a chemical hygiene plan that includes: • Safe operating procedures Because science classes include a variety of • Protective equipment hands-on laboratory activities in which the use of • Maintenance of proper labeling on hazardous glassware and sharp instruments may result in substances cuts and abrasions, science teachers should be an • Retention of all MSDSs received from integral part of and in compliance with their vendors; MSDSs to be made available to school’s exposure control plan. employees 5. Hazard communication; material safety data • Employee information and training sheets (MSDS) (California Code of Regulations, • Provisions for medical consultations and Title 8, General Industry Safety Orders, Section examinations 5194) • Designation of a chemical hygiene officer to According to Section 5194 of the General Indus implement and maintain the plan try Safety Orders, laboratories not engaged in Employee information and training on the hazards either production of hazardous substances for of chemicals present in the work area shall be commercial purposes or provision of quality provided at the time of an employee’s initial control analysis for production processes are assignment to his or her work area and prior to partially exempt from the requirements of obtain assignments involving new exposure situations. Refresher information and training shall be provided at intervals determined by the employer. The chemical hygiene plan shall be readily available to employees, employee representatives, and, on request, the Chief of the Division of Occupational Safety and Health. 4. Bloodborne pathogens (California Code of Regulations, Title 8, General Industry Safety Orders, Section 5193) This regulation applies to all employers whose employees are subject to reasonably anticipated exposure of their skin, eyes, or mucous mem branes, or through parenteral contact, to blood or other potentially infectious materials as a result of the performance of the employees’ duties. D. State and Federal Legislation Affecting Science Instruction 7
ing a material safety data sheet (MSDS) from the The code requires every county to implement, manufacturer, of complying with the written through a designated administering agency, hazard communication program, and of labeling existing law providing for a governmental re containers (except as required by other safety sponse to a release or threatened release of orders regulating labels) when all the following hazardous substances. (A city could assume that conditions are satisfied: (1) all exposed employees responsibility within its boundary.) (professional, technical, janitorial, and mainte Any business which handles a hazardous material nance) are under the direct supervision and must establish a specified business plan, in regular observation of an individual who has accordance with the standards of the Office of knowledge of the physical and health hazards and Emergency Services, for emergency response to a emergency procedures involved; and (2) the release or threatened release of the hazardous supervisor conveys this knowledge to employees in material. terms of safe work practices. Such exempted laboratories must also ensure that labels of Any business which handles a hazardous material incoming containers of hazardous substances are must submit a specified inventory annually to the not removed or defaced and must maintain any administering agency. MSDSs that are received with incoming ship Pursuant to the provisions of Section 25503.5, ments of hazardous substances and ensure that businesses which have less than 500 pounds or those MSDSs are readily available to laboratory less than a total of 55 gallons or 200 cubic feet, at employees. standard temperature and pressure (for com 6. Repeal of requirement for obtaining an extremely pressed gas), of a hazardous material may be hazardous waste disposal permit (Health and exempt from establishing and implementing an Safety Code Section 25153) emergency response plan. No special or additional permits are now required Note: A handbook entitled Guide to Hazardous for the storage, treatment, transportation, and Substances Reporting Requirements was devel disposal of extremely hazardous waste. Such oped in 1991 by the California Environmental waste is subject to the same requirements as Protection Agency (Cal/EPA) and the Chemical hazardous waste. Emergency Planning and Response Commission to help organizations comply with this legislation. Producers and transporters of extremely hazard Copies are available for $30 each from: ous waste are required, on an annual basis, to notify and to send a tax return to the Board of Cal/EPA Environmental Information Equalization. On receipt of a bill from the Board, 555 Capitol Mall, Suite 3525 the business is to pay an annual fee. Sacramento, CA 95814 7. Hazardous materials release response plans and Make checks payable to Environmental Informa inventory (Health and Safety Code, Chapter 6.95, tion. Section 25500 et seq.) 2 FIRST AID
A. General Information 9 B. Bites by Snakes, Spiders, Insects, and Mammals 9 C. Burns 11 D. Eye Injuries 12 E. Exposure to Poisons 13 F. Cardiopulmonary Resuscitation (CPR) 14 G. Shock 15
2.
F
IRST
A
ID
Note: Procedures discussed in this handbook involve potential dangers to persons, animals, and other living things and, therefore, should be performed only by persons who are technically trained and qualified. 2. FIRST AID
NDER NORMAL CIRCUMSTANCES THE SCHOOL Once assistance is given, it should be continued nurse will direct the activities necessary for until the problem is resolved or until the patient is Utreatments of illness, injury, or other health released to qualified medical help, the parent, or problems of students. However, at times the nurse may another responsible person. Measures should be taken not be available for first aid on the school premises to reduce any anxiety or fear that the injured student or because his or her other responsibilities may include other students may experience. A written accident making home calls, transporting students, and engag report should be given to the school-site administrator ing in health education duties. At those times the when any such incident occurs; see Appendix D for a teacher needs to take appropriate action. Each science sample Accident Report. classroom should be equipped with appropriate first- aid and safety materials (see Appendix D). Do’s in First Aid 1. Do be cool, calm, and collected. Most cases are not serious. 2. Do obtain staff assistance, if necessary. 3. Do handle the person as little as possible. Do not move the person until the evaluation is complete. On completion of the emergency-handling phase: 4. Do check with the victim and with any witnesses about what happened. 5. Do make a prompt, complete, and accurate report of the incident to the department chairperson and the administration. 6. Do be concerned with injuries that occurred on the way to and from school as well as those that occur at school. Don’ts in First Aid 1. Don’t give liquids (or medicines) to an uncon scious person. 2. Don’t try to arouse an unconscious person. 3. Don’t cut the skin, break blisters, and so forth. A General Information 4. Don’t diagnose. 5. Don’t give medical advice. If a student becomes ill or is injured, the teacher is 6. Don’t reduce dislocations. expected to act in an informed and objective manner, 7. Don’t transport an injured student in a private car. with a minimum of emotional expression. The teacher 8. Don’t send a student home before consulting a needs to evaluate the problem, with special attention to parent. the following symptoms: 9. Don’t treat injuries that happened at home. • Difficulties in breathing—Start artificial respiration if breathing is absent; obtain a trained person to give CPR, if needed. B Bites by Snakes, Spiders, • The presence of bleeding—If necessary, control the Insects, and Mammals bleeding in compliance with the school’s bloodborne pathogens exposure control plan. Rattlesnakes are the most common naturally • The presence of shock—If necessary, initiate occurring poisonous snakes in California. They are treatment. common in canyons, mountains, deserts, and new
9 10 Chapter 1.2. IntroductionFirst Aid
construction areas. Few adolescents or adults die from Spider Bites rattlesnake bites, although such bites inflicted on small 1. Use a cold application and apply soothing lotions, children are considered especially serious. Bites by such as calamine lotion. insects seldom result in death, but the ensuing pain and 2. Refer a student with black-widow spider bites to discomfort may be minimized by early intervention. the nurse and the student’s parents for medical Dogs often come onto the school grounds and bite attention. Generally, the bites are not considered students, and human bites occasionally occur in to be medically urgent unless the school nurse schools. Such bites often become infected and should alerts you that the student has had an allergic be referred to a physician for treatment and continued reaction. observation. Bee Stings Poisonous Snake Bites 1. Observe the person for an allergic reaction while 1. The victim should be kept at absolute rest. Trans carrying out steps 2 through 6 described below. port the victim to a source of medical attention as Some of the signs to look for would be: soon as possible. Treat for shock. • Difficult breathing 2. Incision of the wound is dangerous and should be • Dry, hacking cough undertaken only by medical professionals. An • Swelling and itching about the eyes incision is a surgical procedure that should be • Sense of constriction in the throat or chest performed by trained specialists. A sterile field • Massive rash and sterile instruments must be used. • Sneezing and wheezing 3. The major effort of the teacher should be to quiet • Sense of uneasiness the victim and effect immediate transportation to These symptoms usually occur within minutes, the nearest medical facility in which an expert and such victims should be seen by a physician evaluation can be followed by the most appropri right away. Occasionally, the reactions are de ate action. When any wound that is caused by a layed. poisonous snake occurs on school premises, 2. Remove the stinger by scraping it with a finger expert emergency-room help would be close nail or the blunt edge of a knife. To avoid releas enough so that a teacher would not have to ing more venom, do not squeeze the end of the perform an incision. stinger by pulling it out with your fingers. 4. Poison information centers recommend the 3. Wash the area of the sting well with soap and following steps: water. a. Keep the victim still. Transport to medical 4. Cover the sting with moistened meat tenderizer care as soon as possible. containing the enzyme papain. (Check ingredients b. Place the injured extremity in a lowered on the label for the word papain.) position to retard the flow of the toxins to 5. Place an ice pack on the sting. Do not put ice the victim’s heart. directly on the skin. Use an ice bag or wrap ice in c. Apply a constricting band 2 to 4 inches (5 to a cloth. 10 cm) above the wound if the bite is on the 6. Seek medical evaluation if the swelling becomes arm or leg. The band should be snug but severe. Observe for infection, especially if stung loose enough to allow blood to flow to the by a wasp or yellow jacket, both of which are limb. known to carry bacteria. d. Cool the extremity with cold compresses, if possible, until the person arrives at the Mammal Bites hospital but do not pack the wound in ice. There is danger of infection and rabies from the e. Do not cut the wound area. A person injured bites of all warm-blooded animals. Students should be at school is usually within one hour of being advised not to approach strange dogs and other ani admitted to an emergency room and receiv mals, especially a familiar pet that is acting peculiarly. ing expert care. Bats and skunks that are active in daytime must be considered rabid. C. Burns 11
First-aid treatment consists of washing and and pain. First aid includes cool water applications or flushing out the wounds thoroughly with strong warm submersion of the burned area in cool water for no soap or detergent solution as quickly as possible. longer than 10 minutes to stop the burning process. Continue the washing for at least 10 minutes. The Follow with a dry dressing, if necessary. value of this procedure is greatest when performed Second-degree burns may result from a very deep during the first hour or two. Refer to parents for sunburn, contact with hot liquids, or flash burns from medical follow-up. Catch the animal, if that is deemed flammable products. These burns are usually of greater safe to do, and obtain information on the animal. Then depth than first-degree burns and have a red appear call the local animal control agency. ance. Blisters are usually present. First aid for second- degree burns entails (1) immersing the burned part in cool water (not in ice water) for a few minutes (water C Burns at room temperature or less is appropriate); (2) apply ing dry, sterile gauze or a clean cloth as a protective Because heat sources and corrosive chemicals are bandage; (3) taking precautions against breaking intact used in many laboratory science activities, there is the blisters or removing tissue; (4) avoiding an antiseptic potential for burns to occur from either source. If preparation, ointment, spray, or home remedy if the someone is burned, the following procedures are burn is severe or covers more than 10 percent of the appropriate: body; (5) keeping affected arms or legs elevated; and (6) seeking medical evaluation. Chemical Burns of the Skin (usually from strong Third-degree burns may be caused by a flame, acids or alkalies) ignited clothing, immersion in hot water, grease scalds, This kind of burn needs to be washed with large contact with hot objects, or electricity. The tempera amounts of water. Use a shower or hose at low pres ture and duration of contact are important in determin sure (a forceful stream of water may further injure the ing the extent of tissue destruction. These burns are burned skin) for at least 10 minutes. Remove clothing usually characterized by deep tissue destruction; white, from the affected area while the skin is being flushed. dark brown, mottled, or charred appearance (at first, Some chemical containers may suggest other helpful the burn may resemble a second-degree burn); and first-aid measures on the label; those may be used for complete destruction of all layers of the skin. First-aid that particular chemical. Do not attempt to neutralize procedures for third-degree burns are as follows: any chemical; by doing so you may cause further 1. Extinguish any smoldering clothing by applying chemical reaction and more damage. Apply a dressing water or by smothering with a fire blanket or any and obtain medical aid by following the serious injury available clothing. or illness routine. • Do not attempt to remove clothing. Burnt Chemical Burns of the Eye clothing may be stuck or melted to the affected area. See section D, “Eye Injuries,” in this chapter. • Do not apply ointments, commercial prepara Nonchemical Burns of the Skin tions, grease, or other home remedies; those The degree or extent of burns and the percentage substances may cause further complications of skin surface involved usually determine the first-aid and interfere with treatment by the physician. measures to be used. In general, adults who have 2. Do not attempt to administer any liquids or suffered burns over 10 percent of their body surface medicines orally to unconscious persons. (or a child with 2 percent to 10 percent burns) require 3. Cover the patient with a blanket. hospitalization. Burns on the face suggest possible 4. If the hands are involved, keep them above the injury to the respiratory tract and may obstruct breath level of the heart. ing as facial swelling increases. Prompt medical 5. Keep burned feet or legs elevated. (The victim attention is imperative. should not be allowed to walk.) First-degree burns mean minor burns, such as 6. Slightly elevate the head of a victim with facial those resulting from overexposure to the sun or from burns. Keep the person under continuous observa light contact with a hot object. The usual signs are tion for breathing difficulty. If respiratory prob redness or discoloration together with mild swelling lems develop, an open airway must be maintained. 12 Chapter 2.1. FirstIntroduction Aid
7. Avoid immersing an extensively burned area or Exposure of the Eye to Chemicals— applying ice water over it; the cold may intensify Acid Burns the shock reaction. Cool water may be applied to Begin first aid for acid burns of the eye as quickly the burned area to relieve pain and stop any as possible. further burning. Follow with the application of a 1. Thoroughly wash the face, eyelid, and eye with dry, clean dressing or sheet. tap water for at least 15 minutes, using the eye 8. Obtain medical assistance immediately by follow wash or eye/facewash station if possible (see ing the serious injury or illness routine provided Chapter 7, section D, “Eyewash Station”). If the for in emergency procedures. victim is lying down, turn the head to the side; Use of a Fire Blanket gently hold the eyelid open and, using the drench hose, apply water from the inner corner of the eye If a student’s clothing catches fire, the student outward. Make sure that the chemical does not should not run. He or she should stop, drop, and roll wash into the other eye. on the ground immediately while another student 2. Cover the eye with a dry, clean protective dressing brings the fire blanket. Then the burn victim should (do not use cotton) and gently bandage in place. roll up in the blanket to smother the flames. The 3. Caution the victim against rubbing the eye. blanket should be held close at the neck to force the 4. Have the victim transported to an ophthalmolo- flames away from the head and hair while the student gist’s office or a hospital emergency room for is rolling up in the blanket. Water, if available, may be further evaluation and treatment. appropriately used with the fire blanket to extinguish the flames. Do not use a fire extinguisher on a person because serious chemical reactions or frostbite (with the use of a CO2 extinguisher) may result from such use.
D Eye Injuries Immediate first-aid treatment for eye injuries may save the eyesight of an injured student. It is important to identify the source of chemical injuries to the eye.
Chemical Burns of the Eye—Alkali Burns Alkali burns of the eye are progressive injuries. An eye that at first appears to have only slight surface injuries may develop deep inflammation and tissue destruction, and the patient may lose eyesight. 1. Flood the eye thoroughly with water for 15 minutes, using the eyewash or eyewash/facewash station. If the victim is lying down, turn the head to the side. Gently hold the eyelid open and, using the drench hose, apply water from the inner corner of the eye outward. Make sure the chemical does not wash into the other eye. E. Exposure to Poisons 13
2. Cover the eye with a dry, clean protective Inhaled Poisons dressing (do not use cotton) and gently bandage 1. Carry the victim immediately, if possible (do not in place. let him or her walk), to fresh air. Open all doors 3. Caution the victim against rubbing the eye. and windows if the victim is too heavy to carry. 4. Take the victim to an ophthalmologist’s office or 2. Loosen clothing. an emergency room for further evaluation and 3. Use appropriate mouth-to-nose or mouth-to- treatment. mouth rescue breathing or cardiopulmonary resuscitation (CPR) or both if the victim is not Other Chemicals in the Eye breathing. Be sure not to inhale the patient’s 1. Hold eyelids open; wash eyes immediately, using breath. Do not stop until the patient breathes or the eyewash or eyewash/facewash station, and help arrives. continue to wash for at least 15 minutes. Make 4. Have someone else dial 911 on the telephone for sure that the chemical does not wash into an emergency medical assistance. unaffected eye. 5. See treatment of shock under section G in this 2. Have someone call the poison control center to chapter. ascertain the need for further medical treatment. (See Appendix E for a list of poison control Ingested Poisons centers.) 1. Call the poison control center nearest you (see Appendix E), give the staff the necessary informa tion, and follow the staff’s instructions. E Exposure to Poisons 2. Be prepared to administer syrup of ipecac to induce vomiting, if required. However, the ipecac Proper storage and safety precautions, including should not be administered unless instructions are correct labeling of all containers (see Chapter 5, provided by the poison control center or a physi section F), are effective in preventing poisoning; cian. Never induce vomiting in a stuporous or instructors should follow those procedures. It is unconscious person. important to identify not only the poison but also the 3. Take the victim to a doctor or medical facility for mode of entry. The danger of poisoning is present, further evaluation and treatment if instructed to do and the teacher must be ready to act immediately. so. Take with you the package or container of the Poison control centers are available to assist in ingested poison, with the intact label(s), as well as evaluating the potential health risks from an exposure any vomited material. Avoid self-contamination. and the need for first aid and further medical manage 4. Note: If there is any delay in the above proce ment. (See Appendix E for a list of poison control dures, the patient may be allowed to rinse out his centers.) or her mouth with water. A small quantity of water The poison control center should be given the (2 to 4 ounces [60 to 120 ml]) may be swallowed following information: to relieve any localized irritation in the throat or • Age of the victim esophagus. It is no longer considered appropriate • Name of the poison involved to give 8 to 16 ounces (240 to 480 ml) to dilute • Amount or degree of exposure the poison in the stomach, unless a stomach tube • Time of ingestion or exposure is in place and suction (aspiration) is proceeding. • Condition of the victim Dilution of the poison will sweep the poison out • Any first aid that has been performed of the stomach (through the pylorus) and beyond The control center staff will provide detailed the reach of the emergency-room gastric pump. instructions about additional steps to be taken. 5. Notify the parents or guardians and arrange for If at any time the victim loses consciousness or them to meet the child at the hospital. develops difficulty in breathing, dial 911 to summon emergency medical personnel. Rescue breathing and Poison (Chemicals) on Skin CPR should be performed, if needed. 1. Remove any clothing with chemicals or poison on it and place the clothing in a plastic bag labeled 14 Chapter 1.2. IntroductionFirst Aid
with the name of the injured person. Avoid self- the proper application of cardiopulmonary resuscita contamination. tion (CPR). 2. Wash the skin with large quantities of cool The CPR procedure consists of: running water. 1. Opening an airway and maintaining the open 3. Call the poison control center to determine the airway need for additional treatment (see Appendix E). 2. Providing artificial ventilation by means of rescue breathing Poison Oak 3. Providing artificial circulation by means of Poison oak is common in wooded areas through external heart compression out California. The skin rash some people develop when they come in contact with poison oak sap is called allergic contact dermatitis. The first exposure to the sap may cause an allergic tendency; repeated exposure may cause skin cells to become sensitized. It is not necessary to touch the plant to develop a rash; the sap can be carried by clothes, tools, pets, and even by the smoke from the burning plant. However, not everyone develops allergies from these plants, and sensitivity varies among individuals. Once the skin is sensitized, a rash develops whenever another contact is made with the sap. Initially, the rash is red and itches. Blistering may occur later. If the rash spreads, some sap has remained on the skin (or reexposure has occurred). The serum from existing rashes does not spread the rash. The treatment for exposure to poison oak is as follows: 1. Wash all exposed surfaces with soap and water. Each science teacher should be familiar with the 2. Wash all clothes, shoes, belts, bedding, and CPR procedure because experience has shown that a animals exposed. stoppage of breathing is seldom isolated from a heart 3. Do not use calamine lotion over the area. stoppage. Even if normal breathing and heartbeat are 4. Use wet soaks with tepid water for 20 to 30 not restored, the injured person can be kept alive by minutes every two hours. this procedure until expert medical assistance is 5. Use baking soda paste to reduce the itching. available. 6. See your family physician for diagnosis and Any condition requiring CPR is a serious medical suggested management. emergency. During the execution of CPR, another staff Note: For further information about poisonous member or responsible individual should be notifying plants, see Chapter 7, section F, “Poisonous Plants.” the parent and having the nurse send for an ambulance and paramedics or the police or sheriff. (See the telephone numbers on page ix in the first tabbed F Cardiopulmonary Resuscitation (CPR) divider section, “School District Emergency and Safety Procedures.”) The ambulance/paramedics crew This procedure must be administered by someone is especially trained for such emergencies, carries who has been trained according to the standards of the hospital emergency-room equipment, and often American National Red Cross or the American Heart communicates with hospital emergency staff, receiving Association. instructions as well as providing information so that Basic life support is an emergency first-aid the emergency-room staff are better able to prepare for procedure that consists of the recognition of airway the patient’s arrival. obstruction, respiratory arrest, and cardiac arrest and G. Shock 15
• If the patient has vomited, save a sample. G Shock • Do not give fluids; do not induce vomiting. • If an unconscious victim is vomiting, logroll Shock from injury is also called traumatic shock. the patient onto his or her side to prevent Body functions are depressed, and death may result, aspiration. During logrolling it is important to even though injuries would not otherwise be fatal. stabilize the head and trunk by manual in-line Look for the following symptoms: immobilization, especially in patients with 1. Pale or bluish skin. In a dark-skinned victim, trauma or suspected trauma to the head or examine mucous membranes inside the mouth or spinal cord. under the eyelids. 7. Fainting or collapse. 2. Moist or clammy skin. 3. Rapid pulse, often too faint to be felt at the wrist. Treatment of shock consists of these measures: 4. Increased breathing rate; shallow breathing if • Keep the victim lying down. there is chest or abdominal pain. • Cover the victim to minimize further loss of 5. Weakness. If the weakness is caused by hemor body heat. rhage, the victim may also be restless and anxious. • Use mouth-to-nose or mouth-to-mouth rescue The patient will complain of deep thirst. breathing or CPR or both if the victim stops 6. Retching or vomiting. Note the following: breathing. GENERAL LABORATORY 3 SAFETY PRECAUTIONS
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Note: Procedures discussed in this handbook involve potential dangers to persons, animals, and other living things and, therefore, should be performed only by persons who are technically trained and qualified. 3. GENERAL LABORATORY SAFETY PRECAUTIONS
HE LABORATORY SCIENCE INSTRUCTIONAL ties involving hazards to the eyes. All persons in program should be carefully planned and dangerous proximity to such laboratory activity T conducted to ensure maximum safety condi (that is, all persons within the laboratory) must tions for all personnel. Teachers who have particular also wear approved eye-protective devices. (Read concerns about safety conditions related to facilities, carefully Chapter 7, section C, “Eye Safety,” and equipment, supplies, curriculum, classroom occupant Education Code sections 32030–32033 [found in load, and so forth should notify their school-site Appendix B].) administrator in writing immediately for assistance in 7. A plumbed-in eyewash station, supported by a relieving the condition. face-and-shower “drench hose,” must be available The following list identifies safety practices and in each laboratory/classroom in which chemical regulations common to all school science laboratories. splashes on eyes, skin, or clothing are possible. Additional laboratory and safety practices for specific subject areas and teaching situations are provided in subsequent chapters. 1. Teachers must be fully acquainted with the first- aid procedures, treatment, and regulations pro vided in Chapter 2 of this publication. 2. Teachers must have a thorough understanding of the potential hazards of all the materials, pro cesses, and equipment that will be used in their school laboratory. 3. Teachers should know the risks involved in using chemicals and should prepare the chemicals before class begins. Neutralizing solutions should be available for dangerous materials used by students. 4. Teachers must report any student injury or acci dent immediately on their school district’s acci dent report form, available in the main office or health office of each school. (See the sample accident report form included in Appendix D.) 5. Safety in the laboratory should be taught and reinforced throughout the year. The teacher should Teachers and students should be familiar with the make notations of each instructional act regarding location and function of the eyewash station. An safety in the daily lesson plans and maintain a emergency shower must be provided in work record (log) for each class to document the locations in which areas of the body may come in specific topics of safety instruction and the dates contact with corrosive or severely irritating on which they were taught. Thorough instruction substances. If the emergency eyewash facility and on necessary safety procedures, including appro shower are both needed, they must be usable priate disposal of excess or waste chemicals, must simultaneously by one person. No more than 10 precede each laboratory activity. (See Appendix F seconds must be required for the injured person to for sample classroom safety regulations and a reach the eyewash and shower station when sample student science safety contract; see needed. (See Chapter 7, section D, “Eyewash Appendix G for a sample science laboratory Station,” and the California Code of Regulations, safety test.) Title 8, Section 5162 [found in Appendix B].) 6. The use of approved eye-protective devices is 8. Science teachers must be aware of the code required of all persons performing science activi requirements and other information on eye safety
17 18 Chapter 3. General Laboratory Safety Precautions
discussed in items 6 and 7. Many of the hazardous supporting the mirror for the finder to hold activities described below are of interest to the bracket in a position to shade the science teachers in junior high school and teachers mirror. Teachers must closely supervise all of general science courses in grades nine through activities in which a telescope is used. twelve. The following additional information on • Layers of photographic film or welders’ eye protection is particularly important to those masks should not be used to look directly teachers: into the sun, even during a complete solar a. There is potential for injury to eyes when eclipse. working with hot liquids or solids or with • The indirect pinhole method should be chemicals that are flammable, toxic, corro used to view the eclipse. A projector for sive to living tissues, irritating, strongly observing the eclipse can be made with sensitizing, or radioactive or that generate two pieces of white cardboard. A pinhole pressure through heat, decomposition, or or pencil-point hole in the top piece serves other means. Splash-proof goggles and face to project and focus the image of the shields must be worn. eclipse on the second piece. The size of the b. Investigations in geology and earth science image can be changed by altering the frequently involve such activities as hammer distance between the two pieces of card ing, chipping, and grinding rocks, minerals, board. and metals. When hammering or chipping is d. When using infrared and ultraviolet light being done, the use of eye-protective devices, sources, observers must shield themselves as well as a cloth cover over the rock or from a direct view of the light source. mineral to reduce the hazards from flying 9. Reagent and storage bottles containing chemicals particles, is absolutely necessary. When should be properly labeled (including date of 5 grinding rocks, use a face shield for protec receipt or preparation) at all times. If the label is tion. lost and the contents are unknown, the substance c. Students must not look directly into the sun, should be regarded as potentially hazardous and even during complete solar eclipses. The must be chemically categorized by an experienced danger of retinal burn comes from the waste specialist before possible treatment and invisible infrared rays, which penetrate light transport to a proper disposal site. filters and instantaneously damage eyes. The 10. Poisons and dangerous reactants should be made retina is not sensitive to pain; therefore, the inaccessible to students except during actual victim might not immediately be aware of usage. Students should be instructed never to taste eye damage. Retinal burns are incurable and or place any substance or object in the mouth destroy the field of fine vision. The victim’s except as specifically directed by the teacher ability to read can be lost forever. under controlled conditions. 11. Suction devices or pumps should be used when Note: pipetting, never the mouth. • No homemade eye protection has been 12. Chemicals should be stored according to their approved for use when the sun is being compatibility group in a single safe and practical viewed. Therefore, students may not storage pattern. Adopt and standardize a plan that participate in this activity unless images of is agreeable to all staff members and use it the sun can be projected or can be viewed throughout the school. The storage compatibility through a commercial telescope with an categories shown in Chapter 5, section E, step 7, approved objective filter. Do not use the are suggested for use in all California secondary viewfinder of any telescope during an schools. Use of more than one storage compatibil activity that involves viewing the sun ity system at one site could be dangerous. unless the viewfinder is especially de signed for that purpose. To avoid eye 5Minimum precautionary labeling standards for injurious substances used in places of employment in California are established in California injury that may result from accidentally Code of Regulations, Title 8, General Industry Safety Orders, Article 112: tripping the mechanism and engaging the Labeling of Injurious Substances (sections 5225–5228). The labeling standards that are of special concern to high school science teachers are viewfinder, place tape on the bracket included in Chapter 5, section F, of this handbook. Chapter 3. General Laboratory Safety Precautions 19
13. Chemicals should not be stored directly on the 20. The instructional area should be kept free of floor. This precaution will prevent the contact of spills, broken glass, and unnecessary equipment chemicals with water from flooding, mopping, or and materials. Good housekeeping is essential. condensation and the puddling of liquid contents 21. Stone crocks or plastic containers should be of defective or broken containers around adjacent provided for the disposal of dangerous waste stored chemicals. Large containers should be chemicals and solid materials. Three different stored on the lowest shelves to minimize the waste receptacles should be provided for danger of breakage or spillage when containers (1) broken glass; (2) spent matches; and (3) are being removed or replaced. (See Appendix B wastepaper. Arrangements should be made for for California Code of Regulations, Title 8, further disposal of the waste chemicals, in accor sections 5163 and 5164.) dance with the Solid Waste Disposal Act, at an 14. No explosive chemicals should be kept in the appropriate disposal site for hazardous materials. school laboratory. See Chapter 5, Table 1, for (See Chapter 5, section E, step 6.) examples of common explosive chemicals, which 22. Teachers should avoid unsafe practices by in must be disposed of only by trained and qualified structing and cautioning students about the correct officials. (Consult Chapter 5, section E, step 2, for techniques for the following activities: more information.) • Using a Bunsen burner and other related 15. Any known carcinogen must be removed from the flame-producing equipment science area and disposed of appropriately. (See • Heating liquids in test tubes, beakers, and Chapter 5, Table 2, “Extremely Hazardous Chemi crucibles cals for Prompt Disposal.”) • Handling reagent bottles Note: Products made of asbestos, once used in the • Using polyethylene squeeze bottles manufacture of heating pads, wire gauze centers, • Obtaining and handling dry chemicals beaker tongs, gloves, and various other products, • Filtering must be replaced by ceramic-fiber or glass-fiber • Cutting, bending, and fire-polishing glass products unless the asbestos fibers are perma tubing and rods nently bonded in a hard sheet, such as in the • Using other laboratory materials, as appropri commonly used building material. ate; for example, pipettes 16. Food for human consumption should not be stored in refrigerators or cabinets or on shelves used for 23. When an electrical plug is to be removed from its storing chemicals or biological materials. Food socket, the plug, not the electrical cord, should be should not be eaten in science laboratories or pulled. storage areas because of the danger of ingesting 24. Laboratories should always be locked when not in toxic or corrosive substances. use. 17. In an experiment or demonstration involving any 25. The custodial staff should be alerted to general flammable liquid (such as alcohol), care must be hazards they may encounter in science areas and taken that any flame in the room is at an abso to special situations that arise. lutely safe distance from the volatile liquid. 26. Teachers should set an example for the students; Vapors may flow along a table or countertop for for example, wear goggles when students are long distances to an unseen ignition source, then required to do so. Follow all safety regulations blast back. Beware of gas water heaters in or near and constantly be alert and remind students of science classrooms or stockrooms. hazards. Students not adhering to your rules 18. Teachers and students should be familiar with the should not be allowed to participate until you are operation of all fire extinguishers in the labora assured there will be no further infractions. tory. The labels on the extinguishers contain 27. Periodic use should be made of the “Safety directions for their use. Checklist for Science Instruction, Preparation, and 19. Teachers should be familiar with the location of Storage Areas” to check classroom and prepara all master controls for utilities, especially the tion areas (see Appendix H). Safety and energy- master valve in each room for the gas outlets. savings procedures should be carried out at the Mark or color-code all services clearly. end of each school year (see Appendix I). 4 SAFETY IN THE BIOLOGY LABORATORY
A. Human Blood Sampling 21 B. Epithelial Tissue Study 23 C. Use of Microscopes and Hand Lenses 23 D. Experiments with Bacteria and Fungi 23 E. Special Concerns in the Study of Fungi and Molds 23 F. Operation of Pressure Cooker for Sterilization 24 G. Extraction of Chlorophyll, Using Flammable Solvents 24 H. Risks in Use of Acrylamide 24 I. Risks in Use of Ethidium Bromide 25 J. Risks in Use of Formaldehyde 25 K. Instruments and Specimens Used in Dissection 26 L. Alternatives to Dissection 27 M. Handling of Laboratory Animals 27 N. Insect-Killing Jars 27
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ABORATORY Note: Procedures discussed in this handbook involve potential dangers to persons, animals, and other living things and, therefore, should be performed only by persons who are technically trained and qualified. 4. SAFETY IN THE BIOLOGY LABORATORY
IOLOGY AND PHYSIOLOGY TEACHERS SHOULD BE Human Blood Sampling familiar with the following safety practices and A Ball other sections of the handbook pertinent to 1. The California Code of Regulations, Title 8, their instructional program. Special attention is General Industry Safety Orders, Section 5193, directed to Appendix J, “Sample Biological Science essentially requires each school district in the state Laboratory Regulations.” General precautions are as to prepare a written exposure control plan (ECP) follows: designed to eliminate or minimize the exposure of • When experiments require special biological all employees to the blood or certain body fluids substances, such as nicotine alkaloid, the materials of any other person, thus eliminating or minimiz should be carefully supervised. ing the likelihood of employees being infected by • The use of drugs and syringe needles must be bloodborne pathogens (see Chapter 7, section K; limited to those uses specifically called for in the and Appendix B). A similar responsibility to instructional program and to specific projects under protect students from such infection is implied. close supervision of the instructor. Keep all drugs Options to using fresh human blood, though less and syringe equipment in a safe, locked place. desirable instructionally, are possible. It may be • Radioactive materials used in biological research possible to acquire, from a local blood bank, should be properly marked and, when not in use, blood (types A, B, O, and AB) that has been tested appropriately secured. and found free of the hepatitis B virus and the human immunodeficiency virus (HIV). The blood may be used either in a teacher demonstration (using the overhead projector) of the common blood types or in a student laboratory activity. Such use should be performed with all the precau tions of the school district’s ECP because testing for the pathogens noted above is imperfect. If blood typing or other microscopic analysis of fresh human blood is permitted by the school district and is to be conducted in the classroom, the blood sampling must be done pursuant to the district’s ECP. In the absence of more specific procedures, the blood sampling should be accom plished as follows: • On a voluntary basis • Only by those student volunteers who bring a BIOHAZARD permission note signed by a parent • Performed by the volunteer, from herself or himself • In a manner consistent with the school’s • Volatile solvents, such as acetone used in paper exposure control plan chromatography experiments, should be used only 2. Several days before providing the opportunity for in an area that is well ventilated or, if available, in voluntary blood sampling by students, discuss a fume hood. with the students the techniques they will learn. • All laws and regulations regarding the use of Emphasize that for most students this is a per animals in science instruction should be adhered to. fectly safe procedure (except for possible infec
21 22 Chapter 4. Safety in the Biology Laboratory
tion from someone else’s blood); discuss the risks 4. Blood should be drawn only by use of a new, for hemophiliacs and others. Emphasize also that individually packaged sterile lancet. Lancets are the results of the tests are not to be considered to be used one time only, then discarded promptly valid for diagnostic purposes. in a container designated for that purpose by the school district’s ECP. Explain to the class that students must not partici 5. The use of disposable lancets meets the require pate in the blood sampling if they have any known ments for this activity. Each lancet should be used medical problem, especially any of the following only once, by and for one person. The unbroken conditions: lancet should be discarded in the container • Diabetes. designated for that purpose. • Excessive bleeding (characteristic of hemo 6. If several students in one class period wish philiacs and users of prescribed drugs that voluntarily to draw blood samples for use by lengthen clotting time, such as Coumadin, or themselves, each student drawing a sample must drugs prescribed for a heart condition). have a separate sterile lancet, which is to be used • Hepatitis (during the preceding year). If to make only one puncture. hepatitis B or C is involved, a student may 7. The surface of the finger from which the blood is still be a carrier and could infect other to be drawn must be rubbed with sterile absorbent students from contact with blood on table cotton dipped in alcohol before puncturing the tops, broken lancets, and so forth. skin. Use a fresh piece of sterile cotton after • Chronic pyoderma (skin pus areas, recurring removing blood to stop the bleeding. boils). Students with this condition would 8. After examining the samples, standard steriliza likely have skin contaminated with staphylo tion and disinfection procedures must be used. coccus and streptococcus bacteria. Punctur Glassware, devices, or instruments that require ing of such contaminated skin could produce sterilization or disinfection should first be im a new infection site. If the lancet were mersed in a solution at least (no weaker than) one accidentally reused, it could transmit the part bleach to 10 parts water (1:10), then thor bacteria to other students. oughly cleaned before being exposed to a germi • Infection with HIV. The blood can transmit cide; the manufacturer’s instruction for use of the the virus from an infected person to another germicide should be followed. person if the virus gains entrance into the 9. The cotton swabs should be processed as regu blood of that other person. lated waste for either (a) vendor pickup, by Students with any such medical problems do not placing the waste in individual red bags prepared need to tell the teacher or their classmates; they according to the vendor’s instructions; or (b) simply would not bring to school a note of disposal, if an outside vendor is not used, by permission from their parents. Thus they need not placing the waste in containers that are: be embarrassed about or reveal their medical • Closable problem. • Constructed to contain all contents and The majority of students who carry hepatitis B or prevent leakage of fluids during handling, C or HIV are not aware that they are infected. For storage, transport, or shipping this reason teachers and students should follow • Appropriately labeled and color-coded the universal safety precautions outlined by the • Closed prior to removal to prevent spillage or school district’s ECP (see Appendix B, California protrusion of contents during handling, Code of Regulations, Title 8, General Industry storage, transport, or shipping Safety Orders, Section 5193, Bloodborne Patho 10. The entire activity area should be wiped down gens). with a 1:10 bleach solution following the experi 3. The danger of spreading infectious diseases, such ment. as hepatitis or HIV, makes it necessary to employ 11. As usual, washing hands with soap and water after only sterile techniques, including the use of the laboratory activity is mandatory. goggles and gloves, if feasible. E. Special Concerns in the Study of Fungi and Molds 23
more than one loop so that as one is being used, B Epithelial Tissue Study others are cooling. When a contaminated loop is inserted into a flame for sterilization, an aerosol 1. Students should exercise great care in obtaining may be generated by the boiling and volatilization epithelial cells from the inside of the cheek for of the material before the flame can kill all study under the microscope. Only a cotton-tipped pathogenic microorganisms. Whenever inoculat swab or the blunt edge of a toothpick should be ing loops are being used, avoid any sudden used. Never use pointed instruments or any part of actions that might result in the generation of an a scalpel for this purpose. aerosol. 2. Only student volunteers who bring a permission note signed by a parent would conduct this These precautions are intended for laboratory experiment. activities involving any bacteria or fungi. Even 3. Precautions and cleanup procedures similar to nonpathogenic microorganisms can cause disease those used in blood sampling should be followed. if they enter the body accidentally. This danger is especially true if the human system is immuno suppressed because of HIV, intake of drugs, and C Use of Microscopes and Hand Lenses so forth.
When students have eye infections, they should 5. To sterilize plates before cleaning or disposal, not be permitted to use school microscopes or hand follow these steps: lenses. a. Autoclave the unopened plates in the usual manner. Usually, steaming under pressure of 15 pounds per square inch for 15 to 20 D Experiments with Bacteria and Fungi minutes kills the majority of microbes. However, if you are trying to sterilize soil 1. All bacteria and fungi should be handled as samples or large volumes of culture, continue though they were pathogens. Pathogenic bacteria with the procedure described below. should not be cultured. Pure cultures of nonpatho b. Wait one day for any resistant spores to leave genic microorganisms should be used in experi the resting stage and begin to grow. ments. When soil or water is used as a source of c. Sterilize a second time. bacteria (or fungi), it is important to collect d. Wait one day. samples unlikely to be contaminated by human e. Sterilize a third time. pathogens. For example, water should be collected f. Note: All resistant spores should by now be from lakes, estuaries, or beaches free of sewage or killed. The plate may be safely opened for animal-waste pollution. (See section E for special cleaning or discarded in the regular trash. concerns in studying air and soil cultures of fungi and molds.) 2. Petri dishes passed around the classroom for E Special Concerns in the Study inspection of cultures should be bound together of Fungi and Molds with transparent tape. Any petri dish that contains fungus should be taped shut. Whenever agar plates are inoculated with soil or 3. Wire loops used for transferring bacteria cultures plant material or exposed to the air inside or outside a should be flamed until the entire wire is red hot building, there is the strong possibility that fungi before and after each transfer is made. (molds) will grow on the surface of the plates and 4. Inoculating loops must be used with care. The form aerial hyphae. At the tips of these hyphae, chains film held by a loop may break and cause substan of conidia (spores) will form; the conidia are often tial atmospheric contamination. A hot loop colored. These conidia are easily dislodged by air inserted into a liquid may cause spattering. Loops currents and can be rapidly spread through a room should be allowed to cool before insertion into when the lid of the petri dish is removed. People with liquids. The procedure may require the use of normal immune systems are usually not infected when 24 Chapter 4. Safety in the Biology Laboratory
they breathe in these spores. However, people with Extraction of Chlorophyll, weakened or suppressed immune systems are at risk of G Using Flammable Solvents developing a fungal infection should they inhale the spores. Immune systems can be damaged by immuno 1. An electric heater of the immersion type or a suppressant drugs, HIV infections, or other causes. water bath heated by an electric hot plate should Therefore, it is good practice, once the petri dishes are be used. inoculated, to tape the lids on with two pieces of tape 2. An open-flame-heated water bath for heating the opposite each other and allow manipulations of the alcohol or other solvents should never be used. fungal growth only in a fume hood in which a current 3. Flames should be kept away from solvents or of air draws the spores out of the room. vapors. If a solvent ignites in the beaker, cover the Fungi are microorganisms that are widespread in beaker with a glass plate to extinguish the fire. If soil, dust, and air. Of particular concern is the fungus burning solvent is spilled on the table, use either Coccidioides immitis, which is present in some soils of the carbon dioxide (or 2A-10BC dry powder) fog the southwestern United States. Most people, on extinguisher or the fire blanket. These devices inhalation of the spores, develop a mild flu-like should be kept readily available. respiratory illness called valley fever, which quickly passes. Usually, people acquire a lifelong immunity to reinfection. Some unfortunate people become very ill H Risks in Use of Acrylamide and may die, even with medical care. Therefore, it is essential for students working with soil, or the fungi in In recent years polyacrylamide gels have been soil, to be aware of this hazard and not expose them prepared in some school laboratories to achieve the selves to large amounts of the dust or spores. In areas isolation of specific molecules by electrophoretic endemic to valley fever, you should restrict the collec techniques. Schools are cautioned to cease this prac tion of soil to sites within five miles of the Pacific tice because acrylamide poses a potentially serious Ocean (in the United States) to minimize exposure to health hazard as a neurotoxin. This substance has been spores of the fungus that causes that disease. Soil classified as 2B (possibly carcinogenic to humans) by contaminated with old chicken, pigeon, or bat drop the International Agency for Research on Cancer pings may contain the spores of the fungus that causes (IARC) and is included in the California Health and histoplasmosis. Soil from archeological sites, the land Welfare Agency’s list titled “Chemicals Known to the around old buildings, and animal burrows should be State to Cause Cancer or Reproductive Toxicity” avoided, regardless of the location. (California Code of Regulations, Title 22, Section 12000). Because there is a serious risk of inhalation F Operation of Pressure Cooker exposure during the weighing of acrylamide powder for Sterilization for the preparation of gels, schools should purchase only prepoured polyacrylamide gels from laboratory 1. Before using the pressure cooker, the teacher supply houses. The prepoured gel presents less health should be familiar with the proper directions for risk because the acrylamide has chemically reacted to its operation. form a solid gel (letter from the California Department 2. The safety valve should be examined to make sure of Health Services, July 10, 1992). Once the gel has it is in working order. solidified and been rinsed, very little of the raw 3. The gauge pressure should be kept at or below a acrylamide remains. Gloves should be worn at all maximum of 20 pounds per square inch. times to prevent dermal exposure to any residual 4. The pressure should be returned to zero before the acrylamide found on the gels. To avoid the hazard cover can be safely removed. altogether, schools can purchase prepoured gels made 5. The test stopcock should be opened before the with acrylamide substitutes. clamp can be safely released. Questions about the proper disposal of polyacryla 6. An eye-protective device should be used when mide gels should be directed to your regional office of working with a cooker under pressure. the Department of Toxic Substances Control (see Appendix K). J. Risks in Use of Formaldehyde 25
fixed and the excess rinsed off, there will be little I Risks in Use of Ethidium Bromide free ethidium bromide. However, students should still wear latex gloves and handle the gels with Used as a staining agent for gel plates in recombi care. Goggles should be worn whenever exposure nant DNA protocols, ethidium bromide has been tested is likely to occur. extensively and has been shown to be a potent mu 6. Ethidium bromide powder and solutions, dyed tagen. Although ethidium bromide has not yet been gels, and disposable materials contaminated with tested for carcinogenicity, scientists believe that ethidium bromide should be disposed of according chemicals that can cause mutations (by altering DNA) to applicable hazardous waste disposal regula should be treated as though they have carcinogenic tions. potential as well. Therefore, great care must be used when handling ethidium bromide. The most effective way to control exposure to The highest potential for either respiratory or ethidium bromide is to replace it with a less hazardous dermal exposure is during the weighing and prepara substance. However, all substitutes must be carefully tion of stock solutions. In addition, splashing in the researched to ensure that they are truly less hazardous. eye or on the skin can occur during the dyeing of gels. Two substances, propidium diiodide and acridine Because ethidium bromide presents high risks for orange, have been suggested as replacements for anyone, its use should be limited to instructors only. ethidium bromide but have also been found to be Note that industrial hygienists at the California Depart mutagens; therefore, they are likely to be just as ment of Health Services recommend that ethidium dangerous. Bromophenol blue and methylene blue are bromide not be used in the high school laboratory. less hazardous substitutes to consider for use in However, when its use cannot be avoided, the Depart staining. But because stains are specific to particular ment of Health Services recommends the following molecules, these substances may not be adequate to handling practices: stain all types of samples. 1. Ethidium bromide powder and stock solutions should be kept in a locked cabinet. 2. Ethidium bromide powder and ethidium bromide J Risks in Use of Formaldehyde solutions should be handled only by the instructor. Because of growing evidence on the carcinogenic Preparation of stock solutions and the dyeing and ity of formaldehyde, schools are urged to cease their rinsing of gels should be done only by the instruc use of formaldehyde and formalin (3 percent to 10 tor. The instructor should use the least concen percent solutions of formaldehyde) and to arrange for trated dye solution which still stains effectively. the immediate proper removal and disposal of all 3. Ethidium bromide powder should be dispensed formaldehyde cylinders and formalin solutions. The only in a laboratory that is not subject to drafts National Toxicology Program (NTP) has rated formal created by doors, windows, and laboratory cross dehyde as an anticipated carcinogen, which means that traffic. Transfer of the powder should be done there is either “limited evidence” of its carcinogenicity within a fume hood over a disposable working in humans or “sufficient evidence” of its carcinogenic surface or over a tray that can be decontaminated ity in experimental animals. In addition, the IARC has if spillage occurs. To minimize contact with categorized formaldehyde in group 2A, which means ethidium bromide, the instructor should weigh that this agent is “probably carcinogenic to humans” portions in advance, when possible, and store because “there is limited evidence of carcinogenicity them for future use. in humans and sufficient evidence of carcinogenicity 4. To prevent skin contamination and subsequent in experimental animals.” In a list entitled “Chemicals dermal absorption or hand-to-mouth exposure, the Known to the State to Cause Cancer or Reproductive instructor should wear tight-fitting, disposable, Toxicity,” the California Health and Welfare Agency impermeable gloves. Common surgical latex identifies formaldehyde as a substance known to cause gloves may offer some protection. A laboratory cancer (California Code of Regulations, Title 22, jacket or apron should also be worn. Section 12000). If formaldehyde is used at the work 5. Students should not handle dyed gels until the site, the employer is mandated by the California Labor gels have been rinsed thoroughly. Once the dye is 26 Chapter 4. Safety in the Biology Laboratory
Code (Section 9020) and the California Code of maximum permitted eight-hour time-weighted Regulations, Title 8, to submit a “Carcinogen ‘Report average concentration of an airborne contami of Use’ Form” (see Appendix O) and to post a copy of nant” that an employee can be exposed to in one the report form in a conspicuous place in the area in day. which formaldehyde is used. 3. The short-term exposure level (STEL) of 2.0 ppm Many dissection specimens are originally (com formaldehyde, which is expressed as a 15-minute mercially) preserved in formalin, then washed and time-weighted average concentration. The STEL transferred to a less hazardous medium; however, this is not to be exceeded at any time during a work practice has markedly diminished in recent years. All day. such specimens should be soaked in water for 24 hours prior to use and, occasionally, during use, when residual formalin is released from the specimen. The K Instruments and Specimens Used contaminated rinse water may not be poured down the in Dissection sink unless you have obtained permission from your local sewage district authority. 1. The use of preserved animal specimens in instruc Schools are advised to use a properly licensed tion should be carefully planned to provide waste transporter to dispose of all preserved display learning that cannot otherwise be achieved. specimens immersed in formalin. In the rare case that Dissection activities should enable students to the specimen is irreplaceable, it should be properly develop a greater respect for life. All such activi transferred to a less hazardous solution (e.g., propy ties, particularly those involving the use of lene glycol, ethylene glycol, or ethanol). For dissec vertebrates (especially mammals), should be tions of organisms preserved in this manner, adequate undertaken by students only when they are ventilation is still necessary. All transfers of specimens prepared and have the maturity to appreciate fully from formalin should take place within an operating the significance of the instructional activity. fume hood and proper personal protective equipment 2. Students should be instructed in the safe use of should be worn to avoid respiratory and dermal dissection instruments. Special care should be exposure. The remaining formalin may not be poured taken to avoid cuts or scratches when cleaning down the sink unless written permission has been scalpels and needles. obtained from the local sewage district or administra 3. Specimens should be obtained which, if originally tive agency. preserved in formalin, have been shipped in If there is a formaldehyde spill, all personnel alternative, low-toxicity preservatives (see section should be promptly evacuated from the immediate area J, “Risks in Use of Formaldehyde”). and the room should be thoroughly ventilated. Cleanup 4. Preserved specimens should be thoroughly should be attempted only by properly equipped and washed (including the abdominal cavities of large trained spill-control specialists. specimens) before being handled by the students. Regulations in the General Industry Safety Orders When specimens are being removed from the (California Code of Regulations, Title 8, Section 5217) preservative solution, rubber gloves should be establish specific requirements for the monitoring and worn or forceps or tongs should be used, depend safety training of employees exposed to airborne ing on the size of the specimen. Use eye-protec- formaldehyde at or above each of the following levels: tive devices to protect against splashes and fumes. 1. The action level of 0.5 parts formaldehyde per 5. Preservative fumes may be irritating to the eyes, million parts air (ppm), an eight-hour time- nose, and throat. Adequate ventilation should be weighted average concentration. Action level is provided whenever preservative fumes are determined by measuring the concentration of a present. chemical substance, calculated as an eight-hour 6. Approved goggles must be worn during dissec time-weighted average. tions. 2. The permissible exposure level (PEL) of 0.75 ppm 7. Preferably, dissection would be carried out only formaldehyde, an eight-hour time-weighted by those students who have obtained a permission average concentration. PEL is defined as “the note signed by a parent. N. Insect-Killing Jars 27
Teachers will find the following publications Handling of Laboratory Animals helpful in planning and conducting their dissection M activities: See Appendix B, Health and Safety Code Section Planning and Managing Dissection Laboratories. 1650 et seq., “Humane Care of Animals.” In addition, Arlington, Va.: National Science Teachers Asso the following precautions should be observed: ciation, 1994. 1. Heavy rubber or leather gloves should be worn The Responsible Use of Animals in Biology Class when handling live animals. (Be sure the gloves rooms, Including Alternatives to Dissection. are readily available.) Reston, Va.: National Association of Biology 2. Students and visitors should be cautioned about Teachers, 1990. the dangers of inserting fingers into an occupied animal cage. 3. Warning signs, such as Keep hands away, should L Alternatives to Dissection be posted conspicuously on cages housing animals that may bite. Students in kindergarten through grade twelve 4. Students should be trained to handle rats, mice, have the right to refrain from participating in activities guinea pigs, and other animals gently and not to that they feel would constitute “harmful and destruc excite the animals; for example, poking pencils at tive use of animals,” pursuant to Education Code animals encourages biting behaviors. Hamsters Section 32255 et seq. When courses require the use of are not recommended for classroom use because live or dead animals or parts of animals, students must they are nocturnal and are more likely to bite be notified of their rights. A student’s objections must during daylight hours. be substantiated by a note from his or her parent or 5. Poisonous animals should not be brought to or guardian. The teacher may develop an alternative kept at school. educational project of “comparable time and effort” or excuse the student from the project. The pre- and postdissection activities may consti Insect-Killing Jars tute appropriate assignments, which could be pursued N in greater depth as alternative activities for all stu Students need to be familiar with the best ways in dents. Alternative activities should be well planned which to collect and preserve insects for science (not punitive) and may include (1) studies of anatomy, projects or for study in the classroom. A safe killing jar using illustrated dissection manuals, study sheets, can be made by using any clean, large jar with a transparencies, videos, slides, films, or filmstrips; (2) screw-type lid (mayonnaise jars are acceptable). Place computer simulations; (3) observations of live organ a facial tissue in the bottom of the jar to absorb the isms; (4) library research; and (5) art activities, with killing liquid. Several liquids can be used to provide models or charts. the lethal fumes, including ethyl acetate or ethyl Both of the publications recommended in section alcohol. (Under no conditions should carbon tetrachlo K suggest alternatives to dissections; the one available ride or potassium cyanide be used in insect-killing from the National Association of Biology Teachers jars.) Add the killing liquid to the tissue in the bottom contains a comprehensive list of resources and litera of the jar—about six drops are generally satisfactory. ture on the topic. The Animal Protection Institute of Place a clean tissue on top of the tissue containing the Sacramento (1-800-348-7387) and the Humane liquid to keep the insects dry. The jar must be labeled Education Network of Menlo Park (415-854-8921) are properly and include the following information: included among the organizations promoting alterna tives to animal experimentation in schools. Copies or DANGER. FLAMMABLE. POISONOUS lists of alternative materials (including costs, as FUMES. DO NOT BREATHE. appropriate) may be obtained by calling the telephone numbers noted above. To recharge the jar with lethal fumes, simply remove the top tissue and add a few more drops of the 28 Chapter 4. Safety in the Biology Laboratory
killing liquid. Add a clean tissue, and the jar is again 3. Let stand for 20 minutes; then pour off the excess. ready for use. Enough ethyl acetate will be absorbed by the An alternate method of preparing insect-killing plaster of paris to last a week if covers are kept in jars is as follows: place. 1. Place 1 inch (2 to 3 cm) of freshly prepared 4. Use a facial tissue to cover the plaster of paris plaster of paris in the bottom of a glass jar (the during use. smallest size necessary). 5. Label the jar with the information noted above. 2. Pour in enough ethyl acetate to cover the plaster of paris at least 12 hours before use. C
HEMISTRY
5.
S
AFETY IN THE IN AFETY
L
ABORATORY
5 SAFETY IN THE CHEMISTRY LABORATORY
A. Laboratory Practices 29 B. Students’ Safety Precautions 30 C. Teachers’ General Safety Precautions 30 D. Chemical Health Hazards 31 E. Steps for Establishing a Safer Chemicals Storage Area 32 F. Labeling of Chemical Reagents 42 G. Potentially Hazardous Chemicals 43 H. Substances Containing Asbestos 74 I. Use and Disposal of Ethers 74 J. Standards in the Use of Lead 75 K. Handling and Cleanup of Mercury 75
Table 1. Explosive Chemicals 33 Table 2. Extremely Hazardous Chemicals for Prompt Disposal 39 Table 3. Hazardous Chemicals Reference Table 46
Note: Procedures discussed in this handbook involve potential dangers to persons, animals, and other living things and, therefore, should be performed only by persons who are technically trained and qualified. 5. SAFETY IN THE CHEMISTRY LABORATORY
EVERAL RECENT LEGISLATIVE ACTS ADDRESS THE “Science Laboratory Safety/Liability Checklist.” use and storage of hazardous chemicals. The Additional useful information can be found in the S California Code of Regulations, Title 8, Section California Department of Education publication titled 5191, addresses a broad range of requirements for Science Facilities Design for California Public employers engaged in the laboratory use of hazardous Schools (especially pages 23–27 and 42–46; Chapter chemicals (see Appendix B). This regulation requires VIII; and appendixes B and C). employers to develop and implement a written chemi cal hygiene plan (CHP) that sets forth specific proce dures for minimizing employees’ exposure to hazard A Laboratory Practices ous chemicals. For assistance in preparing a CHP, contact your county Environmental Health Department 1. Care must be taken to give proper instructions and or obtain a copy of the Model Chemical Hygiene Plan to caution students on the use of polyethylene for Kentucky School Districts (see ordering informa squeeze bottles and the risk of dropping bottles, tion in Chapter 7, section J). especially if the bottles contain flammable liquids. Under the regulation school districts are required In those cases bottles should not be used near open to designate a qualified chemical hygiene officer to flames. provide technical guidance in the development and 2. On inserting glass tubing into a rubber stopper or implementation of a CHP that ensures that employees’ tubing, observe the following precautions: exposure to hazardous chemicals does not exceed Cal/ • Never attempt to insert glass tubing that has a OSHA standards. The CHP must include the following jagged edge. Fire-polish the edge, if possible. elements: (1) safe operating procedures to be followed Otherwise, bevel the edge with a file, wire when the laboratory work involves hazardous chemi gauze, or emery cloth. cals; (2) criteria for determining and implementing • Always aim the glass tubing away from the control measures, including engineering controls, the palm of the hand that holds the stopper or use of personal protective equipment, and hygiene rubber tubing. practices; (3) maintenance of proper labels on hazard • Use water, soap solution, glycerin, or petro ous substances and of MSDSs received from the leum jelly as a lubricant and gently press the vendor; (4) assurance that fume hoods comply with tube into the hole with a twisting motion. regulations and that all protective equipment functions • Expand the rubber stopper by using an properly; (5) provisions for employee information and appropriate size cork borer prior to insertion. training; (6) provisions for medical consultations and Lubrication is still necessary. examinations; and (7) recordkeeping. • Always hold glass tubing as close as possible Related requirements are included in Education to the part that is entering the rubber stopper. Code Section 49340 et seq. and the California Code of • Lessen the chance of injury from broken Regulations, Title 8, Section 5194 (see Appendix B). tubing by wrapping a cloth around the hand However, a school in full compliance with Section or around the tubing at the point of contact 5191, which is outlined above, will also be in compli with the hand. ance with these code sections if a safe and practical • Do not grasp a thistle tube by the bowl when chemicals storage plan is implemented, such as the inserting the thistle tube into a rubber stop plan suggested in section E of this chapter. per. Grasp only by the tubing, as close as Chemistry teachers should be familiar with the possible to where the glass tubing enters the safety practices described in this chapter and with all stopper. other sections of this handbook pertinent to their 3. Exercise care so that any hose connections be instructional program. Special attention is directed to tween burners and gas outlets are protected from Chapter 3, “General Laboratory Safety Precautions”; pinching or from being pulled away from the Appendix H, “Safety Checklist for Science Instruction, outlet. Preparation, and Storage Areas”; and Appendix L,
29 30 Chapter 5. Safety in the Chemistry Laboratory
4. Use the stationary or portable fume hood when which should remain horizontal when held in the potentially hazardous vapors or gaseous sub opening while the hood is operating. (See Appen stances are used or produced in science laboratory dix B, California Code of Regulations, Title 8, activities. Whether permanent or portable, fume Section 5154.1.) hoods must: 5. Use the stationary or portable fume hood when • Have an average face velocity of 100 linear ever noxious or poisonous fumes are produced. feet (30 m) of air per minute, with a mini 6. Preserve dry ice for short periods of time by mum of 70 linear feet (21 m) per minute at wrapping the ice in several layers of newspaper to any velometer position. insulate it and reduce the rate of sublimation. The • Be placed so that air currents do not draw use of vermiculite, Styrofoam beads, or other fumes from hoods into the room. particulate insulating material and a Styrofoam • Be provided with a means (such as a light chest will further extend the preservation of dry plastic or paper streamer) for continuously ice. Dry ice should be handled with great care to indicating that air is flowing into the exhaust avoid contact with the skin and eyes. system during the operation of the fume 7. Handle glass wool and steel wool carefully to hood. avoid getting splinters in the skin or eyes. • Be provided with a standpipe that extends seven feet (2.1 m) above the roof and is located so that fumes will not be drawn into B Students’ Safety Precautions windows or air intakes. • Have standpipes constructed of corrosion- 1. Students in the proximity of the experiment should resistant materials. Local fire codes must be wear goggles. Evacuate students from seats near checked for standpipe specifications. the demonstration table, even if the possibility of injury is remote. Injury might occur from the Fume hoods are never to be used for storage of spattering of chemicals, inhalation of fumes, and books, supplies, or chemicals; they are items of so forth. safety equipment. Air velocity should be checked 2. Familiarize the students with the potential hazards with a velometer or a single piece of tissue paper, of the chemical substances included in Table 3, “Hazardous Chemicals Reference Table.” 3. Instruct the students to smell the contents of a test tube or other container by waving some of the escaping vapors toward themselves. The container should never be brought close to the nose. 4. Never cap a bottle or use a solid stopper in a bottle containing dry ice or cryogenic liquids. Always plug loosely with cotton or use a stopper with a hole. 5. Remind students that chemicals should never be tasted, smelled, or touched unless such action is approved by the instructor and conducted in the proper manner.
C Teachers’ General Safety Precautions
1. Demonstrations involving potentially toxic or explosive substances must be arranged to protect both students and teachers from danger. The teacher and students should use goggles, face D. Chemical Health Hazards 31
shields, and safety shields for protection. The size of apparatus and quantities of reagents used in D Chemical Health Hazards demonstrations should be consistent with safety; Chemical substances can enter the body and, for example, whenever potentially hazardous consequently, the bloodstream in three ways—through products, such as H , C1 , Br , I , P O , and CO, 2 2 2 2 4 10 ingestion, absorption, or inhalation. may be generated. The following list gives examples of some classes 2. Water should never be added to concentrated of chemical substances and their effects on the body: acids. To dilute acids, add the concentrated acid in small quantities to the water, stirring constantly. Acids: Acetic, chromic, hydrochloric, nitric, sulfuric, Use heat-resistant glassware for this procedure. and carbolic (phenolic) acids cause severe burns 3. Table tops should be protected from extreme heat and tissue damage. by using insulation under burners or heated Alcohols: These irritate mucous membranes. Methanol objects. Do not use asbestos insulation unless induces blindness through ingestion or prolonged fibers are bonded in a hard material, such as in the inhalation. frequently used building boards. Broken or Aldehydes and ketones: Inhalation, absorption, or chipped boards should be discarded. ingestion of these substances irritates tissues and 4. Only small quantities of red amorphous phospho produces narcotic effects. rus should be made available for students’ use. Alkalies: Sodium and potassium hydroxides and When phosphorus burns, it produces toxic phos ammonium hydroxide cause severe tissue burns phorus pentoxide. Red phosphorus fires are very (especially destructive to eye tissue) and bronchial difficult to extinguish. Red phosphorus resublimes spasms. as white phosphorus. White phosphorus may ignite Asphyxiants: Carbon monoxide, carbon dioxide, on contact with air at 30°C and should be disposed cyanide, and cyanogen compounds reduce the of by following the guidelines in section E, step 2. oxygen-carrying capacity of the blood; stop 5. After receiving approval from your local air oxidation in tissues through destruction of en quality regulatory agency, completely burn resi zymes; and displace atmospheric oxygen. dues of (red) phosphorus in the fume hood before Carbon monoxide: Prolonged exposure renders the depositing them in the waste jar. hemoglobin of red blood cells ineffective for the 6. Each science teacher should be prepared to act transport of oxygen. Results are toxic and may deliberately and intelligently in the event of a prove deadly. classroom fire. Compounds of sulfur, phosphorus, nitrogen: These 7. Approved eye-protective devices should be used substances corrode the skin and destroy respiratory by all persons performing science activities tissues. involving hazards to the eyes. All persons in Cyanides: Absorption, inhalation, or ingestion of dangerous proximity must be similarly equipped. cyanides produces toxic effects. Laboratory aprons and rubber or plastic gloves Esters: Exposure causes tissue poisoning and irrita should be available and should be worn whenever tion. hazards exist that could damage clothing, injure Ethers: Inhalation produces a powerful narcotic someone, or irritate skin. effect. See section I, “Use and Disposal of Ethers,” 8. The safety of students while they are participating in this chapter. in field experiences should be considered an Halogens: Halogens are corrosive; highly irritating to integral part of the instructional planning activi tissues. ties. Hydrocarbons: Inhalation causes irritation and tissue 9. Science teachers must be familiar with state, local, destruction. Prolonged exposure is very danger and school district regulations on the use of ous. Chlorinated varieties form toxic phosgene gas equipment and materials that produce X rays, when burned. microwaves, and alpha, beta, and gamma radia Irritants: Ammonia, phosphoric halides, hydrogen tion. chloride, chlorine, bromine, and hydrogen sulfide damage respiratory tissues. 32 Chapter 5. Safety in the Chemistry Laboratory
Mercury: The handling of mercury or inhalation of its show that the required elements of Section 5194 are vapors causes tissue poisoning. Toxic effects are contained in the school’s chemical hygiene plan, compounded with prolonged exposure. prepared pursuant to the California Code of Regula Metal fumes: The fumes of mercury and zinc poison tions, Title 8, Section 5191. (See the introductory tissues, causing nausea and fever, even death. paragraphs of this chapter and the relevant code Always use a fume hood. sections reprinted in Appendix B.) School districts or school sites should determine the necessity for writing and implementing a written hazard communication E Steps for Establishing a Safer program by examining the extensive excerpts from the Chemicals Storage Area California Code of Regulations, Title 8, Section 5194, cited in Appendix B. The issues of safe storage and use of chemicals The requirements noted above point to the neces and the supervision of laboratory safety are addressed sity of establishing a chemicals storage area that is as in several sections of the Education Code and the safe as possible and developing a plan that will ensure California Code of Regulations, Title 8 (see excerpts in the continued maintenance of the area in a safe man Appendix B). The following is a summary of some of ner. the relevant stipulations in those codes: Start as soon as possible. Carefully plan each step. • Each school offering laboratory work is urged to The present condition may have existed for some time designate a trained member of the professional and is not likely to deteriorate significantly while you staff as the person “responsible for the review, assess your situation and examine your options. Your updating, and carrying out of the school’s adopted planning and implementation should result in a procedures for laboratory safety” (Education Code chemicals storage area that has the following charac Section 49341[b]). teristics: • School districts are encouraged “to take steps to ❑ The area is clean and orderly. ensure hazardous materials are properly used and ❑ A telephone is readily available. stored” (Education Code Section 49401.5 [a]). ❑ A current list of emergency telephone numbers is • School districts shall have guidelines “for the posted. regular removal and disposal of all chemicals ❑ Emergency procedures are up-to-date and posted. whose estimated shelf life has elapsed” (Education ❑ An appropriate first-aid kit is available. Code Section 49411[b]). ❑ An appropriate spill kit is available. • Employers are required to have a written hazard ❑ Safety equipment and supplies (goggles, aprons, communication program for employees working in face shield, fire blanket, fire extinguisher, eye laboratories in which the employees may be wash, spill pillow, and, if appropriate, deluge exposed to hazardous substances except for those shower, safety shields, and fume hood) are avail laboratories “under the direct supervision and able and functional. regular observation of an individual who has ❑ There are no chemicals in storage that have been knowledge of the physical hazards, health hazards, designated unsafe for school laboratory use (see and emergency procedures associated with the use Tables 1 and 2). of the particular hazardous substances involved ❑ Only chemicals that are used are stored (chemicals and who conveys this knowledge to employees in not needed have been disposed of). terms of safe work practices.” Such excluded ❑ Chemicals on hand will be consumed essentially laboratories must also maintain labels and material within the next year (except for unlimited-shelf- safety data sheets of “incoming shipments of life items, such as iron filings). hazardous substances and ensure that they are ❑ Chemicals are arranged for storage in compatible readily available to laboratory employees” (Cali groups. fornia Code of Regulations, Title 8, Section 5194 ❑ Chemicals are properly labeled and stored in [b]). appropriate containers. ❑ Note: Preparation of a written hazard communica A material safety data sheet (MSDS) is on file for tion program may not be necessary if the school can each chemical that is received in the normal course E. Steps for Establishing a Safer Chemicals Storage Area 33
of the school year and is made accessible to ❑ A storage cabinet for flammables is on site and is teachers and students for review. appropriately used. ❑ There is a continual up-to-date inventory of all ❑ Poisons are secured. chemicals, including quantity, location, date of ❑ The storage area temperature never exceeds 25°C purchase, shelf life, and projected disposal date. (75°F). ❑ No chemicals are stored above eye level. ❑ The storeroom door is self-closing and is locked. ❑ No chemicals are stored on the floor. ❑ There is adequate ventilation (including a fume ❑ Shelves or cabinets are secured firmly to the walls. hood, if needed), and the area is isolated from the ❑ Earthquake lips or barriers are in place on storage rest of the building. Room air is changed at least shelves. four times per hour. ❑ Storage cabinets for corrosive chemicals (separate ❑ Compressed gas cylinders are secured upright to cabinets for acids and for bases) are on site and are the wall, with caps in place. Flammable gases are appropriately used.
TABLE 1 Explosive Chemicals (for Immediate Disposal Only by Explosive Technicians)
Substance Special Note
Benzoyl Peroxide Benzoyl peroxide may be exploded by heat, shock, or friction.
Carbon Disulfide The flashpoint (-30°C) is well below room temperature, and small amounts of the vapor in air can be explosive.
Diisopropyl Ether This chemical becomes dangerous on aging. If its age is unknown or if it has been in (if stored longer than storage for more than 12 months, you should assume that explosive peroxides have 12 months) formed. If stored for less than 12 months, it can be disposed of by placing it in the fume hood, removing the cap, and allowing the liquid to evaporate.
Ethyl Ether/Diethyl Ether See the notes for diisopropyl ether. (if stored longer than 12 months)
Nitrogen Triiodide When it is dry, it will explode on being touched, vibrated, or heated slightly; even a puff of air will cause an explosion. May be stored in wet ether.
Perchloric Acid Although the 70 percent perchloric acid/water mixture is not explosive by itself, the use of perchloric acid often leads to the formation of perchlorates, which are very explosive. Perchloric acid may be set aside in a safe storage area until commercial disposal is arranged.
Phosphorous Phosphorous is packed under water and will ignite spontaneously on contact (white/yellow) with air at 30°C.
Picric Acid Picric acid should always contain 10 to 20 percent water, and bottles should be disposed of after two years. Dry picric acid is explosive and can be detonated by shock or heat. Bouin’s solution contains picric acid.
Potassium Metal Potassium metal becomes dangerous with age. It forms explosive peroxides if not stored under kerosene.
Sodium Azide Sodium azide is very unstable and explosive. Keep it away from heavy metals. 34 Chapter 5. Safety in the Chemistry Laboratory
separated from oxidizing gases by a one-hour fire 49, for the specific hazard class for each explosive wall or at least 25 feet (7.5 m). found. ❑ There are one or more nonreactive waste recep Once the explosives have been removed, it is tacles made of plastic or crockery. appropriate to make preparation for the storage and The following seven-step procedure is based on transportation of hazardous materials. Some of the the assumption that you have not inventoried your following steps can and should be done simulta chemicals storage area and purged it of dangerous and neously. unnecessary chemicals in recent years or that you are Step 3: Chemicals Inventory starting with a chemicals storage area that is unfamil 1. Purpose of the inventory. The inventory will iar to you. However, you already may have accom enable you to: plished much of this suggested procedure. a. Meet the requirements of Health and Safety Step 1: Assignment of Responsibility for Code, Chapter 6.95, which requires that an Laboratory Safety annual inventory be submitted to an adminis Several legal citations indicate that persons tering agency (probably the county depart knowledgeable about the safe use and storage of ment of health services). In many instances hazardous chemicals should be assigned responsibility the local fire department or designated city or for laboratory safety at the school district and school- county agency also requests such an inven site levels (California Code of Regulations, Title 8, tory. sections 5191 and 5194; Education Code sections b. Learn of any extremely hazardous chemicals 49341 and 49411; and Health and Safety Code Section (acutely toxic, carcinogenic, mutagenic, etc.) 25500 et seq.). Logically, the school-site administrator that should be disposed of immediately. See would have the responsibility for assigning such a step 6 for instructions for disposal of ex person at the school-site level. The school-site admin tremely hazardous (waste) chemicals. (See istrator should carefully seek out and assign the staff relevant legal citations in Appendix B.) person who has the greatest knowledge of and exper c. Assess which chemicals are not used and tise in laboratory safety, giving special consideration should be disposed of. to a person with knowledge of chemical processes and d. Provide a cursory check of whether the hazardous materials management. chemicals have deteriorated and are no longer usable. (Most chemicals are affected Step 2: Inventory and Removal of Explosives very little by age; however, some oxidize, It is prudent to identify and dispose of any explo others either collect or lose moisture, and still sives that may be present to eliminate the most acutely others become more hazardous.) Loose or dangerous materials. Then it is possible to proceed rusted caps may provide a basis for a closer with subsequent steps in relative safety. look. Note: During your initial inventory, if any of the e. Relabel items when labels become obscure. chemicals listed in Table 1 are found in the area, the Identify any chemicals whose labels are containers should not be touched or moved by anyone missing. All hazardous chemical waste must other than a trained county sheriff or police bomb be identified before disposal. squad or other qualified official. If any explosive Although all the preceding purposes are important chemicals are present, call the appropriate district staff and must be dealt with, it is best to complete the person or the local fire or sheriff’s department. inventory first and then carry out the steps for the Caution: The list in Table 1 is not a comprehen collection, storage, and disposal of waste. Finish by sive list of all possible explosive chemicals. It is a list reshelving the chemicals in compatible groups. of chemicals that have, in the past, been recommended for use by various laboratory manuals and curriculum 2. Preparation for the inventory. Follow the precau guides and, therefore, are most likely to be present in tions described below: the school laboratory. Be alert for other explosives as a. Use at least two persons (no students), for you search for the ones noted in Table 1. For methods safety purposes, to perform the inventory. of disposal, consult Code of Federal Regulations, Title E. Steps for Establishing a Safer Chemicals Storage Area 35
b. Allow sufficient uninterrupted time to storage; leave spaces to add hazard class, complete the task. future storage, disposal information, and so c. Be sure a telephone or other reliable means forth. (See Appendix M for a sample chemi of communication is available. cal inventory.) d. Wear proper protection (including goggles, apron, and gloves) for the task. Step 4: Collection of Laboratory Residues e. Have safety items (e.g., fire extinguisher, and Waste eyewash, spill kit, fume hood, fire blanket, 1. Solids. Use the following procedures: and half-mask respirator) available. • Solid residues should be collected in stone f. Have a flashlight and ladder available, if crocks or plastic containers, not in a waste necessary. basket. g. Be sure the room is properly ventilated. • A separate container (with a hazardous waste h. Have a plastic broom, plastic dustpan, and label) should be provided for any flammable plastic receptacle available for cleanup. solid waste substance. i. Be prepared to encounter unknown sub • Solid residues should not be put in sinks or stances. toilets. Plumbing problems can be avoided j. Have alternate containers (bottles, cans, by providing a screen or strainer for the drain resealable plastic bags) available in case you in each sink. discover a broken container. k. Have replacement caps available. 2. Liquids. Observe the following precautions: l. Use a method of recording the inventory that • Pour flammable liquids into a safety can will allow you perpetually to maintain the labeled hazardous waste. inventory. • Never flush flammable liquids into the m. Notify school and fire authorities and mainte plumbing system. Dangerous explosions nance personnel of the inventory undertak might result from an accumulation of vapors. ing. n. Plan how you will record the chemicals on a Step 5: Temporary Storage and Eventual substance-by-substance basis. Transportation of Hazardous Waste One can assume that any secondary school has 3. Methods of recording inventory. Some suggestions chemicals that are included in the Cal/OSHA director’s are as follows: “Hazardous Substances List” (California Code of a. Use a small pocket tape recorder and read Regulations, Title 8, Section 339, and California Code into it the chemical name, the concentration of Regulations, Title 22, Section 66261.126). These or purity, the type of container, the size of the chemicals are found not only in the science department container, and the approximate amount of but also in the art department, industrial arts depart chemical in the container (e.g., “Ferric oxide, ment, and custodial office. Your site generates hazard practical, in a 500-gram plastic container, ous waste, and school officials must be prepared to about one-third full”). If you expect a clerk store and dispose of the waste appropriately. or someone not familiar with chemicals to Hazardous waste treatment and disposal practices. transcribe the list, you might want to spell Hazardous waste may not be disposed of in the regular the name of each substance. trash or on the surface of the ground. In addition, it b. Use a computer software chemical inventory may not be dumped into the sewer system (sink or system that contains such features as print toilet) unless you have an industrial waste discharge outs for all chemicals used in the laboratory, permit from your sewer agency. with their related hazard class; the location of If you wish to dispose of, treat, or recycle your the chemical in the laboratory; the minimum hazardous waste to render it less hazardous or nonhaz desirable amount to be maintained; and the ardous at your business location, you must obtain a amount available at the site. Hazardous Waste Facility permit from your regional c. Start alphabetically. Write the name, type of office of the Department of Toxic Substances Control container, and quantity of each chemical in 36 Chapter 5. Safety in the Chemistry Laboratory
(see Appendix K and Health and Safety Code Section • Label the containers accurately with waterproof 25143.2). labels. Labels must specify the words Hazardous To determine the kind and quantity of nonhazard Waste, the composition and physical state of the ous chemicals (waste) that may legally be flushed waste, the hazardous properties of the waste down sink drains, school officials should consult with (e.g., flammable, reactive), and the name and their county health department and regional water address of the generator. quality control board and obtain approval from the • Include on each container the date on which the local publicly owned treatment facility. If the school period of accumulation began. site is serviced by on-site sewage disposal fields, there • Inspect the storage area weekly for deteriorating or may be severe limitations on what may be flushed leaking containers (California Code of Regulations, down the drain. Check with the local department of Title 22, sections 66265.170–66265.174). health services for advice. • Store the drums no less than 15 meters (50 feet) In any case it will probably be necessary to store from property lines if the waste is ignitable or some hazardous waste on site temporarily and have a reactive (California Code of Regulations, Title 22, commercial hazardous waste transporter dispose of it. Section 66265.176). These storage and disposal processes are likely to be Transportation of hazardous materials or waste. coordinated and enforced by your county department The Health and Safety Code Section 25163(c) (see of health services, which you should contact for Appendix B) states that a person hauling hazardous assistance, advice, and specific procedures. waste to a permitted hazardous waste facility in Storage of hazardous waste. Waste storage prac quantities not exceeding five gallons or 50 pounds tices are designed to minimize the seriousness of a does not need to be registered with the California hazardous waste accident, should one occur. Although Department of Toxic Substances Control as a hazard most science departments do not generate more than ous waste transporter if the person meets all the 100 kilograms (220 pounds) of hazardous waste or 1 following conditions: kilogram (2.2 pounds) of extremely hazardous waste during any calendar month, a school campus might (1) The hazardous wastes are transported in closed collectively generate those amounts, considering the containers and packed in a manner that prevents the waste generated by industrial arts, auto shop, and other containers from tipping, spilling, or breaking during the transporting. on-campus maintenance activities. Therefore, schools should be aware that there is a 90-day storage limita (2) Different hazardous waste materials are not mixed tion for hazardous waste when a site has accumulated within a container during the transporting. the quantities noted above (Health and Safety Code (3) If the hazardous waste is extremely hazardous waste Section 25123.3b and California Code of Regulations, or acutely hazardous waste, the extremely hazardous Title 22, Section 66262.34). waste . . . was not generated in the course of any Storage practices must include the following: business and is not more than 2.2 pounds. • Store hazardous waste in sturdy, nonleaking (4) The person transporting the hazardous waste is the producer of that hazardous waste, and the person containers (storage drums) with close-fitting lids, produces not more than 100 kilograms of hazardous which must be kept closed when waste is not being waste in any month. added or removed. (Contact the appropriate school district official or consult the yellow pages of the (5) The person transporting the hazardous waste does not accumulate more than a total of 1,000 kilograms of telephone directory for sources of proper contain hazardous waste on site at any one time. ers.) • Handle the waste in containers and in a way that Although passenger vehicles generally are exempt minimizes the possibility of spills and escape of from the requirements of posting placards and labeling waste into the environment. For example, waste containers, trucks are not exempt and must comply chemicals should remain in their shelf container with the Department of Transportation’s regulations. when placed in storage drums; the chemicals Anyone transporting hazardous materials should place themselves should be segregated for separate the materials as far away from themselves as possible. handling and disposal. Care should be taken to separate the chemicals accord ing to their compatibility. Absorbent packing materials E. Steps for Establishing a Safer Chemicals Storage Area 37
add an extra dimension of safety in case of accidental Some waste cannot be transported in milkrun spills. operations. If you have questions about whether Other avenues for disposing of hazardous waste specific substances can be picked up in a milkrun, are as follows: see California Code of Regulations, Title 22, 1. “Milkrun operations” for transporting hazardous Section 66263.42(a)(1–8) in Appendix B or waste. Schools generating hazardous waste can contact your regional office of the Department of greatly reduce their pickup and disposal costs by Toxic Substances Control (see Appendix K for participating in “milkrun operations” (California your nearest regional office). For laboratory Code of Regulations, Title 22, Section 66263.42; chemicals that are not transportable on milkruns, see Appendix B). This regulation allows registered the generator is required to use the “Uniform transporters to commingle waste “from any Hazardous Waste Manifest” (California Code of number of generators.” Since much of the waste Regulations, Title 22, Section 66262.10 et seq.). A handled in a milkrun operation is recyclable, the sample “Uniform Hazardous Waste Manifest” and cradle-to-grave liability will be minimized. ordering information are included in Appendix B. Schools should be aware of the following: 2. Use of a registered transporter of hazardous • In a milkrun operation the transporter com waste. Hazardous waste exceeding 50 pounds pletes both the generator’s and transporter’s (22.5 kilograms) or 5 gallons (19 liters) must be sections of the “Uniform Hazardous Waste transported only by registered hazardous waste Manifest.” transporters to a state-permitted treatment, storage, • The generator is responsible for obtaining or disposal facility. These transporters are regis (from the transporter) a receipt or shipping tered by the Department of Toxic Substances paper, which must contain the information Control. Hazardous waste must be packed and listed in California Code of Regulations, Title labeled for transport in accordance with applicable 22, Section 66263.42(d)(3)(A–I) (see Appen Department of Transportation regulations (see dix B). The papers must be kept for three Appendix N). years. • The operator of the treatment, storage, or Biennial reports. On March 1 of each even- disposal facility (TSDF) that receives and numbered year, you will be required to submit a report processes the generated waste will send a to the Department of Toxic Substances Control on copy of the “Uniform Hazardous Waste waste generated at your site during the previous odd- Manifest” to both the Department of Toxic numbered year. Careful recordkeeping of all the Substances Control and the transporter but school-site manifests and receipts will be helpful in not to the generator. completing the appropriate forms. For the past two • The generator must have an Environmental reporting years, generators of less than 1,000 kilo Protection Agency (EPA) identification grams per month (1,200 kg/year) of waste have been number. This number is needed to remove exempt from this process. Contact your regional office hazardous waste legally from the site and to of toxic substances control for more information. If process the “Uniform Hazardous Waste you have an EPA number, you will receive a report Manifest.” You can apply for a number by request. calling the Department of Toxic Substances Once the equipment and details are in place for Control at (916) 324-1781; allow several waste storage and transportation, a complete chemicals weeks for the issuance of your number.6 inventory should be made (see step 3). Some school districts have one number for Step 6: Disposal of Waste the whole district; in other districts each high Note the similarities of these procedures to those school has a number. for conducting a chemicals inventory (see step 3). Therefore, it is often efficient to do both at the same 6On applying for an EPA identification number, you will receive a package from the Department of Toxic Substances Control called time. “Notification of Hazardous Waste Activity.” If you need assistance in In preparing waste for disposal, you should follow completing the package, call (916) 324-1781. Most likely, your school (unless new) already has an EPA number. these procedures: 38 Chapter 5. Safety in the Chemistry Laboratory
1. Use at least two persons (no students) to perform 15. Arrange for emergency communications should a the procedures and thereby ensure safety. serious problem occur, such as a spill or a fire. 2. Allow sufficient uninterrupted time to complete 16. Have space available in which to place the materi the task. als temporarily. 3. Be clothed properly (including goggles, apron, and 17. Do as much preliminary housekeeping as possible gloves) for the task. to avoid physical obstacles that could lead to 4. Have safety items (e.g., fire extinguisher, fire accidents. blanket, eyewash, spill kit, and fume hood) 18. Eliminate all sources of ignition. available. 19. Identify and label shelves or cabinet spaces for 5. Have a flashlight and ladder available, if neces each category if reshelving. sary. 20. Have the right information and labels to do the job 6. Be sure that the room is properly ventilated. if you plan to label each item by its hazard class. 7. Have a plastic broom, plastic dustpan, and plastic 21. Plan how you will accommodate (or dispose of) receptacle available for cleanup. the many bottles of solutions prepared and stored 8. Be prepared to handle unknown substances if they during recent years. are encountered. Disposal of extremely hazardous chemicals. The 9. Have alternate containers (bottles, cans, resealable most serious potential explosives should have been plastic bags) available in case you discover a disposed of in step 2. However, there are additional broken container. chemicals whose potential hazards outweigh any 10. Have replacement caps available. benefit they may provide to the instructional program. 11. Notify school authorities and maintenance person None of the chemicals shown in the list in Table 2 nel of the reshelving to be undertaken. should be stored in schools; if any are present, they 12. Adapt plastic water bottles for solid residue should be properly disposed of (the hazard class is disposal by cutting off the top of the bottle and included in the list for disposal purposes). In addition, punching small drain holes in the bottom. Place all schools that use, handle, or store carcinogenic the container in the sink for the disposal of solids. chemicals (whether stored from the past or used at Only small amounts of nonregulated, nonflam present) should be registered with Cal/OSHA (see mable, water-miscible liquids may go down the Appendix O for a “Report of Use” form). drain. Check with your local public works depart Special permits are no longer required for the ment or sanitation district (Water Quality Control storage, treatment, transportation, or disposal of Division) for specified limitations on disposable extremely hazardous waste. Such waste is subject to items. the same requirements as those for hazardous waste. 13. Dispose of small quantities of nonregulated, However, producers and transporters of extremely nonflammable, water-miscible liquid residues by hazardous waste are required to notify and to send a pouring them down the sink drain and using large tax return to the state Board of Equalization each year. amounts of water to dilute and flush the material An annual fee is to be paid on receipt of a billing from through the plumbing system. Do not pour acids the board (see Appendix B, Health and Safety Code into a porcelain-lined sink. If corrosive, caustic, sections 25153 and 25205.7[o]). To acquire a reporting poisonous, or other controlled liquids need to be form and tax return, write or call the Environmental discarded, consult with the appropriate school Fees Division, P.O. Box 942879, MIC: 57, Sacra district staff member. mento, CA 94279-0001; telephone (916) 322-9534. 14. Discard nonflammable solid waste and broken Disposal of excess and deteriorated chemicals. glassware in a container separate from the trash Once the extremely hazardous chemicals have been container. Either of those kinds of waste sub disposed of, an assessment must be made about the stances can present a serious hazard to custodial remaining inventory to determine which portion will employees during collection and disposal. Broken be used during the next year (or at most, two years). glassware should be wrapped in heavy paper, The remainder should be appropriately disposed of. taped, and properly labeled DANGER. BROKEN The process of determining which chemicals to keep GLASS. should involve all staff members who draw from the 39 TABLE 2 Extremely Hazardous Chemicals for Prompt Disposal California Hazard CAS Chemical Name NTP IARC H and W Class (DOT) Number 2-Acetylaminofluorine Anticipated X Not listed 53-96-3 Acrylamide (neuro toxin) Anticipated 2A X Keep away from food/Poison 6.1 79-06-1 4-Aminodiphenyl Known 1 X Keep away from food/Poison 6.1 92-67-1 Aniline 3 X Poison 6.1 62-53-3 Arsenic Powder Known 1 X Poison 6.1 7440-38-2 Arsenic Trioxide Known 1 X Poison 6.1 1327-53-3 Asbestos Known 1 X Misc. hazard 9 1332-21-4 Benzene Known 1 X Flammable liquid 3 71-43-2 Benzidene Known 1 X Poison 6.1 53 1851, 53 1862 Beryllium Anticipated 1 X 7440-41-7 Beryllium Compounds Anticipated 1 X Cadmium Powder Anticipated 1 X Poison 6.1 7440-43-9 Cadmium Salts Anticipated 1 X Poison 6.1 Carbon Tetrachloride Anticipated 2B X Poison 6.1 56-23-5 Chloroform Anticipated 2B X Poison 6.1 67-66-3 Chromium (VI) Oxide and Known 1 X Oxidizer corrosive 5.1 1333-82-0 all hexavalent chromium compounds Cobalt 2B X 7440-48-4 Cobalt II Oxide 2B X 1307-96-6 p-Dichlorobenzene Anticipated 2B X Keep away from food/Poison 6.1 106-46-7 3,3-Dichlorobenzidine Anticipated 2B X Not listed 91-94-1 and salts 4 Dimethylaminoazo- Anticipated 2B X Not listed 60-11-7 benzene Ethylene Dichloride Anticipated 2B X Flammable liquid/Poison 3 107-06-2 (1,2 Dichloroethane) Formaldehyde Anticipated 2A X Misc. hazard 9 50-00-0 Hydrazine (anhydrous) Anticipated 2B X Flammable liquid/corrosive/ 302-01-2 Poison 3 Hydrofluoric Acid Corrosive material/Poison 8 7664-39-3 Lead Acetate Anticipated 2B X Keep away from food/Poison 6.1 301-04-2 Lead Arsenate Known 1 X Poison 6.1 7784-40-9 Methylchloromethyl Ether Known 1 X Not listed 107-30-2 4-4' Methylene Bis Anticipated 2A X Poison 6.1 101-14-4 (2-Chloroaniline) Methylene Chloride Anticipated 2B X Keep away from food/Poison 6.1 75-09-2 (Dichloromethane) Alpha Naphthylamine 3 X Poison 6.1 134-32-7 Beta Naphthylamine Known 1 X Poison 6.1 91-59-8 Nickel Powder Anticipated 2B X Metal 7440-02-0 Nickel Compounds Anticipated 1 X Metals 4-Nitrobiphenyl 3 X Not listed 92-93-3 Beta Propiolactone Anticipated 2B X Not listed 57-57-8 Sodium Arsenate Known 1 X Poison 6.1 7631-89-2 Sodium Arsenite Known 1 X Poison 6.1 7784-46-5 Vinyl Chloride Known 1 X Flammable gas 2.1 75-01-4
Continued on next page 39 40 Chapter 5. Safety in the Chemistry Laboratory
TABLE 2 (Continued) Notes on Classification of Carcinogens the agent’s carcinogenicity in humans and sufficient The carcinogenicity findings depicted in Table 2 were evidence of such in experimental animals derived by three agencies, each using somewhat different Group 3: agent that is not classifiable about its carcinoge criteria with which to classify chemicals. The agencies nicity in humans (Agents are placed in this group and classifications unique to each agency are identified when they do not fall into any other group.) below: Group 4: agent that is probably not carcinogenic to humans; used when the evidence suggests its lack of National Toxicology Program (NTP) carcinogenicity in both humans and experimental “Known” carcinogen: substance for which there is animals evidence (from human studies) indicating a causal California Health and Welfare Agency (California H relationship between exposure to the substance and and W) human cancer “Anticipated” carcinogen: substance for which there is An X marked in this column denotes a substance limited evidence of its carcinogenicity in humans or whose characteristics match one or more of the following sufficient evidence of its carcinogenicity in experi criteria: (1) the substance has been shown through mental animals scientifically valid testing to cause cancer or reproductive toxicity; (2) an authoritative body, such as the U.S. International Agency for Research on Cancer Environmental Protection Agency, U.S. Food and Drug (IARC) Administration, IARC, National Institute for Occupational Group 1: agent that is carcinogenic to humans; used only Safety and Health (NIOSH), or NTP, has identified the when there is sufficient evidence of its carcinogenic substance as causing cancer or reproductive toxicity; or ity in humans (3) a state or federal agency has required the substance to Group 2A: agent that is probably carcinogenic to humans; be identified as causing cancer or reproductive toxicity. used when there is limited evidence of its carcinoge (See California Code of Regulations, Title 22, Section nicity in humans and sufficient evidence of its 12000, Safe Drinking Water and Toxic Enforcement Act carcinogenicity in experimental animals of 1986, Chemicals Known to the State to Cause Cancer Group 2B: agent that is possibly carcinogenic to humans; or Reproductive Toxicity). used either when there is limited evidence of its If any of the chemicals in Table 2 are found in your carcinogenicity in humans but an absence of suffi school laboratory, they should be removed from the cient evidence of such in experimental animals or premises promptly by following the procedures specified in when there is inadequate or nonexistent evidence of this handbook.
storage area for the instructional program. When the A single safe and practical storage compatibility decision is made about what to keep, the remainder system must be agreed on and used by all site staff. A can be disposed of by a commercial disposal service mix of systems on one site could prove very danger (see step 5). ous. A system suggested for use in all California secondary schools is described below, with the ten Step 7: Storage Patterns recommended storage compatibility groups noted in A number of safe storage patterns for hazardous the accompanying box. In the recommendations that chemicals have been developed and used in schools, follow, special consideration has been given to sepa colleges, and universities. The chemicals are some rating and isolating chemicals and preventing their times arranged alphabetically and often by compatibil commingling should a serious disaster occur, such as a ity (or incompatibility) of the chemicals. Although major earthquake or fire. This system also considers some patterns are better than others, none seems to be the hazard classes established in the Code of Federal completely acceptable without making special provi Regulations, Title 49 (Transportation). sions for certain chemicals that must be isolated for All storage shelves and cupboards should be fixed safety. The common alphabetical shelving pattern must rigidly to the walls and be equipped with restraining be abandoned in favor of one, for example, that lips, wires, or other barriers. Storage of chemicals separates the oxidizers from metals and separates the within or near the main chemicals storage area should flammables, the corrosives, and the poisons. be selected on the basis of described needs (see E. Steps for Establishing a Safer Chemicals Storage Area 41
diagram on page 44). The storage locations may be highly corrosive chemicals, such as inorganic lockable cupboards, under-the-counter cabinets, or acids and bases, should be stored in separate especially constructed (or purchased) cabinets, such as corrosives storage cabinets, which are: the cabinets for acids, bases, and flammables. Each • Constructed of dense one-inch plywood and cabinet chosen should be clearly and permanently (or contain no uncoated metal hinges or locks at least semipermanently) marked for its designated (Hinges and locks fabricated from wood or an storage purpose. As much as possible, keep the chemi appropriate plastic material are preferred.) cals in any special storage containers used by the • Fabricated to ensure that shelf supports will supplier in storing and shipping. not corrode and allow shelves to collapse Chemicals should be stored only in approved, • Provided with a recess or pan on the floor locked cabinets within designated science storage that will collect corrosives and not suffer rooms. Such storage rooms must be well ventilated damage and dry and must have adequate protection from direct • Constructed in compliance with local safety sunlight. Lighting should be adequate. All cabinets requirements should be locked when not in use, and the storage • Equipped with self-closing doors, with locks, room should be kept locked. The instructor should be and painted with an intumescent fire-resistant the only person with free access to the storage room. paint No student should be permitted in the storage room • Marked in large, contrasting letters CORRO unless accompanied and supervised by the instructor. SIVES, ACID, or other appropriate inscrip tion 3. Flammable liquids should never be stored in open or ordinary metal cabinets. Ordinary metal cabi nets provide no insulation from heat and will produce more shrapnel if an explosion occurs. Cabinets approved for flammable liquids should be constructed of dense one-inch plywood with a recess or pan on the floor to collect spills. The cabinets should be painted with intumescent- or fire-resistant paint; have a self-closing door, a positive latch, and locks; and be clearly marked in large contrasting letters FLAMMABLE. KEEP FIRE AWAY! Verify that cabinets are in compli ance with local safety requirements. 4. Spacing between containers must be adequate to ensure proper air circulation and the safe retrieval Recommendations for the safe storage of chemi of chemicals. Therefore, do not overorder. cals are as follows: 5. Extremely hazardous, unlabeled, or unidentifiable chemicals must not be kept in schools. Follow 1. Chemical substances must be stored in an orderly recommended procedures for the disposal of manner. All substances must be properly labeled, dangerous, unwanted, or outdated chemicals. and an efficient retrieval scheme must be available 6. Periodic on-site inspections of chemical storage to locate the chemicals. Alphabetical order is not cabinets must be conducted. (See Appendix H, appropriate except within compatible groups. “Safety Checklist for Science Instruction, Prepara Instead, refer to the recommended storage compat tion, and Storage Areas.”) ibility categories in the box on page 42. 7. An updated inventory list must be maintained for 2. Properly labeled safety containers must be used to all chemical substances. store liquids that are highly volatile, potentially 8. Bottles containing acids or volatile organic liquids explosive, or flammable. Local fire departments should be kept away from heating pipes or direct should be consulted about minimum quantities for sunlight to avoid pressure buildup within the which safety containers are required. If possible, storage vessel. 42 Chapter 5. Safety in the Chemistry Laboratory
Chemical Storage Compatibility Categories 1. Metals. All metals except mercury (see item 8). constructed entirely of corrosion-resistant Phosphorus (red only; white or yellow phospho materials. rus not recommended for school usage) should 6. Nitric acid. Must be stored separately from also be stored here. Flammable solids should be acetic acid. Store either in an isolated compart stored in the flammables cabinet. Location: Keep ment in the acids cabinet or in special Styrofoam separate from oxidizers (including ammonium containers available for that purpose from nitrate), halogens, organic compounds, and vendors of chemicals. Fuming nitric acid should moisture. never be used. 2. Oxidizers. All except ammonium nitrate. 7. Flammables. Store in a dedicated flammables Includes nitrates, nitrites, permanganates, chlor storage cabinet painted with heat/flame-resistant ates, perchlorates, peroxides, and hydrogen paint. Preferably, isolate flammables from all peroxide 30 percent or greater. Location: Keep oxidizers by a minimum of eight meters (25 feet) separate from metals, acids, organic materials, or by a one-hour fire wall. and ammonium nitrate. Preferably, isolate 8. Poisons. Cyanides (no longer recommended for oxidizers from the flammable liquids storage school programs), mercury and mercury com cabinet by a minimum of eight meters (25 feet) pounds, nicotine, and other poisons. Location: or by a one-hour fire wall. Use a lockable drawer remote from the acids 3. Ammonium nitrate. Store in isolation from all storage cabinet. other chemicals, especially acids, powdered 9. Compressed gases. Cylinders must be chained metals, flammable liquids, chlorates, nitrites, or strapped to the wall, with caps on tight. sulfur, and finely divided organic combustible Location: (a) Keep oxidizing gases remote from materials. flammable liquids, metals, and flammable gases; 4. Bases. Strong bases—sodium hydroxide, potas (b) keep flammable gases remote from oxidizers sium hydroxide, and other regulated bases—and and oxidizing gases by a distance of eight meters ammonium hydroxide. Store in a dedicated (25 feet) or by a one-hour fire wall. corrosive chemicals storage cabinet that has an 10. Low-hazard chemicals. Many of the salts not interior constructed entirely of corrosion-resistant otherwise specified (of course, not the nitrates), materials. weak bases, oxides, carbonates, sulfides, dyes, 5. Acids. Inorganic (except nitric acid) and regu indicators, stains, noncorrosive organic acids, lated organic acids. Store in a dedicated corrosive amino acids, sugars, and so forth. Store on open chemicals storage cabinet that has an interior shelves that have earthquake barriers.
9. Bottled gas cylinders should be secured to a wall regulator valves have been removed and safety or counter to prevent upsetting the cylinders. The covers have been installed. rupture or unintentional opening of the release A relatively safe and practical pattern for storage valve may cause serious personal injury and of chemicals is one that has separate storage provi destruction of laboratory facilities, especially if the sions for different categories of chemicals (see dia cylinder is not secured and becomes a projectile. gram on page 44). 10. Larger gas cylinders must be kept in the cart provided for their transport. Valves should be in perfect working order. When not in use, each F Labeling of Chemical Reagents cylinder must be secured against movement; that is, each must be held by a sturdy chain or strap Whenever feasible, store chemicals in the contain connected to ring bolts that will not pull free. The ers in which they were received and retain the vendors’ cylinders must be located within an approved labels. Labels on prepared chemical reagent bottles or storage area. Move large gas cylinders only when G. Potentially Hazardous Chemicals 43
containers should display the following information Table 3. Chemicals of dubious value because of (see also Table 3): associated hazards are marked with a single asterisk. 1. Generic name of the chemical and its chemical Chemicals marked with a triangle are known by the formula state to cause cancer or reproductive toxicity. District 2. Degree of hazard, as designated by the appropriate staff are advised to make their own decisions about the signal word: acquisition and use of laboratory chemicals. If an especially hazardous chemical is deemed essential to • DANGER the program, school staff must assume the correspond • WARNING ing responsibility to ensure safe storage and use of the • CAUTION chemical. When in doubt, school staff should contact 3. Type of hazard(s), such as the following: district staff or other appropriate agencies. • Poison In Table 3 the National Fire Protection Association • Causes burns (NFPA) symbols are provided under the chemical • Flammable name where applicable. The diamond-shaped diagram • Harmful vapors (see example below) gives, at a glance, the inherent • Explosive hazards of the chemical and the order of severity of • Toxic those hazards under emergency conditions, such as • Corrosive spills, leaks, or fires. The information can be espe cially useful to firefighters and safety personnel in 4. Date of receipt or preparation emergency situations. The diagram is not intended to 5. Precautionary measures, such as the following identify the nonemergency health hazards of chemi instructions on how to avoid injury: cals. • Keep away from heat, sparks, or open flame. Flammability • Avoid contact with eyes, skin, or clothing. Red • Use only with adequate ventilation. 6. Instructions in the event of ingestion, contact, or Blue Yellow exposure Health Reactivity The example shown here addresses each of the labeling requirements. Proper labels can be obtained from most chemical or safety supply houses.
IN CASE OF CONTACT WITH EYES, FLUSH 1 WITH WATER CONTINUOUSLY FOR 15 20 MINUTES AND GET MEDICAL ATTENTION IMMEDIATELY. W HCl, Hydrochloric Acid WARNING: Magnesium • Causes burns. • Avoid contact with skin and eyes. Avoid breathing vapor. The diagram identifies the health, flammability, • In case of contact, immediately flush skin or and reactivity hazards of a chemical (reactivity here eyes with large amounts of water for at least refers to the instability and water reactivity of a 15 minutes. For eyes, get immediate medical chemical that is likely to explode or burn, not to the attention. corrosive or reactive nature of a chemical) and indi cates the order of severity of each hazard by using one of five numeral gradings, ranging from four (severe G Potentially Hazardous Chemicals hazard or extreme danger) to zero (no special hazard). In the diamond-shaped diagram the health hazard is Many potentially hazardous chemicals found in identified on the left, flammability at the top, and school science laboratories are included in the list in reactivity on the right. 44 Chapter 5. Safety in the Chemistry Laboratory
Preparation/Storage Area Diagram
1. Metals storage 2. Oxidizers storage 3. Ammonium nitrate storage 4. Bases cabinet 5. Acids cabinet 6. Isolated nitric acid storage 7. Flammables cabinet 8. Poisons drawer 9A. Compressed gases—nonflammable/ oxidizing; chained/strapped to a wall 9B. Compressed gases—flammable; chained/ strapped to a wall 10. Low-hazard chemicals storage with earth quake lips; secured to walls 11. Sink/counter with hot/cold water, gas, electricity, exhaust hood, cabinet underneath 11A. Refrigerator 11B. Emergency shower and eyewash station 12. First-aid kit 13. ABC fire extinguisher 14. Fire blanket 15. Plastic waste receptacles 16. Chemical spill kit 17. Chemical inventory system, including MSDS 18. Conference/prep area 19. Emergency evacuation procedure 20. Apparatus/glassware storage cabinets with earthquake lips; secured to walls 21–24. Adjacent classroom laboratories 25. Hall or outside exit; all doors self-closing and lockable
The bottom space is used primarily to identify The following is a brief summary of the meanings unusual reactivity with water. A W with a line through of the numbers in each hazard category and the its center, W, indicates a possible hazard in the use of precautions necessary in a hazardous situation: water. Oxidizing chemicals are identified by OXY or Health (blue) OX, and a radiation hazard by this symbol: 4—A few whiffs of the gas or vapor could cause death. Usually, the wearing of special protective clothing and equipment is required. Examples in this category are hydrogen cyanide and bromine. 3—Materials are extremely hazardous to health. In a hazardous situation persons must wear full protec tive clothing and breathing apparatus before entering areas holding these materials. Examples Colored backgrounds or colored numbers usually in this category are hydrochloric acid and sodium supplement the spatial arrangement to identify the hydroxide. hazard categories: blue denotes health; red, flammabil 2—Materials are hazardous to health, but areas may be ity; and yellow, reactivity. (Because of fiscal limita entered freely by persons using self-contained tions, the color code is not used in this handbook.) G. Potentially Hazardous Chemicals 45
breathing apparatus. An example in this category with rapid release of energy at normal tempera is ethyl ether. tures and pressures and undergo violent chemical 1—Materials are only slightly hazardous to health. change at elevated temperatures and pressures. Self-contained breathing apparatus may be desir Materials react violently with water or may form able. An example in this category is acetone. potentially explosive mixtures with water. Ex 0—No health hazard is present, beyond that of ordi amples are sodium peroxide and sodium metal. nary combustible material. 1—Materials are normally stable but may become unstable at elevated temperatures and pressures or Flammability (red) may react with water to release some energy, 4—This number is used for extremely flammable although not violently. Examples are zinc metal gases; volatile flammable liquids; and materials and red phosphorous. that, in the form of dusts or mists, readily form 0—Materials are normally stable, even under fire- explosive mixtures when dispersed in air. An exposure conditions, and are not reactive with example is propane. water. 3—This category indicates liquids that can be ignited under almost all normal temperature conditions; Table 3 also provides (1) specific labeling infor solids that form coarse dusts; solids in shredded or mation from OSHA, if necessary, for each chemical on fibrous form that create flash fires; solids that burn the list (when possible, retain vendor’s labels); (2) a rapidly, usually because they contain their own four-part storage-related code; (3) the potential hazards oxygen; and any material that ignites spontane of the chemical; and (4) advice on first aid. The key to ously at normal temperatures in air. Examples are the four-part storage-related code is as follows, using acetone and methanol. the code for acetone (7/2S/2/FLAMMABLE) as an 2—Liquids must be moderately heated before ignition example: will occur; solids readily give off flammable 7a/2Sb/2c/FLAMMABLEd vapors. An example is kerosene. a Chemical storage compatibility category (See chart 1—Materials must be preheated before ignition can on page 42.) occur. Most combustible solids have a flammabil b Suggested type of container (When possible, ity rating of 1. Examples are sulfur and magne maintain the original container and packaging from sium ribbon. the vendor for storage): 0—Materials will not burn. 1. Glass or polyethylene bottle. W=store under Reactivity (yellow) water, surrounded by sand, in a large con 4—Materials are readily capable of detonation or tainer; KM=store under kerosene or mineral explosive decomposition or explosive reaction at oil, surrounded by sand, in a larger container normal temperatures and pressures or are sensitive 2. Metal can. S=safety can for larger quantities to mechanical or localized thermal shock. An 3. Wax (or plastic) bottle in a container of example is picric acid (dry). kaolin or other absorbent material c 3—Materials are capable of detonation or explosive Shelf life decomposition or explosive reaction but require a 1. Poor—less than one year with special storage strong initiating source or must be heated under 2. Fair to good—up to three years, varies with confinement before initiation. Materials are temperature, humidity, and so forth sensitive to thermal or mechanical shock at 3. Excellent/indefinite—essentially indefinite in elevated temperatures and pressures or react time and invariant in terms of conditions d explosively with water. An example is ammonium Hazard class from Code of Federal Regulations, nitrate. Title 49 (Transportation). Provides Department of 2—Materials are normally unstable and readily Transportation (DOT) class/compatibility for undergo violent chemical change but do not commercial disposal. See Appendix N for an detonate. Materials can undergo chemical change explanation of the terms used. TABLE 3 (Continued) TABLE 3 Name and NFPA Symbol HazardousLabel Chemicals ReferenceHazard Table First Aid
Name and NFPA Symbol Label Hazard First Aid
Acetic Acid (glacial) DANGER! Corrosive. Causes Corrosive. External—Irrigate eyes with severe burns. Organic acid causes painful water for 15 minutes. Wash Do not get liquid or vapor in wounds when it comes in skin with soap and water. eyes, on skin, or on clothing. contact with skin. Internal—Maintain Keep away from heat and Toxic by ingestion. respiration. Seek immediate flame. medical attention. In case of contact, immediately Give water to dilute. flush skin or eyes with plenty Do not give emetic. 2 of water for at least 15 2 1 minutes; for eyes get medical attention. Glacial acetic acid freezes at 62°F (17°C). Store at temperatures above 62°F (17°C). If frozen, thaw by carefully moving carboy to warm area. 5/1/3/CORROSIVE 8
Acetone DANGER! Extremely Highly flammable liquid. An External—Remove victim to flammable. irritant to skin, throat, and fresh air. Irrigate eyes with Keep away from heat, sparks, lungs. Toxic by ingestion. water. Wash skin with soap and open flame. and water. 3 Keep container closed. Internal—Maintain respira- 1 0 Use adequate ventilation. tion. Seek immediate medi- Avoid prolonged or repeated cal attention. contact with skin. 7/2S/2/FLAMMABLE LIQUID 3
Aluminum Chloride Corrosive. Store in a dry, cool Reacts violently with water to External—Irrigate eyes and (anhydrous) area. generate heat and hydrogen skin with water for 15 chloride gas fumes and minutes. hydrochloric acid, which Internal—Do not give emetic. are irritating and toxic. Seek immediate medical 0 Causes burns to skin and attention. 3 2 eyes. Dust inhalation will W irritate or burn membranes. Ingestion can cause severe burns. Dispose of as 5/1/1/CORROSIVE 8 extremely hazardous waste.
Aluminum Chloride Emits toxic fumes External—Irrigate eyes with (crystal) when heated to water for 15 minutes. decomposition. Internal—Soluble forms may be corrosive; do not give emetic. Seek immediate 10/1/3/Not regulated medical attention.
* Hazard risks outweigh the educational value. Districts are advised to make their own decisions. Consult MSDS for additional information. ▲ On the California Health and Welfare Agency list “Chemicals Known to the State to Cause Cancer or Reproductive Toxicity.” Districts are advised to weigh risks to employees.
46 TABLE 3 (Continued) Name and NFPA Symbol Label Hazard First Aid
Aluminum Metal Dangerous when wet. Easily ignited. May External—Irrigate eyes with explode. Can have water for 15 minutes. hazardous reactions with Wash skin with soap and 1 metal oxides. water. 0 1 Internal—Maintain respiration. Seek 1/2/3/FLAMMABLE immediate medical (powder) 4.3 attention.
Aluminum Sulfate No reaction with water. External—Irrigate exposed Readily hydrolyzes to eyes and skin thoroughly form sulfuric acid. Dust/ for 15 minutes. vapor may be harmful if Internal—Do not give inhaled. Ingestion in large emetic. Seek immediate doses causes gastric medical attention. irritation, nausea, vomiting. May corrode metals in presence of 10/1/3/Not regulated moisture.
Ammonium Carbonate Evolves irritating fumes External—Irrigate exposed when heated. eyes with water for 15 minutes. Seek medical attention. Inhalation—Move to fresh air. Seek medical attention. Internal—Do not give emetic. Seek medical 10/1/3/Not regulated attention.
Ammonium Chloride Moderately toxic by Internal—Seek immediate ingestion. Fire may medical attention. produce irritating or 0 0 poisonous gas. Reacts 1 0 2 0 violently with water. May 10/1/1/Not regulated spontaneously decompose. Nonfire Fire
Ammonium Hydroxide WARNING! Corrosive. Corrosive. External—Irrigate eyes Liquid causes burns. Caustic inorganic base; with water for 15 Vapor extremely irritating. gas and vapor toxic; minutes. Wash skin with Avoid breathing vapor. strong eye, lung, and soap and water. In the Avoid contact with skin, skin irritant. Edema of event of spillage, eyes, and clothing. In case mucous membranes and neutralize with vinegar of contact, immediately lungs results from or dilute acetic acid. flush skin or eyes with inhalation of high Internal—Do not use plenty of water for at least concentrations of gas. emetics. Give water to 15 minutes; for eyes, get dilute. Remove to fresh medical attention. air. Seek immediate 4/1/3/CORROSIVE 8 medical attention.
* Hazard risks outweigh the educational value. Districts are advised to make their own decisions. Consult MSDS for additional information. ▲ On the California Health and Welfare Agency list “Chemicals Known to the State to Cause Cancer or Reproductive Toxicity.” Districts are advised to weigh risks to employees.
47 TABLE 3 (Continued) Name and NFPA Symbol Label Hazard First Aid Ammonium Nitrate Oxidizer. Will decompose above If exposed to products of 160°C (320°F). combustion, seek immedi It produces explosive gas ate medical attention. eous substances, espe External—Irrigate eyes and 0 0 cially when confined in a skin for 15 minutes; for 0 3 2 3 closed container. Oxidizer. eyes, contact doctor. OXY OXY Toxic by ingestion, inhala Internal—If conscious, tion, and skin contact. Eye induce vomiting; seek Nonfire Fire and respiratory irritant. immediate medical 3/1/2/OXIDIZER 5.1 attention.
Ammonium Persulfate Oxidizer. Strong oxidizer. External—Irrigate eyes with water for 15 minutes. Wash skin with soap and water. Seek immediate medical attention. Internal—Maintain respiration. Seek immediate medical 2/1/3/OXIDIZER 5.1 attention.
▲Aniline DANGER! Hazardous Suspected teratogen. External—Wash off skin liquid and vapor. Dangerous when inhaled, promptly. Flush eyes with Rapidly absorbed through swallowed, or absorbed water for 20 minutes. In skin. through skin contact. case of spill, promptly 2 Do not get in eyes, on skin, Flammable. May give off discard materials used to 3 0 or on clothing. explosive vapors when wipe up spills. Use only with adequate heated. Internal—Seek immediate ventilation. medical attention. Dispose of immediately. (See Table 2.) Dispose of /1/1/POISON 6.1
*Antimony DANGER! Causes severe Highly toxic; a poison if External—Wash eyes with burns. swallowed, inhaled, or water. Wash skin with soap Vapor hazardous. absorbed through the and water. Seek immediate Do not get in eyes, on skin, skin. Dust is eye medical attention. or on clothing. irritant. Internal—Induce vomiting. Do not breathe dust, mist, Animal lung carcinogen. Maintain respiration. Seek fumes, or vapor. Incompatible with immediate medical Keep container closed. aluminum and acidic- attention. In case of contact, immedi reducing agents. ately remove all contami nated clothing and flush skin or eyes with plenty of water for at least 15 min utes; for eyes, get medical attention. Wash clothing before reuse. 1/1/3/KEEP AWAY FROM FOOD
* Hazard risks outweigh the educational value. Districts are advised to make their own decisions. Consult MSDS for additional information. ▲ On the California Health and Welfare Agency list “Chemicals Known to the State to Cause Cancer or Reproductive Toxicity.” Districts are advised to weigh risks to employees.
48 TABLE 3 (Continued) Name and NFPA Symbol Label Hazard First Aid
Barium WARNING! May be fatal if Extremely poisonous when External—Irrigate eyes with (soluble compounds) swallowed. inhaled, swallowed, or water for 15 minutes. Avoid inhalation of dust. absorbed through skin Wash skin with soap and Avoid contact. contact. water. Seek immediate POISON. Keep away from medical attention. food. Internal—Induce vomiting. Seek immediate medical 2/1/3/POISON 6.1 attention.
Barium Chloride WARNING! May be fatal if Extremely toxic; ingestion External—Irrigate eyes with swallowed. Avoid can be fatal at water for 15 minutes. inhalation of dust. concentrations of less than Wash skin with soap and POISON. Keep away from 0.8 mg. water. Seek immediate food. medical attention. Internal—Induce vomiting. Seek immediate medical 10/1/3/POISON 6.1 attention.
Barium Hydroxide WARNING! May be fatal if Toxic by ingestion. External—Irrigate eyes with swallowed. Avoid water for 15 minutes. inhalation of dust. Wash skin with soap and POISON. Keep away from water. Seek immediate food. medical attention. Internal—Induce vomiting. Seek immediate medical 10/1/1/POISON 6.1 attention.
Barium Nitrate WARNING! Oxidizer. Toxic by ingestion. Internal—Induce vomiting. Contact with combustible Seek immediate medical material may cause fire. attention. POISON. May be fatal if swallowed. Keep container closed and 0 0 away from combustible 0 0 1 0 material and heat. OXY OXY Avoid contact with skin and eyes. Nonfire Fire Keep away from feed or food products. Sweep up and carefully remove spilled material.
2/1/3/OXIDIZER 5.1/ POISON 6.1
Bismuth and alloys Flammable in powder form. External—Irrigate eyes with Wear goggles to avoid water for 15 minutes. Wash injury to eyes. skin with soap and water. Internal—Maintain respiration. Seek immediate 1/1/3/Not regulated medical attention.
* Hazard risks outweigh the educational value. Districts are advised to make their own decisions. Consult MSDS for additional information. ▲ On the California Health and Welfare Agency list “Chemicals Known to the State to Cause Cancer or Reproductive Toxicity.” Districts are advised to weigh risks to employees.
49 TABLE 3 (Continued) Name and NFPA Symbol Label Hazard First Aid
Boric Acid Ingestion by young External—Irrigate eyes with children can cause severe water for 15 minutes. vomiting, diarrhea, shock, Wash skin with soap and and death. water. Inhalation is toxic. Skin Internal—Maintain irritant. respiration. Seek immediate medical 5/1/3/Not regulated attention.
*Bromine (ampule) DANGER! POISON. Poisonous. Liquid causes External—Ventilate area. Corrosive. Causes severe severe skin burns. Sodium thiosulfate burns. Vapor hazardous. Exposure to high vapor solution can be used as a Do not get in eyes, on skin, concentrations could be neutralizer. Irrigate eyes 0 or on clothing. deadly. with water for 15 minutes. 4 0 Do not breathe vapor. Very strong oxidizer; reacts Wash skin with soap and OXY Wear goggles, neoprene violently with many water. rubber gloves, and rubber organic compounds; very Internal—Maintain protective clothing when hazardous even in small respiration. Seek handling. ampule. immediate medical In case of contact, Dispose of as extremely attention. immediately remove all hazardous waste. contaminated clothing, including shoes, and flush skin with plenty of water for at least 15 minutes. Flush eyes for at least 30 minutes. Get medical attention in all cases. Wash clothing before reuse. If inhaled, remove patient to fresh air, keep warm and quiet until physician arrives.
8(ampule) or 2/1/3/ CORROSIVE 8/POISON 6.1 Best stored as an ampule.
Butyl Alcohols: CAUTION! Flammable Flammable liquid. External—Irrigate eyes n-Butyl liquid. Keep away from Prolonged inhalation can with water. Wash skin heat and open flame. be toxic. Eye irritant. with soap and water. Avoid prolonged breathing Absorbed by skin. Internal—Maintain of vapor. Capable of forming respiration. Seek Use with adequate explosive hydroperoxides. immediate medical ventilation. attention. Avoid prolonged or repeated contact with skin.
7/1 or 2S/1/FLAMMABLE LIQUID 3
* Hazard risks outweigh the educational value. Districts are advised to make their own decisions. Consult MSDS for additional information. ▲ On the California Health and Welfare Agency list “Chemicals Known to the State to Cause Cancer or Reproductive Toxicity.” Districts are advised to weigh risks to employees.
50 TABLE 3 (Continued) Name and NFPA Symbol Label Hazard First Aid tert-Butyl Alcohol WARNING! Flammable Flammable liquid; “tert” is External—Irrigate eyes liquid. Keep away from a flammable solid when in with water. Wash skin heat and open flame. crystalline state. with soap and water. Keep container closed. Prolonged inhalation can be Internal—Maintain Use with adequate toxic. Eye irritant. respiration. Seek ventilation. Avoid Absorbed by skin. immediate medical prolonged breathing of Capable of forming attention. vapor. explosive hydroperoxides. Avoid prolonged or repeated contact with skin.
7/1 or 2S/1/FLAMMABLE LIQUID 3 sec-Butyl Alcohol CAUTION! Flammable Flammable liquid. External—Irrigate eyes with liquid. Keep away from Prolonged inhalation can water. Wash skin with heat and open flame. be toxic. Eye irritant. soap and water. Avoid prolonged breathing Absorbed by skin. Internal—Maintain of vapor. Capable of forming respiration. Seek Use with adequate explosive hydroperoxides. immediate medical ventilation. attention. Avoid prolonged or repeated contact with skin.
7/1 or 2S/1/FLAMMABLE LIQUID 3
*Calcium Carbide (Tightly sealed) Exposure to moisture External—Irrigate eyes with Dangerous when wet. produces explosive water. Wash skin with acetylene gas and soap and water. 4 corrosive solid. Dispose Internal—Maintain 1 2 of as extremely respiration. Seek W 7/1 or 2/2/FLAMMABLE hazardous waste. immediate medical SOLID 4.3 attention.
Calcium Chloride Acute ingestion may result External—Wash with water. (anhydrous) in intestinal irritation and Internal—Seek immediate 10/1/1/Not regulated hemorrhage. medical attention.
Calcium Chloride Irritant. Mucous membrane External—Eyes should be (dihydrate) damage might occur. flushed with water for 15 minutes. Internal—Maintain respiration. Seek immediate medical 10/1/1/Not regulated attention.
* Hazard risks outweigh the educational value. Districts are advised to make their own decisions. Consult MSDS for additional information. ▲ On the California Health and Welfare Agency list “Chemicals Known to the State to Cause Cancer or Reproductive Toxicity.” Districts are advised to weigh risks to employees.
51 TABLE 3 (Continued) Name and NFPA Symbol Label Hazard First Aid Calcium Hydroxide Avoid inhalation and skin Inorganic base (caustic). External—Irrigate eyes with contact. Use eye Skin irritant. water. If calcium protection. Avoid dust inhalation. hydroxide comes into contact with eyes, seek immediate medical attention. Wash skin with soap and water. Internal—Maintain respiration. Seek immediate medical 10/1/1/Not regulated attention.
Calcium Hypochlorite Oxidizer. Poisonous. Corrosive pow External—Irrigate eyes der. Harmful to eyes, with water. Wash skin lungs, and skin. with soap and water. Toxic by ingestion, inhala Seek immediate medical tion, and skin contact. attention. Oxidizer. Internal—Seek Fire risk in contact with immediate medical organic substances. attention. Emits chlorine gas under certain conditions. Dispose of as extremely 2/1/1/OXIDIZER 5.1 hazardous waste.
Calcium Metal Avoid contact with water. Contact with water, acids, External—Irrigate eyes Store in tightly closed alkali, hydroxides, or with water for 15 container. carbonates may cause minutes. If calcium Avoid contact with detonation. Burns in air. contacts eyes, seek oxidizers. Dust and fumes are immediate medical 1 Dangerous when wet. highly toxic. Dispose of attention. Wash skin 1 2 as extremely hazardous with soap and water. W waste. Internal—Maintain 7/1KM/2(in airtight respiration. Seek conditions)/ immediate medical DANGEROUS WHEN attention. WET
Calcium Nitrate Oxidizer. Strong oxidizer; potential Internal—Induce vomiting fire risk with organic and seek immediate material. May explode if medical attention. 0 0 2/1/1/OXIDIZER 5.1 shocked or heated. 0 0 1 0 OXY OXY Nonfire Fire
* Hazard risks outweigh the educational value. Districts are advised to make their own decisions. Consult MSDS for additional information. ▲ On the California Health and Welfare Agency list “Chemicals Known to the State to Cause Cancer or Reproductive Toxicity.” Districts are advised to weigh risks to employees.
52 TABLE 3 (Continued) Name and NFPA Symbol Label Hazard First Aid Calcium Oxide (lime) Corrosive. Strongly caustic. External—Irrigate eyes with Keep dry. Dangerous when in contact water. Wash skin with with organic materials. soap and water. May cause severe irritation Internal—Seek immediate 0 of skin and mucous medical attention. 1 1 membrane. Exposure to water or 10/1 (polyethylene) keep moisture evolves heat. dry/1/CORROSIVE 8 Wear eye protection.
Camphor Flammable solid. Poisonous on ingestion. Internal—Induce vomiting. If heated, flammable and Seek immediate medical explosive vapors evolve. attention. 7/1/3/FLAMMABLE Moderately toxic. SOLID 4.1 Absorbed through skin.
▲Cobalt Metal (powder) Moderately toxic by External—Irrigate eyes with ingestion. Inhalation of water for at least 15 min dust may cause pulmonary utes. Flush skin with damage. Ingestion of water. Remove contami soluble salts produces nated clothing and shoes. nausea and vomiting by Internal—If inhaled, move local irritation. Powder victim to fresh air. If may cause dermatitis. breathing has stopped, Powdered cobalt ignites begin artificial respiration. spontaneously in air; If ingested, give large flammable when exposed amounts of water and to heat or flames. induce vomiting. If victim is unconscious or having convulsions, keep warm. Seek immediate medical 1/1/3/Not regulated. attention.
Cobalt Chloride Hygroscopic; keep tightly Moderately toxic by inges External—Irrigate eyes with (hexahydrate) closed. tion; causes pain, vomit- water for at least 15 min ing, diarrhea. Causes utes. Flush skin with blood damage. Contact water. Remove contami causes eye irritation and nated clothing and shoes. may cause skin rash. Internal—If inhaled, move When heated to decomposi- victim to fresh air. If tion, emits toxic fumes of breathing has stopped, chloride. begin artificial respiration. If ingested, give large amounts of water and induce vomiting. If victim is unconscious or having convulsions, keep warm. Seek immediate medical 10/1/2/Not regulated attention.
* Hazard risks outweigh the educational value. Districts are advised to make their own decisions. Consult MSDS for additional information. ▲ On the California Health and Welfare Agency list “Chemicals Known to the State to Cause Cancer or Reproductive Toxicity.” Districts are advised to weigh risks to employees.
53 TABLE 3 (Continued) Name and NFPA Symbol Label Hazard First Aid
Cobalt Sulfate Poisonous by intravenous External—Irrigate eyes with and intraperitoneal water. If breathing has routes. Moderately toxic stopped, give artificial by ingestion—causes respiration; if breathing is nausea and vomiting. difficult, give oxygen. Eye, skin, and Remove contaminated respiratory irritant. clothing and shoes. Fine dust is flammable. Internal—If swallowed and When heated to victim is conscious, give decomposition, it emits water and induce toxic fumes of sulfur vomiting. If victim is dioxide. unconscious or having convulsions, do nothing but keep victim warm. Seek immediate medical 10/1/3/Not regulated attention.
Cobalt Nitrate Oxidizer. Oxidizer. Fire risk in contact External—Irrigate eyes with with organic materials. water for at least 15 min- Poisonous by ingestion utes. Flush skin with water. and by intramuscular and Remove contaminated subcutaneous routes. An clothing and shoes. experimental tumorigen. Internal—If inhaled and Experimental reproductive breathing is difficult, give effects. oxygen. If breathing has When heated to stopped, give artificial decomposition, it emits respiration. If swallowed toxic fumes of nitric and victim is conscious, oxide. give water and induce vomiting. If victim is unconscious or having convulsions, do nothing except keep victim warm. Seek immediate medical 2/1/3/OXIDIZER 5.1 attention.
Cupric Chloride Corrosive Toxic by ingestion and External—Irrigate eyes with inhalation water. Wash skin with soap and water. Seek immediate medical attention. Internal—Seek immediate medical attention. 10/1 or 2/1/CORROSIVE 8 Maintain respiration.
Cupric Nitrate Oxidizer. Oxidizing material. External—Irrigate eyes with Dangerous in contact with water. Wash skin with soap 0 0 organic materials. and water. Seek immediate 1 Moderately toxic. medical attention. 0 0 0 Internal—Seek immediate OXY OXY medical attention. Nonfire Fire 2/1 or 2/1/OXIDIZER 5.1 Maintain respiration.
* Hazard risks outweigh the educational value. Districts are advised to make their own decisions. Consult MSDS for additional information. ▲ On the California Health and Welfare Agency list “Chemicals Known to the State to Cause Cancer or Reproductive Toxicity.” Districts are advised to weigh risks to employees.
54 TABLE 3 (Continued) Name and NFPA Symbol Label Hazard First Aid
Cupric Oxide Toxic by ingestion. External—Irrigate eyes Irritant to skin, eyes, and with water. Wash skin mucous membrane. with soap and water. Copper material may cause Seek immediate medical allergic reaction. attention. Internal—Seek immediate medical attention. Maintain 10/1 or 2/3/Not regulated respiration.
Cupric Sulfate Toxic by ingestion. External—Irrigate eyes with Irritant to skin, eyes, and water. Wash skin with mucous membrane. soap and water. Seek Copper material may cause immediate medical allergic reaction. attention. Internal—Seek immediate medical attention. 10/1 or 2/2/Not regulated Maintain respiration.
Cyclohexane DANGER! Extremely Flammable; vapor and External—Irrigate eyes flammable liquid. liquid harmful to eyes, with water. Wash skin Keep away from heat, lungs, and skin. with soap and water. sparks, and open flame. Seek immediate medical Keep container closed. attention. Use with adequate Internal—Maintain ventilation. respiration. Do not Avoid prolonged breathing induce vomiting. Seek of vapor. immediate medical attention. 7/1 or 2S/3/FLAMMABLE LIQUID 3
*Ethidium Bromide Potent mutagen. Do not May be harmful by inhala External—Immediately breathe. tion, ingestion, or skin flush eyes with copious Solution is sensitive to light. absorption. amounts of water for at (See special use/handling Irritating to mucous least 15 minutes. Wash practices on page 25.) membranes, skin, and skin with soap and copious Keep in original container in upper respiratory tract. amounts of water. Remove locked cabinet. Potent mutagen—will contaminated clothing/ damage human genetic shoes immediately. material. Internal—If inhaled, remove Do not breathe dust. to fresh air. Maintain Do not get in eyes, on skin respiration; if breathing or clothing. Wash difficult, give oxygen. contaminated clothing Keep person warm and at before reuse. Use in a rest. Seek immediate chemical fume hood. medical attention. Toxic fumes under fire conditions. 8/2/2/Not regulated (See page 25.)
* Hazard risks outweigh the educational value. Districts are advised to make their own decisions. Consult MSDS for additional information. ▲ On the California Health and Welfare Agency list “Chemicals Known to the State to Cause Cancer or Reproductive Toxicity.” Districts are advised to weigh risks to employees.
55 TABLE 3 (Continued) Name and NFPA Symbol Label Hazard First Aid Ethyl Acetate WARNING! Flammable. Fire hazard and explosion External—Remove victim Keep away from heat and risk. to fresh air. Irrigate eyes open flame. Keep Irritating to skin and eyes. with water. Wash skin with container closed. soap and water. Use with adequate Internal—Maintain ventilation. Avoid respiration. Seek prolonged breathing of immediate medical vapor. Avoid prolonged or attention. repeated contact with skin.
7/1/2/FLAMMABLE LIQUID 3
Ethyl Alcohol Flammable liquid. Poison. Vapor toxic. External—Wash affected Fire hazard. parts with copious Denatured alcohol may quantities of water. cause blindness or death Internal—Wash mouth. See if taken internally. a physician. Reproductive toxin when 7/2 or 2S/3/FLAMMABLE taken in alcoholic LIQUID 3 beverages.
Ethyl Ether/Diethyl Ether DANGER! Extremely Flammable, light-sensitive. External—Ventilate area. flammable liquid. During storage most ethers Irrigate eyes with water. Highly volatile. are subject to the Wash skin with soap and (See Table 1.) formation of ether water. Seek immediate Tends to form explosive peroxides, which make medical attention. peroxides, especially when ether highly explosive. If Internal—Seek immediate anhydrous. stored more than 12 medical attention. Keep away from heat, sparks, months, dispose of by 4 and open flame. calling bomb squad. 2 1 Keep container tightly closed. Do not allow to evaporate to near dryness. Addition of water or appropriate reducing agents will lessen peroxide formation.
Dispose of before 12 months old. 7/2S or PVC-coated bottles/1/ FLAMMABLE LIQUID 3
Ferric Chloride Corrosive. Skin and tissue irritant; External—Irrigate eyes and corrosive. skin with water for 15 minutes. Seek medical attention. Internal—Give emetic, seek 10/1/1/CORROSIVE 8 medical attention.
* Hazard risks outweigh the educational value. Districts are advised to make their own decisions. Consult MSDS for additional information. ▲ On the California Health and Welfare Agency list “Chemicals Known to the State to Cause Cancer or Reproductive Toxicity.” Districts are advised to weigh risks to employees.
56 TABLE 3 (Continued) Name and NFPA Symbol Label Hazard First Aid
Ferric Nitrate Oxidizer. Strong oxidizer. Wash thoroughly after Contact with organic handling. material may cause fire. 0 0 2/1/1/OXIDIZER 5.1 Skin and tissue irritant. 0 0 1 0 OXY OXY Nonfire Fire
Ferrous Sulfate Toxic by ingestion. Internal—Give emetic unless solution is very acid. Seek immediate 10/1/1/Not regulated medical attention.
Formic Acid WARNING! Corrosive. Toxic compound. External—Irrigate eyes with Causes burns. Concentrated form is water for 15 minutes. Avoid contact with skin and unstable and subject to Wash skin with soap and eyes. explosion. Painful wounds water. Seek immediate Avoid breathing vapor. on contact with skin. medical attention. 2 In case of contact, Internal—Maintain 3 0 immediately flush skin or respiration. Seek eyes with plenty of water immediate medical for at least 15 minutes; for attention. eyes, get medical attention.
5/1/1/CORROSIVE 8
Hexane Flammable liquid. Flammable. May be External—Ventilate area. irritating to respiratory Irrigate eyes with water tract and narcotic in high for 15 minutes. Wash skin concentrations. with soap and water. Repeated overexposure to Internal—Maintain n-hexane can cause respiration. Seek 7/1 or 2S/3/FLAMMABLE peripheral nerve damage. immediate medical LIQUID 3 attention.
Hydrochloric Acid WARNING! Causes burns. This chemical is dangerous External—In case of Avoid contact with skin and when inhaled, swallowed, contact, immediately flush eyes. or absorbed through skin skin or eyes with large Avoid breathing vapor. contact. Corrosive amounts of water for at 0 In case of contact, solution and fumes. least 15 minutes; for eyes, 3 0 immediately flush skin or Warning—causes burns. get medical attention eyes with plenty of water Dispose of as extremely immediately. for at least 15 minutes; for hazardous waste. Internal—If ingested, seek eyes, get medical immediate medical attention. attention.
5/1/2/CORROSIVE 8
Hydrogen Peroxide (3%) Avoid contact with eyes. External—Rinse with water 10/1/1/Not regulated Do not heat this substance. soon after contact.
* Hazard risks outweigh the educational value. Districts are advised to make their own decisions. Consult MSDS for additional information. ▲ On the California Health and Welfare Agency list “Chemicals Known to the State to Cause Cancer or Reproductive Toxicity.” Districts are advised to weigh risks to employees.
57 TABLE 3 (Continued) Name and NFPA Symbol Label Hazard First Aid *Hydrogen Peroxide CAUTION! Oxidizer. Strong oxidant; avoid External—Flush with water. (35%) Corrosive. Strong oxidant. contact with combustible Use burn ointment. Seek Avoid contact with skin and materials. High medical attention. Remove eyes. Wear rubber gloves concentrations can cause and wash contaminated and goggles. burns to the eyes, lungs, clothing promptly and Avoid contact with and skin. Do not heat this thoroughly. combustible materials. substance. Store in Drying of this concentrated original container. product on clothes or other combustible materials may cause fire. In case of contact, immediately flush with plenty of water for at least 15 minutes; for eyes, get medical attention. Remove and wash clothing at once. Avoid contamination from any source, including metals, dust, etc. Such contamination may cause rapid decomposition, generation of large quantities of oxygen gas, and high pressures. Store in original, closed container. Be sure that the container vent is working satisfactorily. Do not add any other product to this container. When empty, rinse thoroughly with clean water.
2/1 vented cap or accordion bottle/1/OXIDIZER 5.1/ CORROSIVE 8
Iodine Inhalation of vapors or External—Remove iodine ingestion may be fatal. stains by washing first Vapor corrosive to eyes with a sodium thiosulfate and respiratory tract. solution and then with Solid stains the eyes and water. Flush eyes with skin. Stain is poisonous. large amounts of water. Reacts violently with Internal—Seek immediate reducing materials, sulfur, medical attention. iron, alkali metals, metal powders, and 2/1/2/Not regulated phosphorous.
* Hazard risks outweigh the educational value. Districts are advised to make their own decisions. Consult MSDS for additional information. On the California Health and Welfare Agency list “Chemicals Known to the State to Cause Cancer or Reproductive Toxicity.” Districts are advised to weigh risks to employees.
58 TABLE 3 (Continued) Name and NFPA Symbol Label Hazard First Aid Isobutyl Alcohol Flammable liquid. Flammable. Mildly irritating External—Rinse eyes with to skin, eyes, and mucous water. Wash skin with membranes. soap and water. Mildly toxic. Internal—Maintain respiration. Seek 7/1 or 2S/3/FLAMMABLE immediate medical LIQUID 3 attention.
Isopropyl Alcohol Flammable liquid. Flammable. Toxic by External—Eye irritant. ingestion and inhalation. Irrigate eyes with water. 7/1 or 2S/1/FLAMMABLE Internal—Seek medical LIQUID 3 attention.
Kerosene Flammable liquid. Flammable. Irritating to External—Wash skin with skin. Can cause infection. soap and water. 2 High concentrations of Internal—Do not give 0 0 7/1 or 2S/3/FLAMMABLE vapors are toxic. emetics. Seek immediate LIQUID 3 medical attention.